Maintenance Manual: Manufacturing Number Generic
Maintenance Manual: Manufacturing Number Generic
Maintenance Manual: Manufacturing Number Generic
Manufacturing Number
GENERIC
THE CONTENTS OF THIS MANUAL SERVE A GENERAL PURPOSE. DEPENDING ON THE APPLICATION, THE CONTENT MAY DIFFER.
SPECIFIC MANUALS PER APPLICATION ARE AVAILABLE. CONTACT HANSEN INDUSTRIAL TRANSMISSIONS NV FOR MORE DETAILS.
Copyright and contact data
Contact data
www.hansenindustrialgearboxes.com
Hansen Industrial Transmissions nv
Leonardo da Vincilaan 1
BE-2650 Edegem
Belgium
Tel.: +32 (3) 450 12 11
Fax: +32 (3) 450 12 20
E-mail: info@hansenindustrialgearboxes.com
2
Contents
Contents
2 Manual Disclaimer................................................................................... 7
4 Description............................................................................................. 12
4.1 Intended use.............................................................................................................................. 12
4.2 Intended use (ATEX)................................................................................................................. 12
4.3 Type plate.................................................................................................................................. 12
4.3.1 Type plate.................................................................................................................. 12
4.3.2 Type plate for the gear unit........................................................................................ 13
4.3.3 Type plate for the drive group.................................................................................... 15
4.4 Signs in the documentation and on the gear unit.......................................................................16
4.5 Description of the lubrication of the gear unit.............................................................................17
4.5.1 Function of lubrication................................................................................................17
4.5.2 Splash lubrication.......................................................................................................18
4.5.3 Force-feed lubrication................................................................................................ 18
4.6 Breather plug............................................................................................................................. 18
4.7 Cooling system.......................................................................................................................... 18
4.8 Direction of rotation of the shafts............................................................................................... 19
5 Safety.....................................................................................................20
5.1 Restrictions................................................................................................................................ 20
5.2 Approved maintenance engineer...............................................................................................20
5.3 Approved maintenance engineer for ATEX............................................................................... 20
5.4 General safety instructions........................................................................................................ 20
5.5 Safety instructions for maintenance...........................................................................................21
5.6 Safety instructions for maintenance (ATEX).............................................................................. 21
5.7 Special safety instructions (backstop)........................................................................................21
5.8 Special safety instructions (ATEX).............................................................................................21
5.9 Special safety instructions (belt drives)......................................................................................22
5.10 Partly completed machine..........................................................................................................22
5.11 Instructions in case of a fire....................................................................................................... 22
5.12 Warranty.................................................................................................................................... 22
MM_GENERIC_011_EN 3
Contents
6 Maintenance.......................................................................................... 24
6.1 General maintenance instructions............................................................................................. 24
6.1.1 Limits..........................................................................................................................24
6.1.2 Not approved work.....................................................................................................24
6.1.3 Instructions (water cooling)........................................................................................ 24
6.1.4 Maintenance log book (ATEX)................................................................................... 24
6.2 Maintenance schedule (all gear units)....................................................................................... 24
6.3 Special maintenance (belt drives)..............................................................................................25
6.4 Special maintenance (breather lines)........................................................................................ 25
6.5 Special maintenance (drain lines)..............................................................................................26
6.6 Special maintenance (grease lubrication points)....................................................................... 26
6.7 Special maintenance (lubrication points for bearings)............................................................... 26
6.8 Special maintenance (lubrication points for labyrinth seals)...................................................... 26
6.9 Special maintenance (lubrication points for labyrinth seals)...................................................... 26
6.10 Special maintenance (backstop)................................................................................................26
6.11 Special maintenance (bearings)................................................................................................ 27
6.12 Special maintenance ATEX 1.................................................................................................... 27
6.13 Special maintenance ATEX 2.................................................................................................... 28
6.14 Special maintenance ATEX 3.................................................................................................... 29
6.15 Special maintenance ATEX 4.................................................................................................... 30
6.16 Change the oil............................................................................................................................31
6.17 Do a check for oil leaks..............................................................................................................32
6.18 Do a check for unexpected noise and vibrations....................................................................... 32
6.19 Do a check on the quality of the gear oil....................................................................................32
6.20 Do a check on the breather plug................................................................................................32
6.21 Do a check on the fixation of the gear unit.................................................................................33
6.21.1 Do a check on the fixation of the gear unit (solid shafts)........................................... 33
6.21.2 Do a check on the fixation of the gear unit (hollow shafts)........................................ 33
6.21.3 Do a check on the fixation of the gear unit (shrink disk, other than 2-part)................33
6.21.4 Do a check on the fixation of the gear unit (2-part shrink disk)..................................33
6.22 Do a check on the position of the gear unit................................................................................34
6.22.1 General instructions................................................................................................... 34
6.22.2 Measure the position of the LSS and the HSS (single stage)....................................34
6.22.3 Measure the position of the LSS (multi stage)........................................................... 34
6.22.4 Measure the position of the HSS (multi-stage).......................................................... 34
6.23 Replace the oil filter cartridge.................................................................................................... 35
6.24 Clean the gear unit.....................................................................................................................35
6.25 Do a check on the backstop.......................................................................................................35
6.26 Install the torque arm................................................................................................................. 35
Install the torque arm..................................................................................................................35
Prestress the disk springs of the torque arm..............................................................................36
6.27 Fill the gear unit with gear oil..................................................................................................... 36
6.27.1 Select the gear oil...................................................................................................... 36
6.27.2 Measure the gear oil level..........................................................................................37
6.27.3 Add gear oil (all gear units)........................................................................................ 37
6.27.4 Drain gear oil..............................................................................................................37
6.28 Drain the breather lines..............................................................................................................38
6.29 Drain the drain lines................................................................................................................... 38
6.30 Add grease to the lubrication points for grease......................................................................... 38
6.30.1 General procedure..................................................................................................... 38
6.30.2 Select the grease type............................................................................................... 38
6.30.3 Add grease.................................................................................................................39
6.31 Do a check for corrosion of internal parts of the gear unit......................................................... 39
6.32 Do a check on the V-belt drive...................................................................................................39
6.33 Do a check of the surface temperature of the gear unit housing (ATEX).................................. 39
4 MM_GENERIC_011_EN
Contents
7 Technical data........................................................................................42
7.1 Dimensions and mass................................................................................................................42
7.2 Materials of the gear unit........................................................................................................... 42
7.3 Torque seal specification........................................................................................................... 42
7.4 Paint specification......................................................................................................................42
7.5 Paint specification......................................................................................................................42
7.6 Paint specification......................................................................................................................43
7.7 Paint specification......................................................................................................................43
7.8 Paint specification......................................................................................................................43
7.9 Paint specification......................................................................................................................43
7.10 Corrosion protection by H.I.T..................................................................................................... 43
7.11 Position of the gear unit............................................................................................................. 44
7.12 Misalignment of the LSS............................................................................................................ 44
7.13 Misalignment of the HSS (couplings).........................................................................................44
7.14 Bolt specifications (gear units with solid shafts).........................................................................45
7.14.1 Bolt specifications (single-stage, horizontal LSS)...................................................... 45
7.14.2 Bolt specifications (single-stage, vertical LSS).......................................................... 46
7.14.3 Bolt specifications (multi-stage, horizontal LSS)........................................................46
7.14.4 Bolt specifications (multi-stage, vertical LSS)............................................................ 48
7.14.5 Bolt specifications...................................................................................................... 49
7.15 Torque values for oil drain screw............................................................................................... 50
7.16 Shrink disk specifications (2-part shrink disk)............................................................................ 50
7.16.1 Lubrication................................................................................................................. 50
7.16.2 Torque specifications................................................................................................. 50
7.17 Prestress specifications for the torque arm (hollow shaft)......................................................... 51
7.18 Lubricants.................................................................................................................................. 52
7.18.1 General specifications for lubricants.......................................................................... 52
7.18.2 Gear oil filter specifications........................................................................................ 53
7.18.3 Additional gear oil specifications (heater).................................................................. 53
7.18.4 Mineral gear oil and related grease........................................................................... 53
7.18.5 Synthetic gear oil and related grease........................................................................ 54
7.19 Grease quantity at lubrication points for bearings......................................................................55
7.19.1 Grease quantity type..................................................................................................55
7.19.2 Grease quantity types Q1, Q2, Q3, Q6, Q7 and Q8.................................................. 56
7.19.3 Grease quantity type Q4............................................................................................ 57
7.19.4 Grease quantity type Q5............................................................................................ 57
7.19.5 Grease quantity type Q9............................................................................................ 58
7.20 Grease quantity for lubrication points at labyrinth seals (LSS).................................................. 59
7.20.1 Grease quantity type..................................................................................................59
7.20.2 Grease quantity (single-stage)...................................................................................59
7.20.3 Grease quantity (multi-stage).....................................................................................59
7.21 Grease quantity for lubrication points at labyrinth seals (HSS)..................................................60
7.21.1 Grease quantity type..................................................................................................60
7.21.2 Grease quantity (single-stage)...................................................................................60
7.21.3 Grease quantity (multi-stage).....................................................................................60
7.22 Cooling water specifications...................................................................................................... 61
7.23 Reference values for paint, plastic surfaces and metal parts (ATEX)........................................61
MM_GENERIC_011_EN 5
Customer data sheet
Technical Specifications
AGMA Power Rating [kW] x
AGMA Torque Rating [kNm] x
Exact Ratio x
Input Speed(s) constant [RPM] x
Input Speed(s) variable [RPM] x
Output Speed(s) constant [RPM] x
Output Speed(s) variable [RPM] x
Shaft Arrangement x
Motor Power [kW] x
Motor Torque [kNm] x
Service Factor on Motor Power x
Absorbed Power [kW] x
Absorbed Torque [kNm] x
Service Factor on Absorbed Power x
Direction of Rotation (low speed shaft) x
ATEX Specifications
ATEX marking Gear unit -
ATEX marking electrical system -
Calculated minimum bearing lifetime [Hrs] -
Paint
Corrosion category according to ISO12944-2 x
Colour x
Lubrication
Type of gear oil x
Oil viscosity grade [ISO VG] X x
Minimum temperature for the x x
oil bath for start-up [°C]
Maximum ambient temperature x x
[°C]
Grease type x
6 MM_GENERIC_011_EN
Manual Disclaimer
2 Manual Disclaimer
This Manual and its instructions and information do not purport to cover all details or
variations in the gear unit and do not claim to provide for every possible contingency met
in connection with handling, installation, operation, or maintenance. Hansen Industrial
Transmissions nv does not make any representations, warranties or guarantees, express
or implied, as to the accuracy or completeness of the Manual. Users must be aware that
updates and amendments will be made from time to time to the Manual. It is the user’s
responsibility to determine whether there have been any such updates or amendments.
Neither Hansen Industrial Transmissions nv nor any of its directors, officers, employees
or agents shall be liable in contract, tort or in any other manner whatsoever to any person
for any loss, damage, injury, liability, cost or expense of any nature, including without
limitation incidental, special, direct or consequential damages arising out of or in
connection with the use of the Manual. The user and/or purchaser bears all risks. Should
further information be desired or should particular problems arise which are not covered
sufficiently for the users’ and/or purchaser’s purposes, the matter should be referred to in
writing to Hansen Industrial Transmissions nv.
Warning: Read and understand all instructions and information prior to any
handling including maintenance, installing or starting the gear unit. Failure to
follow instructions could lead to damage, serious injury, or death.
• Only qualified and trained personnel should be involved with the storage (including
transport), commissioning, operation, installation (including removal), inspection,
maintenance and repairs of this gear unit.
• Make sure all your personnel, operators of this gear unit have been professionally and
adequately trained for safe working practices.
• Operators must wear adequate personal protective equipment.
• Ensure all international, EU, national and local safety regulations and codes are
followed when handling, maintaining, installing (including all related actions) the gear
unit.
• Verify the compatibility of the gear unit with the installation it is meant for.
MM_GENERIC_011_EN 7
About this document
3.2 Language
The original instructions of this document are in English. All other language versions are
translations of the original instructions.
If there is any doubt, the English version of the document is binding.
3.3 Illustrations
It is not always possible to show the configuration of your gear unit as in the certified
drawing. The illustrations in this document show a typical setup. They are for instruction
or description only.
8 MM_GENERIC_011_EN
About this document
MM_GENERIC_011_EN 9
About this document
3.9 Abbreviations
Abbreviation Description
H.I.T. Hansen Industrial Transmissions nv
LSS Low-Speed Shaft
HSS High-Speed Shaft
10 MM_GENERIC_011_EN
About this document
MM_GENERIC_011_EN 11
Description
4 Description
Only use the gear unit in an ATEX zone that shows on the type plate.
A Manufacturing number
B Gear unit type
C Production number
D Nominal power rating at the HSS
12 MM_GENERIC_011_EN
Description
MM_GENERIC_011_EN 13
Description
A Manufacturing number
B Gear unit type
C Production number
D Nominal power rating at the HSS
E Nominal torque rating at the LSS
F Service factor
G Exact ratio (R: reduction, M: multiplication)
H Mass of the gear unit, without gear oil
I Input speed n1 (output speed n2)
Input speeds n1/n1' (output speeds n2/n2')
Variable input speed n1-n1' (variable output speed n2-n2')
J Type of gear oil
K Viscosity of the gear oil
L Minimum temperature for the oil bath for startup
M Maximum ambient temperature for which the viscosity of the gear oil is applicable
N Quantity of gear oil
O Grease quantity type
P Number of lubrication points
Q Grease type
R ATEX marking for the mechanical system of the gear unit
S Ambient temperature range for ATEX application
T ATEX marking for the electrical system of the gear unit
14 MM_GENERIC_011_EN
Description
U Year of manufacturing
V Atex certificate number
W Reference number of the manual
X ATEX type for inspection intervals.
Z Remarks
The type plate for the drive group, the gear unit with the electrical equipment, shows all
possible types of protection used for the drive group.
MM_GENERIC_011_EN 15
Description
Dipstick
Oil drain
Breather plug
Condensation drain
16 MM_GENERIC_011_EN
Description
Sign Description
Lubrication point for grease at labyrinth seal
Level indicator
Gauge glass
Overflow
Ground connection
ATEX
MM_GENERIC_011_EN 17
Description
• Gear speed
• Mounting position of the gear unit
• Operation conditions
The certified drawing shows the lubrication system that is used for your gear unit.
In other conditions, the lubrication system can be different. The type plate shows the
approved speed of the HSS.
Integrated pump
Refer to the certified drawing for the lubrication system for your gear unit. The lubrication
system can have these parts:
• A pump
• A filter with bypass
• A flow switch
The pump can operate in two directions of rotation.
Motor pump
A sign on the pump shows the direction of rotation of the motor shaft of the motor pump.
18 MM_GENERIC_011_EN
Description
MM_GENERIC_011_EN 19
Safety
5 Safety
5.1 Restrictions
Warning: Use of the gear unit in ways other than described in the related
documents may result in injury, death, or property and equipment damage.
Use the gear unit only as described in the related documents.
H.I.T. cannot be held responsible for injuries or damages resulting from non-standard,
unintended use of the gear unit. The gear unit is designed and intended only for the
purpose described in the related documents.
Unintended use includes these actions:
• Making changes to the gear unit that have not been recommended in the related
documents or using parts that are not replacement parts or accessories from H.I.T.
• Use of materials or equipment that are inappropriate or incompatible with the gear
unit.
• Use of gear oils and grease that is not indicated on the type plate or the specifications
in this document.
• Allowing unapproved personnel to perform any task on or with the gear unit.
In ATEX zone 2 / 22 (Category 3GD) and ATEX zone 1 / 21 (Category 2GD), only ATEX
approved personnel can do commissioning on the gear unit. For the requirements of
ATEX approved personnel, refer to the applicable standards and directives. The
approved maintenance engineer must obey the instructions on the type plate.
• When you do work on or with the gear unit, obey all legislation and regulations that
apply to safety and work requirements, that apply in the country and at the location
where you do work on the gear unit.
20 MM_GENERIC_011_EN
Safety
• Obey the safety instructions of the manufacturer of all chemical materials, including
gear oil and grease. Refer to the material data sheets of the chemical material. Make
sure that all personnel that installs, does maintenance and servicing on the gear unit,
receives these safety instructions.
• Do not open the gear unit near an open flame, spark or hot object. If not this can
cause ignition of the fumes of the oil.
• If the gear unit is used as a part of a system that moves persons, obey all regulations
and install all necessary safety devices.
Warning: Be careful. Parts that turn can cause injury to personnel or damage
to the equipment.
• Before you open the enclosure, make sure that the temperature of all hot parts is
lower than the specified temperature class that is on the type plate.
MM_GENERIC_011_EN 21
Safety
• Do not start a gear unit that has burn marks. Speak to H.I.T.
• Hazardous substances of combustion can be generated in a fire involving materials in
section Materials of the gear unit on page 42.
5.12 Warranty
The warranty clause of the general conditions of sale applies to gear units installed and
maintained as per instructions contained in this document, including the related
22 MM_GENERIC_011_EN
Safety
documents, and in any additional instruction leaflets supplied with the gear unit insofar as
the gear unit operates within the service and rating conditions put forward in the order
acknowledgment and on the certified drawing.
Non compliance with these instructions, injudicious choice of lubricant or a lack of
maintenance will render warranty agreement invalid.
This warranty clause applies to all parts of the gear unit with the exception of those parts
which are subject to wear.
MM_GENERIC_011_EN 23
Maintenance
6 Maintenance
6.1.1 Limits
Each maintenance interval also contains the maintenance task of the interval(s) before.
For example, the maintenance after 1 week also contains the maintenance after 1 day.
Procedure
1. Read also the maintenance tasks in the drive package documentation. Refer to
section Related documents on page 9
2. If the maintenance task shows more than one limit, obey the limit that comes first.
Procedure
1. Record the maintenance tasks and the results of inspections in a log book.
2. Keep the log book in a safe location.
3. If you see signs of corrosion on the internal components of the gear unit, speak to
H.I.T.
24 MM_GENERIC_011_EN
Maintenance
MM_GENERIC_011_EN 25
Maintenance
26 MM_GENERIC_011_EN
Maintenance
Note:
• For the applied ATEX type, refer to the type plate on the gear unit.
• The terms 'visual' and 'close' refer to the inspection type as given in the
standard IEC 60079-17.
ATEX 1: gear unit with sensors and circuits that agree with SIL1:
• Flow control (in case of oil pump)
• Pt100 in oil bath
• Pt100 or PTC at high speed / grease filled bearings
• PTC on backstop
• Oil level switch
MM_GENERIC_011_EN 27
Maintenance
Note:
• For the applied ATEX type, refer to the type plate on the gear unit.
• The terms 'visual' and 'close' refer to the inspection type as given in the
standard IEC 60079-17.
ATEX 2: gear unit with the items that follow:
• Flow control (in case of oil pump)
• Pt100 in oil bath
• Pt100 or PTC at high speed / grease filled bearings
• Oil level switch
28 MM_GENERIC_011_EN
Maintenance
Note:
• For the applied ATEX type, refer to the type plate on the gear unit.
• The terms 'visual' and 'close' refer to the inspection type as given in the
standard IEC 60079-17.
ATEX 3: gear unit with the items that follow:
• Pt100 or PTC at grease filled bearings
• Pt100 in oil bath
MM_GENERIC_011_EN 29
Maintenance
Note:
• For the applied ATEX type, refer to the type plate on the gear unit.
• The terms 'visual' and 'close' refer to the inspection type as given in the
standard IEC 60079-17.
ATEX 4: gear unit without control
Special precautions:
30 MM_GENERIC_011_EN
Maintenance
• If the equipment is used in ATEX zone 2 or 22, you can make the 1 month inspection
intervals 2 times longer.
• After the initial installation, do these maintenance tasks daily until you are sure that the
machine operates correctly. This usually continues for approximately 3 days.
• If a special condition occurs, such as a short circuit or an emergency stop, do these
maintenance tasks before you start the gear unit again.
• After the calculated lifetime of the gear unit, speak to H.I.T. for maintenance. For the
calculated lifetime, refer to the customer data sheet.
MM_GENERIC_011_EN 31
Maintenance
Procedure
1. Examine the surface of the gear unit and the adjacent parts.
2. If you see leakage: find and remove the cause of the leakage.
3. Clean all parts that have gear oil or grease on the surface.
Note: For the test parameters and the specifications of the test container,
refer to the supplier of your gear oil.
Procedure
1. Drain 2 liters of gear oil. Refer to section Drain gear oil on page 37.
2. At the oil drain, get an oil sample. Use a clean test container.
3. Make sure that a test is done on the sample. Obey the instructions and specifications
of the gear oil supplier.
4. Obey the instructions that you read on the test report.
32 MM_GENERIC_011_EN
Maintenance
6.21.3 Do a check on the fixation of the gear unit (shrink disk, other than 2-part)
Procedure
1. Measure the torque of the bolts of the shrink disk.
2. Compare the torque with the specification in the drive package documentation.
3. If the torque is not correct, tighten the bolts. For the correct torque, refer to the drive
package documentation.
6.21.4 Do a check on the fixation of the gear unit (2-part shrink disk)
Procedure
1. Measure the torque of the bolts of the shrink disk.
2. Compare the torque with the specification in section Torque specifications on page
50.
3. If the torque is not correct, tighten the bolts. Start with one bolt and continue
counterclockwise until the last bolt.
MM_GENERIC_011_EN 33
Maintenance
6.22.2 Measure the position of the LSS and the HSS (single stage)
Procedure
1. Measure the misalignment of the coupling.
2. Compare the misalignment with the specifications. Refer to section Misalignment of
the HSS (couplings) on page 44.
3. If the misalignment is not satisfactory, speak to the approved installation engineer to
align the LSS and the HSS.
34 MM_GENERIC_011_EN
Maintenance
Procedure
1. Remove all contamination from the gear unit.
2. Make sure that you can see all the signs on the gear unit.
3. Make sure that air can flow around the gear unit.
Procedure
1. Make sure that the backstop operates correctly.
MM_GENERIC_011_EN 35
Maintenance
36 MM_GENERIC_011_EN
Maintenance
Procedure
1. Open the gear unit at the oil fill plug. Refer to the sign on the gear unit.
2. Add gear oil.
3. Measure the level of gear oil.
MM_GENERIC_011_EN 37
Maintenance
B E
Note: If the supplier of grease changes the composition of the grease, H.I.T. is
not responsible or liable.
38 MM_GENERIC_011_EN
Maintenance
Procedure
1. For the correct grease type, refer to the type plate.
2. Use this data to select the grease from the tables in section Lubricants on page 52.
Note:
• The grease nipples agree with the standard DIN 71412 or optional DIN
3404.
• For the grease quantity, refer to chapter Technical data on page 42.
Procedure
1. Add grease to the grease nipples. Refer to the signs on the gear unit. Use a grease
gun.
MM_GENERIC_011_EN 39
Maintenance
Procedure
1. Measure the surface temperature of the gear unit housing with an infrared
thermometer.
2. Calculate the permitted maximum surface temperature: subtract 30°C from the
permitted temperature of the applicable ATEX classification.
3. If the measured temperature is more than the permitted maximum surface
temperature, speak to H.I.T.
Procedure
1. Do a check on all electrical connections of the control equipment.
2. If the connections are not connected, speak to the approved installation engineer.
Procedure
1. Remove the safety devices of the gear unit.
2. Measure the torque of all bolts.
3. Compare the torque with the specification in section Technical data on page 42 and
on the certified drawing.
4. If the torque is not correct, tighten the bolts.
5. Install the safety devices of the gear unit.
40 MM_GENERIC_011_EN
Maintenance
Procedure
1. Do a visual check for damage.
2. Make sure that the control equipment operates correctly. For more information, refer
to the drive package documentation.
3. If the control equipment has damage or does not operate correctly, speak to the
approved installation engineer to replace the control equipment.
Procedure
1. Do a visual check for damage.
2. If you see damage, speak to H.I.T.
MM_GENERIC_011_EN 41
Technical data
7 Technical data
42 MM_GENERIC_011_EN
Technical data
MM_GENERIC_011_EN 43
Technical data
Parameter Specification
Shaft extensions Rust preventive grease
Hollow shafts Anti-oxidising waxy varnish
Unpainted machined surfaces Anti-oxidising waxy varnish
44 MM_GENERIC_011_EN
Technical data
Table for bolts according to DIN 267 bolt quality grade 8.8
Gear unit type Gear unit size Bolt dimension [ISO] Torque [Nm]
QHP.1 C M20 335
D M24 675
E M24 675
F M30 1350
G M30 1350
QHP.1T G M36 2350
H M36 2350
J M36 2350
K M36 2350
MM_GENERIC_011_EN 45
Technical data
Table for bolts according to DIN 267 bolt quality grade 8.8
Mounting type Gear unit type Bolt dimension [ISO] Torque [Nm]
Flange mount (bottom QVPZ1 M20 340
flange of gear unit) QVPB1 M20 340
Side mount (both sides QVPZ1 M24 675
of gear unit) QVPB1 M24 675
Table for bolts according to DIN 267 bolt quality grade 8.8
Gear unit type Gear unit size Bolt dimension [ISO] Torque [Nm]
QH... A M16 180
B M20 335
C M24 675
D M24 675
E M30 1350
F M30 1350
G M36 2350
H M36 2350
J M36 2350
K M36 2350
L M42 3800
M M42 3800
N M48 5700
P M48 5700
Q M48 5700
R M56 9150
S M56 9150
T M56 9150
46 MM_GENERIC_011_EN
Technical data
MM_GENERIC_011_EN 47
Technical data
Table for bolts according to DIN 267 bolt quality grade 8.8
Gear unit type Gear unit size Bolt dimension [ISO] Torque [Nm]
QV... A M16 180
B M20 335
C M24 675
D M30 1350
E M30 1350
F M36 2350
G, 2-stage M36 2350
G, 3-stage and 4-stage M42 3800
H M42 3800
J M42 3800
K M42 3800
L M48 5700
M M48 5700
N M48 5700
P M48 5700
Q M48 5700
R M56 9150
S M56 9150
T M56 9150
48 MM_GENERIC_011_EN
Technical data
Table for bolts according to DIN 267 bolt quality grade 8.8
Gear unit type Bolt dimension [ISO] Torque [Nm]
QVRZ2 (L) M16 180
QVRA2 (L) M16 180
QVRB2 (L) M20 335
QVRC2 M24 675
QVRD2 M30 1350
QVRE2 M30 1350
QVRE2X M36 2350
QVRF2 M36 2350
QVRF2X M42 3800
QVRG2 M36 2350
QVRH2 M42 3800
MM_GENERIC_011_EN 49
Technical data
7.16.1 Lubrication
Parameter Specification
Lubricant Molykote D321R or similar (friction coefficient:
0.04)
50 MM_GENERIC_011_EN
Technical data
Gear unit size H.I.T. part Torque of the bolts (A), for each supplier of the 2-part shrink disk
number of the [Nm]
shrink disk
"Stüwe" "Ringfeder" "Ringspann'" "Tas Schäfer"
A 113-H11082Q 121 120 The torque is 120
correct when
B 113-H12582Q 121 120 120
the inner ring
C 113-H14082Q 193 190 (B) and the -
D 113-H16581Q 295 290 outer ring (C) 290
are flush.
E 113-H18581Q 295 290 -
F 113-H22082Q 570 570 570
G 113-H24082Q 570 570 570
H 113-H26082Q 570 570 570
J 113-H28082Q 570 570 570
K 113-H32082Q 980 1000 980
L 113-H34081Q 980 1000 980
M 113-H36082Q 980 1000 980
N 113-H39081Q 1450 1450 1450
P 113-H42082Q 1450 1450 1450
Q 113-H44082Q 1450 1450 1450
R 113-H48082Q 1970 1970 1450
S 113-H50081Q 1970 1970 1450
T 113-H53081Q 1970 - -
Note: (Y) is the difference between distance without load and the distance
when the disk springs are prestressed.
MM_GENERIC_011_EN 51
Technical data
[mm] [inch]
QH.A2 0.7 0.028
QH.B2 0.7 0.0.28
QH.C2 0.9 0.035
QH.D2 0.9 0.035
QH.E2 1.0 0.039
QH.F2 1.0 0.039
QH.G2 1.0 0.039
QH.H2 1.0 0.039
QH.C3 0.7 0.028
QH.D3 0.9 0.035
QH.D4 0.9 0.035
QH.E3 0.9 0.035
QH.E4 0.9 0.035
QH.F3 1.0 0.039
QH.F4 1.0 0.039
QH.G3 1.0 0.039
QH.G4 1.0 0.039
QH.H3 1.0 0.039
QH.H4 1.0 0.039
QH.J3 1.4 0.055
QH.J4 1.4 0.055
QH.K3 1.4 0.055
QH.K4 1.4 0.055
QH.L3 1.4 0.055
QH.L4 1.4 0.055
QH.M3 1.4 0.055
QH.M4 1.4 0.055
7.18 Lubricants
52 MM_GENERIC_011_EN
Technical data
Parameter Specification
Nominal temperature of the gear oil in the oil 60 - 80 (140 - 180)
bath, during operation [°C] ([°F])
Maximum temperature of the gear oil in the oil Continous: 85 (185)
bath, during operation [°C] ([°F]) Peak: 95 (200)
Maximum volume concentration of corrosion in- 2
hibitor in the gear oil [%]
ADDINOL Eco Gear 150 M Eco Gear 220 M Eco Gear 320 M Eco Gear 460 M
FUCHS Renolin CLP 150 Renolin CLP 220 Renolin CLP 320 Renolin CLP 460
MM_GENERIC_011_EN 53
Technical data
EXXON MOBIL Mobilgear XMP Mobilgear XMP Mobilgear XMP Mobilgear XMP
150 220 320 460
TOTAL Carter XEP 220 Carter XEP 320 Carter XEP 460
ADDINOL Eco Gear 150 S Eco Gear 220 S Eco Gear 320 S Eco Gear 460 S
Eco Gear 150 W Eco Gear 220 W Eco Gear 320 W Eco Gear 460 W
BEL-RAY Synthetic Gear Oil Synthetic Gear Oil Synthetic Gear Oil Synthetic Gear Oil
150 220 320 460
54 MM_GENERIC_011_EN
Technical data
EXXON MOBIL Mobilgear SHX Mobilgear SHC Mobilgear SHC Mobilgear SHC
XMP 150 XMP 220 XMP 320 XMP 460
Mobil SHC Gear Mobil SHC Gear Mobil SHC Gear Mobil SHC Gear
Series 150 Series 220 Series 320 Series 460
LUBRICATION Duolec Syn Gear Duolec Syn Gear Duolec Syn Gear
ENGINEERS INC. Lubricant 9822 Lubricant 9832 Lubricant 9846
Note: For all synthetic gear oils, you can only use the grease type in the table below.
MM_GENERIC_011_EN 55
Technical data
The grease quantities only apply to the lubrication points that are indicated on the gear
unit with the sign for lubrication point for grease at bearings.
A Lubrication point
56 MM_GENERIC_011_EN
Technical data
A B
A Lubrication point
B Lubrication point
A [g] B [g]
Z 10 20
A 20 20
B 30 30
A Lubrication point
B Lubrication point
A [g] B [g]
Z 10 20
MM_GENERIC_011_EN 57
Technical data
A [g] B [g]
A 20 20
B 30 30
B C D E
B-C-
D-E
30°- 45°
X
X-X A
A
58 MM_GENERIC_011_EN
Technical data
The grease quantities only apply to the lubrication points that are indicated on the gear
unit with the sign for lubrication point for grease at labyrinth seals.
MM_GENERIC_011_EN 59
Technical data
The grease quantities only apply to the lubrication points that are indicated on the gear
unit with the sign for lubrication point for grease at labyrinth seals.
60 MM_GENERIC_011_EN
Technical data
7.23 Reference values for paint, plastic surfaces and metal parts
(ATEX)
These specifications are correct only when no propagating brush discharges can occur.
MM_GENERIC_011_EN 61
Technical data
62 MM_GENERIC_011_EN
Technical data
MM_GENERIC_011_EN 63
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