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Fig. 50.6 Functional Block Diagram of A Microwave Oven

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MICROWAVE OVEN BLOCK DIAGRAM

The block diagram of a microwave oven is given in Fig. 50.6. The mains
plug and socket are three-pin earthing type. The fast blow ceramic fuse is
of 15 A, 250 V. Interlock switches are linked with the oven door. Power
will be applied to the mains transformer only when the oven door is
closed. At least one interlock switch is in series with the transformer
primary, hence even a spot of dirt in the relay or trial, cannot turn the
oven on when the door is open.

Fig. 50.6 Functional block diagram of a microwave oven

There is yet another interlock across the power supply line. It normally
remains open. If the door alignment is not correct it will be activated,
putting a short circuit (crowbar) across the line and making the fuse to
melt. Thus, the microwave oven is a fail safe device.
The voltage induced in the secondary winding is about 2000 V (rms) at
250 mA for normal domestic ovens. The transformer also has a tertiary
winding for the magnetron filament. The high voltage return circuit is
fastened directly to the chassis through the transformer frame. A half-
wave doubler configuration is used for the rectifier, with a peak inverse
voltage of about 12000 V. One end of the diode is connected to the
chassis.

The bleeder capacitor (1 μF) should always be discharged before


touching anything inside when the cover is removed. The high
value bleeder resistor is slow to discharge; further it may be open.

The thermal protector is a PTC thermistor. The primary current


decreases when the temperature rises abnormally. It senses the
temperature of the magnetron as it is bolted to the magnetron case and
is so connected electrically that its resistance comes in series with the
primary circuit.

The controller is a microprocessor chip with a clock. It is activated by


key-pad switches and sets the cooking time. It senses the temperature
and moisture, sets the power levels and runs the display. There are three
power levels. For HIGH the microwave generator
remains on continuously; for MEDIUM it remains on for 10 seconds
and off for 10 seconds; for LOW it remains on for 5 seconds and off for 15
seconds. The controller activates the microwave generator using either a
relay or a triac.

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