1.

Features
ZR160A-1 rotary drill rig, as a high-performance and high-reliability piling product, is
developed by our R&D team with technology quintessence over years of accumulated
industry experience in design and manufacture of piling machinery, with international
advanced technology integrated. As a high-tech machine integrated with mechanical,
electrical and hydraulic systems, this product is of excellent operating performance and
great adaptability, playing an important role in all fields of infrastructure projects in
China. It is suitable for projects in railway, elevated railway, highway, bridge, tunnel, port
and construction site.
It features high drilling torque and high operational efficiency, good mobility, versatility,
wide range of applications, low-carbon environmentally-friendly，high performance, easy
installation and facilitated operations, etc.
It is equipped with latest electro-hydraulic proportional directional valve and variable
multiple piston-pump, integrated with displacement-variable system of load-sensitive and
load-sensor control, putting the working capacities of all operating mechanisms into full
play. Its undercarriage is of crawler type, and other features available include self raising
folding mast, telescopic Kelly-bar. It can perform auto depth detection, auto verticality
adjustment, auto slewing positioning, direct display of working status parameters by
integrated monitoring system, and the logic functional control that can prevent false
operations. It features easy and flexible in operation, smooth in working and stepless
speed regulation. All key components, such as wheels and tracks, hydraulics, controller,
display, gearbox, electrical parts, come from highly reputed foreign manufacturers, thus
resulting in strong power, stable performance and high reliability. Safety devices such as
load limiter and complete illuminating system guarantee the safety in operation and night
working.
:

(8182)63-90-72 (4012)72-03-81 (831)429-08-12 (4812)29-41-54

+7(7172)727-132 (4842)92-23-67 (3843)20-46-81 (862)225-72-31
(4722)40-23-64 (3842)65-04-62 (383)227-86-73 (8652)20-65-13
(4832)59-03-52 (8332)68-02-04 (4862)44-53-42 (4822)63-31-35
(423)249-28-31 (861)203-40-90 (3532)37-68-04 (3822)98-41-53
(844)278-03-48 (391)204-63-61 (8412)22-31-16 (4872)74-02-29
(8172)26-41-59 (4712)77-13-04 (342)205-81-47 (3452)66-21-18
(473)204-51-73 (4742)52-20-81 - - (863)308-18-15 (8422)24-23-59
(343)384-55-89 (3519)55-03-13 (4912)46-61-64 (347)229-48-12
(4932)77-34-06 (495)268-04-70 (846)206-03-16 (351)202-03-61
(3412)26-03-58 (8152)59-64-93 - (812)309-46-40 (8202)49-02-64
(843)206-01-48 (8552)20-53-41 (845)249-38-78 (4852)69-52-93

: www.zoomlion.nt-rt.ru || . : znm@nt-rt.ru
2．Specifications
2.1 Model
ZR160A-1 rotary drill rig
2.2 Technical specifications
ZR160A-1 Technical specifications
Maximum drill Drilling depth Friction
160 55/42
torque, kN.m type/ Lockable type, m
Main parameters

Maximum drilling
1500 operating weight, t 49
diameter, mm
Operating height Operating width
18881 4000
mm mm
transport length transport height
14626 3281
mm mm
transport width, mm 3000
Engine
model 6C8.3 manufacturer Cummins
Max. power kW 186 Rated speed r/min 2000
displacement L 8.3 diameter mm 114
stroke mm 135 Max. torque N.m 1158
minimum specific
fuel consumption 203 emissions standard Euro II
g/kW.h
Hydraulic system
A8VO120LA1
main pump manufacturer Rexroth
KH2/
auxiliary pump A10V045DFR1/ manufacturer Rexroth
main valve HV08-2 manufacturer Parker
configuration

auxiliary valve PSV51/330-3 manufacturer Hawe

Pilot valve XDHF-6-4-B manufacturer Fenghua, zhejiang

Revolving table

Slew gearbox and GFB36T3B+A2

manufacturer Rexroth
motor FE56-*

Chassis
Contact length of Distance between track
3935 2300
track, mm centersⅠ, mm
Distance between
3300 Track width mm 700
track centerⅡ, mm
Ground clearance theoretical traction
390 365
mm kN
Travel speed
1.6 gradeability % 40
km/h

page 2 of 8
 Travel gearbox GFT60T3B170 manufacturer Rexroth

Luffing mechanism
Distance from
Distance from Kelly-bar
Kelly-bar to slew 3300 4300
to slew centerⅡ, mm
centerⅠ, mm
Main and Auxiliary winch
Main winch motor A2FE160/61W manufacturer Rexroth
Main winch
GFT80W3 manufacturer Rexroth
gearbox
Lifting force, Main Lift speed, Main winch
160 70
winch, kN m/min
Rope diameter,
26
Main winch, mm

Auxiliary winch Zhanyang,

UPHW4-70B manufacturer
gearbox Shanghai

Rope diameter,
18
auxiliary winch mm
Mast
Mast inclination,
5 Mast inclination, left ° 5
front – rear °
Mast inclination, Maximum feed force
5 150
right ° kN
Maximum pull-up Crowd cylinder stroke
160 4500
force, kN mm
Power swivel
Power swivel 310L2 21.8 or
manufacturer Bonfiglioli / Brevini
gearbox ED2250/FE/

Power swivel motor A6VM160HA2T manufacturer Rexroth

Power swivel Power swivel speed

160 5~31
torque, kN.m r/min
Kelly-bar
Kelly-bar type Friction Size φ406-5×12
Kelly-bar Maximum drill depth
optional 55
manufacturer m
Kelly-bar type Lockable Size φ406-4×12
Kelly-bar Maximum drill depth
optional 42
manufacturer m

page 3 of 8
2.3 Appearance in transport（dimension unit：mm）

Fig 1. Appearance in transport

Operating weight: 49000kg
Operating width: 4000mm
Operating height: 18881mm
Transport width: 3000mm
Transport height: 3281mm
Transport length: 14626mm

3. Specifications of mechanisms
3.1 Travel mechanism
The travel mechanism is composed of travel gearbox, hydraulic travel motor, sprockets,
idlers and tensioners, tracks, track rollers, carrier rollers. The travel mechanism is
controlled by hydraulic system, it can move forward and backward, making left and right
turns and slewing moves.
Travel gearbox and motor: A2FE80/61W+GFT60T3B170
Traction: 365KN
Travel speed: 1.6 km/h
Contact length of track: 3935mm
Distance between track centers: 2300mm
Track width: 700mm

page 4 of 8
3.2 Chassis
The chassis of drill rig is composed of engine, hydraulic system, electrical system, oil
tank, fuel tank, counterweight, slewing mechanism, main winch, auxiliary winch and
driver cab etc.
Engine model: 6C8.3
Engine power: 186 kW
Engine speed: 2100 r/min
Slew gearbox & motor: GFB36T3B68-03+A2FE56-*/61W
Slew speed: 3 r/min
Lifting force, Main winch: 160 kN
Rope diameter, Main winch: 26mm
Lift speed, Main winch: 70m/min
Lifting force, Auxiliary winch: 60kN
Rope diameter, Auxiliary winch: 18 mm
Lift speed, Auxiliary winch: 51 m/min

3.3 Mast and Luffing mechanism

Mast acts as the mounting base for Kelly-bar and power swivel. The mast is of a
three-section foldable type, which consists of the upper, middle and lower section. The
luffing mechanism is composed of boom, triangular frame, strut, luffing cylinder and
mast cylinder, etc. They are combined into a parallelogram mechanism.
Crowd cylinder stroke: 4500 mm
Maximum feed force: 150 kN
Maximum pull-up force: 160 kN
Mast inclination, sideways: 5°
Mast inclination, front: 5°

page 5 of 8
 Fig 2. Classification of main mechanisms

3.4 Kelly-bar
Telescopic Kelly-bar is used and there are two models available. One is a friction type
(φ406-5×12m) five-section Kelly-bar with a maximum drilling depth of 55 m; the other is
a lockable one (φ406-4×12m) with a maximum drilling depth of 42 m.
Friction Kelly-bar: φ406-5×12m
Lockable Kelly-bar: φ406-4×12 m
Drilling depth for friction Kelly-bar: 55 m
Drilling depth for lockable Kelly-bar: 42 m

page 6 of 8
3.5 Power swivel
It is composed of two sets of gearbox, hydraulic motor and the final drive. Through speed
reduction by the gearbox and final drive, the hydraulic motor drives the socket type inner
tooth plate within the turntable, and then the Kelly-bar.
Drilling speed: 5~31 r/min
Maximum drill torque: 160 kN﹒m
Gearbox & motor for power swivel: 310L2 21.8+ A6VM160HA2T/63W

3.6 Drill tools

The drill tools are used to drill into and/or take soil out. According to different layer
conditions, operator can conduct a productive operation by selecting proper drill tools,
together with corresponding Construction Method. Zoomlion can supply many kinds of
drill tools together with drill rig to meet demands for different working conditions.
It is recommended for this machine to use drill bucket of 800mm-1500mm diameter.
Models of drill bucket:
1. single-cut round-shank-chisel bucket
2. double-cut round-shank-chisel bucket
3. single-cut flat-tooth drill bucket
4. double-cut flat-tooth drill bucket
5. drill barrel
6. roller cone drill barrel
7. single-cut bucket
8. single-cut single-screw auger
9. double-cut single-screw auger
10. double-cut double-screw auger
11. grabbing drill barrel
12. split drill bucket
Maximum drilling diameter: 1500 mm

page 7 of 8
 APPENDIX

Main parts and assemblies

No. NAME MANUFACTURER REMARK
1 engine Cummins
2 composite radiator AKG
composite oil
3 Binglun, Yantai
radiator
4 main pump Rexroth
5 auxiliary pump Rexroth
6 main valve Parker
7 auxiliary valve Hawe
8 pilot valve Fenghua, Zhejiang
9 electromagnet valve Lixin, Shanghai
10 relief valve Lixin, Shanghai
11 fitting, plug Parker
12 slewing Ring Tianlong, Xuzhou
slew gearbox &
13 Rexroth
motor
gearbox & motor for
14 Bonfiglioli, Rexroth
power swivel
15 cylinder Teli, Hunan
gearbox & motor for
16 Rexroth
main winch
gearbox & motor for
17 Zhanyang, Shanghai
auxiliary winch
gearbox & motor for
18 Rexroth
travel
19 hydraulic oil Mobil AW46
20 gear oil Mobil SHC220
Note: product configuration may be changed due to reasons about design or others, so
configuration above is for reference only.

page 8 of 8
 :

(8182)63-90-72 (4012)72-03-81 (831)429-08-12 (4812)29-41-54

+7(7172)727-132 (4842)92-23-67 (3843)20-46-81 (862)225-72-31
(4722)40-23-64 (3842)65-04-62 (383)227-86-73 (8652)20-65-13
(4832)59-03-52 (8332)68-02-04 (4862)44-53-42 (4822)63-31-35
(423)249-28-31 (861)203-40-90 (3532)37-68-04 (3822)98-41-53
(844)278-03-48 (391)204-63-61 (8412)22-31-16 (4872)74-02-29
(8172)26-41-59 (4712)77-13-04 (342)205-81-47 (3452)66-21-18
(473)204-51-73 (4742)52-20-81 - - (863)308-18-15 (8422)24-23-59
(343)384-55-89 (3519)55-03-13 (4912)46-61-64 (347)229-48-12
(4932)77-34-06 (495)268-04-70 (846)206-03-16 (351)202-03-61
(3412)26-03-58 (8152)59-64-93 - (812)309-46-40 (8202)49-02-64
(843)206-01-48 (8552)20-53-41 (845)249-38-78 (4852)69-52-93

: www.zoomlion.nt-rt.ru || . : znm@nt-rt.ru