Pressure Vessel Engineering Ltd.

PVEng ASME Calculations - CRN Assistance - Vessel Design - Finite Element Analysis

Design Conditions ASME BTH-1 Calculations

Code: ASME BTH-1 Cust: Pressure Vessel Engineering File:
Year: 2005
Addenda: - PVEclc-3857-1.0
Rated Load: 65,000 lb Design Factor: 3 Desc: Spreader Beam Dwg: PVEdwg-
Category: B 3857-1.0
Fatigue Design Basis: No Date: January 31, 2013
Maximum Cycles: <20,000
Service Class: 0

Author: Cameron Moore

Reviewer: Laurence Brundrett, P. Eng.

Conclusion: The Spreader Beam has been designed to ASME

BTH-1 and has a maximum lifting capacity of 65,000 lb.

www.pveng.com info@pveng.com Phone 519-880-9808 Pressure Vessel Engineering Ltd.

120 Randall Drive, Suite B Waterloo, Ontario,
Canada, N2V 1C6
Table of Contents
Description P Description
a
Cover g1 Top Lug
Table of Contents e2 Bottom Lug
W24x94 3

Author Reviewer
Drawing:  CBM             LB                                                              
Calculation Method:      
 CBM                        
LB                                                              
     
Calculation Results:  CBM                        
LB                                                              
                 
Revision(s)
Rev Description
0 Release
1 Spreader Beam: ASME BTH-1 Page
2
W
Description
3
254,000 W [lb] - Weight of the load 2
4 4
3 Nd - Design factor
x
5 Material: 9
6
                    SA-36 Material 4
7
36,000 Fy [psi] - Yield strength
8
29,000,000 E [psi] - Modulus of elasticity
9 Dimensions:
10
180 L [in] - Length of beam
11
2,700 I [in^4] - Moment of inertia
12
12.155 c [in] - Distance to neutral axis
13
24.31 d [in] - Depth of section
14
4.533 b [in] - width of compression flange
15
0.875 t [in] -Thickness of compression flange
16
7.9319 Af [in^2] - Area of compression flange
17
1.98 ry [in] - Minor axis radius of gyration
18 Compact Section: Check that this is a compact section per Table 3-1. Must be a compact section to use this sheet
19
check b/t = b/t < 0.38*sqrt(E/Fy) 4.533/0.875 < 0.38*SQRT(29000000/36000) =
20 Bending Stress:
21
Fb [psi] = 1.1*Fy/Nd Allowable bending stress (eq 3-6) 1.1*36000/3 =
22
M [lb-in] = W*L/4 Bending moment 65000*180/4 =
23
S [psi] = M*c/I Actual bending stress 2925000*12.155/27
24
checkS = S< 00 =
13168 < 13200 =
25 Fb
Wmax [lb] = 4*Fb*I/(c*L) 4*13200*2700/(12.155*180)
26 Gusset Spacing: eq 3-7 =
27
Lp1 [in] = 0.67*E/(Fy*d/Af) 0.67*29000000/(36000*24/8) =
28
Lp2 [in] = 1.76*ry*sqrt(E/Fy) 1.76*2*SQRT(29000000/36000) =
29
Lp [in] = Min(Lp1, Lp2) Maximum spacing between gussets MIN(176, 99) =
1 Lug with Pinned Connection: ASME BTH-1 Page
2
Top Lug Description
3
65,000 W [lb] - Weight of the load
4
3 Nd - Design factor
5 Material:
6
                    SA-36 Material
7
36,000 Fy [psi] - Yield strength
8
58,000 Fu [psi] - Tensile strength
9
29,000,000 E [psi] - Modulus of elasticity
10 Dimensions:
11
3.000 Dh [in] - Hole diameter
12
10.000 w [in] - Width of lug
13
1.000 t [in] - Thickness of lug
14
5.000 R [in] - Outer radius
15
0.625 Leg [in] - Weld leg height
16 Tensile Stress:
17
Ft [psi] = Fy/Nd Allowable tensile stress (eq 3-1) 36000/3 =
18
A [in^2] = t*(w-Dh) Area in tension 1*(10-3) =
19
St [psi] = W/A Tensile stress 65000/7 =
20
CheckSt = St < Ft 9286 < 12000 =
21 Shear Strength Through Pinhole:
22
Av [in^2] = 2*(R-(Dh/2)*cos(radians(45)))*t Total area of two shear planes (eq 3-50)
23
2*(5-(3/2)*COS(RADIANS(45)))*1 =
24
Pv [lb] = 0.7*Fu/(1.2*Nd)*Av Double plane shear strength (eq 3-49)
25
0.7*58000/(1.2*3)*7.879 =
26
CheckPv = W < Pv 65000 < 88854 =
27 Shear Stress in Weld:
28
Exx [psi] = Fu Tensile strength of weld filler metal 58000 =
29
Fv [psi] = 0.6*Exx/(1.2*Nd) Allowable weld shear stress (eq 3-53) 0.6*58000/(1.2*3) =
30
Aw [in^2] = (2*w+2*t) * (0.707*Leg) Area of the weld (2*10+2*1) * (0.707*0.625) =
31
Fw [lb] = Fv*Aw Allowable weld load 9667*9.721 =
32
CheckFw = W < Fw 65000 < 93972 =
33 Minimum Weld Throat: 3-3.4.3
34
throat_3-3 [in] = IF(K14<=0.25,0.125,IF(K14<0.5,0.188,(IF(K14<0.75,0.25,0.313))))
35
IF(K14<=0.25,0.125,IF(K14<0.5,0.188,(IF(K14<0.75,0.25,0.313)))) =
36
check_throat = Leg*0.707 >=throat_3-3 0.625*0.707 >=0 =
1 Lug with Pinned Connection: ASME BTH-1 Page
2
Bottom Lug Description
3
65,000 W [lb] - Weight of the load
4
3 Nd - Design factor
5 Material:
6
                    SA-36 Material
7
36,000 Fy [psi] - Yield strength
8
58,000 Fu [psi] - Tensile strength
9
29,000,000 E [psi] - Modulus of elasticity
10 Dimensions:
11
2.000 Dh [in] - Hole diameter
12
8.000 w [in] - Width of lug
13
1.000 t [in] - Thickness of lug
14
4.000 R [in] - Outer radius
15
0.625 Leg [in] - Weld leg height
16 Tensile Stress:
17
Ft [psi] = Fy/Nd Allowable tensile stress (eq 3-1) 36000/3 =
18
A [in^2] = t*(w-Dh) Area in tension 1*(8-2) =
19
St [psi] = W/A Tensile stress 65000/6 =
20
CheckSt = St < Ft 10833 < 12000 =
21 Shear Strength Through Pinhole:
22
Av [in^2] = 2*(R-(Dh/2)*cos(radians(45)))*t Total area of two shear planes (eq 3-50)
23
2*(4-(2/2)*COS(RADIANS(45)))*1 =
24
Pv [lb] = 0.7*Fu/(1.2*Nd)*Av Double plane shear strength (eq 3-49)
25
0.7*58000/(1.2*3)*6.586 =
26
CheckPv = W < Pv 65000 < 74273 =
27 Shear Stress in Weld:
28
Exx [psi] = Fu Tensile strength of weld filler metal 58000 =
29
Fv [psi] = 0.6*Exx/(1.2*Nd) Allowable weld shear stress (eq 3-53) 0.6*58000/(1.2*3) =
30
Aw [in^2] = (2*w+2*t) * (0.707*Leg) Area of the weld (2*8+2*1) * (0.707*0.625) =
31
Fw [lb] = Fv*Aw Allowable weld load 9667*7.954 =
32
CheckFw = W < Fw 65000 < 76886 =
33 Minimum Weld Throat: 3-3.4.3
34
throat_3-3 [in] = IF(K14<=0.25,0.125,IF(K14<0.5,0.188,(IF(K14<0.75,0.25,0.313))))
35
IF(K14<=0.25,0.125,IF(K14<0.5,0.188,(IF(K14<0.75,0.25,0.313)))) =
36
check_throat = Leg*0.707 >=throat_3-3 0.625*0.707 >=0 =
ering Ltd.
ite Element Analysis

lculations
essel Engineering File:

eam Dwg: PVEdwg-

2013

ore
Brundrett, P. Eng.

n designed to ASME
of 65,000 lb.

ering Ltd.
B Waterloo, Ontario,
 Page
4
5

Date By
 31-01-13 CBM
Page 3 of 5

s sheet

0/36000) = Acceptable

1.1*36000/3 = 13,200
65000*180/4 = 2,925,000
925000*12.155/27 13,168
0=13168 < 13200 = Acceptable
2700/(12.155*180) 65,158

00/(36000*24/8) = 176
9000000/36000) = 99
MIN(176, 99) = 99
Page 4 of 5
 36000/3 = 12,000
1*(10-3) = 7.000
65000/7 = 9,286
9286 < 12000 = Acceptable

DIANS(45)))*1 = 7.879

0/(1.2*3)*7.879 = 88,854
65000 < 88854 = Acceptable

58000 = 58,000
0.6*58000/(1.2*3) = 9,667
.707*0.625) = 9.721
9667*9.721 = 93,972
65000 < 93972 = Acceptable

5,0.313)))) = 0.313
0.625*0.707 >=0 = Acceptable
Page 5 of 5

36000/3 = 12,000
1*(8-2) = 6.000
65000/6 = 10,833
10833 < 12000 = Acceptable

DIANS(45)))*1 = 6.586
0/(1.2*3)*6.586 = 74,273
65000 < 74273 = Acceptable

58000 = 58,000
0.6*58000/(1.2*3) = 9,667
(0.707*0.625) = 7.954
9667*7.954 = 76,886
65000 < 76886 = Acceptable

5,0.313)))) = 0.313
0.625*0.707 >=0 = Acceptable