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MQ SP P 5009 PDF

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Power and Water Utility Co.

for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009


Project Name Date: 31 Mar 2011
Contract Number Page 1 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

This specification has been revised as indicated below and described in the revision record on the following
page. Please destroy all previous revisions.

Revision Date Originator's Reviewed/Checked By Pages


No. Name & Initials Name & Initials
A 8/06/2010 P. D. Quinn 3
0 11/22/2010 P. D. Quinn R. C. Merrick 14
1 3/31/2010 R. C. Merrick C. Dwyer 14

APPROVALS SIGNATURES DATE

Lead Engineer
Engineering Manager:
Client Approval:

ISSUED FOR : Construction X Other APPROVED


Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 2 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

Record of Revisions
Revision Date Description
No.

A 8/06/2010 Issued for Approval, Table of Contents Only

0 11/22/2010 ISSUED FOR APPROVAL – ENTIRE DOCUMENT

1 3/31/2011 ISSUED APPROVED


Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 3 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

TABLE OF CONTENTS

1.0 GENERAL .....................................................................................................................................................4


1.1 Summary..........................................................................................................................................4
A. Scope of Specification ........................................................................................................4
B. Related Specifications ........................................................................................................4
C. Terminology .......................................................................................................................4
1.2 References........................................................................................................................................4
A. ASME (American Society of Mechanical Engineers) ........................................................5
B. ASTM .................................................................................................................................5
C. AISC ...................................................................................................................................5
D. ANSI / MSS........................................................................................................................5
E. NFPA ..................................................................................................................................5
1.3 Quality Assurance ...........................................................................................................................5
2.0 PRODUCTS...................................................................................................................................................5
2.1 Materials ..........................................................................................................................................5
2.2 Fabrication.......................................................................................................................................6
3.0 EXECUTION.................................................................................................................................................6
3.1 Responsibility ..................................................................................................................................6
4.0 ATTACHMENTS........................................................................................................................................10
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 4 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

1.0 GENERAL

1.1 Summary

A. Scope of Specification

This specification prescribes the design application, drawing presentation and fabrication
details of piping supports, instrument connections and miscellaneous piping details.

B. Related Specifications

The following MARAFIQ specifications prescribe items of related Work:


 MQ-SP-P-5002: Piping - Material Specification Line Classes
 MQ-SP-P-5003: Shop Fabrication and Handling – Process and
Utility Piping
 MQ-SP-P-5004: Field Fabrication and Installation – Process and
Utility Piping
 MQ-SP-P-5024: Pipe Support Elements
 MQ-SP-M-4042: General Welding/NDE Specification For
Pressure-Retaining Components
 MQ-SP-P-5029: Welding, Pipe Shop/Field Fabrication
 MQ-SP-M-4039: Painting

C. Terminology

The following terms are defined as stated, unless otherwise indicated:

1. Shop Fabricated: Fabrication performed at a Supplier shop, normally remote


from the jobsite.

2. Field Fabricated: Fabrication performed at the jobsite, either in a field shop or at


the installation site area.

1.2 References

The publications listed below form part of this specification. Each publication shall be the
latest revision and addendum in effect on the date this specification is issued for construction
unless noted otherwise. Except as modified by the requirements specified herein or the details
of the drawings, Work included in this specification shall conform to the applicable provisions
of these publications.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 5 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

A. ASME (American Society of Mechanical Engineers)


1. B31.1 Power Piping
2. B31.3 Process Piping
B. ASTM (American Society for Testing and Materials)

C. AISC (American Institute of Steel Construction)

D. ANSI (American National Standards Institute)

E. MSS (Manufacturer’s Standardization Society for Valve and Fittings Industry)

F. NFPA (National Fire Protection Association)

1.3 Quality Assurance

A. Approved Marafiq design guidelines and methods are used in compliance with project
requirements.

B. Project piping engineers and piping design supervisors monitor, review and control the
design to ensure that applicable codes, practices and specifications are being followed to
meet project quality goals.

C. Quality criteria are constantly reviewed during planning activity.

2.0 PRODUCTS

2.1 Materials

A. Piping materials shall be in accordance with Marafiq Piping Specification MQ-SP-P-5002


unless specific materials are indicated on the standard detail drawing.

B. Welding, weld examination, and weld heat treatment shall be in strict accordance with
Marafiq Welding Specification MQ-SP-P-5029.

C. Carbon steel flats, ASTM-A36, may be substituted for carbon steel plate, ASTM-A36,
without approval. Other substitutions, including thicker wall materials, are not permitted
without written authorization from Marafiq.

D. Galvanized material shall not be used on lines operating above 315 °C (600 °F).
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 6 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

2.2 Fabrication

A. Fabrication shall be in accordance with Marafiq Piping Specifications MQ-SP-P-5003


and MQ-SP-P-5004.

B. Carbon steel components shall be hot dip galvanized in accordance with ASTM-A123,
when furnished separately. Carbon steel components fabricated by a piping shop
fabricator as part of pipe fabrication may be painted in accordance with Marafiq
Mechanical Specification MQ-SP-M-4039 or galvanized.

C. When vendor fabricated, the vendor shall package and tag with respective assembly tag
numbers.

D. Bolts are to be supplied by the field.

E. U-bolts to be furnished as separate items from individual details unless specifically listed
on bill of material. Marafiq will provide separate take-off quantities for U-bolts.

3.0 EXECUTION

3.1 Responsibility

A. Table 1 lists the level of responsibility between Marafiq Engineering, the Field
Constructor, Shop Spool Fabricator and Vendors with regard to each of the piping
standard details.

1. Legend: E = Marafiq Engineering


F = Field Constructor
S = Pipe Shop Fabricator
V = Vendor for Supports, etc.
P = Vendor, other than vendor "V"
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 7 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

Table 1
Level of Responsibility for Piping Standard Details
ID. ITEM PURCH FAB MAT'L INSTAL NOTES
NO. BY BY BY BY
SUPPORTS FOR HOT PIPING
5A ANCHORS E V V F NOTE 1
5ABS ANGLE BASE SUPPORTS E V V F
5BA BASE ANCHORS E V V F NOTE 2
5BS BASE SUPPORTS E V V F
5BSA BASE SUPPORT - E V V F
ADJUSTABLE
5BSL BASE SUPPORT - LINED E V V F
PIPE
5CI CRADLES - ISOLATION E V V F
5CP CONCRETE PADS F F F F
5DA DIRECTIONAL ANCHORS E V V F
5DS DUMMY SUPPORTS E S S S NOTE 4
5FS FIELD SUPPORTS E V V F
5G GUIDES E V V F
5GS GUSSET SUPPORTS E V V F
5HR HANGER RODS E F F F
5IS INSULATION SUPPORT - F V V F NOTE 5
LUG
INSULATION SUPPORT - E V V F
RING
5LPL LOAD PADS E V V F NOTE 5
5PU PICK-UPS E V V F
5RC RISER CLAMPS E V V F
5S SHOES E V V F NOTE 5
5SCL SHOES- CLAMP ON E V V F
5SCLA SHOES CLAMP ON ANCHOR E V V F
5SCLG CLAMP-ON SHOE GUIDE E V V F
5SL SHEAR LUGS - RISER E V V F
CLAMPS
5SPA STIFFENER PLATES F F F F
5SPL SLIDE PLATES F V V F
5ST SUPPORT TRUNNIONS E V S S NOTE 4
5U U-BOLTS E V/P V/P F
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 8 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

ID. ITEM PURCH FAB MAT'L INSTAL NOTES


NO. BY BY BY BY
SUPPORTS FOR PULSATING PIPING
5HD HOLD DOWNS E V V F
5HDS HOLD DOWNS - SLOTTED E V V

ID. ITEM PURCH FAB MAT'L INSTAL NOTES


NO. BY BY BY BY
INSTRUMENT CONNECTIONS
FE ORIFICE FLANGE TAP E F P F
PIPING
LC LEVEL CONTROLLER E F P F
PIPING
LG LEVEL GLASS PIPING E F P F
LS LEVEL SWITCH PIPING E F P F
PI PRESSURE CONNECTION E F/S P F/S
PIPING
TI TEMPERATURE E F/S P F/S
CONNECTION PIPING

ID. ITEM PURCH FAB MAT'L INSTAL NOTES


NO. BY BY BY BY
MISCELLANEOUS PIPING DETAILS
5HE HANDWHEEL EXTENSION E V V F NOTE 7
5JS JACK SCREWS F F F F
SC SAMPLE CONNECTION E F P F
PIPING
5SPC START-UP STRAINERS E P P F
TR STEAM TRAP PIPING E F P F
5UHR UTILITY HOSE RACKS E V V F
US UTILITY STATION PIPING E F P F
VD VENTS AND DRAINS E F P F
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 9 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

ID. ITEM PURCH FAB MAT'L INSTAL NOTES


NO. BY BY BY BY
STEAM TRACING AND UNDERGROUND PIPING
5STT1 RUNS, LOOPS, ANCHORS,
& INSULATION BLOCKS
5STT2 VALVES, FLANGES, AND
CONTROL VALVE
MANIFORDS
5STT3 STEAM JACKETING AND
PUMP TRACING
5STT4 LIQUID LEVEL
INSTRUMENTS
5STT5 STEAM TRACING
MANIFOLDS
5UG1 UNDERGROUND WATER
SYSTEM

5UG2 UNDERGROUND PIPING


DETAILS GRAVITY
SEWERS

ID. ITEM PURCH FAB MAT'L INSTAL NOTES


NO. BY BY BY BY
MISCELLANEOUS PIPE SUPPORTS
5FST FIELD SUPPORT TEES E V V F
5FSX FIELD SUPPORTS FOR E V V F
EXTRA LOADING
5WL WELDING LUG E V V S
Notes:

1. The spool fabrication shop shall provide and attach these to pipe on alloy or heat treated piping.
2. The spool fabrication shop shall provide stubs as indicated on the fabrication detail.
3. The spool fabrication shop shall provide and attach brackets as indicated on the fabrication detail.
4. Fabrication for "Field Fabricated" piping will be by field.
5. The spool fabrication shop shall provide and attach these to pipe on heat treated piping.
6. The insulation subcontractor shall be responsible for installing and banding. The field constructor
shall be responsible for lifting of pipe to facilitate installation.
7. Jack screws are located and installed by shop fabricator on shop fabricated piping.
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 10 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

4.0 ATTACHMENTS

Attachment 5A:
Anchors

Attachment 5ABS:
Angle Base Supports

Attachment 5BA:
Base Anchors

Attachment 5BS:
Base Supports

Attachment 5BSA:
Base Support-Adjustable

Attachment 5BSL:
Base Support-Lined Pipe

Attachment 5CI:
Cradles-Isolation

Attachment 5CP:
Concrete Pads

Attachment 5DA:
Directional Anchors

Attachment 5DS:
Dummy Supports

Attachment 5FS:
Field Supports

Attachment 5FST:
Field Support Tees
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 11 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

Attachment 5FSX:
Field Supports for Extra Loading

Attachment 5G:
Guides

Attachment 5GS:
Gusset Supports

Attachment 5HD:
Hold Downs

Attachment 5HDS:
Hold Downs-Slotted

Attachment 5HE:
Handwheel Extension

Attachment 5HR:
Hanger Rods

Attachment 5IS:
Insulation Support-Lug and Ring

Attachment 5JS:
Jack Screws

Attachment 5LP:
Load Pads

Attachment 5PU:
Pick-ups

Attachment 5RC:
Riser Clamps

Attachment 5S:
Shoes
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 12 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

Attachment 5SCL:
Shoes Clamp On

Attachment 5SCLA:
Shoes Clamp On Anchor

Attachment 5SCLG:
Clamp-On Shoe Guide

Attachment 5SL:
Shear Lugs-Riser Clamps

Attachment 5SPA:
Stiffener Plates

Attachment 5SPC:
Start-up Strainers

Attachment 5SPL:
Slide Plates

Attachment 5ST:
Support Trunnions

Attachment 5STT1:
Runs, Loops, Anchors, &
Insulation Blocks

Attachment 5STT2:
Valves, Flanges & Control Valve
Manifolds

Attachment 5STT3:
Steam Jacketing & Pump Tracing

Attachment 5STT4:
Liquid Level Instruments

Attachment 5STT5:
Steam Tracing Manifolds
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 13 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

Attachment 5U:
U-Bolts

Attachment 5UG1:
Underground Water System

Attachment 5UG2:
Drain & Sewer Systems

Attachment 5UHR:
Utility Hose Racks

Attachment 5WL:
Welding Lug

Attachment FE:
Orifice Flange Tap Piping

Attachment LC:
Level Controller Piping

Attachment LG:
Level Glass Piping

Attachment LS:
Level Switch Piping

Attachment PI:
Pressure Connection Piping

Attachment SC:
Sample Connection Piping

Attachment TI:
Temperature Connection Piping

Attachment TR:
Steam Trap Piping
Power and Water Utility Co. for Jubail and Yanbu (MARAFIQ) Master Specification MQ-SP-P-5009
Project Name Date: 31 Mar 2011
Contract Number Page 14 of 14
Revision 1

GENERAL PIPING SPECIFICATION – PIPING STANDARD DETAILS

Attachment US:
Utility Station Piping

Attachment VD:
Vents and Drains

End of Specification

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