Group 12 Monitoring System: 1. Outline
Group 12 Monitoring System: 1. Outline
1. OUTLINE
Monitoring system consists of the monitor part and switch part.
The monitor part gives warnings when any abnormality occurs in the machine and informs the
condition of the machine.
Various select switches are built into the monitor panel, which act as the control portion of the machine
control system.
2. CLUSTER
1) MONITOR PANEL
Monitoring display
Fuel low level warning lamp Fuel gauge
CPU controller
Air cleaner warning lamp check warning lamp
Power max pilot lamp
Engine oil pressure warning lamp
Cold start aid pilot lamp
Battery charging warning lamp
Warming up pilot lamp
Overload warning lamp
25075MS05
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2) CLUSTER CHECK PROCEDURE
(1) Start key : ON
① Check monitor initial 5 seconds
a. All lamps light up.
b. Buzzer sound.
② Check monitor after 5 seconds : Indicate cluster version and machine condition
a. Cluster program version : CL : 1.4 Indicates program version 1.4 for 2 seconds.
b. Tachometer : 0rpm
c. Fuel gauge : All light up below appropriate level
d. Hydraulic temperature : All light up below appropriate level
e. Engine coolant temperature gauge : All light up below appropriate level
f. Warning lamp
※ During start key ON the engine oil pressure lamp and battery charging lamp go on, but it is not
abnormal.
※ When engine coolant temperature below 30° C, the warming up lamp lights up.
③ Indicating lamp state
a. Work mode selection : General work
b. Power mode selection : S mode
c. User mode selection : No LED ON
d. Auto decel LED : ON
e. Travel speed pilot lamp : Low(Turttle)
(2) Start of engine
① Check machine condition
a. Tachometer indicates at present rpm
b. Gauge and warning lamp : Indicate at present condition.
※ When normal condition : All warning lamp OFF
c. Work mode selection : General work
d. Power mode selection : S mode
e. User mode selection : No LED ON
f. Auto decel LED : ON
g. Travel speed pilot lamp : Low(Turttle)
② When warming up operation
a. Warming up lamp : ON
b. 10 seconds after engine started, engine speed increases to1200rpm(Auto decel LED : ON)
※ Others same as above ①.
③ When abnormal condition
a. The lamp lights up and the buzzer sounds.
b. If BUZZER STOP switch is pressed, buzzer sound is canceled but the lamp light up until normal
condition.
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3. CLUSTER CONNECTOR
No. Signal Input / Output
21075MS16
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4. CLUSTER FUNCTION
1) MONITORING DISPLAY
(1) This displays the current time and machine information such as
engine rpm, coolant/hydraulic oil temperature, hydraulic oil
pressure and also error codes.
※ Refer to the page 5-34 for details.
14073CD03
2) FUEL GAUGE
(1) This gauge indicates the amount of fuel in the fuel tank.
(2) Fill the fuel when the white range or warning lamp blinks.
※ If the gauge illuminates the white range or warning lamp
White range blinks even though the machine is on the normal condition,
check the electric device as that can be caused by the
21073CD04
poor connection of electricity or sensor.
(3) Keep idling engine at low speed until the green range
illuminates, before operation of machine.
(4) When the red range illuminates, reduce the load on the system.
If the gauge stays in the red range, stop the machine and
check the cause of the problem.
(3) Keep idling engine at low speed until the green range
illuminates, before operation of machine.
(4) When the red range illuminates, turn OFF the engine, check
the radiator and engine.
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5) FUEL LOW LEVEL WARNING LAMP
(1) This lamp blinks and the buzzer sounds when the level of fuel
is below 32ℓ(8.5U.S. gal).
(2) Fill the fuel immediately when the lamp blinks.
21073CD04A
21073CD05A
21073CD06A
21073CD07
21073CD08
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10) COOLANT LEVEL WARNING LAMP
(1) This lamp blinks and the buzzer sounds when the coolant is
below LOW in the reservoir tank of radiator.
(2) Check the reservoir tank when the lamp blinks.
21073CD09
21073CD13
21073CD15
21073CD11
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15) DECEL PILOT LAMP
(1) Operating auto decel or one touch decel makes the lamp ON.
(2) The lamp will be ON when pushing one touch decel switch on
the LH RCV lever.
21073CD17
21073CD12
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19) USER MODE SWITCH
(1) This switch is to select the memory sets, at which you can
change the engine and pump power and memorize it into MI
and MII mode for your preference.
※ Refer to the page 5-5 for details.
21073CD21
21073CD23
21073CD24
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24) SELECT SWITCH
(1) This switch is used to select the monitor display function.
※ Refer to the page 5-36 for details.
(2) If the switch is pressed for 3 seconds in time display mode, it is
selected time adjusting function, as below.
・Hour by auto decel( )switch
21073CD25A ・Minute by buzzer stop( ) switch.
(3) After time set, the switch is pressed, it is returned clock.
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5. MONITORING DISPLAY
1) OUTLINE
Information of machine performance as monitored by the CPU controller can be displayed on the
cluster when the operator selects a display mode by touching SELECT switch alone or with BUZZER
STOP switch on the cluster as below.
How to select display mode
Display group Name Display on the cluster
Group selection Display mode selection
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How to select display mode
Display group Name Display on the cluster
Group selection Display mode selection
Default Hourmeter or
Neutral relay
Touch SELECT 1 time (Anti-restart relay) or
※By touching SELECT switch once while pressing BUZZER STOP, display group shifts.
Example : Group 0 1 2 3 4 0
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2) DESCRIPTION OF MONITORING DISPLAY
Power shift It shows that pump power shift pressure of EPPR valve being
EP : 10bar pressure of controlled by the CPU controller is 10bar.
EPPR valve Range : 00~50bar by 1bar
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Group Display Name Description
Recorded error It shows all recorded error codes are removed in the CPU
TIME Er : 00
deletion controller memory.
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Group Display Name Description
Max flow cut off FS : on Shows that max flow cut off solenoid is activated.
FS : on or oFF FS : oFF Shows that max flow cut off solenoid is released.
solenoid
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