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Thermo King Parts Manual CRR40 (MP3000, A) - P PDF

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The document appears to be a parts manual that contains information about assemblies, parts, and illustrations to help with maintenance and repairs.

The document provides information about parts for equipment through lists, illustrations, and descriptions to aid in servicing and repairs.

The document is organized with a table of contents, parts lists arranged by assembly or grid number, abbreviations list, and indexes in the back for finding part numbers and descriptions.

CRR 40PS

& CRR 40PS+


TK 50961-4.27

Printed ( Tuesday, February 07, 2006)

Copyright©2001 - Thermo King Corp. - Minneapolis, MN, U.S.A.

Printed (February 7, 2006)

Copyright © 2001 - Thermo King Corp. - Minneapolis, MN U.S.A.


Electronically printed in U.S.A.
General Information Assemblies and Subassemblies
When parts are indented in the description list, they are
Tables of Contents
preceded with a bullet ( • ). This indicates that the
This Parts Manual contains a numerical table of con- part(s) is available separately or included in an assem-
tents listing each assembly name, its associated Grid bly.
number and page number. The numerical table of con-
tents is arranged numerically by Grid number. There GRID NO. 67D6
are references in a parts list referring to other Grid num- SWITCH PANEL ASSEMBLY
bers, the numerical table of contents is arranged to facil- REF PART# DESCRIPTION QTY
itate finding the referenced illustrations. At the rear of
45-1239 PANEL - assy, switch 1
this parts manual are two indexes, a numerical and
alphabetical. The indexes contain all of the part num- 1 99-1960 • PANEL 1
bers and descriptions which appear in this manual. 99-6280 • • NAMEPLATE - panel 1
2 33-743 • GASKET 1

For example: the switch panel nameplate (99-6280) is


available separately, available as part of the switch
panel (99-1960) and with the panel assembly (45-1239).

ABBREVIATIONS The following abbreviations appear in parts manuals


A AC . . . . . . . . . alternating E (continued) O os . . . . . . . . . . oversized
current evap . . . . . . . . evaporator od . . . . . . . . . . outside diameter
A/R . . . . . . . . as required exch . . . . . . . . exchanger
P pcb . . . . . . . . . printed circuit
accum . . . . . . accumulator exp . . . . . . . . . expansion
board
adj . . . . . . . . . adjusting ext . . . . . . . . . external
pkg . . . . . . . . . package
al . . . . . . . . . . aluminum
F F. . . . . . . . . . . Farenheit ph . . . . . . . . . . phase
alt. . . . . . . . . . alternator
fill . . . . . . . . . . fillister pos . . . . . . . . . positive
A or amp . . . . ampere
fi . . . . . . . . . . . fuel injection psi . . . . . . . . . . pounds per
assy . . . . . . . . assembly
fl . . . . . . . . . . . flare square inch
B bd . . . . . . . . . board fpt . . . . . . . . . . female pipe
R rad . . . . . . . . . radiator
brg . . . . . . . . . bearing thread
rcvr . . . . . . . . . receiver
brkr . . . . . . . . breaker ft . . . . . . . . . . . feet
ref . . . . . . . . . . reference
brkt . . . . . . . . bracket ftg . . . . . . . . . . fitting
reg . . . . . . . . . regulator
C C . . . . . . . . . . Celsius H hex . . . . . . . . . hexagon req . . . . . . . . . required
cw . . . . . . . . . clockwise hh . . . . . . . . . . hexagon head rpm . . . . . . . . . revolutions per
ccw . . . . . . . . counter- hd . . . . . . . . . . head minute
clockwise hp . . . . . . . . . . horsepower
S sec . . . . . . . . . second
cam . . . . . . . . camshaft hsg . . . . . . . . . housing
sld . . . . . . . . . . solder
compr . . . . . . compressor
I id . . . . . . . . . . inside diameter soc hd . . . . . . . socket head
cond. . . . . . . . condenser
in . . . . . . . . . . inch (2.54 sol . . . . . . . . . . solenoid
conn. . . . . . . . connecting,
centimeters) spl . . . . . . . . . . special
connector
incl . . . . . . . . . includes sq . . . . . . . . . . square
cyl . . . . . . . . . cylinder
inj . . . . . . . . . . injection ss . . . . . . . . . . stainless steel
D def . . . . . . . . . defrost int . . . . . . . . . . internal std. . . . . . . . . . standard
deg . . . . . . . . degree int th . . . . . . . . internal tooth stl . . . . . . . . . . steel
dehyd. . . . . . . dehydrator suct . . . . . . . . . suction
L liq . . . . . . . . . . liquid
dia . . . . . . . . . diameter sw . . . . . . . . . . switch
lg . . . . . . . . . . long
DC . . . . . . . . . direct current
T term . . . . . . . . terminal
disch . . . . . . . discharge M mm . . . . . . . . . milimeter
temp . . . . . . . . temperature
diff . . . . . . . . . differential mpt . . . . . . . . . male pipe thread
thk. . . . . . . . . . thick
mod . . . . . . . . modulating
E EMI . . . . . . . . Extended
U us . . . . . . . . . . undersize
. . . . . . . . . . . Maintenance N neg . . . . . . . . . negative
Interval No. . . . . . . . . . number V vib . . . . . . . . . . vibrasorber
EEC . . . . . . . . European NS . . . . . . . . . not supplied
W W . . . . . . . . . . watt
Economic NSS . . . . . . . . not sold
w/ . . . . . . . . . . with
Community separately
w/o . . . . . . . . . without
eng . . . . . . . . engine
CRR 40PS & CRR 40PS+
Contents
Name Grid Page
CRR 40PS & PS+ REFERENCE SHEET . . . . . . . . . . . . . . . . . . . . . . .6U33. . . . . . . . . . . . . . . . . . . . . .3
AIR VENT (40 FT CONTAINERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143D7. . . . . . . . . . . . . . . . . . . .91
DEFROST DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .143D10. . . . . . . . . . . . . . . . . . .95
HIGH VOLTAGE TRAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146D7. . . . . . . . . . . . . . . . . . . .61
SOLENOID VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146E5 . . . . . . . . . . . . . . . . . . . .35
RECORDING THERMOMETER (OPTION 098025) . . . . . . . . . . . . . . .147A4 . . . . . . . . . . . . . . . . . . . .73
RECORDING THERMOMETER - 31 DAY FAHRENHEIT . . . . . . . . . .147B2 . . . . . . . . . . . . . . . . . . . .77
RECORDING THERMOMETER (OPTION 098026) . . . . . . . . . . . . . . .147B9 . . . . . . . . . . . . . . . . . . . .83
THERMOMETER BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . .147G6. . . . . . . . . . . . . . . . . . . .81
THERMOMETER - 7 DAY FAHRENHEIT . . . . . . . . . . . . . . . . . . . . . . .147G13. . . . . . . . . . . . . . . . . . .79
TRANSFORMER GROUP (098024, 098040, 098041, 098043,
098071, 098123, 098128) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148G2. . . . . . . . . . . . . . . . . . . .85
HUMIDITY COMPONENTS (OPTION 098100) . . . . . . . . . . . . . . . . . .149A14 . . . . . . . . . . . . . . . . . . .45
KVQ VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151A5 . . . . . . . . . . . . . . . . . . . .39
EVAPORATOR GROUP (TWO FANS) . . . . . . . . . . . . . . . . . . . . . . . . .152C1. . . . . . . . . . . . . . . . . . . . .9
WATER COOLED CONDENSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154E13 . . . . . . . . . . . . . . . . . . .37
CONDENSER FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155D4. . . . . . . . . . . . . . . . . . . . .7
CONTROL BOX DOOR (mPC 3000 w/RMM) . . . . . . . . . . . . . . . . . . . .157D7. . . . . . . . . . . . . . . . . . . .59
COMPRESSOR GROUP (UNITS w/o SUCTION VALVE) . . . . . . . . . .157G4. . . . . . . . . . . . . . . . . . . .29
HUMIDITY CONTROL (OPTIONS 098104, 098137 & 098188) . . . . . .157G7. . . . . . . . . . . . . . . . . . . .43
USDA RECEPTACLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157H2. . . . . . . . . . . . . . . . . . . .65
REMOTE MONITOR OPTION (098182 CSR; 098144 CRR; 098182
CSR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158A5 . . . . . . . . . . . . . . . . . . . .63
NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158F1 . . . . . . . . . . . . . . . . . . .101
AFAM MP3000 (OPTION 098166) . . . . . . . . . . . . . . . . . . . . . . . . . . . .158H7. . . . . . . . . . . . . . . . . . . .93
REFRIGERATION COMPONENTS (w/ALCO VALVES . . . . . . . . . . . .160F0 . . . . . . . . . . . . . . . . . . . .17
USDA DOWNLOAD PANEL (DEUTSCH CONNECTORS). . . . . . . . . .160F3 . . . . . . . . . . . . . . . . . . . .67
EVAPORATOR FAN (VARIABLE SPEED) . . . . . . . . . . . . . . . . . . . . . .160F8 . . . . . . . . . . . . . . . . . . . .11
EVAPORATOR FAN (POWER SAVER & GAS SENSOR) . . . . . . . . . .160F9 . . . . . . . . . . . . . . . . . . . .13
ELECTRICAL COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160G1. . . . . . . . . . . . . . . . . . . .47
CONTROL BOX (HEATER WIRING INSIDE BOX). . . . . . . . . . . . . . . .160G2. . . . . . . . . . . . . . . . . . . .51
EVAPORATOR PANELS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .160G6. . . . . . . . . . . . . . . . . . . .99
USDA DOWNLOAD PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .165C0. . . . . . . . . . . . . . . . . . . .69
CONDENSER COMPONENTS (3 FANS) . . . . . . . . . . . . . . . . . . . . . . .165C3. . . . . . . . . . . . . . . . . . . .87
REFRIGERATION COMPONENTS (MAERSK) . . . . . . . . . . . . . . . . . .165C7. . . . . . . . . . . . . . . . . . . .21
LIQUID INJECTION VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166F6 . . . . . . . . . . . . . . . . . . . .41
COMPRESSOR GROUP (UNITS w/o SUCTION VALVE) . . . . . . . . . .170F3 . . . . . . . . . . . . . . . . . . . .31
DEFROST DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .173B6 . . . . . . . . . . . . . . . . . . . .97
CONTROL BOX (HEATER WIRING INSIDE BOX). . . . . . . . . . . . . . . .185E1 . . . . . . . . . . . . . . . . . . . .55
USDA RECEPTACLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185E2 . . . . . . . . . . . . . . . . . . . .71
COMPRESSOR GROUP (UNITS w/o SUCTION VALVE, 098640) . . .185E3 . . . . . . . . . . . . . . . . . . . .33
REFRIGERATION COMPONENTS (CRR40) . . . . . . . . . . . . . . . . . . . .185E4 . . . . . . . . . . . . . . . . . . . .25
6U33 CRR 40PS & PS+ REFERENCE SHEET
Revised
4/15/03

CRR 40PS & PS+


REFERENCE
SHEET
6U33
4/15/03

3
Revised
4/15/03 CRR 40PS & PS+ REFERENCE SHEET 6U33
B/M DESCRIPTION Date
916167 CRR40PS-167 6/00
916168 CRR40PS-168 6/00
916169 CRR40PS-169 6/00
916170 CRR40PS-170 6/00
916174 CRR40PS-174 6/00
916178 CRR40PS-178 6/00
916175 CRR40PS+-175 6/00
916176 CRR40PS+-176 6/00
916177 CRR40PS+-177 6/00
916179 CRR40PS+-179 6/00
916180 CRR40PS+-180 6/00
916185 CRR40S-185 11/00
916188 CRR40PS-188 11/00
916189 CRR40PS+-189 11/00
916190 CRR40PS-190 11/00
916191 CRR40PS-191 3/01
916192 CRR40PS-192 3/01
916193 CRR40PS-193 3/01
916194 CRR40PS-194 3/01
916195 CRR40PS-195 3/01
916196 CRR40PS-196 3/01
916197 CRR40PS-197 3/01
098302 CRR40PS-302 9/01
098303 CRR40PS-303 9/01
098940 CRR40PS 6/00
098942 CRR40 3/03
098950 CRR40PS+ 6/00
OPTIONS
098025 Recording Thermostat 6/00
098026 Recording Thermostat 6/00
098041 Transformer 6/00
098075 Nameplate - Korean 3/00
098106 USDA Sensor 6/00
098125 AFAM MP3000 6/00
098144 Remote Monitor 6/00
4
6U33 CRR 40PS & PS+ REFERENCE SHEET
Revised
4/15/03

B/M DESCRIPTION Date


098150 Transfresh 6/00
098151 Dehumidity 6/00
098156 USDA Cannon Bayonet 6/00
098158 RMN 11/00
098162 Water Cooled Condenser 6/00
098166 AFAM+ 11/00
098171 Dehumidity 6/00
098175 Dehumidity 6/00
098188 Dehumidity 11/00
098190 Dehumidity 11/00
098195 Modem 6/00
098196 Sensor - PT100 6/00

5
Revised
4/15/03 CRR 40PS & PS+ REFERENCE SHEET 6U33

6
155D4 CONDENSER FAN
Revised
12/12/05

CONDENSER FAN
155D4
12/12/05

7
Revised
12/12/05 CONDENSER FAN 155D4
REF PART# DESCRIPTION QTY
1 91-9912 ORIFICE - condenser fan 1
55-7035 SCREW - orifice 4
55-3045 WASHER - dome 7
55-6997 NUT - captive 4
2 78-1173 FAN - condenser (clockwise) 1
78-1197 FAN - condenser (counter clockwise) 1
55-8137 SCREW - fan to hub 2
55-6988 FLATWASHER 2
55-7066 LOCKWASHER 2
3 104-689 MOTOR - condenser fan 1
77-1498 • BEARING - shaft end 1
77-1401 • BEARING - opposite end 1
55-8559 SCREW - motor 4
55-6988 FLATWASHER 8
55-7342 LOCKWASHER 4
55-7339 NUT 4
4 55-5900 GRIP - cable 1
55-8908 LOCKNUT 1
5 33-367 GROMMET 1
6 41-2953 HARNESS - condenser fan 1
44-8340 TERMINAL - splice 9
7 33-3044 STRIP - sealing A/R

8
152C1 EVAPORATOR GROUP (TWO FANS)
Revised
2/6/06

EVAPORATOR
GROUP (TWO
FANS)
152C1
2/6/06

9
Revised
2/6/06 EVAPORATOR GROUP (TWO FANS) 152C1
REF PART# DESCRIPTION QTY
1 98-5475 HOUSING - evaporator (CRR 119) 1
98-5918 HOUSING - evaporator (800 & 800A) 1
98-5919 HOUSING - evaporator (800B) 1
98-5768 HOUSING - evaporator (CRR 40-300) 1
98-6213 HOUSING - evaporator (CRR 40-303 & 800D) 1
98-6657 HOUSING - evaporator (800E & CRR40) 1
2 92-2331 • BRACKET - left 2
92-2779 • BRACKET - left (800E & CRR40) 2
3 92-2332 • BRACKET - right 2
55-9162 RIVET - shroud 10
4 33-3215 GROMMET (47 mm) 1
5 33-3044 TRIM - edge guard A/R
6 55-5900 CONNECTOR - harness & sensor 3
7 78-1117 FAN - evaporator (14 in, 355 mm dia) 2
8 67-1558 COIL - evaporator 1
67-1923 COIL - evaporator (800E & CRR40) 1
55-8891 SCREW - coil 9
55-9217 CAP - tube 3
9 91-9328 BLOCK - coil 2
10 41-3277 HARNESS - fan & heater (800 & 800A) 1
41-3685 HARNESS - fan (CRR 40-300, units w/o heater door) 1
41-4018 HARNESS - evap fan (800B & CRR40) 1
11 104-691 MOTOR - fan 2
77-1498 • BEARING - shaft end 1
77-1401 • BEARING - opposite end 1
55-6993 SCREW - motor 8
55-7066 LOCKWASHER (external tooth) 2
55-7342 LOCKWASHER 6
55-7085 FLATWASHER 8
12 99-4931 NAMEPLATE - arrow 1
13 91-8466 BRACKET - motor 2
55-8903 SCREW - bracket 8
55-8904 FLATWASHER 16
55-7342 LOCKWASHER 8
55-7339 NUT 8
14 33-2946 GROMMET (37 mm) 5
15 33-3838 GROMMET (22 mm) 2
16 92-2775 COVER - tube 1
55-7172 SCREW - cover 3
55-7075 FLATWASHER 3
17 33-367 GROMMET (0.625 id) 3

10
160F8 EVAPORATOR FAN (VARIABLE SPEED)
Revised
5/29/02

EVAPORATOR FAN
(VARIABLE
SPEED)
160F8
5/29/02

11
Revised
5/29/02 EVAPORATOR FAN (VARIABLE SPEED) 160F8
REF PART# DESCRIPTION QTY
1 98-5768 HOUSING - evaporator 1
2 92-2331 • BRACKET - left 2
3 92-2332 • BRACKET - right 2
55-9162 RIVET - shroud 10
4 33-2947 GROMMET (47 mm) 1
5 33-3044 TRIM - edge guard A/R
6 55-8907 CONNECTOR - harness & sensor 3
55-8908 NUT 3
7 78-1117 FAN - evaporator 2
8 67-1673 COIL - evaporator 1
55-8891 SCREW - coil 9
55-9217 CAP - screw 3
9 91-9328 BLOCK - coil 2
10 41-3693 HARNESS - fan 1
11 104-691 MOTOR - fan 2
55-6993 SCREW - motor 8
55-7066 LOCKWASHER (external tooth) 2
55-7342 LOCKWASHER 6
55-7085 FLATWASHER 8
92-425 NUTSTRIP - motor 4
12 99-4931 NAMEPLATE - arrow 1
13 91-8466 BRACKET - motor 2
55-8903 SCREW - bracket 8
55-8904 FLATWASHER 16
55-7342 LOCKWASHER 8
55-7339 NUT 8
14 41-3694 HARNESS - pilot, VFD 1
15 41-3695 HARNESS - evap motor, VFD 1
16 41-3696 HARNESS - evap motor, VFD 1
17 45-1931 MODULE - variable fan drive 1
55-7366 SCREW - module 4
55-9444 WASHER - insulator 8
55-7089 FLATWASHER 8
55-7034 NUT 4
18 33-2946 GROMMET (37 mm) 6
19 33-3838 GROMMET (22 mm) 1

12
160F9 EVAPORATOR FAN (POWER SAVER & GAS SENSOR)
Revised
5/29/02

EVAPORATOR FAN
(POWER SAVER &
GAS SENSOR)
160F9
5/29/02

13
Revised
5/29/02 EVAPORATOR FAN (POWER SAVER & GAS SENSOR) 160F9
REF PART# DESCRIPTION QTY
1 98-5768 HOUSING - evaporator 1
2 92-2331 • BRACKET - left 2
3 92-2332 • BRACKET - right 2
55-9162 RIVET - shroud 10
4 33-3215 GROMMET (47 mm) 1
5 33-3044 TRIM - edge guard A/R
6 55-8907 CONNECTOR - harness & sensor 3
55-8908 NUT 3
7 78-1117 FAN - evaporator 2
8 67-1673 COIL - evaporator 1
55-8891 SCREW - coil 9
55-9217 CAP - screw 3
9 91-9328 BLOCK - coil 2
10 41-3693 HARNESS - fan 1
11 104-691 MOTOR - fan 2
55-6993 SCREW - motor 8
55-7066 LOCKWASHER (external tooth) 2
55-7342 LOCKWASHER 6
55-7085 FLATWASHER 8
12 99-4931 NAMEPLATE - arrow 1
13 91-8466 BRACKET - motor 2
55-8903 SCREW - bracket 8
55-8904 FLATWASHER 16
55-7342 LOCKWASHER 8
55-7339 NUT 8
14 41-3694 HARNESS - pilot, VFD 1
15 41-3695 HARNESS - evap motor, VFD 1
16 41-3696 HARNESS - evap motor, VFD 1
17 45-1931 MODULE - variable fan drive 1
55-7366 SCREW - module 4
55-9444 WASHER - insulator 8
55-7089 FLATWASHER 8
55-7034 NUT 4
18 92-456 BRACKET - sensor 1
55-7035 SCREW - sensor 2
55-7075 FLATWASHER 2
55-8877 WASHER - insulating 2
19 41-3409 SENSOR - gas 1
20 11-4367 HOSE - sensor (1/4 od x 35 ft lg) A/R
21 92-457 VENT 1
22 92-458 FILTER - gas sensor 1
23 33-2946 GROMMET (37 mm) 6

14
160F9 EVAPORATOR FAN (POWER SAVER & GAS SENSOR)
Revised
5/29/02

15
Revised
5/29/02 EVAPORATOR FAN (POWER SAVER & GAS SENSOR) 160F9
REF PART# DESCRIPTION QTY
24 33-3838 GROMMET (22 mm) 1

16
160F0 REFRIGERATION COMPONENTS (w/ALCO VALVES
Revised
4/16/03

REFRIGERATION
COMPONENTS (w/
ALCO VALVES
160F0
4/16/03

17
Revised
4/16/03 REFRIGERATION COMPONENTS (w/ALCO VALVES 160F0
REF PART# DESCRIPTION QTY
1 8102-743 COMPRESSOR (CRR 40, see 157G4) 1
2 60-285 COIL - condenser 1
33-2949 GASKET - coil A/R
55-8910 SCREW - coil 7
55-6995 FLATWASHER 7
55-9054 WASHER (nylon) 7
3 67-1651 TANK - receiver 1
4 66-9893 TUBE - condenser to receiver 1
5 66-9894 TUBE - receiver to condenser 1
6 506-364 PLUG - fusible 1
7 66-8811 SIGHT GLASS 1
8 33-3007 GASKET 5
9 61-152 TUBE - condenser to indicator 1
10 61-151 VALVE - shutoff 1
509-1635 BRACKET - valve 1
55-7843 SCREW - valve 2
505-603 WASHER 2
11 61-153 TUBE - valve to dehydrator 1
12 66-9307 DEHYDRATOR 1
55-4390 HANGER - dehydrator 1
91-8620 LABEL - dehydrator 1
13 55-8938 CLAMP - dehydrator 1
55-8891 SCREW - bracket 2
14 506-369 TUBE - discharge 1
15 66-8467 VALVE - check 1
16 506-370 TUBE - discharge 1
17 61-292 TUBE - transition 1
18 61-291 TUBE - transition 1
19 66-9163 KVQ - actuator (see 151A5) 1
20 61-145 TUBE - heat exchanger to dehydrator 1
55-8951 SHOULDER - seal 1
55-8950 NUT - shoulder 1
21 66-9071 TUBE - KVQ to compressor 1
22 61-726 TUBE - exchanger to KVQ 1
23 67-1650 HEAT EXCHANGER 1
24 61-293 TUBE - evaporator to exchanger 1
25 61-144 TUBE - solenoid to KVQ 1
26 66-9866 VALVE - solenoid (less coil pulse, Alco, see 166F6) 1
27 61-150 TUBE - valve to tee 1
28 55-6218 TEE 1
29 61-149 VALVE - solenoid (less coil, Alco) 1
30 61-296 TUBE - valve to exchanger 1

18
160F0 REFRIGERATION COMPONENTS (w/ALCO VALVES
Revised
4/16/03

19
Revised
4/16/03 REFRIGERATION COMPONENTS (w/ALCO VALVES 160F0
REF PART# DESCRIPTION QTY
31 66-9900 VALVE - expansion (or use kit 60-253) 1
32 66-9035 TUBE - valve to tee 1
33 55-2296 TEE 1
34 66-9868 TUBE - tee to valve 1
35 41-3303 VALVE - solenoid (dehumidifier, option 098151, Alco) 1
41-3301 COIL - valve 1
36 61-146 TUBE - valve to coil 1
37 61-147 TUBE - tee to coil 1
38 67-1673 COIL - evaporator (see 160F8 or 160F9) 1
39 66-9062 TUBE - valve replacement 1
40 66-9075 TUBE - equalizer 1
41 66-9164 TUBE - tee to valve 1
42 66-9210 TUBE - valve to tee 1

20
165C7 REFRIGERATION COMPONENTS (MAERSK)
Revised
4/20/04

REFRIGERATION
COMPONENTS
(MAERSK)
165C7
4/20/04

21
Revised
4/20/04 REFRIGERATION COMPONENTS (MAERSK) 165C7
REF PART# DESCRIPTION QTY
1 8102-743 COMPRESSOR (see 157G4, before 1/01) 1
2 67-1632 COIL - condenser (800, 800A/B/C) 1
60-285 COIL - condenser (800D) 1
99-5966 STRIP - gasket (15 x 15 mm) A/R
33-2950 GASKET (10 x 15 mm) A/R
55-8910 SCREW - coil 7
55-6995 FLATWASHER 7
55-9054 WASHER (nylon) 7
3 66-9875 TUBE - top (800, 800A/B/C) 1
61-1305 TUBE - top (800D) 1
4 66-9874 TUBE - bottom (800, 800A/B/C/D) 1
5 67-1575 TANK - condenser (800, 800A/B/C/D, see 154E13) 1
6 506-375 TUBE - condenser to indicator 1
7 66-9125 VALVE - shutoff 1
8 61-698 TUBE - dehydrator to valve (119, 800, 800A) 1
61-695 TUBE - dehydrator to valve (800B/C/D) 1
9 66-9015 DEHYDRATOR 1
10 55-4390 HANGER - dehydrator 2
55-8891 SCREW - bracket 2
11 506-369 TUBE - discharge 1
12 66-8467 VALVE - check 1
13 506-370 TUBE - discharge 1
14 504-1418 TUBE - temperature sensor to compressor (800, 800A/B/C) 1
15 66-9163 KVQ - valve (see 146E6) 1
16 61-696 TUBE - exchanger to dehydrator 1
17 61-697 TUBE - KVQ to compressor (800B/C/D) 1
18 61-726 TUBE - exchanger to KVQ 1
19 67-1650 HEAT EXCHANGER (800B/C/D) 1
20 61-293 TUBE - evaporator to exchanger 1
21 61-727 TUBE - solenoid to KVQ 1
22 66-9168 VALVE - solenoid (pulse, Danfass valve, see 166F6) 1
23 66-9214 TUBE - valve to tee 1
24 55-6218 TEE 1
25 66-9167 VALVE - solenoid (liquid, normally closed, see 146E5, Dan- 1
fass valve)
26 66-9085 TUBE - valve to exchanger (119, 800, 800A) 1
61-1316 TUBE - valve to exchanger (800C/D) 1
61-725 TUBE - valve to exchanger (800B) 1
27 66-9900 VALVE - expansion (or use Kit 60-253 for replacement of 1
brass valves)
61-2990 VALVE - cpr 1
61-2237 • VALVE - pressure regulator 1

22
165C7 REFRIGERATION COMPONENTS (MAERSK)
Revised
4/20/04

23
Revised
4/20/04 REFRIGERATION COMPONENTS (MAERSK) 165C7
REF PART# DESCRIPTION QTY
61-2285 • COUPLING (1-1/8) 1
28 66-9164 TUBE - valve to tee 1
29 55-2296 TEE 1
30 66-9868 TUBE - tee to valve 1
31 66-9032 VALVE - solenoid (humidity control, normally open, Danfass 1
valve)
32 61-295 TUBE - valve to coil (800B) 1
61-724 TUBE - valve to coil (800C/D) 1
33 61-294 TUBE - tee to coil (800B) 1
61-723 TUBE - tee to coil (800C/D)
34 67-1532 COIL - evaporator (units w/ 3 evap fans, see 150G3) 1
67-1806 COIL - evaporator (8/01 & after, 800, 800A/C/D) 1
67-1673 COIL - evaporator (800B) 1
67-1558 COIL - evaporator (before 7/01, units w/ 2 evap fans, 800A/C/ 1
D, see 152C1)
35 55-2299 BUSHING (5/8-1/2) 1
37 66-9075 TUBE - equalizer (119, 800, 800A/B) 1
61-1307 TUBE - equalizer (800C/D) 1
38 66-9035 TUBE - solenoid to tee 1

24
185E4 REFRIGERATION COMPONENTS (CRR40)
Revised
9/17/03

REFRIGERATION
COMPONENTS
(CRR40)
185E4
9/17/03

25
Revised
9/17/03 REFRIGERATION COMPONENTS (CRR40) 185E4
REF PART# DESCRIPTION QTY
1 8102-743 COMPRESSOR (see 185E3) 1
55-8911 SCREW - compressor 4
55-137 FLATWASHER 4
55-7360 FLATWASHER 4
55-8992 NUT - hexagon 4
2 60-285 COIL - condenser 1
33-2950 GASKET (10 x 15 mm) A/R
55-7035 SCREW - coil 6
51-167 FLATWASHER 6
55-9054 WASHER - insulator 6
3 67-1945 RECEIVER - tank compressor 1
4 506-388 INDICATOR - liquid 1
33-3007 GASKET - o-ring 1
5 506-364 PLUG - fusible 1
6 66-6610 FITTING - high side 4
55-9027 WASHER - insulating 4
55-7075 FLATWASHER 2
55-7347 LOCKWASHER 2
51-273 NUT 2
7 61-2219 TUBE - discharge to compressor 1
8 61-2220 TUBE - discharge valve to compressor 1
9 61-2221 TUBE - KVQ to compressor 1
10 504-980 VALVE - KVQ (see 151A5) 1
55-2331 BANDWRAP - valve 7
11 61-2222 TUBE - heat exchanger to KVQ 1
51-627 CLAMP - tube 2
55-9759 SCREW - clamp 2
51-167 FLATWASHER - insulating 2
12 61-2223 VALVE - solenoid liquid injection 1
41-5460 COIL - valve 1
13 67-1943 HEAT - exchanger 1
14 61-2224 TUBE - drier to heat exchanger 1
15 61-786 DEHYDRATOR (w/o-rings) 1
16 55-4390 HANGER - dehydrator 1
55-7035 SCREW - hanger 2
55-9054 WASHER - insulating 2
51-167 FLATWASHER 2
55-8316 SCREW - dehydrator 1
55-7075 FLATWASHER 2
55-7042 NUT 1
17 66-9125 VALVE - shutoff 1
18 61-2225 TUBE - check valve to dehydrator 1

26
185E4 REFRIGERATION COMPONENTS (CRR40)
Revised
9/17/03

27
Revised
9/17/03 REFRIGERATION COMPONENTS (CRR40) 185E4
REF PART# DESCRIPTION QTY
19 61-2226 TUBE - suction to evaporator 1
20 61-2227 TUBE - liquid injection 1
21 61-2228 VALVE - solenoid 1
22 41-5460 COIL - valve 1
23 55-6218 TEE (1/2 x 3/8 x 3/8) 1
24 61-2229 TUBE - liquid to evaporator 1
25 55-2296 TEE (1/2) 1
26 61-2051 TUBE - tee to distributor 2
27 61-1626 VALVE - expansion 1
28 61-2048 TUBE - equalizer 1
29 61-2049 TUBE - expansion valve to tee 1
30 61-2050 TUBE - expansion valve to inlet 1
31 67-1923 COIL - evaporator 1
32 61-2238 TUBE - condenser coil to receiver 1
33 61-2239 TUBE - receiver tank to valve 1
34 66-8467 VALVE - check 1

28
157G4 COMPRESSOR GROUP (UNITS w/o SUCTION VALVE)
Revised
3/18/04

COMPRESSOR
GROUP (UNITS w/
o SUCTION VALVE)
157G4
3/18/04

29
Revised
3/18/04 COMPRESSOR GROUP (UNITS w/o SUCTION VALVE) 157G4
REF PART# DESCRIPTION QTY
1 8102-743 COMPRESSOR (CRR 40) 1
2 22-1051 • KIT - valve plate 1
3 33-2510 •• GASKET - valve plate 1
4 502-240 •• KIT - reed suction 1
5 503-278 •• GASKET - cylinder head 1
6 22-1051 • KIT - valve plate 1
203-516 OIL - compressor A/R
7 22-1186 ADAPTER - discharge 1
55-2747 SCREW - adapter 2
55-2159 LOCKWASHER 2
55-2173 FLATWASHER 2
8 33-2548 GASKET - adapter/suction 1
9 33-981 GASKET - valve 1
10 66-9377 VALVE - discharge 1
11 66-6610 ADAPTER - service (highside) 1
66-7182 • CAP - adapter (red) 1
12 506-161 CAP - discharge valve 1
13 22-1099 FLANGE - suction 1
14 55-2976 SCREW - flange 2
15 55-2173 FLATWASHER 2
16 66-8054 ADAPTER (lowside) 1
17 66-6607 FITTING - service (lowside) 1
18 66-7183 • CAP - fitting 1
19 41-2447 SENSOR - head temperature 1
20 509-1153 LABEL - compressor oil 1
21 22-398 SIGHT GLASS - oil 1
33-2222 GASKET - sight glass 1
22 44-6360 SWITCH - hpco 1
22 41-3302 SWITCH - hpco 1
23 55-459 COUPLING - switch 1
24 41-3701 CABLE - compressor 1
25 55-5257 FITTING - harness 1
26 55-8911 SCREW - compressor (50 mm) 4
55-8912 FLATWASHER 4
55-8992 NUT 4
27 91-6435 ANGLE - lifting 1
55-2505 ELBOW 1
28 33-3175 GASKET - discharge (rubberized) 1
29 92-1682 BOX - junction (plastic) 1
30 02-7043 KIT - spacer 1

30
170F3 COMPRESSOR GROUP (UNITS w/o SUCTION VALVE)
Revised
12/10/03

COMPRESSOR
GROUP (UNITS w/
o SUCTION VALVE)
170F3
12/10/03

31
Revised
12/10/03 COMPRESSOR GROUP (UNITS w/o SUCTION VALVE) 170F3
REF PART# DESCRIPTION QTY
1 8102-743 COMPRESSOR (3DS 460V) 1
203-516 OIL - compressor A/R
2 22-1186 ADAPTER - discharge 1
55-2747 SCREW - adapter 2
55-2159 LOCKWASHER 2
55-2173 FLATWASHER 2
3 33-2548 GASKET - suction adapter 2
4 33-981 GASKET - valve 1
5 66-9377 VALVE - discharge 1
6 66-6610 ADAPTER - service (highside) 1
66-7182 • CAP - adapter (red) 1
7 506-161 CAP - discharge valve 1
8 22-1099 FLANGE - suction 1
9 55-2976 SCREW - flange 2
10 55-2173 FLATWASHER 2
11 66-8054 ADAPTER (lowside) 1
12 66-6607 FITTING - service (lowside) 1
13 66-7183 • CAP - fitting 1
14 41-2447 SENSOR - head temperature 1
15 509-1153 LABEL - compressor oil 1
16 22-398 SIGHT GLASS - oil 1
33-2222 GASKET - sight glass 1
17 44-6360 SWITCH - hpco 1
41-3302 SWITCH - hpco 1
18 55-459 COUPLING - switch 1
19 41-3701 CABLE - compressor 1
20 55-5257 FITTING - harness 1
21 55-8911 SCREW - compressor (50 mm) 4
55-8912 FLATWASHER 4
55-8992 NUT 4
22 91-6435 ANGLE - lifting 1
55-2505 ELBOW 1

32
COMPRESSOR GROUP (UNITS w/o SUCTION VALVE,
185E3 098640)
Revised
3/18/04

COMPRESSOR
GROUP (UNITS w/
o SUCTION VALVE,
098640)
185E3
3/18/04

33
COMPRESSOR GROUP (UNITS w/o SUCTION VALVE,
Revised
3/18/04 098640) 185E3
REF PART# DESCRIPTION QTY
1 8102-743 COMPRESSOR (CRR 40) 1
2 22-1051 • KIT - valve plate 1
3 33-2510 •• GASKET - valve plate 1
4 502-240 •• KIT - reed suction 1
5 503-278 •• GASKET - cylinder head 1
6 22-1051 • KIT - valve plate 1
203-516 OIL - compressor A/R
7 22-1186 ADAPTER - discharge 1
55-2747 SCREW - adapter 2
55-2159 LOCKWASHER 2
55-2173 FLATWASHER 2
8 33-3175 GASKET - adapter/suction 1
9 33-981 GASKET - valve 1
10 66-9377 VALVE - discharge 1
11 66-6610 ADAPTER - service (highside) 1
66-7182 • CAP - adapter (red) 1
12 506-161 CAP - discharge valve 1
13 22-1187 FLANGE - suction 1
14 55-2747 SCREW - flange 2
55-2159 LOCKWASHER 2
15 55-2173 FLATWASHER 2
16 66-8054 ADAPTER (lowside) 1
17 66-6607 FITTING - service (lowside) 1
18 66-7183 • CAP - fitting 1
19 41-4300 SENSOR - head temperature 1
20 509-1153 LABEL - compressor oil 1
21 22-398 SIGHT GLASS - oil 1
33-2222 GASKET - sight glass 1
22 44-6360 SWITCH - hpco 1
41-3302 SWITCH - hpco 1
23 55-459 COUPLING - switch 1
24 41-4015 CABLE - compressor 1
25 55-5257 FITTING - harness 1
26 51-137 SCREW - compressor (50 mm) 4
55-7360 FLATWASHER 4
55-8992 NUT 4
27 91-6435 ANGLE - lifting 1
55-2505 ELBOW 1
28 22-1161 POCKET - sensor 1
29 92-1682 BOX - junction (plastic, Maersk only) 1
30 33-3175 GASKET - discharge (rubberized) 1

34
146E5 SOLENOID VALVE
Revised
9/2/03

SOLENOID VALVE
146E5
9/2/03

35
Revised
9/2/03 SOLENOID VALVE 146E5
REF PART# DESCRIPTION QTY
1 66-9167 VALVE - liquid line (less coil, normally closed, Danfoss) 1
2 41-5460 COIL - valve 1
41-2399 COIL - valve (2 pin connector, gray, Danfoss) 1
3 504-977 KIT - repair (normally closed) 1
4 66-9032 VALVE - dehumidifier (less coil, normally open, Danfoss) 1
5 504-922 KIT - repair (normally open) 1
6 41-3303 VALVE - dehumidifier (less coil, normally open, Alco) 1
66-9867 VALVE - liquid line (less coil, normally closed, Alco) 1
7 61-149 VALVE - liquid line (less coil, normally closed, Alco) 1
8 41-3301 COIL - valve (2.2 meter leads) 1
41-3301 COIL - valve (2.2 meter leads w/ pin terminals) 1
9 41-3592 COIL - valve (200 mm leads w/ pin connector, white band) 1
40-782 COIL - valve (200 mm leads w/ pin connectors, green band) 1

36
154E13 WATER COOLED CONDENSER
Revised
2/6/06

WATER COOLED
CONDENSER
154E13
2/6/06

37
Revised
2/6/06 WATER COOLED CONDENSER 154E13
REF PART# DESCRIPTION QTY
1 67-1575 TANK - water cooled condenser 1
2 66-8811 INDICATOR 1
3 33-3007 O-RING 1
4 66-6610 FITTING - high side 1
5 66-7182 • CAP - fitting 1
6 506-364 PLUG - fusible 1
203-393 SEALER - locking A/R
51-1467 SCREW - tank 4
51-1429 LOCKWASHER 4
51-1430 FLATWASHER 4
7 66-4788 COUPLING - outlet 1
203-385 SEALER - removable A/R
8 91-6627 CAP - dust cover 1
9 55-1827 PLUG - outlet 1
10 91-6628 CAP - dust cover 1
11 61-3504 TUBE - condenser to filter 1
12 61-3525 VALVE - ball 1
13 61-3542 TUBE - valve to dehydrator 1
14 61-1305 TUBE - condenser to condenser 1
15 91-759 CLAMP - tube 2
51-1462 SCREW - clamp 1
16 55-6730 CLAMP - tube 6
55-7035 SCREW - clamp 2
51-167 FLATWASHER 4
17 66-7543 TUBE - stub (1.88 lg) 1
18 66-9447 TUBE - stub (2.25 lg) 1

38
151A5 KVQ VALVE
Revised
4/15/03

KVQ VALVE
151A5
4/15/03

39
Revised
4/15/03 KVQ VALVE 151A5
REF PART# DESCRIPTION QTY
1 66-9163 VALVE - KVQ 1
2 504-980 • ACTUATOR 1
3 41-2603 • HARNESS (before 10/02) 1
41-5420 • HARNESS (after 9/02) 1
4 503-291 GASKET 1

40
166F6 LIQUID INJECTION VALVE
Revised
4/20/04

LIQUID INJEC-
TION VALVE
166F6
4/20/04

41
Revised
4/20/04 LIQUID INJECTION VALVE 166F6
REF PART# DESCRIPTION QTY
1 66-8367 VALVE - liquid injection (w/ coil, 24V, 0.034 orifice, Alco, use 1
on mP-D units only)
66-9866 VALVE - liquid injection (w/o coil, .034 orifice, Alco) 1
2 66-8721 VALVE - liquid injection (w/ coil, 24V, 0.075 orifice, Alco) 1
66-9195 VALVE - liquid injection (w/ coil, 24V, 0.110 orifice, Alco) 1
66-9953 VALVE - bypass (w/o coil, 0.110 orifice, Alco used on units w/ 1
modulation valves)
61-681 VALVE - bypass (w/o coil, 0.075 orifice, Alco used on units w/ 1
stepper & modulation valves)
3 41-3301 COIL - valve (24V, 2.2 m leads, ALCO) 1
41-3301 COIL - valve (24V, 2.2 m leads w/ pin terminals, ALCO) 1
4 41-3592 COIL - valve (24V, 200 mm leads w/ 2 pin connector, white, 1
ALCO)
40-782 COIL - valve (24V, 200 mm leads w/ 2 pin connector, green, 1
ALCO)
5 66-9168 VALVE - liquid injection (w/o coil, Danfoss) 1
6 61-2351 VALVE - warm gas bypass (w/o coil, Danfoss) 1
7 61-2223 VALVE - liquid injection (CRR, w/o coil, Danfoss) 1
8 41-2399 COIL - liquid line valve (24V, w/ 2 pin connector, gray, Dan- 1
foss)
9 41-5460 COIL (24V, 2.2 meter leads, Danfoss) 1

42
HUMIDITY CONTROL (OPTIONS 098104, 098137 &
157G7 098188)
Revised
12/12/05

HUMIDITY CON-
TROL (OPTIONS
098104, 098137 &
098188)
157G7
12/12/05

43
HUMIDITY CONTROL (OPTIONS 098104, 098137 &
Revised
12/12/05 098188) 157G7
REF PART# DESCRIPTION QTY
1 41-3303 VALVE - solenoid (humidity control) 1
41-3301 • COIL 1
2 66-9159 TUBE (replaces valve) 1
3 41-5635 SENSOR - humidity 1
41-2838 HARNESS - sensor 1
4 55-1203 CLAMP - sensor 2
55-8991 SPACER - clamp 2
55-9173 SCREW - clamp 2

44
149A14 HUMIDITY COMPONENTS (OPTION 098100)
Revised
11/1/01

HUMIDITY COM-
PONENTS
(OPTION 098100)
149A14
11/1/01

45
Revised
11/1/01 HUMIDITY COMPONENTS (OPTION 098100) 149A14
REF PART# DESCRIPTION QTY
1 11-9085 COMPRESSOR - humidity 1
2 91-9002 PLATE - compressor 1
3 55-7339 NUT - compressor 4
55-7085 FLATWASHER 4
4 55-2561 NIPPLE - compressor to nozzle 1
5 11-9084 NOZZLE - liquid spray 1
6 11-4860 ELBOW - hose (1/4) 2
7 10-243 KIT - sleeve & eyelet (1/4) 2
8 11-4841 NUT - hose (1/4) 2
9 11-4367 HOSE - supply & over flow (1/4 od x 35 ft lg) A/R
10 41-3117 HARNESS - humidity compressor 2
11 41-5635 SENSOR - humidity 1
12 91-9003 FILTER 1
91-6236 SCREEN 1
91-6237 ADAPTER - outlet 1
13 55-6905 FITTING - barb (1/2 mpt, poly) 1
14 11-8983 HOSE - drain 2
15 55-9208 CONNECTOR - T-hose 1
16 11-9082 TANK - humidity 1
17 11-9083 CAP - tank 1
18 41-2691 HARNESS - tank heater 1
19 55-9149 SPACER - tank 4
20 55-4359 NIPPLE 1
21 55-7151 DRAIN COCK 1

46
160G1 ELECTRICAL COMPONENTS
Revised
5/24/04

ELECTRICAL
COMPONENTS
160G1
5/24/04

47
Revised
5/24/04 ELECTRICAL COMPONENTS 160G1
REF PART# DESCRIPTION QTY
1 40-791 KIT - sensor (universal) A/R
51-270 CONNECTOR - liquid tite 1
2 41-4300 SENSOR - compressor 1
3 41-5635 SENSOR - humidity (see 147G12) 1
41-5635 SENSOR - humidity (800E) 1
4 41-2838 HARNESS - sensor (humidity, see 147G12) 1
5 91-9754 POCKET - sensor 1
6 NSS BOX - control (see 160G2 & 146D7) 1
7 NSS PANEL - USDA receptacle (see 157H2, 185D6 & 158E2) 1
8 104-691 MOTOR - fan 2
77-1498 • BEARING - shaft end 1
77-1401 • BEARING - opposite end 1
9 45-1791 HEATER (680W, 600 mm leads) 6
45-1927 HEATER (680W, 2 meter leads) 6
10 91-8140 SPRING - heater 6
11 91-8467 BRACKET - heater 2
12 91-8142 BRACKET - heater 1
13 41-3401 THERMOSTAT - defrost termination 1
14 41-3277 HARNESS - evaporator (800 & 800A) 1
41-3685 HARNESS - evaporator (CRR 40-300) 1
41-4018 HARNESS - evaporator fan (2 fan units w/o heater doors, 1
800B & CRR40)
15 66-9167 VALVE - solenoid (less coil, see 145E5) 1
61-2228 VALVE - solenoid (800E) 1
16 66-9168 VALVE - liquid injection (less coil, see 166F6) 1
61-2223 VALVE - solenoid, liquid injection (800E) 1
17 66-9032 VALVE - solenoid (less coil, dehumidity, see 147G12) 1
18 66-9163 VALVE - KVQ (see 151A5) 1
19 8102-743 COMPRESSOR (see 165C9 & 185E3) 1
20 41-3302 SWITCH - hpco 1
21 104-689 MOTOR - condenser (see 155D4) 1
77-1498 • BEARING - shaft end 1
77-1401 • BEARING - opposite end 1
22 41-4015 CABLE - compressor 1
23 41-2953 HARNESS - condenser fan 1
24 45-1942 CABLE - power (22.3 meters, 73 ft) 1
45-1992 CABLE - power (19.2 meters, 63 ft) 1
25 41-1976 • PLUG - power 1
26 92-270 BRACKET - cable restraint 1
92-2777 BRACKET - power cable (800E & CRR40) 1
55-9164 SCREW - cable 1
55-7357 FLATWASHER 1

48
160G1 ELECTRICAL COMPONENTS
Revised
5/24/04

49
Revised
5/24/04 ELECTRICAL COMPONENTS 160G1
REF PART# DESCRIPTION QTY
55-7344 NUT 1
55-7172 SCREW - bracket 4
55-7075 FLATWASHER 4
55-7170 LOCKWASHER 4

NOTE: Use Universal Sensor Kit 40-791 to repair all sensors except 41-3594, 41-4156 & 41-4300.

50
160G2 CONTROL BOX (HEATER WIRING INSIDE BOX)
Revised
12/2/03

CONTROL BOX
(HEATER WIRING
INSIDE BOX)
160G2
12/2/03

51
Revised
12/2/03 CONTROL BOX (HEATER WIRING INSIDE BOX) 160G2
REF PART# DESCRIPTION QTY
1 92-236 BRACKET - diagram 1
55-3272 RIVET - bracket 4
2 92-237 BRACKET (w/ receptacle) 2
55-2074 NUT - speed 1
55-9166 SCREW - bracket 4
55-9444 WASHER - insulating (nylon) 4
3 845-2834 BOARD - relay (MP3000) 1
55-9166 SCREW - relay board 6
4 504-514 RELAY - power 6
92-860 CLIP - relay 6
5 504-970 FUSE (20 amp) 3
6 41-3430 HOLDER - fuse 1
7 41-3402 CABLE - retriever plug 1
55-3272 RIVET - plug 4
505-416 CAP - plug 1
8 92-238 HINGE - cover 2
55-7172 SCREW - hinge 4
55-8877 WASHER (nylon) 4
509-955 INSULATOR 2
55-6995 WASHER 2
505-566 LOCKWASHER 2
55-7042 NUT 4
9 505-408 PLUG - seal 3
10 91-9833 NAMEPLATE - Caution 1
11 92-244 NAMEPLATE - on/off 1
12 55-5885 CONNECTOR - liquid tite 1
13 55-8907 FITTING - harness 5
14 55-5257 FITTING - harness 2
15 41-3595 SWITCH - unit on/off 1
92-239 BOOT - switch 1
16 41-3276 BREAKER - circuit 1
44-8688 BOOT - circuit breaker 1
41-2832 CONNECTOR - plug (2 pin) 1
17 41-3596 BLOCK - terminal (4 pole) 1
41-3597 BLOCK - terminal (5 pole) 1
41-3598 BLOCK - terminal (8 pole) 1
41-3851 BLOCK - terminal (12 pole) 1
41-3599 BLOCK - terminal (14 pole) 1
41-3608 BLOCK - terminal (18 pole) 1
18 NSS DOOR - controller (see 158D7) 1
19 203-509 BATTERY (12V, 1.9 AH) 1
20 33-3043 GASKET - cover 1

52
160G2 CONTROL BOX (HEATER WIRING INSIDE BOX)
Revised
12/2/03

53
Revised
12/2/03 CONTROL BOX (HEATER WIRING INSIDE BOX) 160G2
REF PART# DESCRIPTION QTY
21 33-3838 GROMMET 1
22 55-9401 PLUG - seal 3
23 98-5454 BOX - control 1
55-6994 SCREW - control box 4
55-7075 FLATWASHER 4
55-9054 WASHER - insulator 4
24 33-3215 GROMMET 3
25 NSS TRAY - high voltage (see 158A1 or 146D7) 1
26 309-3066 RAIL - terminal block 1
55-7169 SCREW - rail 2
55-7033 FLATWASHER 2
55-9445 WASHER - insulator 2
55-7034 NUT 2
27 41-3687 TERMINAL - stop clip 2
28 41-3702 PLATE - end terminal 1
29 41-3688 BLOCK - terminal (UK, heaters) 6
30 41-3703 CONNECTOR - cross 1
31 41-3335 CABLE - battery 1

54
185E1 CONTROL BOX (HEATER WIRING INSIDE BOX)
Revised
4/15/03

CONTROL BOX
(HEATER WIRING
INSIDE BOX)
185E1
4/15/03

55
Revised
4/15/03 CONTROL BOX (HEATER WIRING INSIDE BOX) 185E1
REF PART# DESCRIPTION QTY
1 92-236 BRACKET - diagram 1
55-3272 RIVET - bracket 4
2 92-237 BRACKET (w/receptacle) 2
55-2074 • NUT - speed 4
55-9166 SCREW - bracket 4
55-9444 WASHER - insulating (nylon) 4
3 45-2010 BOARD - relay (MP3000) 1
51-336 SCREW - relay board 6
4 504-514 RELAY - power 6
92-860 CLIP - relay 6
5 504-970 FUSE (20A) 3
6 41-3430 HOLDER - fuse 3
7 41-3402 CABLE - retriever plug 1
55-9322 RIVET - plug 4
41-2406 CAP - plug 1
99-3685 CHAIN - cap 1
8 92-238 HINGE - cover 2
55-7172 SCREW - hinge 4
55-8877 WASHER (nylon) 4
51-618 INSULATOR 2
55-7075 WASHER 2
55-7378 LOCKWASHER 2
55-7042 NUT 2
9 41-2833 PLUG - seal 2
10 91-9833 NAMEPLATE - Caution 1
11 92-244 NAMEPLATE - On/Off 1
12 41-3686 CONNECTOR - liquid tite 1
13 55-5900 FITTING - harness 5
14 55-5257 FITTING - harness 2
15 41-3595 SWITCH - unit on/off 1
92-239 BOOT - switch 1
16 51-629 PLUG - seal 3
17 41-2832 CONNECTOR - plug (2 pin, short circuit) 1
504-327 PLUG (2 pole) 1
41-3596 BLOCK - terminal (4 pole) 1
41-3597 BLOCK - terminal (5 pole) 1
41-3598 BLOCK - terminal (8 pole) 1
41-3851 BLOCK - terminal (12 pole) 1
41-3599 BLOCK - terminal (14 pole) 1
41-3608 BLOCK - terminal (18 pole) 1
18 NSS DOOR - controller (see 157D7) 1
19 203-509 BATTERY (12V, 1.9 AH) 1

56
185E1 CONTROL BOX (HEATER WIRING INSIDE BOX)
Revised
4/15/03

57
Revised
4/15/03 CONTROL BOX (HEATER WIRING INSIDE BOX) 185E1
REF PART# DESCRIPTION QTY
55-9759 SCREW - battery 1
55-6995 FLATWASHER 2
55-7042 NUT 1
20 33-3837 GASKET - cover 1
21 33-3838 GROMMET 1
22 98-5454 BOX - control 1
55-6994 SCREW - control box 4
51-167 FLATWASHER 4
55-9054 WASHER - insulator 4
23 33-3215 GROMMET 3
24 NSS TRAY - high voltage (see 146D7) 1
25 41-3335 CABLE - battery 1
41-4527 • CONNECTOR (7 pin) 1
44-6381 • CONNECTOR (2 pin) 2
26 309-3066 RAIL - terminal block 1
55-7169 SCREW - rail 2
55-7033 FLATWASHER 2
55-9445 WASHER - insulator 2
55-7034 NUT 2
27 41-3687 TERMINAL - stop clip 2
28 41-5105 PLATE - end terminal 1
29 41-3688 BLOCK - terminal 6
30 41-3703 CONNECTOR - cross 1
31 44-9359 FUSE (7.5 amp) 1

58
157D7 CONTROL BOX DOOR (mPC 3000 w/RMM)
Revised
12/2/03

CONTROL BOX
DOOR (mPC 3000
w/RMM)
157D7
12/2/03

59
Revised
12/2/03 CONTROL BOX DOOR (mPC 3000 w/RMM) 157D7
REF PART# DESCRIPTION QTY
1 91-9380 DOOR - control box 1
2 41-4142 KEYPAD (MP3000) 1
3 91-9381 HINGE - door 2
55-7407 SCREW - hinge 4
55-9444 WASHER (nylon) 4
55-7033 WASHER 8
55-7034 NUT 4
4 55-9392 INSULATOR - hinge 2
5 55-9393 SCREW - door 2
6 55-8919 RETAINER - screw 2
7 845-1909 CONTROLLER (MP3000) 1
55-7034 NUT - controller 4
55-8919 LOCKWASHER 2
55-9444 WASHER - insulating (nylon) 4
8 845-1898 MODEM - RMM (option 098158, 098159) 1
9 41-3335 CONNECTOR (7 pin) 1
10 41-3602 CABLE - connecting (25 pin, No. 1 & 3) 2
11 91-9976 NAMEPLATE - Relay Board 1
12 41-3603 CABLE - connecting (RMM, option 098158, 098159) 1
13 55-9395 ADAPTER - push-on 1
505-511 NUT 1
14 91-9382 NAMEPLATE - Controller Warning 1
15 91-9383 NAMEPLATE - Phase Select 1
16 41-2835 CABLE - connecting (No. 2) 1

60
146D7 HIGH VOLTAGE TRAY
Revised
3/28/03

HIGH VOLTAGE
TRAY
146D7
3/28/03

61
Revised
3/28/03 HIGH VOLTAGE TRAY 146D7
REF PART# DESCRIPTION QTY
1 91-9913 PLATE - bottom 1
55-7372 SCREW - plate to box 4
51-619 WASHER - insulator 4
55-7075 FLATWASHER 4
55-7378 LOCKWASHER (internal tooth) 4
55-7042 NUT 4
2 41-5104 BREAKER - circuit (25 amp) 1
3 41-3605 CONTACTOR (CI 25) 1
4 41-3317 TRANSFORMER 1
55-9396 SCREW - transformer 4
5 91-9273 RAIL - din 1
55-7404 LOCKWASHER 6
6 55-9166 SCREW (pan hd) 9

62
REMOTE MONITOR OPTION (098182 CSR; 098144
158A5 CRR; 098182 CSR)
Revised
2/25/04

REMOTE MONI-
TOR OPTION
(098182 CSR;
098144 CRR;
098182 CSR)
158A5
2/25/04

63
REMOTE MONITOR OPTION (098182 CSR; 098144
Revised
2/25/04 CRR; 098182 CSR) 158A5
REF PART# DESCRIPTION QTY
1 41-3606 HARNESS - remote monitor 1
2 41-3607 • RECEPTACLE (4 pin) 1
55-9322 RIVET - receptacle 4
3 92-206 CAP - plug 1
55-9323 RIVET - cap 1
4 41-5309 CONTACTOR - auxiliary (CSR units) 2

64
157H2 USDA RECEPTACLES
Revised
12/2/03

USDA RECEPTA-
CLES
157H2
12/2/03

65
Revised
12/2/03 USDA RECEPTACLES 157H2
REF PART# DESCRIPTION QTY
41-3336 PANEL - USDA, assembly 1
1 91-9834 • PANEL - USDA receptacle 1
2 41-3585 • CONNECTOR (12 pin) 1
3 41-3586 • RECEPTACLE (5 pin, cannon, bayonet) 1
4 41-3587 • RECEPTACLE (4 pin, cannon, bayonet) 3
55-9322 • RIVET - receptacle 16
5 41-3588 • CAP - receptacle 4
55-3272 • RIVET - cap 4
6 92-206 • CAP - plug 1
55-9211 RIVET - panel 4
7 41-5405 SENSOR - PT100 (4 pin, cannon, bayonet) 4
8 41-2853 CABLE & PLUG - retriever (cannon threaded) 1

66
USDA DOWNLOAD PANEL (DEUTSCH
160F3 CONNECTORS)
Revised
3/24/04

USDA DOWN-
LOAD PANEL
(DEUTSCH CON-
NECTORS)
160F3
3/24/04

67
USDA DOWNLOAD PANEL (DEUTSCH
Revised
3/24/04 CONNECTORS) 160F3
REF PART# DESCRIPTION QTY
1 91-9834 PANEL - USDA receptacle (before 4/00) 1
92-428 PANEL - USDA receptacle (4/00 & after) 1
55-3272 RIVET - panel 4
2 41-2406 CAP - dust 1
3 99-3685 CHAIN - cap 1
4 41-3588 CAP - dust 3
55-9322 RIVET - cap 4
5 304-2772 RECEPTACLE (3 pin, Deutsch) 3
55-9322 RIVET - connector 16
6 41-2405 RECEPTACLE (5 pin, Deutsch) 1
7 55-9402 PLUG - spare hole 1
8 41-3585 CONNECTOR - plug (12 pin) 1
9 92-243 NAMEPLATE - data download USDA 1
10 41-3107 SENSOR (3 pin, Deutsch, 14 m) 4
11 41-3402 CABLE & PLUG - retreiver (Deutsch) 1

68
165C0 USDA DOWNLOAD PANEL
Revised
1/23/06

USDA DOWN-
LOAD PANEL
165C0
1/23/06

69
Revised
1/23/06 USDA DOWNLOAD PANEL 165C0
REF PART# DESCRIPTION QTY
1 91-8645 PANEL - USDA receptacle 1
55-7713 RIVET - panel 4
2 41-2406 CAP - dust 1
3 99-3685 CHAIN - cap 5
4 41-890 CAP - dust 4
55-9323 RIVET - cap 4
5 41-4016 RECEPTACLE (4 pin) 4
55-2270 RIVET - receptacle 16
55-8410 FLATWASHER 16
6 41-2405 CONNECTOR - receptacle (5 pin) 1
55-2265 RIVET - receptacle 5
55-7697 FLATWASHER 5
8 41-3585 CONNECTOR - plug (12 pin) 1
9 92-243 NAMEPLATE - data download USDA 1
10 41-3107 SENSOR - thermistor (USDA) 4

70
185E2 USDA RECEPTACLES
Revised
1/16/04

USDA RECEPTA-
CLES
185E2
1/16/04

71
Revised
1/16/04 USDA RECEPTACLES 185E2
REF PART# DESCRIPTION QTY
1 92-428 PANEL - USDA receptacle 1
51-620 RIVET - panel 4
2 41-5416 CONNECTOR (16 pin) 1
3 41-2405 CONNECTOR - receptacle (5 pin, cannon bayonet) 1
4 41-3587 RECEPTACLE (4 pin, cannon bayonet) 4
55-3272 RIVET - receptacle 20
5 41-3588 CAP - receptacle 5
55-9323 RIVET - cap 5
6 41-3107 SENSOR (PT 100, 15 m) 1
7 41-3402 CABLE & PLUG - retreiver 1
8 92-243 NAMEPLATE - USDA data download 1

72
147A4 RECORDING THERMOMETER (OPTION 098025)
Revised
8/30/05

RECORDING
THERMOMETER
(OPTION 098025)
147A4
8/30/05

73
Revised
8/30/05 RECORDING THERMOMETER (OPTION 098025) 147A4
REF PART# DESCRIPTION QTY
1 45-1830 THERMOMETER - recording (31 day, see 147B2) 1
45-1834 THERMOMETER - 7 day (recording, see 147G13) 1
55-7172 SCREW - recorder 4
55-6996 LOCKWASHER 4
55-6995 FLATWASHER 4
2 91-8705 BOX - recorder 1
55-7341 SCREW - box 4
55-6988 FLATWASHER 4
55-8953 WASHER (nylon) 4
3 91-4218 PLATE - box (bottom) 1
55-7340 SCREW - plate 2
55-7033 FLATWASHER 4
55-7404 LOCKWASHER 2
55-7354 NUT 2
4 33-451 GROMMET 1
5 99-7230 GUIDE - latch 1
6 55-7169 SCREW - guide (12 mm) 1
7 55-8720 SCREW - guide (25 mm) 1
8 55-7033 FLATWASHER 4
9 55-7404 LOCKWASHER 1
10 55-9444 WASHER - insulating (nylon) 4
11 55-7034 NUT 4
12 91-5005 LATCH - cover 1
55-2988 RIVET - latch 2
13 91-5006 BRACKET - latch 1
55-7340 SCREW - bracket 2
55-7033 FLATWASHER 4
55-7404 LOCKWASHER 2
55-7354 NUT 2
14 98-7209 COVER - recorder (incl items 15, 16 & 17) 1
15 91-5007 • PLATE - keeper 1
55-2988 • RIVET - plate 2
16 91-8707 • WINDOW 1
17 33-3008 • GASKET - cover 4
91-4219 HINGE SET - left 1
18 91-8708 • HINGE - right (w/ pin) 1
19 91-8725 • HINGE - right (w/o pin) 1
55-7169 SCREW - hinge 8
55-7033 FLATWASHER 8
55-7404 LOCKWASHER 8
91-4220 HINGE SET - right 1

74
147A4 RECORDING THERMOMETER (OPTION 098025)
Revised
8/30/05

75
Revised
8/30/05 RECORDING THERMOMETER (OPTION 098025) 147A4
REF PART# DESCRIPTION QTY
20 91-8709 • HINGE - left (w/ pin) 1
21 91-8726 • HINGE - left (w/o pin) 1

76
147B2 RECORDING THERMOMETER - 31 DAY FAHRENHEIT
Revised
2/2/06

RECORDING
THERMOMETER -
31 DAY FAHREN-
HEIT
147B2
2/2/06

77
Revised
2/2/06 RECORDING THERMOMETER - 31 DAY FAHRENHEIT 147B2
REF PART# DESCRIPTION QTY
45-1830 THERMOMETER (31 day, F) 1
1 44-5644 • ELEMENT - thermo (1/2 od, 7.5 in lg bulb, 10 ft capillary) 1
44-2339 • ELEMENT - thermo (3/8 od, 14 in lg bulb, 10 ft capillary) 1
2 91-8217 • ROD - push 1
3 33-2962 • O-RING 1
4 41-2216 • MECHANISM 1
5 44-2966 • DRIVE - chart (31 day) 1
6 55-5099 • NUT, CLIP & CORD 1
7 41-2218 • PLATEN 1
8 55-8955 • KEY - winding 1
9 91-2205 • KIT - stylus 1
10 203-180 CHART (31 day, -20 to +85 Fahrenheit, box of 50) 1

78
147G13 THERMOMETER - 7 DAY FAHRENHEIT
Revised
4/20/98

THERMOMETER -
7 DAY FAHREN-
HEIT
147G13
4/20/98

79
Revised
4/20/98 THERMOMETER - 7 DAY FAHRENHEIT 147G13
REF PART# DESCRIPTION QTY
45-1834 THERMOMETER - 7 day (F) 1
1 41-2219 • ELEMENT - thermo (3/8 od, 14 lg bulb, 10 ft capillary) 1
3 33-2962 • O-RING 1
4 41-2216 • MECHANISM 1
5 41-2224 • DRIVE - chart (7 day) 1
6 55-5099 • NUT, CLIP & CORD 1
7 41-2218 • PLATEN 1
8 55-8955 • KEY - winding 1
9 91-2205 • KIT - stylus 1
10 203-179 CHART (7 day, -20 to +85 Fahrenheit, box of 50) 1

80
147G6 THERMOMETER BOX ASSEMBLY
Revised
12/2/03

THERMOMETER
BOX ASSEMBLY
147G6
12/2/03

81
Revised
12/2/03 THERMOMETER BOX ASSEMBLY 147G6
REF PART# DESCRIPTION QTY
55-7341 SCREW - box 4
1 91-8770 BOX - recorder 1
55-8904 WASHER 2
55-8953 WASHER (nylon) 2
2 33-3043 GASKET - door A/R
3 91-8106 PIN - hinge (w/ snap) 1
4 91-8771 LATCH - door 1
505-559 RIVET - latch 2
5 91-8774 BRACKET - door support 1
6 55-7367 NUT 1
7 55-7034 NUT 2
8 55-7033 WASHER 1
9 55-9444 WASHER (nylon) 1
10 91-8772 COVER - recorder box 1
11 91-8775 SPRING - latch 1
55-9083 RIVET - latch 2
12 45-1831 THERMOMETER - recording (see 147B9) 1
55-8910 SCREW - thermometer 4
55-6995 WASHER 8
55-8877 WASHER (nylon) 8
55-7042 NUT 4
13 33-3010 GASKET - capillary tube 1
14 33-3011 GASKET - bulkhead 1
15 55-8935 ANCHOR 1
55-2260 RIVET - anchor 1
16 55-8942 CLAMP - bulb 2
55-9062 SCREW - clamp 2
55-7034 NUT 2

82
147B9 RECORDING THERMOMETER (OPTION 098026)
Revised
9/3/04

RECORDING
THERMOMETER
(OPTION 098026)
147B9
9/3/04

83
Revised
9/3/04 RECORDING THERMOMETER (OPTION 098026) 147B9
REF PART# DESCRIPTION QTY
45-1831 THERMOMETER - recording (Saginomiya, 31 day battery) 1
45-1832 THERMOMETER - recording (Saginomiya, 31 day, AC 1
power)
1 44-9780 • ELEMENT 1
2 44-9781 • INDICATOR - volt 1
3 44-7782 • TIMER 1
4 509-911 • PLATE - recorder 1
5 505-390 • NUT - chart 1
6 509-912 • STYLUS - pen 1
7 203-180 CHART (31 day, -20 to +85 Fahrenheit, box of 50) 1

84
TRANSFORMER GROUP (098024, 098040, 098041,
148G2 098043, 098071, 098123, 098128)
Revised
12/3/03

TRANSFORMER
GROUP (098024,
098040, 098041,
098043, 098071,
098123, 098128)
148G2
12/3/03

85
TRANSFORMER GROUP (098024, 098040, 098041,
Revised
12/3/03 098043, 098071, 098123, 098128) 148G2
REF PART# DESCRIPTION QTY
1 45-1859 TRANSFORMER 1
2 41-1977 RECEPTACLE - power (32 amp, 440V) 1
55-2995 • SCREW - receptacle 4
55-2964 • LOCKWASHER 2
55-2001 • FLATWASHER 2
3 55-5919 • CONNECTOR - grip 1
55-2636 • NUT - connector 1
4 41-3083 • CABLE - power (69 ft) 1
5 91-9508 INSULATOR 2
6 55-7341 SCREW - transformer 2
55-8891 SCREW - transformer 4
55-7085 FLATWASHER 6
55-7342 LOCKWASHER 6
7 91-6988 BRACKET - cable restraint (current units) 1
8 55-9164 SCREW - cable 1
55-7357 FLATWASHER 1
55-7344 NUT 1
9 55-7172 SCREW - bracket 4
55-7075 FLATWASHER 4
55-7170 LOCKWASHER 4
10 91-3238 BRACKET - cable (early units) 1
55-7172 SCREW - bracket 3
55-6995 FLATWASHER 6
55-7042 NUT 3
11 44-3828 PLUG - power (50 amp) 1
44-5133 PLUG - power (60 amp, orange) 1
41-3429 PLUG - power (50 amp, blue) 1
33-2482 BUSHING - plug 1

86
165C3 CONDENSER COMPONENTS (3 FANS)
Revised
1/21/05

CONDENSER
COMPONENTS (3
FANS)
165C3
1/21/05

87
Revised
1/21/05 CONDENSER COMPONENTS (3 FANS) 165C3
REF PART# DESCRIPTION QTY
1 91-8195 KEEPER - door latch 2
55-9312 SCREW - keeper (TIR seal) 4
55-6995 FLATWASHER 4
55-9054 WASHER (nylon) 4
505-2582 WASHER (nylon) 4
2 91-8108 BRACKET - frame 1
55-7341 SCREW - bracket 3
55-6988 WASHER 6
55-9541 WASHER (nylon) 6
55-7339 NUT 3
3 98-6236 PLATE - cable storage (front, 800B/C/D) 1
91-9504 PLATE - cable storage (CRR40) 1
55-9168 NUT 2
55-9054 WASHER (nylon) 6
55-6994 SCREW - plate 2
51-167 FLATWASHER 6
55-8933 WASHER (nylon) 6
4 91-9912 ORIFICE - condenser 1
55-7035 SCREW - orifice 4
55-7075 FLATWASHER 4
55-3045 WASHER - dome 4
55-8849 NUT - captive 4
5 98-5925 GRILLE - condenser (800B/C/D/E) 1
33-3043 EXTRUSION (6.25 ft) 1
55-6994 SCREW - grille 4
51-167 FLATWASHER 4
55-9054 WASHER (nylon) 4
6 98-6518 DOOR - evaporator 1
92-2995 • HINGE - evap door 2
51-620 • RIVET - hinge 8
7 91-9040 • KNOB 2
8 55-7035 • SCREW - door 2
9 91-8199 • SPRING 2
10 55-7354 • NUT 2
11 55-9054 • WASHER (nylon) 2
12 91-9041 • LATCH - door 2
55-2864 • RIVET - latch 4
13 91-8134 • INSULATOR - latch 2
14 509-1654 • HINGE 2
55-9313 • SCREW - hinge (TIR seal) 4
55-9541 • WASHER (nylon) 4

88
165C3 CONDENSER COMPONENTS (3 FANS)
Revised
1/21/05

89
Revised
1/21/05 CONDENSER COMPONENTS (3 FANS) 165C3
REF PART# DESCRIPTION QTY
55-7085 • FLATWASHER 4
15 91-8256 • PIN - hinge (w/ snap) 2
16 92-891 BRACKET - safety hook (800B/C/D) 1
55-9541 SCREW - bracket 4
55-7085 FLATWASHER 4
55-9541 WASHER 8
17 98-5932 FRAME - condenser (CRR 40-300) 1
98-5921 FRAME - condenser (800B) 1
98-6238 FRAME - condenser (800C) 1
98-6239 FRAME - condenser (800D) 1
98-6663 FRAME - condenser (CRR40) 1
18 33-3969 GASKET - evaporator door 1
19 91-8475 NAMEPLATE - TK 1
20 33-2983 GASKET - unit 1
21 91-8728 COVER (instead of thermometer) 1
55-7391 SCREW - cover 3
55-6988 FLATWASHER 3
22 91-8664 PLATE - guard 1
55-7341 SCREW - plate (20 mm) 2
55-6993 SCREW - plate (25 mm) 1
55-8953 WASHER (nylon) 3
23 91-9039 HOOK - strap 1
55-3065 CLAMP - hook 1
55-9166 SCREW - clamp 1
24 509-937 STRAP - door 1
55-9173 SCREW - strap 1
55-7089 FLATWASHER 2

90
143D7 AIR VENT (40 FT CONTAINERS)
Revised
1/18/06

AIR VENT (40 FT


CONTAINERS)
143D7
1/18/06

91
Revised
1/18/06 AIR VENT (40 FT CONTAINERS) 143D7
REF PART# DESCRIPTION QTY
91-8252 VENT - air (complete) 1
1 91-9048 • BRACKET - air vent handle 1
2 51-1426 • SCREW - handle 1
51-1474 • SCREW (M8 x 1.25 x 65, ss) 1
55-9541 • WASHER (nylon) 4
51-1427 • NUT 1
3 91-8100 • SPRING 1
4 92-440 • NAMEPLATE - Do Not Open Below 0 C 1
5 91-8102 • HANDLE - air vent 1
6 77-2467 • BEARING - slide 1
7 91-8104 • BRACKET - handle 1
8 51-1428 • NUT 2
51-1429 • LOCKWASHER 1
51-1430 • FLATWASHER 1
9 51-1431 • NUT - wing 1
10 91-8103 DISK - air vent 1
11 33-4255 • GASKET - air vent 1
12 91-8105 • PLATE - air vent 1
55-7172 • SCREW - plate 4
55-7075 • FLATWASHER 4
55-9541 • WASHER (nylon) 4
13 33-2944 • GASKET - air vent 1
14 91-8663 • PROTECTOR - edge 1
15 91-8106 • PIN - hinge 1
16 91-8107 • NAMEPLATE - Do Not Open Below 0 C 1
17 55-9168 • ADAPTER - hose 1
18 92-411 • HINGE - air vent 1
51-619 SCREW - mtg vent 8
55-8933 WASHER - insulator (6.4 id) 4
55-7075 FLATWASHER 4
55-9054 WASHER - insulator (8.4 id) 6
51-167 FLATWASHER 6
55-7339 NUT 6

92
158H7 AFAM MP3000 (OPTION 098166)
Revised
1/6/06

AFAM MP3000
(OPTION 098166)
158H7
1/6/06

93
Revised
1/6/06 AFAM MP3000 (OPTION 098166) 158H7
REF PART# DESCRIPTION QTY
1 92-412 BRACKET - motor box 1
55-7172 SCREW - bracket 2
51-167 WASHER 2
51-619 WASHER - insulator 2
2 92-415 GRILLE - fresh air 1
55-7172 SCREW - grille 3
51-167 WASHER 3
51-619 WASHER - insulator 3
3 92-416 BRACKET - receptacle 1
55-7172 SCREW - bracket 2
4 33-3264 GASKET - receptacle (10 x 10) 1
5 92-414 HOUSING - motor 1
55-7404 LOCKWASHER 4
55-7033 FLATWASHER 4
55-7367 NUT 4
6 33-314 GROMMET 1
7 92-413 BRACKET - mechanical stop 1
55-7862 SCREW - bracket 4
203-393 SEALER - thread A/R
8 41-3674 MOTOR - damper (24VDC) 1
9 41-2832 CONNECTOR - plug (2 pin) 1
10 92-418 LINKAGE 1
11 92-417 LINKAGE 1
55-7027 SCREW - linkage 2
55-8893 WASHER 4
55-7042 NUT 2
12 55-3537 PIN - cotter 2
13 55-9338 WASHER - shoulder 1
14 92-419 ROD - linkage 1
15 11-4929 BALL JOINT 1
92-5521 BALL JOINT 1
16 55-9437 RETAINER - pin 1
17 92-420 VENT - air 1
18 33-3265 GASKET - air vent 1
19 92-411 HINGE - plate 1
20 91-8106 PIN - hinge (w/ snap) 1
21 41-3583 BOARD - interface (AFAM+) 1
22 41-3584 CABLE - AFAM/AFAM+ 1

94
143D10 DEFROST DRAIN
Revised
10/22/99

DEFROST DRAIN
143D10
10/22/99

95
Revised
10/22/99 DEFROST DRAIN 143D10
REF PART# DESCRIPTION QTY
1 91-8244 BRACKET - hose 1
2 99-3281 MOUNT - cable tie 5
55-2260 RIVET - anchor 5
3 55-2686 CLAMP - hose 2
4 55-8891 SCREW - bracket 2
5 55-9208 CONNECTOR - T-hose 1
6 55-2330 BANDWRAP 6
7 11-8983 HOSE - flex 1

96
173B6 DEFROST DRAIN
Revised
2/4/04

DEFROST DRAIN
173B6
2/4/04

97
Revised
2/4/04 DEFROST DRAIN 173B6
REF PART# DESCRIPTION QTY
1 91-8244 BRACKET - hose 1
2 99-3281 MOUNT - cable tie 5
55-2260 RIVET - mount 5
3 55-2686 CLAMP - hose 2
4 55-8891 SCREW - bracket 2
5 55-9208 CONNECTOR - T (hose) 1
6 55-2330 BANDWRAP 6
7 11-8983 HOSE - flex 1
8 11-9575 T-DRAIN 1
11-9735 T-DRAIN (after 9/03) 1
9 11-9576 HOSE - flex (11/01 & after) A/R

98
160G6 EVAPORATOR PANELS
Revised
2/4/04

EVAPORATOR
PANELS
160G6
2/4/04

99
Revised
2/4/04 EVAPORATOR PANELS 160G6
REF PART# DESCRIPTION QTY
1 98-5773 PLATE - rear (bottom) 1
2 98-5772 PLATE - rear (top) 1
51-336 SCREW - plate 23
55-9444 WASHER - insulating 23
55-3136 RIVET - plate 29
3 98-5774 GRILLE - evaporator (MAGNUM) 1
98-5923 GRILLE - evaporator (MAGNUM 924) 1
98-6556 GRILLE - evaporator (MAGNUM 40-SL) 1
98-6565 GRILLE - evaporator (MAGNUM 20) 1
55-3136 RIVET - grille 17
4 92-427 CHANNEL - Z (MAGNUM & MAGNUM 924) 5
92-2774 CHANNEL - Z (MAGNUM SL-40) 5
91-9922 CHANNEL - Z (MAGNUM 20) 5
51-621 RIVET - channel 39
5 NSS PANEL - USDA receptacle (see 157H2 & 189D7) 1
6 92-2773 CHANNEL - air (MAGNUM) 1
91-9923 CHANNEL - air (MAGNUM SL 40 & 20) 1
203-389 SEALER - polyurethane A/R
55-8891 SCREW - channel 6
7 91-9330 INLET - fresh air (MAGNUM) 1
91-9924 INLET - fresh air (MAGNUM SL 40 & 20) 1
55-9323 RIVET - inlet 10
203-389 SEALER - polyurethane A/R
8 91-9331 CHANNEL - fresh air 1
55-9323 RIVET - channel 8
9 98-5775 PLATE - cover (Transfresh) 1
55-7713 RIVET - plate 4
10 41-2554 CABLE - Transfresh (option 098150) 1
11 41-2555 CABLE - Transfresh (option 098150) 1
12 41-5405 SENSOR - PT100 (option 098106) 2
13 92-722 PLATE - cover 1
55-2262 RIVET - plate 6

100
158F1 NAMEPLATES
Revised
4/16/03

NAMEPLATES
158F1
4/16/03

101
Revised
4/16/03 NAMEPLATES 158F1
REF PART# DESCRIPTION QTY
1 91-9511 NAMEPLATE - TK 1
2 91-8746 NAMEPLATE - Ingersoll Rand 1
3 92-723 NAMEPLATE - Power Saver 1
4 91-9778 NAMEPLATE - Thermo King 1
5 91-5882 NAMEPLATE - R404A 1
6 91-8694 NAMEPLATE - Warning, Fan Start 1
7 91-8695 NAMEPLATE - Warning, Hot Components 1
8 91-8154 NAMEPLATE - R404A 1
9 92-243 NAMEPLATE - data download USDA 1
10 91-9833 NAMEPLATE - Caution 1
11 91-9382 NAMEPLATE - Warning 1
12 91-9383 NAMEPLATE - Main Relay Board 1
13 91-9384 NAMEPLATE - Main Relay Board 1
14 91-8107 NAMEPLATE - Air Exchanger 1
15 91-9441 NAMEPLATE - Air Exchanger 1
16 91-5459 NAMEPLATE - R134a 1
17 92-863 NAMEPLATE - IR/Ingersoll Rand 1
18 92-1218 NAMEPLATE - Weld 1
19 91-7475 NAMEPLATE - Caution, Compressor 1

102
INDEX NUMERICAL BY PART NUMBER

02-7043 30 33-981 30, 32, 34 41-3686 56


10-243 46 40-782 36, 42 41-3687 54, 58
104-689 8, 48 40-791 48 41-3688 54, 58
104-691 10, 12, 14, 48 41-1976 48 41-3693 12, 14
11-4367 14, 46 41-1977 86 41-3694 12, 14
11-4841 46 41-2216 78, 80 41-3695 12, 14
11-4860 46 41-2218 78, 80 41-3696 12, 14
11-4929 94 41-2219 80 41-3701 30, 32
11-8983 46, 96, 98 41-2224 80 41-3702 54
11-9082 46 41-2399 36, 42 41-3703 54, 58
11-9083 46 41-2405 68, 70, 72 41-3851 52, 56
11-9084 46 41-2406 56, 68, 70 41-4015 34, 48
11-9085 46 41-2447 30, 32 41-4016 70
11-9575 98 41-2554 100 41-4018 10, 48
11-9576 98 41-2555 100 41-4142 60
11-9735 98 41-2603 40 41-4300 34, 48
203-179 80 41-2691 46 41-4527 58
203-180 78, 84 41-2832 52, 56, 94 41-5104 62
203-385 38 41-2833 56 41-5105 58
203-389 100 41-2835 60 41-5309 64
203-393 38, 94 41-2838 44, 48 41-5405 66, 100
203-509 52, 56 41-2853 66 41-5416 72
203-516 30, 32, 34 41-2953 8, 48 41-5420 40
22-1051 30, 34 41-3083 86 41-5460 26, 28, 36, 42
22-1099 30, 32 41-3107 68, 70, 72 41-5635 44, 46, 48
22-1161 34 41-3117 46 41-890 70
22-1186 30, 32, 34 41-3276 52 44-2339 78
22-1187 34 41-3277 10, 48 44-2966 78
22-398 30, 32, 34 41-3301 20, 36, 42, 44 44-3828 86
304-2772 68 41-3302 30, 32, 34, 48 44-5133 86
309-3066 54, 58 41-3303 20, 36, 44 44-5644 78
33-2222 30, 32, 34 41-3317 62 44-6360 30, 32, 34
33-2482 86 41-3335 54, 58, 60 44-6381 58
33-2510 30, 34 41-3336 66 44-7782 84
33-2548 30, 32 41-3401 48 44-8340 8
33-2944 92 41-3402 52, 56, 68, 72 44-8688 52
33-2946 10, 12, 14 41-3409 14 44-9359 58
33-2947 12 41-3429 86 44-9780 84
33-2949 18 41-3430 52, 56 44-9781 84
33-2950 22, 26 41-3583 94 45-1791 48
33-2962 78, 80 41-3584 94 45-1830 74, 78
33-2983 90 41-3585 66, 68, 70 45-1831 82, 84
33-3007 18, 26, 38 41-3586 66 45-1832 84
33-3008 74 41-3587 66, 72 45-1834 74, 80
33-3010 82 41-3588 66, 68, 72 45-1859 86
33-3011 82 41-3592 36, 42 45-1927 48
33-3043 52, 82, 88 41-3595 52, 56 45-1931 12, 14
33-3044 8, 10, 12, 14 41-3596 52, 56 45-1942 48
33-314 94 41-3597 52, 56 45-1992 48
33-3175 30, 34 41-3598 52, 56 45-2010 56
33-3215 10, 14, 54, 58 41-3599 52, 56 502-240 30, 34
33-3264 94 41-3602 60 503-278 30, 34
33-3265 94 41-3603 60 503-291 40
33-367 8, 10 41-3605 62 504-1418 22
33-3837 58 41-3606 64 504-327 56
33-3838 10, 12, 16, 54, 58 41-3607 64 504-514 52, 56
33-3969 90 41-3608 52, 56 504-922 36
33-4255 92 41-3674 94 504-970 52, 56
33-451 74 41-3685 10, 48 504-977 36

INDEX - 1
INDEX NUMERICAL BY PART NUMBER

504-980 26, 40 55-2636 86 55-7378 56, 62


505-2582 88 55-2686 96, 98 55-7391 90
505-390 84 55-2747 30, 32, 34 55-7404 62, 74, 94
505-408 52 55-2864 88 55-7407 60
505-416 52 55-2964 86 55-7697 70
505-511 60 55-2976 30, 32 55-7713 70, 100
505-559 82 55-2988 74 55-7843 18
505-566 52 55-2995 86 55-7862 94
505-603 18 55-3045 8, 88 55-8137 8
506-161 30, 32, 34 55-3065 90 55-8316 26
506-364 18, 26, 38 55-3136 100 55-8410 70
506-369 18, 22 55-3272 52, 56, 66, 68, 72 55-8559 8
506-370 18, 22 55-3537 94 55-8720 74
506-375 22 55-4359 46 55-8849 88
506-388 26 55-4390 18, 22, 26 55-8877 14, 52, 56, 82
509-1153 30, 32, 34 55-459 30, 32, 34 55-8891 10, 12, 14, 18, 22, 86,
509-1635 18 55-5099 78, 80 96, 98, 100
509-1654 88 55-5257 30, 32, 34, 52, 56 55-8893 94
509-911 84 55-5885 52 55-8903 10, 12, 14
509-912 84 55-5900 8, 10, 56 55-8904 10, 12, 14, 82
509-937 90 55-5919 86 55-8907 12, 14, 52
509-955 52 55-6218 18, 22, 28 55-8908 8, 12, 14
51-137 34 55-6730 38 55-8910 18, 22, 82
51-1426 92 55-6905 46 55-8911 26, 30, 32
51-1427 92 55-6988 8, 74, 88, 90 55-8912 30, 32
51-1428 92 55-6993 10, 12, 14, 90 55-8919 60
51-1429 38, 92 55-6994 54, 58, 88 55-8933 88, 92
51-1430 38, 92 55-6995 18, 22, 52, 58, 74, 82, 55-8935 82
51-1431 92 86, 88 55-8938 18
51-1462 38 55-6996 74 55-8942 82
51-1467 38 55-6997 8 55-8950 18
51-1474 92 55-7027 94 55-8951 18
51-167 26, 38, 58, 88, 92, 94 55-7033 54, 58, 60, 74, 82, 94 55-8953 74, 82, 90
51-270 48 55-7034 12, 14, 54, 58, 60, 74, 82 55-8955 78, 80
51-273 26 55-7035 8, 14, 26, 38, 88 55-8991 44
51-336 56, 100 55-7042 26, 52, 56, 58, 62, 82, 55-8992 26, 30, 32, 34
51-618 56 86, 94 55-9027 26
51-619 62, 92, 94 55-7066 8, 10, 12, 14 55-9054 18, 22, 26, 54, 58, 88, 92
51-620 72, 88 55-7075 10, 14, 26, 50, 54, 56, 55-9062 82
51-621 100 62, 86, 88, 92 55-9083 82
51-627 26 55-7085 10, 12, 14, 46, 86, 90 55-9149 46
51-629 56 55-7089 12, 14, 90 55-9162 10, 12, 14
55-1203 44 55-7151 46 55-9164 48, 86
55-137 26 55-7169 54, 58, 74 55-9166 52, 56, 62, 90
55-1827 38 55-7170 50, 86 55-9168 88, 92
55-2001 86 55-7172 10, 50, 52, 56, 74, 86, 55-9173 44, 90
55-2074 52, 56 92, 94 55-9208 46, 96, 98
55-2159 30, 32, 34 55-7339 8, 10, 12, 14, 46, 88, 92 55-9211 66
55-2173 30, 32, 34 55-7340 74 55-9217 10, 12, 14
55-2260 82, 96, 98 55-7341 74, 82, 86, 88, 90 55-9312 88
55-2262 100 55-7342 8, 10, 12, 14, 86 55-9313 88
55-2265 70 55-7344 50, 86 55-9322 56, 64, 66, 68
55-2270 70 55-7347 26 55-9323 64, 70, 72, 100
55-2296 20, 24, 28 55-7354 74, 88 55-9338 94
55-2299 24 55-7357 48, 86 55-9392 60
55-2330 96, 98 55-7360 26, 34 55-9393 60
55-2331 26 55-7366 12, 14 55-9395 60
55-2505 30, 32, 34 55-7367 82, 94 55-9396 62
55-2561 46 55-7372 62 55-9401 54

INDEX - 2
INDEX NUMERICAL BY PART NUMBER

55-9402 68 61-726 18, 22 8102-743 18, 22, 26, 30, 32, 34, 48
55-9437 94 61-727 22 845-1898 60
55-9444 12, 14, 52, 56, 60, 74, 61-786 26 845-1909 60
82, 100 66-4788 38 845-2834 52
55-9445 54, 58 66-6607 30, 32, 34 91-2205 78, 80
55-9541 88, 90, 92 66-6610 26, 30, 32, 34, 38 91-3238 86
55-9759 26, 58 66-7182 30, 32, 34, 38 91-4218 74
60-285 18, 22, 26 66-7183 30, 32, 34 91-4219 74
61-1305 22, 38 66-7543 38 91-4220 74
61-1307 24 66-8054 30, 32, 34 91-5005 74
61-1316 22 66-8367 42 91-5006 74
61-144 18 66-8467 18, 22, 28 91-5007 74
61-145 18 66-8721 42 91-5459 102
61-146 20 66-8811 18, 38 91-5882 102
61-147 20 66-9015 22 91-6236 46
61-149 18, 36 66-9032 24, 36, 48 91-6237 46
61-150 18 66-9035 20, 24 91-6435 30, 32, 34
61-151 18 66-9062 20 91-6627 38
61-152 18 66-9071 18 91-6628 38
61-153 18 66-9075 20, 24 91-6988 86
61-1626 28 66-9085 22 91-7475 102
61-2048 28 66-9125 22, 26 91-759 38
61-2049 28 66-9159 44 91-8100 92
61-2050 28 66-9163 18, 22, 40, 48 91-8102 92
61-2051 28 66-9164 20, 24 91-8103 92
61-2219 26 66-9167 22, 36, 48 91-8104 92
61-2220 26 66-9168 22, 42, 48 91-8105 92
61-2221 26 66-9195 42 91-8106 82, 92, 94
61-2222 26 66-9210 20 91-8107 92, 102
61-2223 26, 42, 48 66-9214 22 91-8108 88
61-2224 26 66-9307 18 91-8134 88
61-2225 26 66-9377 30, 32, 34 91-8140 48
61-2226 28 66-9447 38 91-8142 48
61-2227 28 66-9866 18, 42 91-8154 102
61-2228 28, 48 66-9867 36 91-8195 88
61-2229 28 66-9868 20, 24 91-8199 88
61-2237 22 66-9874 22 91-8217 78
61-2238 28 66-9875 22 91-8244 96, 98
61-2239 28 66-9893 18 91-8252 92
61-2285 24 66-9894 18 91-8256 90
61-2351 42 66-9900 20, 22 91-8466 10, 12, 14
61-291 18 66-9953 42 91-8467 48
61-292 18 67-1532 24 91-8475 90
61-293 18, 22 67-1558 10, 24 91-8620 18
61-294 24 67-1575 22, 38 91-8645 70
61-295 24 67-1632 22 91-8663 92
61-296 18 67-1650 18, 22 91-8664 90
61-2990 22 67-1651 18 91-8694 102
61-3504 38 67-1673 12, 14, 20, 24 91-8695 102
61-3525 38 67-1806 24 91-8705 74
61-3542 38 67-1923 10, 28 91-8707 74
61-681 42 67-1943 26 91-8708 74
61-695 22 67-1945 26 91-8709 76
61-696 22 77-1401 8, 10, 48 91-8725 74
61-697 22 77-1498 8, 10, 48 91-8726 76
61-698 22 77-2467 92 91-8728 90
61-723 24 78-1117 10, 12, 14 91-8746 102
61-724 24 78-1173 8 91-8770 82
61-725 22 78-1197 8 91-8771 82

INDEX - 3
INDEX NUMERICAL BY PART NUMBER

91-8772 82 92-420 94
91-8774 82 92-425 12
91-8775 82 92-427 100
91-9002 46 92-428 68, 72
91-9003 46 92-440 92
91-9039 90 92-456 14
91-9040 88 92-457 14
91-9041 88 92-458 14
91-9048 92 92-5521 94
91-9273 62 92-722 100
91-9328 10, 12, 14 92-723 102
91-9330 100 92-860 52, 56
91-9331 100 92-863 102
91-9380 60 92-891 90
91-9381 60 98-5454 54, 58
91-9382 60, 102 98-5475 10
91-9383 60, 102 98-5768 10, 12, 14
91-9384 102 98-5772 100
91-9441 102 98-5773 100
91-9504 88 98-5774 100
91-9508 86 98-5775 100
91-9511 102 98-5918 10
91-9754 48 98-5919 10
91-9778 102 98-5921 90
91-9833 52, 56, 102 98-5923 100
91-9834 66, 68 98-5925 88
91-9912 8, 88 98-5932 90
91-9913 62 98-6213 10
91-9922 100 98-6236 88
91-9923 100 98-6238 90
91-9924 100 98-6239 90
91-9976 60 98-6518 88
92-1218 102 98-6556 100
92-1682 30, 34 98-6565 100
92-206 64, 66 98-6657 10
92-2331 10, 12, 14 98-6663 90
92-2332 10, 12, 14 98-7209 74
92-236 52, 56 99-3281 96, 98
92-237 52, 56 99-3685 56, 68, 70
92-238 52, 56 99-4931 10, 12, 14
92-239 52, 56 99-5966 22
92-243 68, 70, 72, 102 99-7230 74
92-244 52, 56
92-270 48
92-2773 100
92-2774 100
92-2775 10
92-2777 48
92-2779 10
92-2995 88
92-411 92, 94
92-412 94
92-413 94
92-414 94
92-415 94
92-416 94
92-417 94
92-418 94
92-419 94

INDEX - 4
INDEX ALPHABETICAL BY DESCRIPTION

A CABLE - retriever plug 52, 56 DOOR - control box 60


ACTUATOR 40 CABLE - Transfresh 100 DOOR - controller 52, 56
ADAPTER 30, 32, 34 CABLE & PLUG - retreiver 68, 72 DOOR - evaporator 88
ADAPTER - discharge 30, 32, 34 CABLE & PLUG - retriever 66 DRAIN COCK 46
ADAPTER - hose 92 CAP - adapter 30, 32, 34 DRIVE - chart 78, 80
ADAPTER - outlet 46 CAP - discharge valve 30, 32, 34
ADAPTER - push-on 60 CAP - dust 68, 70 E
ADAPTER - service 30, 32, 34 CAP - dust cover 38 ELBOW 30, 32, 34
ANCHOR 82 CAP - fitting 30, 32, 34, 38 ELBOW - hose 46
ANGLE - lifting 30, 32, 34 CAP - plug 52, 56, 64, 66 ELEMENT 84
CAP - receptacle 66, 72 ELEMENT - thermo 78, 80
B CAP - screw 12, 14 EXTRUSION 88
BALL JOINT 94 CAP - tank 46
BANDWRAP 96, 98 CAP - tube 10 F
BANDWRAP - valve 26 CHAIN - cap 56, 68, 70 FAN - condenser 8
BATTERY 52, 56 CHANNEL - air 100 FAN - evaporator 10, 12, 14
BEARING - opposite end 8, 10, 48 CHANNEL - fresh air 100 FILTER 46
BEARING - shaft end 8, 10, 48 CHANNEL - Z 100 FILTER - gas sensor 14
BEARING - slide 92 CHART 78, 80, 84 FITTING - barb 46
BLOCK - coil 10, 12, 14 CLAMP - bulb 82 FITTING - harness 30, 32, 34, 52, 56
BLOCK - terminal 52, 54, 56, 58 CLAMP - dehydrator 18 FITTING - high side 26, 38
BOARD - interface 94 CLAMP - hook 90 FITTING - service 30, 32, 34
BOARD - relay 52, 56 CLAMP - hose 96, 98 FLANGE - suction 30, 32, 34
BOOT - circuit breaker 52 CLAMP - sensor 44 FLATWASHER 8, 10, 12, 14, 18, 22,
BOOT - switch 52, 56 CLAMP - tube 26, 38 26, 30, 32, 34, 38, 46,
BOX - control 48, 54, 58 CLIP - relay 52, 56 48, 50, 54, 58, 62, 70,
BOX - junction 30, 34 COIL 42, 44 74, 86, 88, 90, 92, 94
BOX - recorder 74, 82 COIL - condenser 18, 22, 26 FLATWASHER - insulating 26
BRACKET 52, 56 COIL - evaporator 10, 12, 14, 20, 24, FRAME - condenser 90
BRACKET - air vent handle 92 28 FUSE 52, 56, 58
BRACKET - cable 86 COIL - liquid line valve 42
BRACKET - cable restraint 48, 86 COIL - valve 20, 26, 28, 36, 42 G
BRACKET - diagram 52, 56 COMPRESSOR 18, 22, 26, 30, 32, 34, GASKET 18, 22, 26, 40
BRACKET - door support 82 48 GASKET - adapter/suction 30, 34
BRACKET - frame 88 COMPRESSOR - humidity 46 GASKET - air vent 92, 94
BRACKET - handle 92 CONNECTOR 58, 60, 66, 72 GASKET - bulkhead 82
BRACKET - heater 48 CONNECTOR - cross 54, 58 GASKET - capillary tube 82
BRACKET - hose 96, 98 CONNECTOR - grip 86 GASKET - coil 18
BRACKET - latch 74 CONNECTOR - harness & sensor 10, GASKET - cover 52, 58, 74
BRACKET - left 10, 12, 14 12, 14 GASKET - cylinder head 30, 34
BRACKET - mechanical stop 94 CONNECTOR - liquid tite 48, 52, 56 GASKET - discharge 30, 34
BRACKET - motor 10, 12, 14 CONNECTOR - plug 52, 56, 68, 70, 94 GASKET - door 82
BRACKET - motor box 94 CONNECTOR - receptacle 70, 72 GASKET - evaporator door 90
BRACKET - power cable 48 CONNECTOR - T 98 GASKET - o-ring 26
BRACKET - receptacle 94 CONNECTOR - T-hose 46, 96 GASKET - receptacle 94
BRACKET - right 10, 12, 14 CONTACTOR 62 GASKET - sight glass 30, 32, 34
BRACKET - safety hook 90 CONTACTOR - auxiliary 64 GASKET - suction adapter 32
BRACKET - sensor 14 CONTROLLER 60 GASKET - unit 90
BRACKET - valve 18 COUPLING 24 GASKET - valve 30, 32, 34
BREAKER - circuit 52, 62 COUPLING - outlet 38 GASKET - valve plate 30, 34
BUSHING 24 COUPLING - switch 30, 32, 34 GRILLE - condenser 88
BUSHING - plug 86 COVER 90 GRILLE - evaporator 100
COVER - recorder 74 GRILLE - fresh air 94
C COVER - recorder box 82 GRIP - cable 8
CABLE - AFAM/AFAM+ 94 COVER - tube 10 GROMMET 8, 10, 12, 14, 16, 54, 58,
CABLE - battery 54, 58 74, 94
CABLE - compressor 30, 32, 34, 48 D GUIDE - latch 74
CABLE - connecting 60 DEHYDRATOR 18, 22, 26
CABLE - power 48, 86 DISK - air vent 92

INDEX - 1
INDEX ALPHABETICAL BY DESCRIPTION

H KVQ - actuator 18 74, 82, 86, 88, 92, 94


HANDLE - air vent 92 KVQ - valve 22 NUT - captive 8, 88
HANGER - dehydrator 18, 22, 26 NUT - chart 84
HARNESS 40 L NUT - compressor 46
HARNESS - condenser fan 8, 48 LABEL - compressor oil 30, 32, 34 NUT - connector 86
HARNESS - evap fan 10 LABEL - dehydrator 18 NUT - controller 60
HARNESS - evap motor, VFD 12, 14 LATCH - cover 74 NUT - hexagon 26
HARNESS - evaporator 48 LATCH - door 82, 88 NUT - hose 46
HARNESS - evaporator fan 48 LINKAGE 94 NUT - shoulder 18
HARNESS - fan 10, 12, 14 LOCKNUT 8 NUT - speed 52, 56
HARNESS - fan & heater 10 LOCKWASHER 8, 10, 12, 14, 26, 30, NUT - wing 92
HARNESS - humidity compressor 46 32, 34, 38, 50, 52, 56, NUTSTRIP - motor 12
HARNESS - pilot, VFD 12, 14 60, 62, 74, 86, 92, 94 NUT, CLIP & CORD 78, 80
HARNESS - remote monitor 64
HARNESS - sensor 44, 48 M O
HARNESS - tank heater 46 MECHANISM 78, 80 OIL - compressor 30, 32, 34
HEAT - exchanger 26 MODEM - RMM 60 ORIFICE - condenser 88
HEAT EXCHANGER 18, 22 MODULE - variable fan drive 12, 14 ORIFICE - condenser fan 8
HEATER 48 MOTOR - condenser 48 O-RING 38, 78, 80
HINGE 88 MOTOR - condenser fan 8
HINGE - air vent 92 MOTOR - damper 94 P
HINGE - cover 52, 56 MOTOR - fan 10, 12, 14, 48 PANEL - USDA receptacle 48, 66, 68,
HINGE - door 60 MOUNT - cable tie 96, 98 70, 72, 100
HINGE - evap door 88 PANEL - USDA, assembly 66
HINGE - left 76 N PIN - cotter 94
HINGE - plate 94 NAMEPLATE - Air Exchanger 102 PIN - hinge 82, 90, 92, 94
HINGE - right 74 NAMEPLATE - arrow 10, 12, 14 PLATE - air vent 92
HINGE SET - left 74 NAMEPLATE - Caution 52, 56, 102 PLATE - bottom 62
HINGE SET - right 74 NAMEPLATE - Caution, Compressor PLATE - box 74
HOLDER - fuse 52, 56 102 PLATE - cable storage 88
HOOK - strap 90 NAMEPLATE - Controller Warning 60 PLATE - compressor 46
HOSE - drain 46 NAMEPLATE - data download USDA PLATE - cover 100
HOSE - flex 96, 98 68, 70, 102 PLATE - end terminal 54, 58
HOSE - sensor 14 NAMEPLATE - Do Not Open Below 0 C PLATE - guard 90
HOSE - supply & over flow 46 92 PLATE - keeper 74
HOUSING - evaporator 10, 12, 14 NAMEPLATE - Ingersoll Rand 102 PLATE - rear 100
HOUSING - motor 94 NAMEPLATE - IR/Ingersoll Rand 102 PLATE - recorder 84
NAMEPLATE - Main Relay Board 102 PLATEN 78, 80
I NAMEPLATE - On/Off 56 PLUG 56
INDICATOR 38 NAMEPLATE - on/off 52 PLUG - fusible 18, 26, 38
INDICATOR - liquid 26 NAMEPLATE - Phase Select 60 PLUG - outlet 38
INDICATOR - volt 84 NAMEPLATE - Power Saver 102 PLUG - power 48, 86
INLET - fresh air 100 NAMEPLATE - R134a 102 PLUG - seal 52, 54, 56
INSULATOR 52, 56, 86 NAMEPLATE - R404A 102 PLUG - spare hole 68
INSULATOR - hinge 60 NAMEPLATE - Relay Board 60 POCKET - sensor 34, 48
INSULATOR - latch 88 NAMEPLATE - Thermo King 102 PROTECTOR - edge 92
NAMEPLATE - TK 90, 102
K NAMEPLATE - USDA data download R
KEEPER - door latch 88 72 RAIL - din 62
KEY - winding 78, 80 NAMEPLATE - Warning 102 RAIL - terminal block 54, 58
KEYPAD 60 NAMEPLATE - Warning, Fan Start 102 RECEIVER - tank compressor 26
KIT - reed suction 30, 34 NAMEPLATE - Warning, Hot RECEPTACLE 64, 66, 68, 70, 72
KIT - repair 36 Components 102 RECEPTACLE - power 86
KIT - sensor 48 NAMEPLATE - Weld 102 RELAY - power 52, 56
KIT - sleeve & eyelet 46 NIPPLE 46 RETAINER - pin 94
KIT - spacer 30 NIPPLE - compressor to nozzle 46 RETAINER - screw 60
KIT - stylus 78, 80 NOZZLE - liquid spray 46 RIVET - anchor 82, 96
KIT - valve plate 30, 34 NUT 8, 10, 12, 14, 26, 30, 32, 34, 50, RIVET - bracket 52, 56
KNOB 88 52, 54, 56, 58, 60, 62, RIVET - cap 64, 66, 68, 70, 72

INDEX - 2
INDEX ALPHABETICAL BY DESCRIPTION

RIVET - channel 100 SEALER - polyurethane 100 TUBE - equalizer 20, 24, 28
RIVET - connector 68 SEALER - removable 38 TUBE - evaporator to exchanger 18, 22
RIVET - grille 100 SEALER - thread 94 TUBE - exchanger to dehydrator 22
RIVET - hinge 88 SENSOR 68, 72 TUBE - exchanger to KVQ 18, 22
RIVET - inlet 100 SENSOR - compressor 48 TUBE - expansion valve to inlet 28
RIVET - latch 74, 82, 88 SENSOR - gas 14 TUBE - expansion valve to tee 28
RIVET - mount 98 SENSOR - head temperature 30, 32, TUBE - heat exchanger to dehydrator
RIVET - panel 66, 68, 70, 72 34 18
RIVET - plate 74, 100 SENSOR - humidity 44, 46, 48 TUBE - heat exchanger to KVQ 26
RIVET - plug 52, 56 SENSOR - PT100 66, 100 TUBE - KVQ to compressor 18, 22, 26
RIVET - receptacle 64, 66, 70, 72 SENSOR - thermistor 70 TUBE - liquid injection 28
RIVET - shroud 10, 12, 14 SHOULDER - seal 18 TUBE - liquid to evaporator 28
ROD - linkage 94 SIGHT GLASS 18 TUBE - receiver tank to valve 28
ROD - push 78 SIGHT GLASS - oil 30, 32, 34 TUBE - receiver to condenser 18
SPACER - clamp 44 TUBE - solenoid to KVQ 18, 22
S SPACER - tank 46 TUBE - solenoid to tee 24
SCREEN 46 SPRING 88, 92 TUBE - stub 38
SCREW 62, 92 SPRING - heater 48 TUBE - suction to evaporator 28
SCREW - adapter 30, 32, 34 SPRING - latch 82 TUBE - tee to coil 20, 24
SCREW - battery 58 STRAP - door 90 TUBE - tee to distributor 28
SCREW - box 74, 82 STRIP - gasket 22 TUBE - tee to valve 20, 24
SCREW - bracket 10, 12, 14, 18, 22, STRIP - sealing 8 TUBE - temperature sensor to
50, 52, 56, 74, 86, 88, STYLUS - pen 84 compressor 22
90, 94, 96, 98 SWITCH - hpco 30, 32, 34, 48 TUBE - top 22
SCREW - cable 48, 86 SWITCH - unit on/off 52, 56 TUBE - transition 18
SCREW - channel 100 TUBE - valve replacement 20
SCREW - clamp 26, 38, 44, 82, 90 T TUBE - valve to coil 20, 24
SCREW - coil 10, 12, 14, 18, 22, 26 TANK - condenser 22 TUBE - valve to dehydrator 18, 38
SCREW - compressor 26, 30, 32, 34 TANK - humidity 46 TUBE - valve to exchanger 18, 22
SCREW - control box 54, 58 TANK - receiver 18 TUBE - valve to tee 18, 20, 22, 24
SCREW - cover 10, 90 TANK - water cooled condenser 38
SCREW - dehydrator 26 T-DRAIN 98 V
SCREW - door 60, 88 TEE 18, 20, 22, 24, 28 VALVE - ball 38
SCREW - fan to hub 8 TERMINAL - splice 8 VALVE - bypass 42
SCREW - flange 30, 32, 34 TERMINAL - stop clip 54, 58 VALVE - check 18, 22, 28
SCREW - grille 88, 94 THERMOMETER 78 VALVE - cpr 22
SCREW - guide 74 THERMOMETER - 7 day 74, 80 VALVE - dehumidifier 36
SCREW - handle 92 THERMOMETER - recording 74, 82, VALVE - discharge 30, 32, 34
SCREW - hanger 26 84 VALVE - expansion 20, 22, 28
SCREW - hinge 52, 56, 60, 74, 88 THERMOSTAT - defrost termination VALVE - KVQ 26, 40, 48
SCREW - keeper 88 48 VALVE - liquid injection 42, 48
SCREW - linkage 94 TIMER 84 VALVE - liquid line 36
SCREW - module 12, 14 TRANSFORMER 62, 86 VALVE - pressure regulator 22
SCREW - motor 8, 10, 12, 14 TRAY - high voltage 54, 58 VALVE - shutoff 18, 22, 26
SCREW - mtg vent 92 TRIM - edge guard 10, 12, 14 VALVE - solenoid 18, 20, 22, 24, 28,
SCREW - orifice 8, 88 TUBE 44 44, 48
SCREW - plate 74, 88, 90, 92, 100 TUBE - bottom 22 VALVE - solenoid liquid injection 26
SCREW - plate to box 62 TUBE - check valve to dehydrator 26 VALVE - solenoid, liquid injection 48
SCREW - rail 54, 58 TUBE - condenser coil to receiver 28 VALVE - warm gas bypass 42
SCREW - receptacle 86 TUBE - condenser to condenser 38 VENT 14
SCREW - recorder 74 TUBE - condenser to filter 38 VENT - air 92, 94
SCREW - relay board 52, 56 TUBE - condenser to indicator 18, 22
SCREW - sensor 14 TUBE - condenser to receiver 18 W
SCREW - strap 90 TUBE - dehydrator to valve 22 WASHER 18, 22, 52, 56, 60, 74, 82,
SCREW - tank 38 TUBE - discharge 18, 22 88, 90, 92, 94
SCREW - thermometer 82 TUBE - discharge to compressor 26 WASHER - dome 8, 88
SCREW - transformer 62, 86 TUBE - discharge valve to compressor WASHER - insulating 14, 26, 52, 56,
SCREW - valve 18 26 60, 74, 100
SEALER - locking 38 TUBE - drier to heat exchanger 26 WASHER - insulator 12, 14, 26, 54,

INDEX - 3
INDEX ALPHABETICAL BY DESCRIPTION

58, 62, 92, 94


WASHER - shoulder 94
WINDOW 74

INDEX - 4

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