Smv800 Smartline Multivariable Transmitter User'S Manual: Honeywell Process Solutions

SMV800
SmartLine MultiVariable Transmitter

User’s Manual
34-SM-25-03
Revision 5.0
December 2017
Honeywell Process Solutions

Copyrights, Notices and Trademarks
© Copyright 2017 by Honeywell, Inc.

Revision 5, December 2017
While the information in this document is presented in good faith and believed to be accurate,
Honeywell disclaims any implied warranties of merchantability and fitness for a particular
purpose and makes no express warranties except as may be stated in the written agreement
with and for its customers. In event is Honeywell liable to anyone for any indirect, special, or
consequential damages. The information and specifications in this document are subject to
change without notice.
Honeywell, TDC 3000, SFC, SmartLine, PlantScape, Experion PKS, and TotalPlant are
registered trademarks of Honeywell International Inc. Other brand or product names are
trademarks of their respective owners.
HART® is a Trademarks of FieldComm Group™
Honeywell Process Solutions

1250 W Sam Houston Pkwy S
Houston, TX 77042
ii
About This Manual
This manual is a detailed how to reference for installing, piping, wiring, configuring, starting up,
operating, maintaining, calibrating, and servicing Honeywell’s family of SMV800 SmartLine
MultiVariable Transmitters. Users who have a Honeywell SMV800 SmartLine MultiVariable
Transmitters configured for HART protocol or Honeywell’s Digitally Enhanced (DE) are referred to
the SMV800 SmartLine Multivariable Transmitter HART/DE Option User’s manual, document
number 34-SM-25-06.
The configuration of your Transmitter depends on the mode of operation and the options selected for
it with respect to operating controls, displays and mechanical installation. This manual provides
detailed procedures to assist first-time users, and it further includes keystroke summaries, where
appropriate, as quick reference or refreshers for experienced personnel.
To digitally integrate a Transmitter with one of the following systems:
 For the Experion PKS, you will need to supplement the information in this document with the
data and procedures in the Experion Knowledge Builder.
 For Honeywell’s TotalPlant Solutions (TPS), you will need to supplement the information in this
document with the data in the PM/APM SmartLine Transmitter Integration Manual, which is
supplied with the TDC 3000 book set. (TPS is the evolution of the TDC 3000).
Release Information:
SMV800 SmartLine Multivariable Transmitter User Manual, Document # 34-SM-25-03.
Rev. 1, October 2015 – First Release (RQUP)
Rev. 2, December 2015 – Prod Release
Rev. 3, September 2016 – Agency Approval updates
Rev. 4, March 2017 – SAEx / INMETRO / NEPSI / KOSHA / SIL Approval updates
Rev.5, December 2017 – Totalizer functionality added (R120)
Revision 5.0 SMV800 Transmitter User’s Manual iii

References
The following list identifies publications that may contain information relevant to the information in this
document.
SMV800 SmartLine Multivariable Transmitter Quick Start Installation Guide, Document # 34-SM-25-04
SMV800 SmartLine Multivariable Transmitter with HART Communications Options Safety Manual, #
34-SM-25-05
SMV800 SmartLine Multivariable Transmitter HART/DE Option User’s Manual, Document
# 34-SM-25-06
SmartLine Configuration Toolkit (SCT) Installation and startup Guide, 34-ST-10-08
MC Tookit User Manual (MCT404), Document # 34-ST-25-50. MC Tookit User Manual (MCT202),
Document # 34-ST-25-20
PM/APM SmartLine Transmitter Integration Manual, Document # PM 12-410
ST 800 Series Pressure, Analog, HART and DE Communications form, Honeywell drawing 50049892
Smart Field Communicator Model STS 103 Operating Guide, Document # 34-ST-11-14
Patent Notice
The Honeywell SMV800 SmartLine Multivariable Transmitter family is covered by one or more of the
following U. S. Patents: 5,485,753; 5,811,690; 6,041,659; 6,055,633; 7,786,878; 8,073,098; and other
patents pending.
Support and Contact Information
For Europe, Asia Pacific, North and South America contact details, refer to the back page of this manual
or the appropriate Honeywell Solution Support web site:
Honeywell Corporate www.honeywellprocess.com
Honeywell Process Solutions www.honeywellprocess.com/pressure-transmitters/
Training Classes www.honeywellprocess.com/en-US/training
Telephone and Email Contacts
Area Organization Phone Number

United States and 1-800-343-0228 Customer Service
Honeywell Inc.
Canada 1-800-423-9883 Global Technical Support
Global Email Honeywell Process
ask-ssc@honeywell.com
Support Solutions
iv SMV800 Transmitter User’s Manual Revision 5.0

Symbol Descriptions and Definitions
The symbols identified and defined in the following table may appear in this document.
Symbol Definition
ATTENTION: Identifies information that requires special consideration.
TIP: Identifies advice or hints for the user, often in terms of performing a
task.
CAUTION Indicates a situation which, if not avoided, may result in equipment or work
(data) on the system being damaged or lost, or may result in the inability to
properly operate the process.
CAUTION: Indicates a potentially hazardous situation which, if not avoided,

may result in minor or moderate injury. It may also be used to alert against
unsafe practices.
CAUTION symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in
the manual.
WARNING: Indicates a potentially hazardous situation, which, if not avoided,

could result in serious injury or death.
WARNING symbol on the equipment refers the user to the product manual
for additional information. The symbol appears next to required information
in the manual.
WARNING, Risk of electrical shock: Potential shock hazard where

HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC
may be accessible.
ESD HAZARD: Danger of an electro-static discharge to which equipment may

be sensitive. Observe precautions for handling electrostatic sensitive
devices.
Protective Earth (PE) terminal: Provided for connection of the protective

earth (green or green/yellow) supply system conductor.
Functional earth terminal: Used for non-safety purposes such as noise

immunity improvement. NOTE: This connection shall be bonded to
Protective Earth at the source of supply in accordance with national local
electrical code requirements.
Earth Ground: Functional earth connection. NOTE: This connection shall be

bonded to Protective Earth at the source of supply in accordance with
national and local electrical code requirements.
Chassis Ground: Identifies a connection to the chassis or frame of the

equipment shall be bonded to Protective Earth at the source of supply in
accordance with national and local electrical code requirements.
continued
Revision 5.0 SMV800 Transmitter User’s Manual v

Symbol Description
The Canadian Standards mark means the equipment has been tested and meets
applicable standards for safety and/or performance.
The Ex mark means the equipment complies with the requirements of the
European standards that are harmonized with the 94/9/EC Directive (ATEX
Directive, named after the French "ATmosphere EXplosible").
vi SMV800 Transmitter User’s Manual Revision 5.0

Contents
1. Introduction ......................................................................................................................................... 1
1.1. Overview ..................................................................................................................................... 1
1.2. Features and Options ................................................................................................................... 1
1.2.1. Physical Characteristics ................................................................................................... 1
1.2.2. Functional Characteristics ............................................................................................... 3
1.3. SMV800 Transmitter Name Plate ............................................................................................... 4
1.4. Safety Certification Information .................................................................................................. 5
1.5. Transmitter Adjustments ............................................................................................................. 5
1.6. Display Options ........................................................................................................................... 6
1.7. Optional 3-Button Assembly ....................................................................................................... 6
1.8. Universal Temperature Sensor Option Licensing ....................................................................... 6
2. Application Design .............................................................................................................................. 7
2.1. Overview ..................................................................................................................................... 7
2.2. Safety ........................................................................................................................................... 7
2.2.1. Accuracy .......................................................................................................................... 7
2.2.2. Diagnostic Messages ....................................................................................................... 7
2.2.3. Safety Integrity Level (SIL) ............................................................................................ 9
2.3. Security Considerations ............................................................................................................... 9
3. Installation and Startup ...................................................................................................................... 10
3.1. Installation Site Evaluation........................................................................................................ 10
3.2. Honeywell SmartLine Configuration Toolkit............................................................................ 10
3.3. Display Installation Precautions ................................................................................................ 10
3.4. Mounting SMV800 SmartLine Multivariable Transmitters ...................................................... 11
3.4.1. Summary........................................................................................................................ 11
3.4.2. Mounting Dimensions ................................................................................................... 11
3.4.3. Bracket Mounting Procedure ......................................................................................... 12
3.5. Piping SMV800 Transmitter ..................................................................................................... 13
3.5.1. Summary........................................................................................................................ 13
3.5.2. Transmitter location....................................................................................................... 14
3.5.3. General Piping Guidelines ............................................................................................. 16
3.5.4. Procedure to Install Flange Adapters ............................................................................. 16
3.6. Wiring a Transmitter ................................................................................................................. 17
3.6.1. Overview ....................................................................................................................... 17
3.6.1. Wiring Variations .......................................................................................................... 18
3.6.2. Input Sensor Wiring ...................................................................................................... 19
3.6.3. Loop Wiring Procedure ................................................................................................. 20
3.6.4. Digital System Integration Information ......................................................................... 20
3.6.5. Lightning Protection ...................................................................................................... 20
3.6.6. Supply Voltage Limiting Requirements ........................................................................ 20
3.6.7. Process Sealing .............................................................................................................. 21
3.6.8. Explosionproof Conduit Seal......................................................................................... 21
3.7. Startup ....................................................................................................................................... 21
3.7.1. Overview ....................................................................................................................... 21
3.7.2. Startup Tasks ................................................................................................................. 21
3.7.3. Power-up sequence ........................................................................................................ 22
3.7.4. Output Check Procedures .............................................................................................. 22
3.7.5. Constant Current Source Mode Procedure .................................................................... 23
Revision 5.0 SMV800 Transmitter User’s Manual vii

4. Operation .......................................................................................................................................... 24
4.1. Overview ................................................................................................................................... 24
4.2. Three-Button Operation ............................................................................................................ 24
4.2.1. Menu Navigation .......................................................................................................... 25
4.2.2. Data Entry ..................................................................................................................... 26
4.2.3. Editing a Numeric Value .............................................................................................. 26
4.2.4. Selecting a new setting from a list of choices ............................................................... 27
4.2.5. The Display Menus ....................................................................................................... 27
4.2.6. Selecting a new setting from a list of choices ............................................................... 47
4.2.7. Three Button Operation with no Display Installed ....................................................... 47
4.2.8. Zero Adjustment ........................................................................................................... 47
4.2.9. Span Adjustment ........................................................................................................... 47
4.3. Changing the Default Failsafe Direction .................................................................................. 48
4.3.1. DE and Analog Differences .......................................................................................... 48
4.3.2. Procedure to Establish Failsafe Operation .................................................................... 48
4.4. Monitoring the Displays ........................................................................................................... 51
4.4.1. Displays ........................................................................................................................ 51
4.4.2. Button operation during monitoring ............................................................................. 53
5. Maintenance ...................................................................................................................................... 55
5.1. Overview ................................................................................................................................... 55
5.2. Preventive Maintenance Practices and Schedules .................................................................... 55
5.3. Inspecting and Cleaning Barrier Diaphragms ........................................................................... 55
5.4. Replacing the Communication Module .................................................................................... 58
5.5. Replacing the Meter Body ........................................................................................................ 60
6. Calibration ........................................................................................................................................ 64
6.1. Recommendations for Transmitter Calibration......................................................................... 64
6.2. Calibration Procedures .............................................................................................................. 64
6.2.1. Dual/Triple Cal ............................................................................................................. 64
7. Troubleshooting ................................................................................................................................ 65
7.1. Overview ................................................................................................................................... 65
7.2. Critical Diagnostics Screens ..................................................................................................... 65
7.2.1. Fault Conditions and Recommended Corrective Actions ............................................. 66
7.3. Diagnostic Messages for DE transmitters ................................................................................. 66
8. Parts List ........................................................................................................................................... 67
8.1. Overview ................................................................................................................................... 67
Appendix A. .............................................................................................................................................. 75
9. Security ............................................................................................................................................. 88
9.1. How to report a security vulnerability ...................................................................................... 88
viii SMV800 Transmitter User’s Manual Revision 5.0

List of Figures
Figure 1 –SMV800 Major Assemblies ........................................................................................................ 2

Figure 2 – Electronics Housing Components .............................................................................................. 2
Figure 3 –Typical SMV800 Name Plate ..................................................................................................... 4
Figure 4 – Typical Bracket Mounted Installations .................................................................................... 11
Figure 5 – Angle Mounting Bracket Secured to a Horizontal or Vertical Pipe ......................................... 12
Figure 6 – Rotating the Electronics Housing............................................................................................. 12
Figure 7 – Typical piping arrangement ..................................................................................................... 13
Figure 8 - Transmitter location above tap for gas flow measurement ....................................................... 14
Figure 9 - Transmitter location below the tap for liquid or steam flow measurement .............................. 15
Figure 10 – Flange Adapter Removal and Replacement ........................................................................... 16
Figure 11 – HART/DE Transmitter Operating Ranges ............................................................................. 17
Figure 12 – Transmitter Terminal Board and Grounding Screw ............................................................... 18
Figure 13 - Temperature Sensor Wiring Diagram ..................................................................................... 19
Figure 14 – RTD Connections ................................................................................................................... 19
Figure 15 – Current Loop Test Connections ............................................................................................. 23
Figure 16 – Three-Button Option .............................................................................................................. 24
Figure 17 – Locating the Failsafe and Write Protect Jumpers HART/DE ................................................ 49
Figure 18 – Display Formats with the Process Variable ........................................................................... 51
Figure 19 – DP Transmitter Head Disassembly ........................................................................................ 56
Figure 20 – Head Bolt Tightening Sequence............................................................................................. 57
Figure 21 – PWA Replacement ................................................................................................................. 58
Figure 22 – Disassembly for Meter Body Replacement............................................................................ 60
Figure 23 – Hardware Location to Remove the Meter Assembly ............................................................. 61
Figure 24 – Meter Body Reassembly ........................................................................................................ 62
Figure 25 – Head Bolt Tightening Sequence............................................................................................. 62
Figure 26 – Local Display Fault Diagnostic Conditions ........................................................................... 65
Figure 27 – Angle and Flat Brackets ......................................................................................................... 68
Figure 28 – Electronic Housing, Display End ........................................................................................... 69
Figure 29 – Electronic Housing, Terminal Block End .............................................................................. 70
Figure 30 - SMV800 Models SMA810, SMA845, & SMG870 ................................................................ 73
Figure 31 - COPLANAR ADAPTER REPLACEMENT SEALS KIT..................................................... 74
Revision 5.0 SMV800 Transmitter User’s Manual ix

List of Tables
Table 1 – Features and Options .................................................................................................................. 1

Table 2 – Available Display Characteristics ............................................................................................... 6
Table 3 - SMV800 Standard Diagnostics Messages - Critical.................................................................... 7
Table 4 - SMV800 Standard Diagnostics Messages – Non Critical ........................................................... 8
Table 5 – Three-Button Option Functions ................................................................................................ 25
Table 6 – Three-Button Data Entry .......................................................................................................... 26
Table 7 – Display Main Menu Structure................................................................................................... 27
Table 8 – Diagnostics Menu ..................................................................................................................... 29
Table 9 – Display Setup Menus ................................................................................................................ 31
Table 10 – Calibration Menus .................................................................................................................. 37
Table 11 – Device Setup Menus ............................................................................................................... 38
Table 12 – Device Setup Menus ............................................................................................................... 39
Table 13 – Pressure Setup Menus ............................................................................................................. 41
Table 14 – Temperature Setup Menus ...................................................................................................... 42
Table 15 – Flow Setup Menus .................................................................................................................. 43
Table 16 – Totalizer Setup Menus ............................................................................................................ 45
Table 17 - Information Menus .................................................................................................................. 46
Table 18– HART and DE Failsafe and Write Protect Jumpers ................................................................ 49
Table 19 – Displays with PV Format Display Indications........................................................................ 52
Table 20 – Flow Units .............................................................................................................................. 54
Table 21 – Head Bolt Torque Values ....................................................................................................... 57
Table 22 – Fault Conditions and Recommended Corrective Actions. ...................................................... 66
Table 23 – Summary List of Recommended Spare Parts ......................................................................... 67
Table 24 – Angle and Flat Bracket Parts .................................................................................................. 68
Table 25 – Transmitter Major Assemblies................................................................................................ 69
Table 26 – SMV800 Models - SMA810, SMA845 & SMG870 (Refer to Figure 30) ............................. 71
Table 27 – Parts for SMV800 Models - SMA810, SMA845 & SMG870 Transmitter Body ................... 72
Table 28 - COPLANAR ADAPTER REPLACEMENT SEALS KITS ................................................... 74
x SMV800 Transmitter User’s Manual Revision 5.0

1. Introduction
1.1. Overview
This section is an introduction to the physical and functional characteristics of Honeywell’s family of
SMV800 SmartLine Multivariable Transmitters.
1.2. Features and Options

The SMV800 SmartLine MultiVariable Transmitter is available in a variety of models for measuring
three process variables and calculating volumetric and mass flow rate for gas, steam and liquids.
Table 1 lists the protocols, human machine interface (HMI), materials, approvals, and mounting
bracket options for the SMV800.
Table 1 – Features and Options
Feature/Option Standard/Available Options

Communication Protocols HART revision 7, Digitally Enhanced (DE)
Human-Machine Interface (HMI) Advanced Digital Display
Options
Three-button programming (optional)
Display languages: English, German, French, Italian,
Spanish, Turkish, Russian Chinese and Japanese
Calibration Single, Dual and Triple Cal for PV1 (Diff.Pressure) and
PV2 (Static Pressure)
Approvals (See Appendix for details.) FM, ATEX, CSA, IECEx, NEPSI
Mounting Brackets Angle/flat carbon steel/304 stainless steel, Marine 304
stainless steel, 316 Stainless Steel
Integration Tools Experion

Configuration SmartLine Configuration Tool for DE
MCT404 toolkits can be used for HART
1.2.1. Physical Characteristics

As shown in Figure 1, the SMV800 is packaged in two major assemblies: the Electronics Housing and
the Meter Body. The elements in the Electronic Housing respond to setup commands and execute the
software and protocol for the different pressure measurement types. Figure 2 shows the assemblies in
the Electronics Housing with available options.
The Meter Body provides connection to a process system. Several physical interface configurations
are available, as determined by the mounting and mechanical connections, all of which are described
in the “Installation” section of this manual.
Revision 5.0 SMV 800 Transmitter User’s Manual 1

Figure 1 –SMV800 Major Assemblies
Figure 2 – Electronics Housing Components
2 SMV800 Transmitter User’s Manual Revision 5.0

1.2.2. Functional Characteristics
The SMV800 SmartLine MultiVariable transmitter measures Differential Pressure, Static Pressure
(Absolute or Gauge), and Process Temperature. These measurements are used to calculate volumetric
or mass flow rates. The measured values and calculated flow may be read by a connected
Host. Available communication protocols are Honeywell Digitally Enhanced (DE) and
HART. Digital or Analog (4-20ma) output modes are available. The SMV800 measures Process
Temperature from an external RTD or Thermocouple.
SMV800 supports 6 device variables:
1. Differential Pressure
2. Static Pressure
3. Process Temperature
4. Calculated Flow Rate
5. Totalizer (HART only)
6. Meter Body Temperature.
First 5 variables can be mapped to PV (Primary Variable), SV (Secondary Variable), TV (Tertiary

Variable), QV (Quaternary Variable)
The 6th one, Meter Body temperature can be mapped to SV, TV, QV, but not to PV (Analog Output)
Honeywell SMV800 supports Dynamic Compensation Mode for Industrial Flow Standards according
to ASME-MFC-3-2004, ISO5167-2003, Gost8.586-2005, AGA3-2003 and flow calculations for
Averaging Pitot Tube, Integral Orifice, VCone, and Wedge and Fixed Parameters.
Honeywell SMV800 also supports Standard Compensation Mode for Only Density Compensation.
SMV800 supported primary element list is as follows:

ASME-MFC-3-2004 Flange Pressure Taps
ASME-MFC-3-2004 Corner Pressure Taps
ASME-MFC-3-2004 D and D/2 Pressure Taps
ISO5167-2003 Flange Pressure Taps
ISO5167-2003 Corner Pressure Taps
ISO5167-2003 D and D/2 Pressure Taps
Gost 8.586-2005 Flange Pressure Taps
Gost 8.586-2005 Corner Pressure Taps
Gost 8.586-2005 Three-Radius Pressure Taps
AGA3-2003 Flange Pressure Taps
AGA3-2003 Corner Pressure Taps
ASME-MFC-3-2004 ASME Long Radius Nozzles
ASME-MFC-3-2004 Venturi Nozzles
ASME-MFC-3-2004 ISA 1932 Nozzles
ISO5167-2003 Long Radius Nozzles
ISO5167-2003 Venturi Nozzles
ISO5167-2003 ISA 1932 Nozzles
Gost 8.586-2005 Long Radius Nozzles
Gost 8.586-2005 Venturi Nozzles
Gost 8.586-2005 ISA 1932 Nozzles
ASME-MFC-3-2004 “As-Cast ” Convergent Section
ASME-MFC-3-2004 Machined Convergent Section
ASME-MFC-3-2004 Rough-Welded Convergent Section
ISO5167-2003 “As-Cast ” Convergent Section
ISO5167-2003 Machined Convergent Section
ISO5167-2003 Rough-Welded Sheet-Iron Convergent Section
Gost 8.586-2005 Cast Upstream Cone Part
Gost 8.586-2005 Machined Upstream Cone Part
Gost 8.586-2005 Welded Upstream Cone Part made of Sheet Steel
Averaging Pitot Tube
Standard VCone
Wafer Cone
Wedge
Integral Orifice
Fixed Cd, Y1, Viscosity, Density and Fa (Fixed input option) are supported for user to friendly
customize the flow calculation
An optional 3-button assembly is available to set up and configure the transmitter via the Display. In
addition, a Honeywell MCT404/MCT202 Toolkit is available for configuration of HART models.
The SCT SmartLine Configuration Tool (not supplied with the Transmitter) can facilitate setup and
configuration for DE devices.
Certain adjustments can be made through an Experion Station or a Universal Station if the Transmitter
is digitally integrated with Honeywell’s Experion or TPS/TDC 3000 control system for HART and
DE transmitters.
1.3. SMV800 Transmitter Name Plate

The Transmitter nameplate mounted on the bottom of the electronics housing (see Figure 1) lists
certifications. The model number, physical configuration, electronic options, accessories are located
on the Product I.D. nameplate (see Figure 2). Figure 3 is an example of a SMV800 for the name plate
information. The model number format consists of a Key Number with several table selections.
Figure 3 –Typical SMV800 Name Plate
E.g. SMA810, SMA845 or SMG870

You can readily identify the series and basic Transmitter type from the third and fourth digits in the
key number. The letter in the third digit represents one of these basic measurement types for the Static
Pressure:
 A = Absolute Pressure
 G = Gauge Pressure
For a complete selection breakdown, refer to the appropriate Specification and Model Selection Guide
provided as a separate document.

1.4. Safety Certification Information
An “approvals” name plate is located on the bottom of the Electronics Assembly; see Figure 1 for
exact location. The approvals name plate contains information and service marks that disclose the
Transmitter compliance information. Refer to Appendix C of this document for safety certification
requirements and details.
1.5. Transmitter Adjustments

For HART and DE variants Zero and Span adjustments are possible in SMV800 SmartLine
MultiVariable Transmitters with the optional three-button assembly located at the top of the Electronic
Housing (see Figure 2).
You can also use the Honeywell MCT404/MCT202 Configuration Tool – FDC application to make
any adjustments to an SMV800 Transmitter with HART.
For DE models the SCT3000 PC tool application can be used to configure the device. STS103 can be
used to Zero and Span adjustments.
Certain adjustments can also be made through the Experion or Universal Station if the Transmitter is
digitally integrated with a Honeywell Experion or TPS system.

1.6. Display Options
The SMV800 SmartLine MultiVariable Transmitter has the following display option,
Table 2 – Available Display Characteristics

Display  360o rotation in 90o increments
 Three (3) configurable screen formats with configurable rotation timing
o Large process variable (PV)
o PV with bar graph
o PV with trend (1-24 hours, configurable)
 Eight (8) screens with 3-30 seconds rotation timing
 Standard and custom engineering units
 Diagnostic alerts and diagnostic messaging
 Multiple language support:
o EN, FR, GE, SP, RU, IT & TU
o EN, CH (Kanji), JP
 Square root output indication
 Supports 3-button configuration and calibration
 Supports transmitter messaging, and maintenance mode indications
1.7. Optional 3-Button Assembly

The optional 3-Button Assembly provides the following features and capabilities:
 Increment, decrement, and enter key functions.

 With the menu-driven display:
o Comprehensive on-screen menu for navigation.
o Transmitter configuration (for HART and DE).
o Transmitter calibration (for HART and DE).
o Display configuration.
o Set zero and span parameters (for HART and DE).
1.8. Universal Temperature Sensor Option Licensing

In a standard device, only RTD Temperature sensor types may be used for measuring Process
Temperature.
The Universal Temperature Sensor option can be enabled after the transmitter is shipped by
purchasing and activating a license, to expand the selection of temperature sensor types to include
thermocouples.
For DE models, this option is only available at time of order entry and no license for activation is
supported.
To obtain and activate a license for the Universal Temperature Sensor option:
 Obtain the device's Serial Number from the local display menu or from the host interface.
 Place an order for Universal Temperature Sensor Field Upgrade for SMV800, part number
#50127216-501 with the Serial Number.
 Based on this information the regional distribution center will generate and return a license
key.
 The license is activated by entering the License Key parameter value from the local display
menu or host interface.
 A restart of the display only will then occur.
 License activation can be confirmed by observing that the Universal Temperature Sensor
option is enabled using the local display menu or host interface.

2. Application Design
2.1. Overview
This section discusses the considerations involved with deploying a Honeywell SMV800 SmartLine
MultiVariable Transmitter in a process system. The following areas are covered:
 Safety
 Input and output data
 Reliability
 Environmental limits
 Installation considerations
 Operation and maintenance
 Repair and replacement
2.2. Safety
2.2.1. Accuracy
The SMV800 SmartLine MultiVariable transmitter measures Differential Pressure, Static Pressure
(Absolute or Gauge), and Process Temperature. These measurements are used to calculate volumetric
or mass flow rates. The measured values and calculated flow may be read by a connected Host.
2.2.2. Diagnostic Messages

Transmitter standard diagnostics are reported in the two basic categories listed in Table 3 and Table 4.
For devices configured for Analog Output, problems detected as critical diagnostics drive the analog
output to the programmed burnout level for HART and DE. Problems detected as non-critical
diagnostics may affect performance without driving the analog output to the programmed burnout
level. Informational messages (not listed in Table 3 and Table 4) report various Transmitter status or
setting conditions. The messages listed in Table 3 and Table 4 are specific to the Transmitter,
exclusive of those associated with HART and DE protocols. HART and DE diagnostic messages are
listed and described in the SMV800 SmartLine Multivariable Transmitter HART/DE Option Manual
document number.34-SM-25-06.
Table 3 - SMV800 Standard Diagnostics Messages - Critical

Critical Diagnostics
HART DD/DTM Tools Display
 Sensor Critical Fault  Meter Body and/or
 Meter Body Comm and/or
 Temp Sense Board
and/or
 Temp Input and/or
 Temp Sensor Comm
 SIL Diag Failure or  Comm Module
 msp vcc fault
and/or
 Config Data Corrupt
 DAC Failure
 DAC Failure  Comm Module Temp
 msp vcc fault  msp vcc fault
Refer to Table 8 for the more detail on status of Critical Diagnostics Menu

Table 4 - SMV800 Standard Diagnostics Messages – Non Critical
Non-critical Diagnostics
HART DD/DTM Tools Display
Local Display Display Setup
Fixed Current Mode Analog Out Mode
Comm Sec NC Fault N/A
Sensing Sec NC Fault Temp cal Correct
DP Zero Correct and/or
DP Span Correct and/or
Meter Body Input
Sensor Over Temperature Temp Module Temp and/or
Meter Body Temp
PV Out Of Range PV Out Of Range
No Fact Calib Pressure Fac Cal* and/or

Temp Fac Cal
No DAC Compensation DAC Temp Comp
N/A Temp Cal Correct
LRV Set Err. Zero Config N/A
Button
URV Set Err. Span Config N/A
Button
CJ Out of Limit CJ Range
AO Out of Range N/A
Sensor Input Open Temp Input and/or
Temp Input TB6
Loop Current Noise N/A
Sensor Unreliable Comm Meter Body Comm and/or
Temp Comm
Tamper Alarm N/A
No DAC Calibration N/A
Low Supply Voltage Supply voltage
Totalizer Reached Max. Totalizer Reached Max.
Value ValueTemp Input and/or
Temp Input TB6
Flow Calculation Details Flow Divide by 0 and/or
Flow Sqrt of Neg and/or
Flow Direction and/or
Flow SP/PT Comp
DP/SP/PT/FLOW Simulation DP Simulation and/or
Mode SP Simulation and/or
PT Simulation and/or
Flow Simulation
Sensor in Low Power Mode N/A
Totalizer mapped to PV and Totalizer mapped to PV and
stopped stopped
No Flow Output No Flow Output
* Applicable to HART only, not DE
Refer to Table 8 for the more detail on status of Non-Critical Diagnostics Menu

2.2.3. Safety Integrity Level (SIL)
The SMV800 units with the SIL2/3 capable designation on the nameplate are intended to achieve
sufficient integrity against systematic errors by the manufacturer’s design. A Safety Instrumented
Function (SIF) designed with this product must not be used at a SIL level higher than the statement,
without “prior use” justification by the end user or diverse technology redundancy in the design. Refer
to the SMV800 SmartLine Multivariable Transmitter Safety Manual, 34-SM-25-05, for additional
information.
2.3. Security Considerations
The SMV800 provides several features designed to prevent accidental changes to the device
configuration or calibration data. These features include a local display password (HART
option), a communication password (HART option), a Hardware Write Protect Jumper and a
Software Write Protect configuration parameter. These features can be used in combination to
provide multiple layers of change protection.
For both the local display and communication passwords, the initial user passwords are defined
as "0000". A "0000" password indicates that the user has not set a user- defined password and
the password protection is disabled. The password used on the local keyboard display is
separate from the password provided for communication. Password protection from the local
keyboard display does not inhibit changes by way of communication over the current loop.
Reset / Forgot password option is supported where user can send the serial number of the
device to Honeywell Technical Assistance Center and get the password code. Then user can
enter this code to reset the password.
A hardware write-protect locks out changes regardless of the entry of a password. The
hardware jumper requires physical access to the device as well as partial disassembly and
should not be modified where the electronics are exposed to harsh conditions or where unsafe
conditions exist. For configuration or calibration changes without changing the hardware
jumper position the user may choose to rely on the password and software lockout features.
A tamper detection feature (see SMV800 SmartLine Multivariable Transmitter HART/DE

Option Manual, Document # 34-SM-25-06) is available that can indicate that an attempt was
made to change either the configuration or calibration of the device (whether or not a change
was actually made). These security features are designed to avoid accidental changes and to
provide a means to detect if an attempt was made to change the configuration and calibration.

3. Installation and Startup
3.1. Installation Site Evaluation
Evaluate the site selected for the SMV800 SmartLine MultiVariable Transmitter installation with
respect to the process system design specifications and Honeywell’s published performance
characteristics for your particular model. Some parameters that you may want to include in your site
evaluation are:
 Environmental Conditions:
o Ambient Temperature
o Relative Humidity
 Potential Noise Sources:
o Radio Frequency Interference (RFI)
o Electromagnetic Interference (EMI)
 Vibration Sources
o Pumps
o Motorized System Devices (e.g., pumps)
o Valve Cavitation
 Process Parameters
o Temperature
o Maximum Pressure Rating
3.2. Honeywell SmartLine Configuration Toolkit

Use Honeywell SCT3000 for DE and DTM or MCT404 for HART, Document # 34-ST-25-50.
For SCT3000 refer to SmartLine Configuration Toolkit (SCT 3000), 34-ST-10-08.
3.3. Display Installation Precautions

Temperature extremes can affect display quality. The display can become unreadable at temperature
extremes; however, this is only a temporary condition. The display will again be readable when
temperatures return to within operable limits.
The display update rate may increase at cold temperature extremes, but as with readability, normal
updating resumes when temperatures are within limits for full operability.

3.4. Mounting SMV800 SmartLine Multivariable Transmitters
3.4.1. Summary
Transmitter models can be attached to a 2-inch (50 millimeter) vertical or horizontal pipe using
Honeywell’s optional angle or flat mounting bracket; alternately you can use your own bracket.
Figure 4 shows typical bracket-mounted transmitter installations.
Figure 4 – Typical Bracket Mounted Installations
3.4.2. Mounting Dimensions

Refer to Honeywell drawing number 50049930 (SMV800), for detailed dimensions. Abbreviated
overall dimensions are also shown on the Specification Sheets for the transmitter models. This section
assumes that the mounting dimensions have already been taken into account and the mounting area
can accommodate the Transmitter.

3.4.3. Bracket Mounting Procedure
If you are using an optional bracket, start with Step 1.
1. Refer to Figure 5. Position the bracket on a 2-inch (50.8 mm) horizontal or vertical pipe, and
install a “U” bolt around the pipe and through the holes in the bracket. Secure the bracket with
the nuts and lock washers provided.
Nuts and
Nuts and Lockwashers
Lockwashers
Mounting
Bracket
U-Bolt
Mounting
Bracket
Horizontal Pipe
Vertical Pipe
U-Bolt
Figure 5 – Angle Mounting Bracket Secured to a Horizontal or Vertical Pipe
2. Align the appropriate mounting holes in the Transmitter with the holes in the bracket. Use the
bolts and washers provided to secure the Transmitter to the bracket.
Transmitter Type Use Hardware

SMA/SMG Alternate mounting holes in the ends of the heads
3. Loosen the set screw on the outside neck of the Transmitter one (1) full turn.
4. Rotate the Electronics housing a maximum of 180o left or right from the center to the position
you require, and tighten the set screw 13 to 15 lb-in (1.46 to 1.68 Newton meters), using a
4mm metric hex key wrench. See the following example and Figure 6.
EXAMPLE: Rotating the Electronics Housing
Figure 6 – Rotating the Electronics Housing

3.5. Piping SMV800 Transmitter
3.5.1. Summary
The actual piping arrangement will vary depending upon the process measurement requirements.
Process connections can be made to standard 1/4-inch NPT female connections on 2-1/8 inch centers in
the double-ended process heads of the transmitter’s meter body. Or, the connections in the process
heads can be modified to accept 1/2 inch NPT adapter flange for manifolds on 2, 2-1 /8, or 2-1 /4 inch
centers
The most common type of impulse pipe used is 1/2 inch schedule 40 steel pipe. Many piping
arrangements use a 3-valve or 5-valve manifold to connect the process piping to the transmitter. A
manifold makes it easy to install and remove a transmitter without interrupting the process. It also
accommodates the installation of blow-down valves to clear debris from pressure lines to the
transmitter.
Figure 7 shows a diagram of a typical piping arrangement using a 3-valve manifold and blow-down
lines for a flow measurement application.
Figure 7 – Typical piping arrangement

3.5.2. Transmitter location
The suggested mounting location for the transmitter depends on the process to be measured. Figure 8 shows
the transmitter located above the tap for gas flow measurement. This arrangement allows for condensate to
drain away from the transmitter.
Figure 9 shows the transmitter located below the tap for liquid or steam flow measurement. This arrangement
minimizes the static head effect of the condensate. Although the transmitter can be located level with or above
the tap, this arrangement requires a siphon to protect the transmitter from process steam. (The siphon retains
water as a “fill fluid.”)
Figure 8 - Transmitter location above tap for gas flow measurement

Figure 9 - Transmitter location below the tap for liquid or steam flow measurement
ATTENTION For liquid or steam, the piping should slope a minimum of 25.4 mm (1 inch) per
305 mm (1 foot). Slope the piping down towards the transmitter if the
transmitter is below the process connection so the bubbles may rise back into
the piping through the liquid. If the transmitter is located above the process
connection, the piping should rise vertically above the transmitter; then slope
down towards the flow line with a vent valve at the high point. For gas
measurement, use a condensate leg and drain at the low point (freeze protection
may be required here).
Revision 5.0 SMV800 Transmitter User’s Manual 15

3.5.3. General Piping Guidelines
 When measuring fluids that contain suspended solids, install permanent valves at regular intervals
to blow-down piping.
 Blow-down all lines on new installations with compressed air or steam, and flush them with process
fluids (where possible) before connecting these lines to the Transmitter Meter Body.
 Verify that the valves in the blow-down lines are closed tightly after the initial blow-down
procedure and each maintenance procedure thereafter.
3.5.4. Procedure to Install Flange Adapters

The following procedure provides the steps for removing and replacing an optional flange adapter on the
process head. See Figure 10.
This procedure does not require that the Meter Body be removed from the Electronics
Housing. If flange adapters are being replaced with parts from other kits (for example, process
heads), follow the procedures for the kits and incorporate the following procedure.
NOTE: The threaded hole in each Flange Adapter is offset from center. To ensure proper
orientation for re-assembly, note the orientation of the offset relative to each Process Head
before removing any adapter.
Figure 10 – Flange Adapter Removal and Replacement
Refer to the instructions included with the kit for removal and replacement procedures.

3.6. Wiring a Transmitter
3.6.1. Overview
The transmitter is designed to operate in a two-wire power/current loop with loop resistance and power
supply voltage within the HART/DE operating range shown in Figure 11.
Figure 11 – HART/DE Transmitter Operating Ranges
Loop wiring is connected to the Transmitter by simply attaching the positive (+) and negative (–) loop
wires to the positive (+) and negative (–) terminals on the Transmitter terminal block in the Electronics
Housing shown in Figure 12. Connect the Loop Power wiring shield to earth ground only at the power
supply end.
Supply Voltage Load Resistance

HART Models: 10.8 to 42.4 Vdc at terminals (IS version limited to 30v)
0 to 1440 ohm (as shown in Figure 11)
DE Models: 15V to 42.4 Vdc at terminals (IS version limited to 30V)

0 to 900 ohm (as shown in Figure 11)

Figure 12 – Transmitter Terminal Board and Grounding Screw
As shown in Figure 12, each Transmitter has an internal terminal to connect it to earth ground. Optionally,
a ground terminal can be added to the outside of the Electronics Housing.
Screw terminals 1 to 8 only required for single input, terminals 4 and 9 are not used. Grounding the
Transmitter for proper operation is required, as doing so tends to minimize the possible effects of noise on
the output signal and affords protection against lightning and static discharge. An optional lightning
terminal block can be installed in place of the non-lightning terminal block for Transmitters that will be
installed in areas that are highly susceptible to lightning strikes. As noted above, the Loop Power wiring
shield should only be connected to earth ground at the power supply end.
Wiring must comply with local codes, regulations and ordinances. Grounding may be
required to meet various approval body certification, for example CE conformity. Refer to
Appendix A of this document for details.
For HART and DE the Transmitter is designed to operate in a 2-wire power/current loop with loop
resistance and power supply voltage within the operating range; see Figure 11.
With optional lightning protection and/or a remote meter and/or any peripheral device, the voltage drop
for these options must be added to the basic 10.8-volt (for HART) & 15-volt (for DE) supply requirements
to determine the required Transmitter voltage (VXMTR) and maximum loop resistance (RLOOP MAX).
Additional consideration is required when selecting intrinsic safety barriers to ensure that they will supply
at least minimum Transmitter voltage (VXMTR MIN), including the required 250 ohms of resistance
(typically within the barriers) needed for digital communications.
3.6.1. Wiring Variations

The above procedures are used to connect power to a Transmitter. For loop wiring and external wiring,
detailed drawings are provided for Transmitter installation in non-intrinsically safe areas and for
intrinsically safe loops in hazardous area locations.
If you are using the Transmitter with Honeywell’s TPS system, see PM/APM SmartLine Transmitter
Integration Manual, PM12-410, which is part of the TDC 3000X system bookset.

3.6.2. Input Sensor Wiring
Connect the input sensors as shown in Figure 13:
o To minimize common noise problems in the application, a strap/jumper should be wired between
terminals 6 and 8. Applicable for Universal input modes only.
Figure 13 - Temperature Sensor Wiring Diagram
Error! Reference source not found.

o Resistance temperature detector (RTD) measurements use the 3 or 4 wire approach. The transmitter
determines by itself if a 3 or 4 wire RTD is connected when powered up.
Figure 14 – RTD Connections

3.6.3. Loop Wiring Procedure
1. See Figure 12, above, for parts locations. Loosen the end cap lock using a 1.5 mm Allen wrench.
2. Remove the end cap cover from the terminal block end of the Electronics Housing.
3. Feed loop power leads through one end of the conduit entrances on either side of the Electronics
Housing. The Transmitter accepts up to 16 AWG wire.
4. Plug the unused conduit entrance with a conduit plug appropriate for the environment.
5. Connect the positive loop power lead to the positive (+) terminal and the negative loop power lead
to the negative (-) terminal. Note that the Transmitter is not polarity-sensitive.
6. Replace the end cap, and secure it in place.
Transmitter loop parameters are as follows:

RLOOP MAX = maximum loop resistance (barriers plus wiring) that will allow proper Transmitter operation
and is calculated as RLOOP MAX = (VSUPPLY MIN – VXMTR MIN)  21.8 mA.
In this calculation:
VXMTR MIN (HART) = 10.8 V + VSM
VXMTR MIN (DE) = 15 V + VSM
VSM =Remote meter and/or other peripheral device
Note that VSM should only be considered if a remote meter will be connected to the transmitter.
The positive and negative loop wires are connected to the positive (+) and negative (–) terminals on the
terminal block in the Transmitter Electronics Housing.
Barriers can be installed per Honeywell’s instructions for Transmitters to be used in intrinsically safe
applications.
3.6.4. Digital System Integration Information

DE transmitters that are to be digitally integrated to Honeywell’s Total Plant Solution (TPS) system will
be connected to the Transmitter Interface Module in the Process Manager, Advanced Process Manager or
High Performance Process Manager through a Field Termination Assembly. Details about the TPS system
connections are given in the PM/APM SmartLine Transmitter Integration Manual, PM12-410, which is
part of the TDC 3000 system bookset.
If you are digitally integrating a Transmitter in an Allen Bradley Programmable Logic Controller (PLC)
process system, the same Field Terminal Assembly (FTA) and wiring procedures used with Honeywell’s
TPS system are also used with the Allen-Bradley 1771 and 1746 platforms.
3.6.5. Lightning Protection

If your Transmitter includes the optional lightning protection, connect a wire from the Earth Ground
Clamp (see Figure 12) to Earth Ground to make the protection effective. Use a size 8 AWG or (8.37mm2)
bare or green covered wire for this connection.
3.6.6. Supply Voltage Limiting Requirements

If your Transmitter complies with the ATEX 4 directive for self-declared approval per 94/9EC, the power
supply has to include a voltage-limiting device. Voltage must be limited such that it does not exceed 42 V
DC. Consult the process design system documentation for specifics.

3.6.7. Process Sealing
The SMV800 SmartLine Multivariable Transmitter is CSA-certified as a Dual Seal device in accordance
with ANSI/ISA–12.27.01–2003, “Requirements for Process Sealing between Electrical Systems and
Flammable, or Combustible Process Fluids.”
3.6.8. Explosionproof Conduit Seal
When installed as explosionproof in a Division 1 Hazardous Location, keep covers tight

while the Transmitter is energized. Disconnect power to the Transmitter in the non-hazardous
area prior to removing end caps for service.
When installed as non-incendive equipment in a Division 2 hazardous location, disconnect
power to the Transmitter in the non-hazardous area, or determine that the location is non-
hazardous before disconnecting or connecting the Transmitter wires.
Transmitters installed as explosionproof in Class I, Division 1, Group A Hazardous (classified) locations

in accordance with ANSI/NFPA 70, the US National Electrical Code, with 1/2 inch conduit do not require
an explosionproof seal for installation. If 3/4 inch conduit is used, a LISTED explosionproof seal to be
installed in the conduit, within 18 inches (457.2 mm) of the transmitter.
3.7. Startup
3.7.1. Overview
This section identifies typical start up tasks associated with several generic pressure measurement
applications. It also includes the procedure for running an optional analog output check.
3.7.2. Startup Tasks

After completing the installation and configuration tasks for a Transmitter, you are ready to start up the
process loop. Startup usually includes:
 Setting initial resistance (T/C sensor types only)

 Checking zero input
 Reading inputs and outputs
 Applying process pressure to the transmitter.
You can also run an optional output check to wring out an analog loop and check out individual Process
Variable (PV) outputs in Digitally Enhanced (DE) mode before startup.
The actual steps in a startup procedure vary based on the type of Transmitter and the measurement
application. In general, the procedures in this section are based on using Honeywell SmartLine
Configuration Toolkit for a DE transmitter or MCT404/MCT202 for a HART version, to check the
Transmitter input and output under static process conditions, and make adjustments as required initiating
full operation with the running process.
Note: checks can be made using the optional three-button assembly, if your Transmitter is so equipped.
Operation with the three-button assembly is discussed in the “Operation” section of this manual.

3.7.3. Power-up sequence
The SMV800 device power-up sequence in Analog mode (with loop current mode Enabled) as measured
across the 250 ohm loop resistor and/or the TEST terminals:
 Output starts at .90 volts for about 3 seconds (loop current of 3.6mA)
 Output steps to 3.00 volts (loop current of 12 mA)
 Output steps to true value with respect to applied input and configured span
Note: while checking the proper supply voltage VCC at the communication board, communication
module sets the loop current to lower burnout. After reading the VCC, communication module will
again set the loop current to normal power up current
The SMV800 device power-up sequence (with the loop current mode Disabled) as measured across the
250 ohm loop resistor and/or the TEST terminals:
 The device skips all initializations and goes directly to the fixed 1 volt (loop current of 4 ma).
3.7.4. Output Check Procedures

The Output Check comprises the following procedures:
 The Loop Test procedure checks for continuity and the condition of components in the output
current loop.
 The Trim DAC Current procedure calibrates the output of the Digital-to-Analog converter for
minimum (0%) and maximum (100%) values of 4 mA and 20 mA, respectively. This procedure is
used for Transmitters operating online in analog mode to ensure proper operation with associated
circuit components (for example, wiring, power supply,…, control equipment). Precision test
equipment (an ammeter or a voltmeter in parallel with precision resistor) is required for the Trim
DAC Current procedure.
 The Apply Values procedure uses actual Process Variable (PV) input levels for calibrating the
range of a Transmitter. To measure a liquid level for example, a sight-glass can be used to
determine the minimum (0%) and maximum (100%) level in a vessel. The PV is carefully
adjusted to stable minimum and maximum levels, and the Lower Range Limit Value (LRV) and
Upper Range Limit Value (URV) are then set by commands from the Host applications (For
HART use MCT404 and for DE use SCT tool).
The Transmitter does not measure the given PV input or update the PV output while it
operates in the Output mode.

3.7.5. Constant Current Source Mode Procedure
Figure 15 – Current Loop Test Connections
1. Refer to Figure 15 for test connections. Verify the integrity of electrical components in the output
current loop.
2. Establish communication with the Transmitter. For these procedures, the values of components in the
current loop are not critical if they support reliable communication between the Transmitter and the
Toolkit.
3. On the Toolkit, display the Output Calibration box.
4. In the Output Calibration box, select the Loop Test button; the LOOP TEST box will be displayed.
5. Select the desired constant-level Output: 0 %, 100 %, or Other (any between 0 % - 100 %).
6. Select the Set button. A box will be displayed asking Are you sure you want to place the
transmitter in output mode?
With the Transmitter in Analog mode, you can observe the output on an externally-
connected meter or on a local meter. In DE mode, you can observe the output on the local
meter or on the SCT Monitor display.
7. Select the Yes button. Observe the output current at the percentage you selected in Step 5.
8. To view the monitor display, navigate back from the LOOP TEST display, and select the
MONITOR display. A Confirm popup will be displayed.
9. Select Yes to continue. This concludes the Startup procedure.

4. Operation
4.1. Overview
This section provides the information and processes involved for both Digitally Enhanced (DE) and
HART operation using the 3-button option.
4.2. Three-Button Operation

The SMV800 optional three-button interface provides a user interface and operation capability without
opening the transmitter. Figure 16 shows the location of the three-button option and the labels for each
button.
Figure 16 – Three-Button Option

Table 5 – Three-Button Option Functions
Physical
Display Action
Button
Increment Scroll to previous menu item in an active list.
Left
Scroll through alphanumeric list to desired
 Move cursor Up character (ex. for entering Tag names or
numeric values)
Decrement Scroll to next menu item in an active list.
Center
Move cursor Down Scroll through alphanumeric list to desired
 character (ex. for entering Tag names or
numeric values)
Enter Call up the Main Menu.
Call up a lower-level menu.
Right Select an item for data entry.
 Confirm a data entry operation
Activate the service associated with a
selected menu item.
4.2.1. Menu Navigation

The user must press  button to call up the Main Menu. To exit the Main Menu and return to the PV
display screen, select <EXIT>.
When on a lower level menu, return to the menu above by selecting <Return>. Alternately, the (up) and
(down) buttons can be pressed simultaneously to return to the menu above. When on the highest level
menu, pressing the (up) and (down) buttons simultaneously will exit the menu and return to the PV
display.
Use the  and  buttons to scroll through the list of menu items. Press the  button to select an item for
data entry or activation. When an item is selected for data entry or activation, the cursor will call up a pop-
up window to allow editing of the value. No action is taken against a menu item until the  button is
pressed.
If a user presses the  button to begin a data entry operation, they must press another button within 10
seconds or the transmitter firmware will assume that the user wants to abort the operation or has walked
away from the transmitter. After 10 seconds with no action, the data entry will time out and the original
value of the parameter will be preserved.
If no button presses occur within 60 seconds, menu access will time out and the transmitter will exit the
menu and return to the PV display.

4.2.2. Data Entry
Data entry is performed from left to right. Select a character / digit by pressing  or  buttons, and then
press  to advance to the next character position to the right. Select the cross-hatch character ▒ to
terminate the entry or if the final character is already a space character, just press  again.
All numeric entries are clamped at the low or high limit if needed. You can determine the low and high
limit for a parameter by selecting either the ▲ or ▼ character while the cursor is positioned over the left-
most digit and press  button. The Display will show the selected limit.
Table 6 – Three-Button Data Entry
Screen
Numeric data entry Text entry
Symbol
Display the high limit for this parameter.
▲ This symbol only appears in the left-most Not Available
position of the data entry field.
Display the low limit for this parameter.
▼ This symbol only appears in the left-most Not Available
position of the data entry field.
▒ Terminate the numeric entry Terminate the text entry

0 thru 9, These characters are used to enter
These characters can be used to
Minus, numeric values. The minus sign only
create custom tags and unit labels
Decimal appears in the left-most digit.
A thru Z,
0 thru 9 These characters can be used to
Not Available
special create custom tags and unit labels
symbols
4.2.3. Editing a Numeric Value

Editing of a numeric value is a digit-by-digit process, starting with the left-most digit.
1. Press  to begin the edit process.

2. The Display will show the current value of the item in a pop-up window in the middle of the
screen
3. Press the  or  buttons to select the desired digit, and then press  to advance to the next digit to
the right.
4. After the last digit has been entered, press  one more time to write the new value to the
transmitter.

4.2.4. Selecting a new setting from a list of choices
Use the procedure described below to select a new setting for parameters that present a list of choices
(e.g., Screen Format, Display Units, etc.).
1. Press  to begin the edit process. The display will show the current setting of the item in a pop-up
window.
2. Press the  or  buttons to scroll through the list of choices.
3. Press  to make your selection. The new selection will be stored in the transmitter and will be
displayed on the lower line, right justified.
4.2.5. The Display Menus

The Display menus are organized into three levels, as shown by Table 7.
There is a <Return> menu item at each level that allows the user to return to the previous level.
Table 7 – Display Main Menu Structure

Level 1 Level 2 Level 3
<Exit> n/a n/a

Critical
Diagnostics For details go to the Diagnostics Menu table
Non-Critical
LCD Contrast
For details go to the Display Setup Menu table.
Common Setup
Display Setup Screen 1
Note that the Display supports the configuration
…
of up to 8 different screens.
Screen 8
Set Time Stamp
DP Zero Correct
DP LRV Correct
DP URV Correct
DP Reset Correct
SP Zero Correct
SP LRV Correct
Calibration SP URV Correct For details go to the Calibration Menu table.
SP Reset Correct
Temp Cal Pts
Temp Cal Lo Corr
Temp Cal Hi Corr
Temp Reset Corr
DAC Trim
Loop Test
Device Setup
HART Setup
Device Setup For details go to the Device Setup Menu table.
HART Date
Dev Instl Date

Level 1 Level 2 Level 3
Pressure Params
DP LRV
DP URV
Set DP LRV
Set DP URV
Pressure Setup DP Factory Cal For details go to the Pressure Setup Menu table.
SP LRV
SP URV
Set SP LRV
Set SP URV
SP Factory Cal
Temp Sensor
Temp LRV
Temp URV
Temperature For details go to the Temperature Setup Menu
Set Temp LRV
Setup table.
Set Temp URV
T Mod Instal Date
Sens Instl Date
Flow Parameters
Flow URL
Flow Setup Flow LRV For details go to the Flow Setup Menu table.
Flow URV
Flow Cutoff
Totalizer Mode
Totalizer Params
Totalizer Setup For details go to the Totalizer Setup Menu table.
Totalizer LRV
Totalizer URV
Display
Comm Module
Information Meter Body For details go to the Information Menu table.
Temp Module
Options

Table 8 – Diagnostics Menu
All Diagnostics menu items are Read Only.
<Return> Return to the Level 1 menu
Lists the number of active Read only
Active Diags ##
diagnostics
OK FAULT: There is a problem with Read only
Meter body
FAULT the Meter body
Meter body OK FAULT: There is a problem with Read only
Comm FAULT the Meter body Comm
Temp Sensor OK FAULT: There is a problem with Read only
Board FAULT the temperature module
Temp Input FAULT: The temperature input is Read only
Critical OK
open and the loop control is
FAULT
process temperature
Temp Sensor FAULT: There is a problem with Read only
OK
Comm communication between the comm
FAULT
and temp sensor.
OK FAULT: There is a problem with Read only
Comm Module
FAULT the Comm Module (HART, DE)
Comm VCC OK FAULT: There is a problem with Read only
Fault FAULT the power supplied to the comm.
Shows the number of Non-Critical Read only

Active Diags ## Diagnostics that are currently
active
Normal Normal indicates that the Loop Read only
Output reflects the current value of
the PV.
FIXED OUTPUT FIXED OUTPUT indicates that the
Loop Output of the transmitter is at
Analog Out a fixed value and not responding
Mode to process input. This may be due
to Loop Current mode (or Analog
Output mode) being disabled, or it
may be due to a DAC Trim or Loop
Test operation that is currently in
Non-Critical progress.
OK EXCESSIVE: Input applied Read only
DP Zero Correct
EXCESSIVE exceeds 5% of URL).
EXCESSIVE: Input applied Read only
OK
DP Span Correct exceeds 5% of expected value (as
EXCESSIVE
defined by URV).
OK MB OVERLOAD: Input to meter Read only
Meter Body Input
MB OVERLOAD body is too high
Meter Body OK OVERTEMP: Meter body Read only
Temp OVER TEMP temperature is greater than 125C
SUSPECT: The interface between Read only
Meter Body OK the Meter body and the Electronics
Comm SUSPECT Module is experiencing intermittent
communication failures.
Pressure Fac OK Read only
The transmitter has not been
Cal NO FACTORY
calibrated by the factory.
(HART only) CAL

CAL ACTIVE: A user calibration Read only
Temperature Cal RESET
has been performed on the
Correct CAL ACTIVE
temperature input
OVERTEMP: Temperature Module Read only
Temp Module OK
temperature is greater than 85C or
Temp OVER TEMP
less than -40C.
OUT OF RANGE: greater than Read only
Temp Input OK
temperature URV or less than
Range OUT OF RANGE
temperature LRV
OK Read only
CJ Range OUT OF RANGE:
OUT OF RANGE
OK Read only
Temp Input OPEN: Input is open.
OPEN
OK OPEN: Input Terminal TB6 is Read only
Temp Input TB6
OPEN open.
OK Read only
The transmitter has not been
Temp Fac Cal NO FACTORY
calibrated by the factory.
CAL
OK Read only
Temp Comm OVERTEMP:
OVER TEMP
OK OUT OF RANGE: PV value is too Read only
PV Out of Range
OUT OF RANGE high or too low. PV>URV or <LRV
LOW: Supply voltage is below the Read only
OK
low specification limit
Supply Voltage LOW
HIGH: Supply voltage is above
HIGH
the high specification limit.
Comm Module OK Read only
OVERTEMP: 85C
Temp OVER TEMP
Non-Critical
OK The DAC has not been Read only
DAC Temp
NO compensated for temperature
Comp
COMPENSATION effects. This is a factory operation.
OK NVM Corrupt: The Display memory Read only
Display Setup
NVM Corrupt is corrupt
ACTIVE: One or more flow Read only
OK parameters have been entered
Flow Divide by 0
ACTIVE incorrectly causing a divide by
zero error in the flow calculation.
ACTIVE: One or more flow Read only
parameters have been entered
OK
Flow Sqrt of Neg incorrectly causing a square root
ACTIVE
of a negative value error in the
flow calculation.
REVERSE: The flow is being Read only
OK
Flow Direction reported as a reverse flow through
REVERSE
the flow element.
BAD: The SP or PT input has Read only
exceeded the applicable input
Flow SP/PT OK
limits, which will affect the SP or
Comp BAD
PT compensation in the flow
calculation
Totalizer at Max. ON Read only
(HART only) OFF
Totalizer Status ON ON:Totalizer mapped to PV and Read only
(HART only) OFF stopped, output will be fixed
Totalizer Flow Read only
(HART only)

ON Read only
DP Simulation ON: DP is being simulated
OFF
ON Read only
SP Simulation ON: SP is being simulated
Non-critical OFF
ON Read only
PT Simulation ON: PT is being simulated
OFF
ON Read only
Flow Simulation ON: FLOW is being simulated
OFF
Table 9 – Display Setup Menus

<Return>
Adjust the LCD contrast level. Press  to enter
Range from 0 to 9. menu selection
LCD
Contrast
Default: 5  and  to
Set Contrast ##
select number.
 to enter and
shift to next digit
<Return>
Enter Display configuration
password. Default: 0000.
This value disables the password.
All other values enable the
Set Password #### password. When enabled, a
prompt to enter the password is
presented only on the first
parameter successfully accessed
to change after entering the menu.
English, Select the language for the
French, Display.
German,
Press  to enter
Italian, Default: English
menu selection
Spanish,
Language  and  to
Common Russian,
select from list.
Setup Turkish,
English,  to enter
Chinese,
Japanese
Enabled Select to enable or disable the
Screen Rotate automatic rotation of Screens
Disabled
Time duration, in seconds, that Press  to enter
each configured screen is shown menu selection
before moving to the next screen.  and  to
Rotation Time ## Range: 3 to 30 seconds select number.
Default: 10 seconds  to enter and
shift to next digit

atm
This selection determines the
bar
units of the values shown on the
ftH2O @ 68F following menu items:
gf /cm2
 Enter LRV
inH2O @ 39F
 Enter URV
inH2O @ 60F
 Set LRV
inH2O @ 68F
 Set URV
inH2O @ 0C
 Zero Correct (Calib. menu)
inHg @ 32F Press  to enter
 LRV Correct(Calib. menu) menu selection
kgf/cm2
DP/SP Units  URV Correct(Calib. menu)  and  to
kPa
(preferred units)
mbar  LRL (Meter body Info. menu) select from list
mmH2O @  URL (Meter body Info. menu)  to enter
4C
mmH2O @
68 F
For calibration, this parameter
mmHg @ 0 C
allows the user to match the value
MPa
displayed on the menus to the
Pa
units supported by the user’s
psi
calibration equipment.
Torr
Temp Units
°C, °F, °R, K
(preferred units)
g/sec
g/min
Common g/h
Setup kg/sec
(continued) This selection determines the
kg/min units of the values shown on the
kg/h following menu items:
t/min [Metric Flow URL
tons] Flow URV
t/h [Metric Flow LRV
tons] Cutoff Hi Lim
Cutoff Lo Lim
Mass FI Units lb/sec
(preferred units) lb/min
lb/h Press  to enter
lb/d menu selection
STon/min and  to select
from list.
STon/h
 to enter
STon/d
LTon/h
LTon/d
Kg/d
MetTon/d
Custom

m3/h This selection determines the
m3/min units of the values shown on the
m3/sec following menu items:
Flow URL
m3/day
Flow URV
gal/min Flow LRV
gal/h Cutoff Hi Lim
gal/day Cutoff Lo Lim
l/min
l/h
ft3/min
ft3/sec
ft3/h
bbl/day Press  to enter
gal/s menu selection
Common Vol FI Units L/S and  to select
Setup (preferred units) Cuft/d from list.
(continued) NmlCum/h  to enter
NmlL/h
StdCuft/min
Bbl/s
Bbl/min
Bbl/h
Nml m3/d
Nml m3/min
Std ft3/d
Std Ft3/h
Std m3/d
Std m3/h
Std M3/min
Custom
Totalizer Unit
(HART only)

<Return>
None Press  to
enter menu
PV selection
Select the Screen format from
Screen Format PV & Bar Graph  and  to
the list.
select from
PV & Trend list.
 to enter
Diff. Pressure
Meter body Select the Process Variable (PV)
Temp that will be shown this screen.
Loop Output Sensor Resistance is only
Percent Output available for RTDs and will read
0 for thermocouples
Static Press
PV Selection Sensor 1 Process temperature
CJ Temperature N/A
Sensor 1
N/A
Resistance
When selected Totalizer will
Screens Totalizer show as the Process Variable
1 thru 8 (PV) on the selected screen.
None Selected PV will be displayed in
default units Press  to
Selected PV will be re-scaled enter menu
linearly using the entered selection
Linear Scaling Low and Scaling High  and  to
values and will be displayed with select from
the entered Custom Units. See list.
details below.  to enter
Applicable to DP input only. The
DP input will be rescaled using a
PV Scaling
square root transfer function. It
Square Root will be ranged using the entered
Scaling Low and Scaling High
values and will be displayed with
the entered Custom Units. See
details below.
Selected PV will be converted to
the entered Display Units and
Convert Units
will be displayed in the selected
unit.

atm , bar,
ftHO @ 68ºF
gf / cm2
inH2O @ 39ºF
inH2O @ 60ºF
Press  to enter
inH2O @ 68ºF
menu selection
inHg @ 0ºC
Select the Display Units for
Display Unit kgf/cm2, kPa,
the selected PV.  and  to select
mbar
from list.
mmH2O @ 4ºC
mmH2O @ 68ºF  to enter
mmHg @ 0ºC
MPa, Pa,
psi, Torr,
o
C, oF, oR, K
None
X.X Select the decimal resolution
Decimals
X.XX for the PV.
Press  to enter
X.XXX
menu selection
Enter the low limit for linear or
 and  to select
Scaling Low square root scaling
Lim
######### from list.  to
enter
Scaling High Enter the high limit for linear
#########
Lim or square root scaling
Enter custom text using any Custom Units:
Screens alphanumeric value up to 8  and  to select
1 thru 8 characters long. Custom Alphanumeric
Scaling Unit 
(continued) Units is only available if PV  to enter and
Scaling is set to Linear or shift to next
Square Root. character
Select the amount of historic Press  to enter
data visible on the Trend menu selection
screen.  and  to select
Trend Hours ##
Range: 1 to 24 hours. number.
Applies to the “PV & Trend”  to enter and
format only shift to next digit
Press  to enter
Enter the lower limit shown
menu selection
on the Bar Graph or Trend
Disp Low Limit ######### screen
number.
 to enter and
shift to next digit
Press  to enter
menu selection
Enter the upper limit shown
and  to select
Disp High Limit ######### on the Bar Graph or Trend
number.
screen.
 to enter and
shift to next digit
Press  to enter
menu selection
Enter Custom Tag using any
Scrn Custom
  and  to select
alphanumeric value up to 14
Tag Alphanumeric
characters long
 to enter and
shift to next char.

Note: Scaling only affects the value shown on the display, it does not affect the Loop Output
1. Linear scaling of the displayed PV value

When “Linear” is selected for PV Scaling, the Display will scale the selected PV input according to the
following formula:
((PV value – input low limit) / input span) x (Scaling High – Scaling Low) + Scaling Low
If the PV Selection is Pressure, the input low and high limits are the LRV and URV respectively. If the
PV Selection is Percent Output, the input low and high limits are 0 and 100%. If the PV Selection is
Square Root, the input low and high limits are 0 and 100 %Flow.
2. Square Root scaling of the displayed PV value

When “Square Root” is selected for PV Scaling, the Display computes %Flow from the Differential
Pressure. This calculation is independent of the Transfer Function setting in the transmitter. This allows
the user to output Differential Pressure via the 4-20 mA loop output while displaying the equivalent flow
value on the Display. In addition, the Display value can be scaled to show the flow in flow units (gal/min,
gal/h, etc.) by entering the correct scaling limits via the Scaling Low and Scaling High parameters.
For example:
PV Selection: Differential Pressure
PV Scaling: Square Root
Scaling Low: 0.0
Scaling High: 2500.0
Display Units: gal/h
LRV: 0.0
URV: set as required by the process
The Display will calculate 0-100 %Flow from the Differential Pressure and then scale this to 0
to 2500 gal/h.
Note that the Square Root calculation is referenced to the LRV and URV settings of the transmitter and its
uses the LRV and URV to calculate the %DP input into the Square Root flow algorithm. For normal flow
applications, it is assumed that the LRV is set to zero and that zero pressure equals zero flow. If the LRV
is less than zero, the Square Root calculation will calculate the flow as bi-directional flow.

Table 10 – Calibration Menus
Set Time Stamp* Hour, Minute, Year, Month, Day
DP/SP Zero
Correct Do DP/SP Zero Execute these methods to perform a user zero
Correct calibration on the DP or SP inputs
Executing this selection corrects the LRV
DP/SP LRV based on the input pressure.” To “ Execute this
Correct Do DP/SP LRV,
method to perform a user calibration on the
Correct
configured LRV with respect to applied input
pressure.
Executing this selection corrects the URV
DP/SP URV based on the input pressure.” To “ Execute this
Correct Do DP/SP URV
method to perform a user calibration on the
Correct
configured URV with respect to applied input
pressure. Press  to
enter menu
selection
DP/SP Reset Execute these methods to reset all DP or SP Scroll to DP
Correct Do DP/SP Reset
user calibration, which will return the device to URV Correct
Correct
original factory calibration. Press  to
These values represent the Calibration Low initiate
and Calibration High values used when
Temp Cal Lo Pt
Temp Cal Pts executing Temperature Calibration Low Correct
Temp Cal Hi Pt
and Temperature Calibration High Correct
methods.
DO Temp Cal Lo Execute this method to perform a user
Temp Cal (Lo, calibration on the configured Temp Cal Lo
Hi) Corr Point with respect to applied input pressure.
DO Temp Cal Hi Execute this method to perform a user
calibration on the configured Temp Cal Hi Point
with respect to applied input pressure.
Temp Reset Execute this method to reset all temperature
Corr Reset Temp Corr user calibration, which will return the device to
original factory calibration.
This selection will calibrate the loop zero output
to 4.000 mA. Connect a current meter to the Press  to
transmitter to monitor the loop output. enter menu
When you press Enter, the transmitter will set selection
Trim Zero the loop output to 4 mA. When the prompt Scroll to Trim
“Enter reading” appears, enter the value shown Zero or Trim
on the current meter (in milliamps) and press Span
DAC Trim Enter again. The transmitter will adjust the DAC Press  to
output to 4mA. initiate
This selection will calibrate the loop span  and  to
output to 20.000 mA. Connect a current meter select
to the transmitter to monitor the loop output. number.
Trim Span When you press Enter, the transmitter will set  to enter
the loop output to 20 mA. When the prompt and shift to
“Enter reading” appears, enter the value shown next digit
on the current meter (in milliamps) and press

Enter again. The transmitter will adjust the DAC
output to 20 mA.
This selection allows the loop to be returned to Press  to
its Normal mode (Automatic Control) after enter menu
DAC Trim performing the Trim operation. selection
Set DAC Normal Scroll to Set
DAC Normal
Press  to
initiate
Press  to
enter menu
selection
Scroll to Set
DAC Output
This selection allows the user to force the DAC
Press  to
output to any value between 3.8 and 20.8 mA.
Set DAC Output initiate
Note: This selection will put the DAC into Fixed
Output Mode.  and  to
select
number.
Loop Test
 to enter
and shift to
next digit
Press  to
enter menu
This selection allows the loop to be returned to selection
Set DAC Normal its Normal mode (Automatic Control) after Scroll to Set
performing the Set DAC Output operation DAC Normal
Press  to
initiate
Table 11 – Device Setup Menus

Press  to enter
menu selection
Enter Tag ID name up to 8  and  to select
Tag ID  characters long.  = any Alphanumeric
Alphanumeric value  to enter and shift
to next character to
the right.
Device Selection defines which
setup Loop Ctrl Differ. Press, Static Press,
input is to be mapped to the
Source Process Temp, Flow
analog output.
Press  to enter
Disabling sets the loop
menu selection
Disabled output and burnout levels to
the Honeywell levels
NAMUR Output from list  to enter
Enabling sets the loop
Enabled output and burnout levels to
the NAMUR levels

Table 12 – Device Setup Menus
Device ID Unique for each device Read Only

Universal Rev HART Revision Read Only
Field Device Rev For DD/DTM compatibility Read Only
Press  to enter
menu selection
and  to select
Final Assy Num Asset tracking number – user number.
specific  to enter and shift
to next digit
Press  to enter
This selection enables or disables menu selection
Loop mA the loop control mode for the 4-20 Scroll to desired
mA output selection.
Press  to select
HART Press  to enter
Setup menu selection
and  to select
Poll Address 0 (default) to 63 number.
 to enter and shift
to next digit
PV Units (device unit. Depends Units of transmitted PV
upon what is mapped to PV)
SV Units (device unit. Depends Units of transmitted SV
Read Only
TV Units (device unit. Depends Units of transmitted TV
QV Units (device unit. Depends Units of transmitted QV
Year #### Enter the current year. Press  to enter
January menu selection
Month thru Select the current month. and  to select
HART December number.
Date*  to enter and shift
Day ## Enter the day of the month.
to next digit
Press ENTER to write the HART Date to the Press  to
Write Date
transmitter. complete the write

Enter the current year. This item
will only be visible if no Install
Year ####
Date has been written to the
transmitter. Press  to enter
Select the current month. This menu selection
January thru item will only be visible if no and  to select
Month
December Install Date has been written to number.
the transmitter.  to enter and
Enter the day of the month. This shift to next digit
item will only be visible if no
Day ##
Install Date has been written to
the transmitter.
Dev Instl If no Install Date has been set in
Date* the transmitter, this value is a
preview of the Year, Month, and
Install Date dd-mmm-yyyy Day entered above. Otherwise, Read only
this is the Install Date that was
previously written to the
transmitter.
Press ENTER to write the Install Date to the
transmitter.
Press  to
Write Date CAUTION: The Install Date can only be written complete the
once in the life of the transmitter. You cannot write
erase or overwrite the Install Date once it has been
written.

Table 13 – Pressure Setup Menus
<Return>
Differential Pressure device
Device DP Unit
variable unit Press  to enter
Device SP Unit
Static Pressure device variable menu selection
Device MBT Unit
Pressure DP Damping sec
unit  to execute
Params Meter body Temperature unit Press  to enter
SP Damping sec menu selection
Transfer Function  to execute
Filter Perform*
The limit for the Lower Range Press  to enter
DP LRV DP LRV ###. ## Value is 2X the Lower Range menu selection
Limit (LRL) of the Meter body  to execute
The limit for the Upper Range Press  to enter
DP URV DP URV ###. ## Value is 2X the Upper Range menu selection
Limit (URL) of the Meter body  to execute
ATTENTION: Executing this service will set the Press  to enter
Set DP LRV Set DP LRV Lower Range Value (LRV) equal to the input menu selection
pressure  to execute
ATTENTION: Executing this service will set the Press  to enter
Set DP URV Set DP URV Upper Range Value (URV) equal to the input menu selection
pressure  to execute
Displays the calibration used Read only
Active Cal Set
by the transmitter.
Cal Set A Press  to enter
DP Factory menu selection
This selection allows the user Press
Cal* Cal Set B*
Select Cal Set to choose calibration set from  and  to select
Cal Set C** drop-down menu, calibration type.
 to initiate
Best Fit
The limit for the Lower Range Press  to enter
SP LRV SP LRV ###. ## Value is 2X the Lower Range menu selection
Limit (LRL) of the Meter body  to execute
The limit for the Upper Range Press  to enter
SP URV SP URV ###. ## Value is 2X the Upper Range menu selection
Limit (URL) of the Meter body  to execute
ATTENTION: Executing this service will set the
Set SP LRV Set SP LRV Lower Range Value (LRV) equal to the input
Press  to enter
pressure
menu selection
 to execute
Set SP URV Set SP URV Upper Range Value (URV) equal to the input
pressure
Displays the calibration used Read only
Active Cal Set (read only)
by the transmitter.
Cal Set A Press  to enter
SP Factory menu selection
Cal Set B* This selection allows the user
Cal* Press
Select Cal Set to choose calibration set from
Cal Set C**  and  to select
drop-down menu,
calibration type.
Best Fit  to initiate

Table 14 – Temperature Setup Menus
<Return>
Device Temp Temperature Device variable unit

unit
##. #
T Damping sec Selection applies digital filtering to
suppress noise effects on the PV.
The limits for this value are 0.0 to
32.0 seconds
When enabled, adds a constant Press  to
bias value to the Sensor 2 enter menu
Enable,
Break Detect measured value to equate it to selection
Disable
the Sensor 1 measured value at  and  to
the moment selected. select
Temperature
When enabled, causes all critical Alphanumeric
Sensor
sensor input failures to latch to  to enter
the Critical Fault state. The fault and shift to
Enabled,
Latching may only be cleared by device next
Disabled
reset. When disabled, the critical character to
sensor input failure will be cleared the right.
if the input recovers.
Internal, Determines the source of the
CJ Source External, Cold Junction compensation for
Fixed Thermocouple Sensor types.
When CJ Type is Fixed, specifies
the Cold Junction temperature
value for thermocouple Sensor
Fixed CJ Value ####.## types. Degrees Celsius. Fixed CJ
temperatures below -50 degrees
have no effect on measured
values.
mV, TC, Select Sensor Type1
Sensor Type
RTD, Ohm Press ↵ to
Sensor ID for Select Sensor ID for Input n for enter menu
Sensor ID*
Input 1 selected Sensor Type. selection
Temperature
2-Wire, 3- Select the RTD Type according to
Sensor RTD Type*
Wire, 4-Wire the number of lead wires ↑ and ↓ to
Resistance valve of the sensor select entry.
RTD Lead Res* ####.##
lead wire ↵ to enter
Sensor Bias* ####.## Bias on the measured value
The limit for the Lower Range Value is the Lower
Temp LRV
###. ## Range Limit (LRL) of the selected Sensor ID.
The limit for the Upper Range Value is the Upper
Temp URV ###. ## Press  to
Range Limit (URL) of the selected Sensor ID.
enter menu
selection
Set Temp LRV Set Temp LRV Lower Range Value (LRV) equal to the Input 1
 to execute
measurement
Set Temp URV Set Temp URV Upper Range Value (URV) equal to the Input 1
measurement

Enter the current year.
Year
#### This item will only be visible if no Install Date has
been written to the transmitter.
January Select the current month.
Month
through This item will only be visible if no Install Date has
December been written to the transmitter.
Enter the day of the month.
Day
## This item will only be visible if no Install Date has
T Mod Instal been written to the transmitter.
Date* If no Install Date has been set in the transmitter,
Install Date this value is a preview of the Year, Month, and
dd-mm-yyyy
Day entered above. Otherwise, this is the Install
Date that was previously written to the transmitter.
Press ENTER to write the Install Date to the transmitter.
Write Date CAUTION: The Install Date can only be written once in the life of
the transmitter. You cannot erase or overwrite the Install Date
once it has been written.
Enter the current year.
Year
#### This item will only be visible if no Install Date has
Select the current month.
Month January thru
Sens Instl This item will only be visible if no Install Date has
December
Date* been written to the transmitter.
Enter the day of the month.
Day
## This item will only be visible if no Install Date has
Write Date Press ENTER to write the Install Date to the transmitter.
Table 15 – Flow Setup Menus

Enter a value for damping for the flow Press  to enter
output. Entries may be any value from 0.00 menu selection
to 100.00 seconds. and  to select
Fl Damping sec
number.
to next digit
Displays the engineering units currently
selected in the Display Common Setup for
Mass Fl Units
displaying values of mass flow URL, LRV, Read only
URV, and flow cutoff limits in this menu only.
Flow Displays the engineering units currently
Parameters selected in the Display Common Setup for
Vol Fl Units Read only
displaying values of volume flow URL, LRV,
URV, and flow cutoff limits in this menu only
Dev Flow Unit
(HART only)
Enter the value in psia that represents the Press  to enter
local barometric pressure menu selection
Barom and  to select
Pressure number.
to next digit

Displays the value entered for the K-User Read only
K-User Factor factor during configuration of the flow
equation.
Displays the flow algorithm type (SMV3000 Read only
Algorithm Type legacy or SMV800 category) selected during
configuration of the flow equation.
Displays the flow compensation mode Read only
Compens (dynamic or standard (for SMV3000 legacy
Mode equations only)) selected during
Displays the fluid state (gas, liquid, steam, Read only
Fluid State etc.) selected during configuration of the flow
equation.
Displays the primary flow element type Read only
Pri Elem Type (orifice, nozzle, etc.) selected during
Displays the entered/read value of the width Press  to enter
of the pipe used in the process menu selection
and  to select
Pipe Diameter
number.
to next digit
Flow Cust Unit
(HART only)
Base Unit
(HART only)
Conv Factor
(HART only)
Displays the value entered for the flow Upper Read only
Flow URL Flow URL
Range Limit in the flow units selected above.
Displays the value entered for the flow Upper Press  to enter
Flow URV Flow URV Range Value in the flow units selected menu selection
above. and  to select
Displays the value entered for the flow Lower number.
Flow LRV Flow LRV Range Value in the flow units selected  to enter and shift
above. to next digit
Cutoff Hi Lim Enter the values desired for the low and high
Flow Cutoff
Cutoff Low Lim flow cutoff breakpoint limits.

Table 16 – Totalizer Setup Menus
Send a command to the HART board to start
Start Totalizer
the totalizer.
Send a command to the HART board to stop
Stop Totalizer
the totalizer. Press  twice
Send a command to the HART board to reset to select and
Totalizer Mode Reset Pos Value
the positive totalizer value. confirm.
Send a command to the HART board to reset .
Reset Neg Value
the negative totalizer value.
Send a command to the HART board to reset
Reset Exceed
the exceed counter.
This is maximum user configurable totalizer
value.
Maximum value When the totalizer reaches its maximum value,
Press  to
it automatically resets to zero and continues
enter menu
totalizing.
selection
Initializer totalizer value added before any
and  to
Base Value otalizing occurs.
select number.
Totalizer Unit HART engineering unit for totalizer value  to enter and
shift to next
This is sampling rate parameter.
digit
Based on sampling time device will take
Sampling Rate
sample of flow value to calculate totalizer
value, and the Totalizer value will be updated
based on sampling time.
A custom unit label to be displayed on totalizer Read only
Totalizer readings.
Parameters User can Enter the desired custom unit label to
Tot Custom Tag be displayed for the Totalized Reading. Up to
Eight characters including letters, numbers,
and symbols can be entered in the custom unit
field.
Base Unit Unit from which the custom unit is derived.
A numeric value that represents the number of
Conv Factor base units per one
custom unit.
Command 48 status: Totalizer reached to max Press  to
value bit will set if Totalizer reached to max enter menu
value at least once. It will clear after latency selection
Status Latency time when user acknowledged it.[when this is and  to
cleared is based on the Totalizer status latency select number.
parameter]  to enter and
shift to next
Displays the value entered for the totalizer
digit
Totalizer URV Totalizer URV Upper Range Value in the totalizer units
selected above.
Displays the value entered for the totalizer
Totalizer LRV Totalizer LRV Lower Range Value in the totalizer units
selected above.
Total mass or volume totalized in the positive Read Only
Pos Totalizer
direction.
Total mass or volume totalized in the negative Read Only
Statistics Neg Totalizer
direction.
This parameter provides the number of times Read Only
Exceed Count
the totalizer has reached the maximum value.

Table 17 - Information Menus
<Return>
Display
Firmware Version The firmware version of the Display Module Read Only
<Return>
Firmware Version The firmware version of the Comm Module Read Only
Comm Software Rev The software revision of the Comm Module Read Only
Module The communications protocol of the transmitter:
Protocol HART: HART protocol Read Only
DE: Honeywell DE protocol
<Return>
Firmware Version The firmware version of the Pressure Module Read Only
Read Only
Model Key Identifies the type and range of the transmitter
DP LRL The Lower Range Limit of the DP Read Only
DP URL The Upper Range Limit of the DP Read Only
The Engineering Units for the LRL and URL. Read Only
DP Units (preferred Note that you can change these Units from the
Meter Body unit) Transmitter Setup menu, if desired (Transmitter
Setup\Parameters\Units)
SP LRL(in preferred Read Only
The Lower Range Limit of the SP
unit)
SP URL(in Read Only
The Upper Range Limit of the SP
preferred unit)
SP Units (preferred Note that you can change these Units from the
unit) Transmitter Setup menu, if desired (Transmitter
<Return>
Firmware Version The firmware version of the Temperature Module Read Only
Temp LRL (in Read Only
The Lower Range Limit of the Temp
preferred unit)
Temp Module Temp URL (in Read Only
The Upper Range Limit of the Temp
preferred unit)
Temp Units Note that you can change these Units from the
(preferred unit) Transmitter Setup menu, if desired (Transmitter
Universal Temp allows the user to see whether Read Only
Universal Temp or not they have an SMV unit that has the
optional TC temperature sensor types available
The serial number of the device that is Read Only
Serial number necessary for the user to obtain a license key
Options*
to enable Universal Temp option.
License Key is necessary for a user who Read Only
purchased the Universal Temp option to enable
License Key
the Universal Temp, giving access to TC
temperature inputs

4.2.6. Selecting a new setting from a list of choices
Use the procedure described below to select a new setting for parameters that present a list of choices
(e.g., PV Display, Pressure Units, etc.)
1. Press  to begin the edit process.
2. Press the  or  buttons to scroll through the list of choices.
3. Press  to make your selection. The new selection will be stored in the transmitter and displayed
on the lower line, right justified.
4.2.7. Three Button Operation with no Display Installed

When there is no Display installed, the buttons can be used to perform a Zero or Span adjustment of the
Transmitter. Caution should be taken to insure these adjustments are only made when the correct input
pressures are applied.
4.2.8. Zero Adjustment

This adjustment is the same as performing a Set LRV using the Display.
1. Connect a current meter or voltmeter as shown in Figure 15 to monitor the PV output of the
Transmitter.
2. Using an accurate pressure source, apply pressure equivalent to the Transmitter LRV.
3. Press the Down (↓ ) and Zero (  ) buttons together to set the Zero.
4. Verify that the output is now 4 mA.
4.2.9. Span Adjustment

This adjustment is the same as performing a Set URV using the Display.
1. Connect a current meter or voltmeter as shown in Figure 15 to monitor the PV output of the
Transmitter.
2. Using an accurate pressure source, apply pressure equivalent to the desired Upper Range Value of
the transmitter.
3. Press the Down (↓) and Span ( ) buttons together to set the span.
4. Verify that the PV output is now 20 mA.
You can also use the SCT3000 toolkit to make any adjustments to an SMV800 SmartLine
Multivariable Transmitter for DE models and the MCT404/MCT202 for HART. Alternately,
certain adjustments are possible through an Experion Station or Universal Station, if the
SMV800 is digitally integrated with either of these stations.

4.3. Changing the Default Failsafe Direction
Transmitters are shipped with a default failsafe direction of upscale. This means that the Transmitter output
will set the current output to upscale failsafe (maximum output) upon detection of a critical status. You
can change the direction from upscale failsafe to downscale failsafe (minimum output) by moving the top
jumper located in the Electronics module.
4.3.1. DE and Analog Differences

Failsafe operation is somewhat different between DE and analog operation:
 Analog operation – Upscale failsafe drives the Transmitter output to 21.8 mA. Downscale
failsafe drives the Transmitter output to 3.8 mA.
 DE operation – Upscale failsafe causes the Transmitter to generate a + infinity digital signal
(HEX +FFFF). Downscale failsafe causes the Transmitter to generate a – infinity digital
signal(HEX +FFFF).
The Transmitter electronics module interprets either signal as not-a-number and initiates its own
configured failsafe action for the control system.
4.3.2. Procedure to Establish Failsafe Operation
The failsafe direction display accessible via the Toolkit shows only the state of the jumper
as it correlates to analog Transmitter operation. Failsafe action for the DE control system may
be configured to operate in a manner different from analog, as indicated by the state of the
Transmitter jumper.
The integrated circuits in the Transmitter PWA are vulnerable to damage by stray static
discharges when removed from the Electronics Housing. Minimize the possibility of static
discharge damage when handling the PWA as follows:
Do not touch terminals, connectors, component leads, or circuits when handling the PWA.
When removing or installing the PWA, handle it by its edges or bracket section only. If you need
to touch the PWA circuits, be sure you are grounded by staying in contact with a grounded
surface or by wearing a grounded wrist strap.
When the PWA is removed from the Transmitter, put it in an electrically conductive bag, or wrap
it in aluminum foil to protect it.
The following procedure outlines the steps for positioning the write protect and failsafe jumpers on the
electronics module. See Figure 17 for the locations of the failsafe and write protect jumpers.

Figure 17 – Locating the Failsafe and Write Protect Jumpers HART/DE
Table 18– HART and DE Failsafe and Write Protect Jumpers

Jumper
Description
Arrangements
Failsafe = UP (High)
Write Protect = OFF (Not Protected)
Failsafe = DOWN (Low)

Write Protect = OFF (Not Protected)
Failsafe = UP (High)
Write Protect = ON (Protected)
Failsafe = Down (Low)

Write Protect = On (Protected)

1. Turn OFF Transmitter power (Power removal is only required in accordance with area
safety approvals. Power removal is only required in Class 1 Div 1 Explosionproof and
Class 1 Div 2 environments).
2. Loosen the end cap lock, and unscrew the end cap from the electronics side of the
Transmitter housing.
3. If equipped with a Display module, carefully depress the two tabs on the sides of the
Display Module, and pull it off.
4. If necessary, unplug the interface connector from the Communication module. Do not
discard the connector.
5. Set the Failsafe Jumper (top jumper) to the desired position (UP or DOWN).
See Table 18 for jumper positioning.
6. If applicable, re-install the Display module as follows:
 Orient the display as desired.
 Install the Interface Connector in the Display module such that it will mate with
the socket for the display in the Communication module.
 Carefully line up the display, and snap it into place. Verify that the two tabs on the
sides of the display latch.
NOTE: Installing a Display Module into a powered transmitter may cause a temporary upset to
the loop output value.
Orient the Display for proper viewing through the end cap window.
You can rotate the meter mounting orientation in 90 o increments.
7. Restore transmitter power if removed.

4.4. Monitoring the Displays
This section describes the information shown on the operator screens of the Display.
4.4.1. Displays
As shown in Figure 18, the Display provides three formats.
Table 19 lists and describes the fields in each of the three Display formats. Essentially, all three formats
provide the same information, but with the following differences:
 Bar Graph. User Configurable 126 segment Bar Graph with range settings. The Bar Graph
displays the current value of the configured PV.
 PV Trend. User-configurable display period from one hour to 24 hours. The chart displays
minimum, maximum, and average of the configured PV over the selected trend period.
Figure 18 – Display Formats with the Process Variable

Table 19 – Displays with PV Format Display Indications
Display Indicator What It Means
Diagnostic / D Diagnostic condition present
Maintenance This indicator is displayed any time a diagnostic is present in the
transmitter, either Critical or Non-Critical. If a Critical Diagnostic is
These indicators are present, the message “Critical Diag” will flash at the top of the
displayed in the upper screen and the appropriate Diagnostic screen will be inserted into
left corner of the the normal screen rotation.
screen when the
associated conditions
are present in the
transmitter.
To determine which Non-Critical diagnostics are active, use the

local buttons to call up the Non-Critical diagnostics menu (Main
Menu\Diagnostics\Non-Critical. Refer to Table 10 for details
concerning the Non-Critical diagnostics.
M Maintenance Mode is active

This indicator is set by the Experion DCS. When this Mode is
active, a screen with the text “Available for Maintenance” will be
inserted into the normal screen rotation to make it easy to identify
transmitters that are available for maintenance.
PV Value User Configurable. This field has 7 characters.
The maximum display with a decimal point then you can have a range of
-99.999 to 999.999. Note that the negative sign will takes up a digit.
If the value is greater than 7 digits, it is divided by 1000 and displayed as
an integer with a K appended.
Example: 10000000 will be displayed as 10000K.
The range of displayable values is -10000000 < v < 100000000 by using
the K (Kilo/1000) sign.
PV Status: Good: The transmitter is operating normally
Bad: The transmitter has detected a fault condition.

The PV Status field will flash when this condition is present and
the PV Value will be displayed on a black background as shown
below:
Simulation Good/ Simulation Bad: In HART, if the simulation mode is
enabled from the Host for DP/SP/PT/FLOW, based on the respective PV
status (good or bad), display will show Simulation Good/Bad.
In DE, if the input mode is enabled from Host for PV1/PV2/PV3/PV4,
based on the respective PV status (good or bad), display will show
Simulation Good/Bad.

Process Variable Tag User Configurable. This field has 14 characters
Engineering Units User Configurable. This field has 8 characters
Pressure: Temp: Mass FI Volume FI
atm o
C Units: Units:
o
bar F
See See
ftH2O @ 68F
o
R
Table 20 for Table 20 for
gf /cm2 K (Kelvin) Mass Flow Volume Flow
inH2O @ 39F
inH2O @ 60F
inH2O @ 68F
inH2O @ 0C
inHg @ 32F
kgf/cm2
kPa
mbar
mmH2O @ 4C
mmH2O @ 68
F
mmHg @ 0 C
MPa
Pa
psi
Torr
Square Root Output This indicator is displayed when the Transfer Function of the transmitter is
set to “Square Root”.
Note that this indicator is not displayed on the Trend screens.

Bar Graph The limits of the bar graph are user-configurable for each screen.
Trend Graph The limits of the trend graph are user-configurable for each screen.
The amount of time visible on the Trend graph is also configurable.
4.4.2. Button operation during monitoring
When the operator screens are active on the display, the Increment and Decrement buttons ( and ) can
be used to move to the next or previous operator screen without waiting for the rotation time to expire.
Pressing the Enter button (  ) will call up the Main Menu.

Table 20 – Flow Units
When Flow Output Type is When Flow Output Type is
Mass Flow: Volume Flow:
● g/sec ● m3/h
● g/min ● m3/min
● g/h ● m3/sec
● kg/sec ● m3/day
● kg/min ● gal/min
● kg/h ● gal/h
● t/min [Metric tons] ● gal/day
● t/h [Metric tons] ● l/min
● lb/sec ● l/h
● lb/min ● ft3/min
● lb/h ● ft3/sec
● lb/d ● ft3/h
● STon/min ● bbl/day
● STon/h ● gal/s
● STon/d ● L/S
● LTon/h ● Cuft/d
● LTon/d ● NmlCum/h
● Kg/d ● NmlL/h
● MetTon/d ● StdCuft/min
● Custom ● Bbl/s
● Bbl/min
● Bbl/h
● Nml m3/d
● Nml m3/min
● Std ft3/d
● Std Ft3/h
● Std m3/d
● Std m3/h
● Std M3/min
● Custom

5. Maintenance
5.1. Overview
This section provides information about preventive maintenance and replacing damaged parts. The topics
covered in this section are:
 Preventive maintenance of the meter body barrier diaphragms and process piping to the
Transmitter.
 Replacement of damaged parts such as the Transmitter Printed Wiring Assembly (PWA) and
meter body
5.2. Preventive Maintenance Practices and Schedules

The SMV800 Transmitter does not require any specific maintenance at regularly scheduled intervals.
However, it is recommended that you perform these typical inspection and maintenance routines on a
schedule that is dictated by the characteristics of the process medium and if blow-down facilities or purge
systems are being used.
 Check piping for leaks.

 Clear piping of sediment or other foreign matter.
 Clean the Transmitter process heads, including the barrier diaphragms.
5.3. Inspecting and Cleaning Barrier Diaphragms

Depending on the characteristics of the process medium, sediment or other foreign particles may collect in
the process head cavity/chamber and cause faulty measurement. In addition, the barrier diaphragm(s) in
the Transmitter meter body may become coated with residue from the process medium.
In many cases, you can readily remove the process head(s) from the Transmitter meter body to clean the
process head cavity and inspect the barrier diaphragm(s).
The following procedure comprises the general steps for inspecting and cleaning barrier diaphragms.
It is recommended that you remove the Transmitter from service and move it to a clean
area before disassembling it.

Figure 19 – DP Transmitter Head Disassembly
1. Close all valves to isolate the Transmitter from the process.

2. Open the vent in the process head to drain fluid from the Transmitter meter body, as necessary.
3. Remove the Transmitter from the process.
4. Loosen the nuts in the sequence shown in Figure 20.
5. Remove the nuts from the bolts that hold the process head(s) to the meter body.
6. Remove the process heads and bolts.
7. Remove the gasket/ O-ring, and clean the interior of the process head using a soft bristle brush
and an approved solvent.
8. Inspect the barrier diaphragm for signs of deterioration, corrosion, and distortion.
9. If the diaphragm is distorted contact Honeywell for assistance.
10. Install a new gasket/O-ring in each process head.
11. Coat threads on the process head bolts with a suitable anti-seize compound, such as “Neverseize,”
or equivalent.
12. Using a torque wrench, gradually tighten the nuts in the sequence shown in Figure 20. Tighten
head bolts in stages of 1/3-full torque, 2/3-full torque, and full torque. See Table 21 for torque
requirements versus Transmitter type and model.

Figure 20 – Head Bolt Tightening Sequence
Table 21 – Head Bolt Torque Values

5.4. Replacing the Communication Module
The Communication module includes a connector to the sensor ribbon cable and a connector to the
optional Display module. This section includes the procedure to replace the Communication module.
The transmitter does not have to be removed from service to replace the Comm Module
Please take appropriate steps to avoid ESD damage when handling the Communication
and Display Module assemblies
Refer to Figure 21 for parts locations.
Figure 21 – PWA Replacement
1. Turn OFF Transmitter power (Power removal is only required in accordance with area safety
approvals. Power removal is only required in Class 1 Div 1 Explosionproof and Class 1 Div 2
environments).
 When removing the Communications Module with power applied, the loop will go to 0V.
Likewise, installing a Communications Module into a transmitter with power applied will
cause the loop output value to go to 12 ma for several seconds then the loop output value
will go to the configured value based on the PV input.
 Installing a Display Module into a powered transmitter may cause a temporary upset to
the loop output value.
2. Loosen the end cap lock, and unscrew the end cap from the electronics side of the Transmitter
housing.
3. If equipped with a Display module, carefully depress the two tabs on the sides of the Display
Module, and pull it off.
4. If necessary, unplug the interface connector from the Communication module. Do not discard
the connector.

5. Loosen the two retaining screws, and carefully pull the Communication module from the
Electronics compartment.
6. Carefully align and connect the Sensor Ribbon Cable to the connector “J4” at the bottom of the
Communication module. When installing the Communication module in the next step, be careful
not to pinch the Sensor Ribbon Cable.
7. Carefully, insert the Communication module into the Electronics compartment. Ensure that the
Sensor Ribbon Cable is not pinched.
8. Tighten the two Communication module retaining screws.
9. Refer to the Section 4.3 to change the FAILSAFE, READ/WRITE, and SIM-ON/SIM-OFF
(Fieldbus only) configuration settings.
a) Orient the display as desired.

b) Install the Interface Connector in the Display module such that it will mate with the
socket for the display in the Communication module.
c) Carefully line up the display, and snap it into place. Verify that the two tabs on the sides
of the display latch.
You can rotate the meter mounting orientation in 90 o increments.
11. Apply Parker Super O-ring Lubricant or equivalent to the end cap O-ring before installing the end
cap. Reinstall the End Cap and tighten the End Cap locking screw.
12. Installing Optional External Configuration Button Assembly.
a) Loosen (Do Not Remove) both top nameplate screws and pivot nameplate 90°.
b) Align the protrusion on the button assembly with the matching opening in the housing and
snap the button assembly into the housing.
c) Rotate the nameplate back to the original position, and tighten the nameplate screws.
(Steps 13 - 16 required for Field Upgrades Only)
13. Loosen the End Cap locking screw and unscrew the End Cap from the Field Wiring side of the
transmitter housing.
14. Select the proper Communication/External Configuration upgrade kit label from the label strip
provided and adhere to the inside of the Field Wiring compartment End Cap.
15. Apply Parker Super O-ring Lubricant or equivalent to the end cap o-ring before installing the end
cap. Reinstall the End Cap and tighten the end cap locking screw.
16. Install external upgrade label (i.e. DEVICE MODIFIED…..) provided on outside of housing as
shown in Figure 21.

17. Restore power if removed.
18. Check the settings of the Transmitter Setup and Display Setup parameters to make sure that the
transmitter is configured correctly for your application. See the HART and DE User's Manual
(SMV800 #34-SM-25-06) for details on HART and DE transmitters.
19. If applicable, verify External Button Configuration operation.

Ready to go.
5.5. Replacing the Meter Body

You can replace the complete meter body, including the process heads, or the meter body on All SMV
Transmitters by using the existing process head(s). Use the following procedure for meter body-only
replacement.
1. Save or record device configuration data.

2. Turn off Transmitter power.
3. Remove the Transmitter from service, and move it to a clean area before disassembling it.
4. Refer to Figure 22. Loosen the End Cap Lock, and unscrew the End Cap from the electronics side
of the Transmitter housing.
Figure 22 – Disassembly for Meter Body Replacement
Please take appropriate steps to avoid ESD damage when handling the Communication
and Display Module assemblies

5. If a display is present, press the two snaps along the side, and remove it from the communication
module assembly.
Note: Do not discard or misplace the Display/Communication connector, it will be required to
reassemble the Display Module
6. Loosen the two retaining screws, and remove the Communications Module assembly, and remove
the Communication Module assembly from the electronics housing.
7. Disconnect the Sensor Cable from the Communications Board.
8. Refer to Figure 23 . Use a 2 mm hex wrench to completely loosen the set screw on the outside of
the housing to permit rotating the meter body.
Figure 23 – Hardware Location to Remove the Meter Assembly
9. Carefully turn the complete meter body counterclockwise to unscrew it from the electronics
housing.
10. Remove the nuts from bolts that hold the process head(s) to the Meter Body.
11. Remove process heads and bolts.
12. Remove the gaskets or O-rings from the process heads.
13. Clean the interior of the process head(s) with a soft bristle brush and suitable solvent.
CAUTION
To prevent damage to the diaphragm in the Meter Body, use extreme care when
handling or placing the Meter Body on any surface. Carefully assemble gaskets or O-
rings to the meter body. If installing O-rings, lubricate with water or leave dry.
14. Coat threads on process head bolts with anti-seize compound such as “Neverseize” or equivalent.
15. Refer to Figure 24. Apply Parker Super O-Lube O-Ring lubricant to the meter body adapter O-
ring and carefully assemble the O-ring to the meter body. Assemble the process head(s) and bolts
to the new meter body. For now, make the bolts only finger-tight.

Figure 24 – Meter Body Reassembly
16. Use a torque wrench to gradually tighten nuts to torque rating in sequence shown in Figure 25.
Tighten head bolts in stages of 1/3 full torque, 2/3 full torque, and then full torque.
Figure 25 – Head Bolt Tightening Sequence

17. Feed the ribbon cable on the new meter body through the neck of the housing.
CAUTION
To prevent damage to the ribbon cable, use care when assembling the Meter Body
to the electronics housing.
18. Screw the new meter body into the housing until the bottom of the Meter Body adapter is flush
with the neck of the electronics housing.
19. Tighten the outside set screw to be sure it is fully seated in the slot in the header.
20. Loosen the set screw ½- turn.
21. Rotate the housing to the desired position (Max. 180o in either direction), and tighten the set
screw.

22. Carefully align and connect the Sensor Ribbon Cable to connector “J4” at the bottom of the
Communication module board. When installing the Communication module in the next step, be
careful not to pinch the Sensor Ribbon Cable.
23. Carefully, insert the Communication module into the Electronics compartment. Ensure that the
Sensor Ribbon Cable is not pinched.
24. Tighten the two Communication module retaining screws.
a) Orient the display as desired.
b) Install the Interface Connector in the Display module such that it will mate with the
socket for the display in the Communication module.
c) Carefully line up the display, and snap it into place. Verify that the two tabs on the
sides of the display latch.
You can rotate the meter mounting orientation in 90o increments.
26. Connect the bracket to the Transmitter housing.
27. Recalibrate the Transmitter per Section 6 Calibration, of this document.
28. Return the Transmitter to service, and turn ON power
29. Verify the Transmitter configuration data. Restore the saved database if necessary.
30. Lubricate the end-cap O-ring with Parker Super O-ring silicone lubricant or equivalent before
replacing the end caps.

6. Calibration
6.1. Recommendations for Transmitter Calibration
SMV800 requires Pressure Calibration and Temperature Calibration.
The SMV800 SmartLine Multivariable Transmitter does not require periodic calibration to maintain
accuracy. Typically, calibration of a process-connected Transmitter will degrade, rather than augment the
capability of a smart Transmitter. For this reason, it is recommended that a Transmitter be removed from
service before calibration. Moreover, calibration will be accomplished in a controlled, laboratory-type
environment, using certified precision equipment.
6.2. Calibration Procedures

All calibrations should be carried out in analogue mode as all the equipment used to calibrate the device
can be certified with equipment used having traceable certificates. Calibrate the transmitter’s output signal
measurement range using any compatible hand-held communicator or a local display.
One calibration option for DE transmitters is to use the Honeywell SmartLine Configuration Toolkit
(SCT3000). Please use the SMV800 HART/DE manual or SCT3000 manual which has the Calibration
procedure. If 34-ST-10-08 SCT manual does not have calibration procedure then please refer 34-25-06
manual.
Calibration information and procedures for a Transmitter operating in the HART/DE mode are provided in
the SMV800 SmartLine Multivariable Transmitter HART/DE Option Manual document number.34-SM-
25-06, Section on “Calibration”
6.2.1. Dual/Triple Cal

SMV800 HART models are optionally offered with multiple calibrations for pressure. In lieu of a
standard factory calibration, units can be supplied with 1, 2, or 3 customer specified calibrations. These
calibrations are stored in the meter body and provide users with factory calibrated performance at up to
three different calibrated ranges for the Differential Pressure sensor and the Absolute Pressure
sensor. This increases application flexibility without requiring any costly recalibration or additional
inventory.

7. Troubleshooting
7.1. Overview
Troubleshooting involves responding to error messages, primarily displayed by using a DE
transmitter using the SCT3000 Toolkit. For HART transmitter refer to MCT202, MCT404 or
PACTware error messages defined. Error messages that may occur on the Transmitter’s local display
are fairly self-explanatory and intuitive. However, this section covers the diagnostic messages that
indicate critical conditions. Other than the critical conditions, additional detail is not provided. If you
require assistance, contact your distributor or Honeywell Technical Support. DE messages are
covered in SCT3000 Guide (34-ST-10-08) and HART messages are covered in 34--25-06.
7.2. Critical Diagnostics Screens

When a Critical Diagnostic is present in the Transmitter, the display will show one or more of the
screens pictured in Figure 26.
These screens will be inserted into the normal screen rotation and displayed between the user-defined
operator screens. A description of the diagnostic conditions is given in Table 22, along with
suggested actions for resolving the problem.
Figure 26 – Local Display Fault Diagnostic Conditions

7.2.1. Fault Conditions and Recommended Corrective Actions
Table 22 – Fault Conditions and Recommended Corrective Actions.

Recommended Corrective
Condition Analysis
Action
Meterbody fault. Use a HART or DE Tool to read Cycle power to the Transmitter.
the detailed status information If the problem continues to occur,
A critical failure has from the transmitter. Refer to the replace the Meterbody.
been detected in the appropriate Tool manual to get
Meterbody more information about the
possible causes of the failure.
Comm Module Fault. Use a HART or DE Tool to read Cycle power to the transmitter.
A critical failure has the detailed status information If the problem continues to occur
been detected on the from the transmitter. Refer to the replace the Comm Module.
HART Comm Module. appropriate Tool manual for more
information about the possible
failure causes.
Meterbody Comm This could be the result of a failure Check the ribbon cable that
fault. on either of these modules or the connects the Meterbody to the
cable that connects them. Electronics Module. Make sure
that the cable is securely plugged
into the Electronics Module.
Make sure that all pins are
plugged into the connector (i.e.,
make sure that the connector is
not offset in a way that leaves
some pins unconnected).
Communications Use a HART or DE Tool to read Cycle power to the transmitter.

between the the detailed status information If the problem continues to occur
Meterbody and the from the transmitter. Refer to the replace the Electronics Module.
Electronics Module appropriate Tool manual to get If this does not fix the problem,
has failed. more information about the replace the Meterbody.
possible causes of the failure.
7.3. Diagnostic Messages for DE transmitters

Diagnostic Messages
Refer to the SMV800 HART/DE option manual for details, 34-SM-25-06

8. Parts List
8.1. Overview
Individually saleable parts for the various Transmitter models are listed in this section. Some parts are
illustrated for identification. Parts are identified and listed in the corresponding tables as follows:
 Individually saleable parts are indicated in each figure by key number callout.
 Parts that are supplied in kits are indicated in each illustration by key number callout with the
letter K prefix.
Table 23Error! Reference source not found. is a summarized list of recommended spare parts.
Table 23 – Summary List of Recommended Spare Parts
Key 1-10 10-100 100-1000

Part Number Description Figure No. Units Units Units
No.
Electronics Housing Assembly

50127216-501 Universal Temperature Sensor Field
N/A
Upgrade (provide serial number)
50098718-501 HART Electronics Module Without
REED Sensor PWA
50098718-502 HART Electronics Module With REED Figure 28 5 1 1-2 2-4
Sensor PWA
50098718-503 DE Electronics Module Without REED
Sensor PWA
Figure 28 5 1 1-2 2-4
50098718-504 DE Electronics Module With REED
Sensor PWA
Meter Body Seal kit (includes o-rings)
51452865-201 Glass Filled PTFE K6,
51452865-202 VITON® Figure 28
Ka, 1 1-2 2-4
51452865-203 100% PTFE K7
51462865-204 GRAPHITE
50086421-501 HART Terminal Block Assy Without
1
Lightning Protection
Figure 29 3 1 1 -
50086421-503 HART Terminal Block Assy With
2
Lightning Protection
Key 1-10 10-100 100-1000
Process head gasket kit Figure No. Units Units Units
No.
51452868-501 Gasket only, Process Head (12 PTFE 12 12-24 24-48
packs)
51452868-502 Gasket only, Process Head (6 VITON® 6 6-12 12-24
Head O-Rings) K6
Figure 30
51452868-507 Gasket only, Process Head Graphite
Gasket (replacement only for existing 6 6 6-12 12-24
graphite gaskets)
Key 1-10 10-100 100-1000
Meter Body Figure No. Units Units Units
No.
Specify number
SMV Models 1 1 1-2 2-4
from nameplate Figure 30

Figure 27 – Angle and Flat Brackets
Table 24 – Angle and Flat Bracket Parts

Refer to Figure 27
Key Quantity
Part Number Description
No. Per Unit
1 30752770-103 SS 304 Angle Bracket Mounting kit 1
2 30752770-303 Marine Approved Angle Bracket 1
3 30752770-403 SS 316 Angle Bracket Mounting kit 1
4 51196557-005 SS 304 Flat Bracket Mounting kit 1
5 51196557-008 SS 316 Flat Bracket Mounting kit 1

Figure 28 – Electronic Housing, Display End
Table 25 – Transmitter Major Assemblies

(Refer to Figure 28, Figure 29 and Figure 30)
Key Quantity
Part Number Description
No. Per Unit
50049858-501 End Cap (Aluminum, includes o-ring) 1
1
50049858-521 End Cap (Stainless Steel, includes o-’ring)
50049832-501 End Cap, Display (Aluminum, includes o-ring) 1
2
50049832-521 End Cap, Display (Stainless Steel, includes o-ring)
50086421-501 Terminal Assy HART/DE without Lightning protection 1
3
50086421-503 Terminal Assy HART/DE with Lightning protection
1
4 50049846-506 Display
5 50098718-501 HART Electronics Module Assembly (PWA) without Reed sensor
50098718-502 HART Electronics Module Assembly (PWA) with Reed sensor
1
50098718-503 DE Electronics Module Assembly (PWA) without Reed sensor
50098718-504 DE Electronics Module Assembly (PWA) with Reed sensor
6 50049915-501 External Zero, Span & Config Buttons 1
Electronics housing seals kit, includes end cap O-rings (qty 6) and
K1, K7 30757503-005
meter body o-rings (qty 3)

Figure 29 – Electronic Housing, Terminal Block End

Table 26 – SMV800 Models - SMA810, SMA845 & SMG870 (Refer to Figure 30)
Key
Part Number Description Qty/Unit
No.
Vent and Plug Kits
30753785-001 Drain and Plug Kit, stainless steel
30753787-001 Drain and Plug Kit, Monel
30753786-001 Drain and Plug Kit, Hastelloy C
Each Drain and Plug Kit includes:
K1 Pipe Plug 4
K2 Vent Plug 2
K3 Vent Bushing 2
Meter Body Gasket Kits
Each Meter Body Gasket Kit includes:
51452865-201 Glass Filled PTFE
51452865-202 VITON®
51452865-203 100% PTFE
51452865-204 GRAPHITE
K6 Gasket, Process Head 6
Ka Gasket, Flange Adapter 6
K7 O-Ring, Meter Body to Electronics Housing 3
K7 Process Head Gasket Kits
K6 51452868-501 Gasket only, Process Head, PTFE 12
K6 51452868-502 Gasket only, Process Head, VITON® 6
K6 51452868-507 Gasket only, Process Head, Graphite Gasket (use only as 6
replacement of existing graphite gasket)
Flange Adapter Gasket Kits
Ka 51452868-504 Gasket only, Flange Adapter, 6 PTFE Adapter Gaskets 6
Ka 51452868-505 Gasket only, Flange Adapter, 6 VITON® Adapter O-Rings 6
Ka 51452868-508 Gasket only, Flange Adapter, Graphite Gasket (use only as 6
replacement of existing graphite gasket)
½-Inch NPT Flange Adapter Kits
Flange Adapter Kit, with:
51452867-110 SS Flange Adapters and with carbon steel bolts
51452867-210 SS Flange Adapters and with A286 SS (NACE) bolts
51452867-310 SS Flange Adapters and with 316 SS (non-NACE) bolts
51452867-410 SS Flange Adapters and with B7M alloy steel bolts
51452867-150 Monel Flange Adapters and with carbon steel bolts

51452867-350 Monel Flange Adapters and with 316 SS (non-NACE) bolts
51452867-130 Hastelloy C Flange Adapters and with carbon steel bolts

51452867-330 Hastelloy C Flange Adapters and with 316 SS (non-NACE) bolts
Each 1/2-inch NPT Flange Adapter Kit includes:
Ka Gasket, Flange Adapter (glass-filled PTFE)* 2
Kb 1/2-inch NPT Flange Adapter* 2
Kc Bolt, hex head, 7/16-20 UNF, 1.50 inches long* 4
*Other gasket materials are available in Flange Adapter Kits; glass filled PTFE is supplied for all the kit part numbers in this
table.

Table 27 – Parts for SMV800 Models - SMA810, SMA845 & SMG870 Transmitter Body
Key
Part Number Description Qty/Unit
No.
Process Head Assembly Kits with PTFE Gaskets
51452864-010 Carbon steel head (zinc plated) without side vent/drain
51452864-012 Carbon steel head (zinc plated) with side vent/drain
51452864-020 Stainless steel head without side vent/drain

51452864-022 Stainless steel head with side vent/drain
51452864-030 Hastelloy C head without side vent/drain

51452864-032 Hastelloy C head with side vent/drain
51452864-040 Monel head without side vent/drain

51452864-042 Monel head with side vent/drain
51452864-050 Carbon steel head (nickel plated) without side vent/drain

51452864-052 Carbon steel head (nickel plated) with side vent/drain
Process Head Assembly Kits with PTFE Gaskets

51452864-110 Carbon steel head (zinc plated) without side vent/drain
51452864-112 Carbon steel head (zinc plated) with side vent/drain
51452864-120 Stainless steel head without side vent/drain

51452864-122 Stainless steel head with side vent/drain
51452864-130 Hastelloy C head without side vent/drain

51452864-132 Hastelloy C head with side vent/drain
51452864-140 Monel head without side vent/drain

51452864-142 Monel head with side vent/drain
51452864-150 Carbon steel head (nickel plated) without side vent/drain

51452864-152 Carbon steel head (nickel plated) with side vent/drain
Each process head assembly kit includes:

K1 Pipe Plug (See notes 1 & 2) 1
K2 Vent Plug (See note 1) 1
K3 Vent Bushing (See note 1.) 1
K5 Process Head 1
K6 Gasket (PTFE), Process Head 1
Ka Gasket (PTFE), Flange Adapter 1
Notes
Note 1: This item is made of the same material as the Process Heads, except for Kits with
carbon steel Process Heads, which include stainless steel Pipe Plug, Vent Plug, and Vent
Bushing.
Note 2: The Kit for Process Heads without side vent/drain does not include Pipe Plugs (K1).

Figure 30 - SMV800 Models SMA810, SMA845, & SMG870

Table 28 - COPLANAR ADAPTER REPLACEMENT SEALS KITS
(Refer to Figure 31)
Key
Part Number Description Quantity
Number
50062206-006 Coplanar Adapter Glass-Filled PTFE Gasket Kit
K1 Transmitter-side glass-filled PTFE Gaskets 2
K2 Manifold-side glass-filled PTFE Gaskets 2
50062206-007 Coplanar Adapter Fluorocarbon (VITON®) O-ring Kit

K1 Transmitter-side Fluorocarbon (VITON®) O-rings 2
K2 ® 2
Manifold-side Fluorocarbon (VITON ) O-rings
USAGE NOTES
50062206-006 Only use new gaskets when assembling the Coplanar Adapter Kit. Gaskets
are designed for one-time use. Do not use gaskets with nicks or other surface damage.
50062206-007 O-rings removed from service should be discarded and replaced with new o-
rings. Do not use o-rings with nicks or other signs of damage.
Figure 31 - COPLANAR ADAPTER REPLACEMENT SEALS KIT

Appendix A. PRODUCT CERTIFICATIONS
A1. Safety Instrumented Systems (SIS) Installations
For Safety Certified Installations, please refer to SMV800 SmartLine Multivariable Safety Manual
34-SM-25-05 for installation procedure and system requirements.
A2. European Directive Information (CE Mark)

A3. Hazardous Locations Approval Certifications
MSG AGENCY TYPE OF PROTECTION Electrical Ambient Temperature
CODE Parameters
Explosion proof:
Class I, Division 1, Groups A, B, C, D
Class I, Zone 0/1, AEx d IIC T6..T5 Ga/Gb
T95 oC /T5: -50 ºC to 85ºC
Dust Ignition Proof: Note 1
T6: -50 ºC to 65ºC
Class II, Division 1, Groups E, F, G;
Suitable for Division 1, Class III;
Class II, Zone 21, AEx tb IIIC T 95oC Db
Intrinsically Safe:
Class I, II, III, Division 1, Groups A, B, C,
Note 2 T4: -50oC to 70oC
D, E, F, G
A FM ApprovalsTM Class I Zone 0 AEx ia IIC T4 Ga
Non-Incendive and Intrinsically Safe:
Class I, Division 2, Groups A, B, C, D Note 1 T4: -50oC to 85oC
Class I Zone 2 AEx nA IIC T4 Gc
Enclosure: Type 4X/ IP66/ IP67
Standards: FM 3600:2011; ANSI/ ISA 60079-0: 2013; FM 3615:2006; ANSI/ ISA 60079-1 :
2013; FM 3616 : 2011 ; ANSI/ ISA 60079-31 : 2013; FM 3610:2015; ANSI/ ISA 60079-11 :
2012; FM 3810 : 2005 ; ANSI/ ISA 60079-26 : 2011; FM 3611:2004; ANSI/ ISA 60079-15 :
2012 ; FM 3810 : 2005; ANSI/ ISA 61010-1: 2004;NEMA 250 : 2003 ; ANSI/ IEC 60529 :
2004
Explosion proof:
Class I, Division 1, Groups A, B, C, D
Dust Ignition Proof:
T5: -50 oC to 85oC
Class II, III, Division 1, Groups E, F, G Note 1
T6: -50 oC to 65 oC
Suitable for Division 1, Class III;
Zone 0/1, Ex d IIC T6..T5 Ga/Gb
Ex tb IIIC T 95oC Db
Intrinsically Safe:
Class I, II, III, Division 1, Groups A, B, C,
D, E, F, G;
Ex ia IIC T4 Ga
B CSA-Canada
Non-Incendive and Intrinsically Safe:
Class I, Division 2, Groups A, B, C, D Note 1 T4: -50oC to 85oC
Ex nA IIC T4 Gc
Enclosure: Type 4X/ IP66/ IP67
Standards: CSA C22.2 No 0: 2010; CSA C22.2 No. 0-M91; CSA C22.2 No 25: 1966; CSA C22.2 No
30M; 1986; CSA C22.2 No. 142M: 1987; CAN/ CSA-C22.2 No.157: 1992; CSA C22.2 No 213M:
1987; CSA C22.2 No 60529: 2005; CSA C22.2 No 60079-0: 2011; CSA C22.2 No 60079-1: 2011; CSA
C22.2 60079-11: 2011; CSA C22.2 60079-15: 2012; CSA C22.2 60079-31: 2012; ISA 12.12.01:
2010; ANSI/ ISA 60079-0: 2009; ANSI/ ISA 60079-1: 2012; ANSI/ ISA 60079-11: 2011; ANSI/ ISA
60079-15: 2009; ANSI/ ISA 60079-26 : 2011; ANSI/ ISA 60079-31 : 2012; ISA 60079-27: R2011; UL
913: ed 6; UL 916: 1998

Flameproof:
Sira 15ATEX2039X T5/ T95oC: -50 ºC to 85ºC
Note 1
II 1/2 G Ex d IIC T6..T5 Ga/Gb T6: -50 ºC to 65ºC
II 2 D Ex tb IIIC T 95oC..T125oC Db
Intrinsically Safe:
Sira 15ATEX2039X T4: -50oC to 70oC
Note 2
C ATEX II 1 G Ex ia IIC T4 Ga
Non Sparking and Intrinsically Safe:
Sira12ATEX4234X Note 1 T4: -50oC to 85oC
II 3 G Ex nA IIC T4 Gc
Standards: EN 60079-0: 2012+A11: 2013; EN 60079-1 : 2007; EN 60079-11 : 2012; EN
60079-31 : 2014 EN 60079-26 : 2007; EN 60529 : 2000 + A1; EN 60079-15 : 2010
Enclosure: IP66/ IP67
Intrinsically Safe:
IECEx SIR 15.0022X Note 2 T4: -50oC to 70oC
Ex ia IIC T4 Ga
Non Sparking:
IECEx SIR 15.0022X Note 1 T4: -50oC to 85oC
Ex nA IIC T4 Gc
Flameproof:
T5: -50 ºC to 85ºC
Ex d IIC T6..T5 Ga/Gb Note 1
T6: -50 ºC to 65ºC
D IECEx Ex tb IIIC T 95oC..125 oC Db
Standards: IEC 60079-0: 2011; IEC 60079-1 : 2007; IEC 60079-11: 2011; IEC 60079-15 :
2011; IEC 60079-31: 2013; IEC 60079-26: 2006
Intrinsically Safe: T4: -50oC to 70oC
Note 2
Ex ia IIC T4 Ga
Coe
E Non Sparking:
(India) Note 1 T4: -50oC to 85oC
Ex nA IIC Gc
Flameproof:
T5: -50 ºC to 85ºC
T6: -50 ºC to 65ºC
Ex tb IIIC T95oC..T125 oC Db
Intrinsically Safe:
Ex ia IIC T4 Ga
Non Sparking:
SAEx Ex nA IIC Gc
E
(South Africa) Flameproof:
T5: -50 ºC to 85ºC
T6: -50 ºC to 65ºC
Ex tb IIIC T95oC..T125 oC Db

Intrinsically Safe:
Ex ia IIC Ga
Non Sparking:
Ex nA IIC T4 Gc
Flameproof:
T5: -50 ºC to 85ºC
INMETRO Ex d IIC T6..T5 Ga/Gb Note 1
F T6: -50 ºC to 65ºC
(Brazil) Ex tb IIIC T 95oC..T125 oC Db
Standards: ABNT NBR IEC 60079-0:2013 (IEC 60079-0:2011); ABNT NBR IEC 60079-1:2009
(IEC 60079-1:2007); ABNT NBR IEC 60079-11:2013 (IEC 60079-11:2011); ABNT NBR IEC
60079-15:2012 (IEC 60079-15:2010); ABNT NBR IEC 60079-26:2008 (IEC 60079-26:2006);
ABNT NBR IEC 60079-31:2014 (IEC 60079-31:2013).
Intrinsically Safe:
Ex ia IIC T4 Ga
Non Sparking:
Ex nA IIC T4 Gc
NEPSI
G Flameproof:
(CHINA) T5: -50 ºC to 85ºC
T6: -50 ºC to 65ºC
Ex tb IIIC Db T95oC..T125 oC Db
Flameproof:
T5: -50 ºC to 85ºC
Ex d IIC T6..T5 Note 1
KOSHA T6: -50 ºC to 65ºC
H Ex tD A21 T 95oC..T125 oC
(Korea)
Intrinsically Safe:
Ex ia IIC Ga
Ex d IIC T6..T5 Ga/Gb T5: -50 ºC to 85ºC

Note 1
Ex tb IIIC T95oC Db T6: -50 ºC to 65ºC
Intrinsically Safe:
Ex ia IIC T4 Ga Note 2 T4: -50 ºC to 70ºC
I EAC Ex
Non Sparking:
2 Ex nA IIC T4 Gc
Enclosure : IP 66/67
Notes
1. Operating Parameters:
Voltage= 11 to 42 V Current= 4-20 mA Normal (3.8 – 23 mA Faults)
2. Intrinsically Safe Entity Parameters

Vmax= Ui= 30 V Imax= Ii= 225mA Ci=4 nF Li= 0 uH Pi= 0.9 W
A4. Marking ATEX Directive

General:
The following information is provided as part of the labeling of the transmitter:
• Name and Address of the manufacturer
• Notified Body identification: DEKRA Quality B.V., Arnhem, the Netherlands

A.5 Conditions of Use” for Ex Equipment”, Hazardous
Location Equipment or “Schedule of Limitations”:
Apparatus Marked with Multiple Types of Protection
The user must determine the type of protection required for installation the equipment. The user shall
then check the box [] adjacent to the type of protection used on the equipment certification
nameplate. Once a type of protection has been checked on the nameplate, the equipment shall not
then be reinstalled using any of the other certification types.
Painted surface of the SMV800 may store electrostatic charge and become a source of ignition in
applications with a low relative humidity less than approximately30% relative humidity where the
painted surface is relatively free of surface contamination such as dirt, dust or oil. Cleaning of the
painted surface should only be done with a damp cloth.
Flame-proof Installations: The Transmitter can installed in the boundary wall between an area of
EPL Ga/ Class I Zone 0/ Category 1 and the less hazardous area, EPL Gb/ Class I Zone 1/ Category
2. In this configuration, the process connection is installed in EPL Ga/ Class I Zone 0/ Category 1,
while the transmitter housing is located in EPL Gb/ Class I Zone 1/ Category 2.
Consult the manufacturer for dimensional information on the flameproof joints for repair.
WARNING: DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT
Non-Incendive Equipment:
Division 2: This equipment is suitable for use in a Class I, Division 2, Groups A, B, C, D; T4 or Non-
Hazardous Locations Only
WARNING: DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT
Intrinsically Safe: Must be installed per drawing 50128060
The enclosure is manufactured from low copper aluminum alloy. In rare cases, ignition sources due to
impact and friction sparks could occur. This shall be considered during Installation, particularly if
equipment is installed a Zone 0 location.
If a charge-generating mechanism is present, the exposed metallic part on the enclosure is capable
of storing a level of electrostatic that could become Incendive for IIC gases. Therefore, the user/
installer shall implement precautions to prevent the buildup of electrostatic charge, e.g. earthing the
metallic part. This is particularly important if equipment is installed a Zone 0 location.
WARNING: SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR USE IN

HAZARDOUS LOCATIONS
All Protective Measures:

WARNING: FOR CONNECTION IN AMBIENTS ABOVE 60oC USE WIRE RATED 105oC

A.6 Control Drawing

9. Security
9.1. How to report a security vulnerability
For the purpose of submission, security vulnerability is defined as a software defect or weakness that
can be exploited to reduce the operational or security capabilities of the software or device.
Honeywell investigates all reports of security vulnerabilities affecting Honeywell products and
services.
To report potential security vulnerability against any Honeywell product, please follow the
instructions at:
https://honeywell.com/pages/vulnerabilityreporting.aspx
Submit the requested information to Honeywell using one of the following methods:
 • Send an email to security@honeywell.com.
or
 Contact your local Honeywell Process Solutions Customer Contact Centre (CCC) or
Honeywell Technical Assistance Centre (TAC) listed in the “Support and Contact
information” section of this document.

Glossary
AP Absolute Pressure
AWG American Wire Gauge
DE Digital Enhanced Communications Mode
DP Differential Pressure
d1 Inside diameter of pipe
d2 Orifice plate bore diameter at flowing temperature
do Inside diameter of orifice
DE Digitally Enhanced
EMI Electromagnetic Interference
FTA Field Termination Assembly
GP Gauge Pressure
HART Highway Addressable Remote Transducer
HP High Pressure (also, High Pressure side of a Differential Pressure Transmitter)
Hz Hertz
inH2O Inches of Water
LGP In-Line Gauge Pressure
LP Low Pressure (also, Low Pressure side of a Differential Pressure Transmitter)
LRL Lower Range Limit
LRV Lower Range Value
mAdc Milliamperes Direct Current
mmHg Millimeters of Mercury
mV Millivolts
mVar MultiVariable
Nm Newton.meters
NPT National Pipe Thread
NVM Non-Volatile Memory
Pa Measured static pressure in PV4 algorithm
Pc Absolute critical pressure of the gas
Pd Static pressure at downstream point
Pdp Measured differential pressure in Pascals in PV4 algorithm
Pf Absolute pressure of flowing gas
Pr Reduced pressure
Pu Static pressure at upstream point
PSI Pounds per Square Inch
PSIA Pounds per Square Inch Absolute
PV Process Variable
PWA Printed Wiring Assembly
RTD Resistance Temperature Detector
SCT SmartLine Configuration Tool
SFC Smart Field Communicator
STIM Pressure Transmitter Interface Module
STIMV IOP Pressure Transmitter Interface Multivariable Input/Output Processor
T/C Thermocouple
URL Upper Range Limit
URV Upper Range Value
US Universal Station
Vac Volts Alternating Current
Vdc Volts Direct Current

Index
A G
About This Manual..................................... iii General Piping Guidelines ......................... 16
Accuracy ..................................................... 7 Glossary .................................................... 89
Application Design ...................................... 7
H
B
Honeywell MC Toolkit ............................... 10
Bracket Mounting ..................................... 12
Button operation during monitoring ......... 53 I
Install Flange Adapters .............................. 16
C
Installation and Startup ............................. 10
Calibration ................................................ 64 Display Installation Precautions .............................. 10
Calibration Procedures .............................. 64 Mounting SMV800 SmartLine Multivariable
Transmitters ....................................................... 10
Changing the Default Failsafe Direction..... 48 Site evaluation ......................................................... 10
DE and Analog Differences ....................................... 48
Failsafe Operation .................................................... 48
Installation Site Evaluation
Site Evaluation ......................................................... 10
COPLANAR ADAPTER ................................ 74
Introduction ................................................ 1
Copyrights, Notices and Trademarks .. ii
L
D
Lightning Protection .................................. 20
Diagnostic Messages ................................... 7
Diagnostics Menu ..................................... 29
M
Digital System Integration Information ..... 20
Display Installation Precautions ................ 10 Maintenance ............................................. 55
Display Menus .......................................... 27 Inspecting and Cleaning Barrier Diaphragms .......... 55
Calibration Menus .................................................... 37 Preventive Maintenance Practices and Schedules .. 55
Diagnostics Menu..................................................... 29 Replacing the Communication Module ................... 58
Information Menus .................................................. 46 Replacing the Meter Body ....................................... 60
Transmitter Setup Menus .......... 38, 39, 41, 42, 44, 45 Monitoring the Displays ............................ 51
Display Menus Monitoring the Displays ............................ 51
Display Setup Menus................................................ 31 Mounting Dimensions ............................... 11
Display Options ........................................... 6 Mounting SMV800 SmartLine Multivariable
Display Setup Menus ................................ 31 Transmitters .......................................... 11
Dual/Triple Cal .......................................... 64 Bracket Mounting Procedure .................................. 12
Mounting Dimentsions ............................................ 11
Summary ................................................................. 11
E
Multivariable, Analog, HART and DE
Editing a Numeric Value ............................ 26 Communication ..................................... 75
Explosion-Proof Conduit Seal .................... 21
N
F
Name Plate ................................................. 4
Fault Conditions ........................................ 66
Features and Options .................................. 1
Functional Characteristics .......................................... 3
Physical Characteristics .............................................. 1

O T
Operation ..................................................24 Telephone and Email Contacts ................... iv
Changing the Default Failsafe Direction ...................48 Three Button Operation with no Display
Three Button Operation with no Display Installed ...47 Installed ................................................ 47
Three-Button Operation...........................................24
Span Adjustments.................................................... 47
Optional 3-Button Assembly ....................... 6 Zero Adjustments .................................................... 47
Three-Button Operation ............................ 24
P Data Entry ................................................................ 26
Display Entries ......................................................... 27
Parts List ....................................................67 Menu Navigation ..................................................... 25
Patent Notice.............................................. iv Transmitter Adjustments ............................ 5
Piping SMV800 Transmitter .......................13 Transmitter Calibration Recommendations 64
Process Sealing ..........................................21 Transmitter location.................................. 14
Troubleshooting ........................................ 65
R Critical Diagnostics Screens ..................................... 65
References .................................................. iv
W
S Wiring a Transmitter ................................. 17
Wiring Procedure .................................................... 20
Safety ......................................................... 7 Wiring Variations ..................................................... 18
Accuracy .....................................................................7
Diagnosis Messages ...................................................7
Safety Integrity Level..................................................9
Safety Certification ..................................... 5
Startup ......................................................21
Constant Current Source Mode Procedure ..............23
Output Check Procedures ........................................22
Supply Voltage Limiting Requirements .......20
Support and Contact Information ............... iv
Symbol Descriptions and Definitions ............v

Sales and Service
For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact one
of the offices below.
ASIA PACIFIC EMEA AMERICAS

Honeywell Process Solutions, Honeywell Process Solutions, Honeywell Process Solutions,
Phone: + 800 12026455 or Phone: + 800 12026455 or Phone: (TAC) (800) 423-9883
+44 (0) 1202645583 +44 (0) 1202645583 or (215) 641-3610
(TAC) hfs-tac- (Sales) 1-800-343-0228
support@honeywell.com
Email: (Sales) Email: (Sales)
Australia FP-Sales-Apps@Honeywell.com FP-Sales-Apps@Honeywell.com
Honeywell Limited
Phone: +(61) 7-3846 1255 or or
FAX: +(61) 7-3840 6481 (TAC) (TAC)
Toll Free 1300-36-39-36 hfs-tac-support@honeywell.com hfs-tac-support@honeywell.com
Toll Free Fax:
1300-36-04-70
China – PRC - Shanghai

Honeywell China Inc.
Phone: (86-21) 5257-4568
Fax: (86-21) 6237-2826
Singapore
Honeywell Pte Ltd.
Phone: +(65) 6580 3278
Fax: +(65) 6445-3033
South Korea
Honeywell Korea Co Ltd
Phone: +(822) 799 6114
Fax: +(822) 792 9015
Specifications are subject to change without notice.
For more information

To learn more about SmartLine Transmitters,
visit www.honeywellprocess.com
Or contact your Honeywell Account Manager
Process Solutions
Honeywell
1250 W Sam Houston Pkwy S
Houston, TX 77042
Honeywell Control Systems Ltd

Honeywell House, Skimped Hill Lane
Bracknell, England, RG12 1EB 34-SM-25-03, Rev.5
December 2017
Shanghai City Centre, 100 Jungi Road 2017 Honeywell International Inc.
Shanghai, China 20061
www.honeywellprocess.com

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SMV800

SmartLine MultiVariable Transmitter

Honeywell Process Solutions

© Copyright 2017 by Honeywell, Inc.

HART® is a Trademarks of FieldComm Group™

Honeywell Process Solutions

To digitally integrate a Transmitter with one of the following systems:

Revision 5.0 SMV800 Transmitter User’s Manual iii

Support and Contact Information

Honeywell Corporate www.honeywellprocess.com

Honeywell Process Solutions www.honeywellprocess.com/pressure-transmitters/

Training Classes www.honeywellprocess.com/en-US/training

Telephone and Email Contacts

Area Organization Phone Number

iv SMV800 Transmitter User’s Manual Revision 5.0

ATTENTION: Identifies information that requires special consideration.

CAUTION: Indicates a potentially hazardous situation which, if not avoided,

WARNING: Indicates a potentially hazardous situation, which, if not avoided,

WARNING, Risk of electrical shock: Potential shock hazard where

ESD HAZARD: Danger of an electro-static discharge to which equipment may

Protective Earth (PE) terminal: Provided for connection of the protective

Functional earth terminal: Used for non-safety purposes such as noise

Earth Ground: Functional earth connection. NOTE: This connection shall be

Chassis Ground: Identifies a connection to the chassis or frame of the

Revision 5.0 SMV800 Transmitter User’s Manual v

vi SMV800 Transmitter User’s Manual Revision 5.0

Revision 5.0 SMV800 Transmitter User’s Manual vii

viii SMV800 Transmitter User’s Manual Revision 5.0

Figure 1 –SMV800 Major Assemblies ........................................................................................................ 2

Revision 5.0 SMV800 Transmitter User’s Manual ix

Table 1 – Features and Options .................................................................................................................. 1

x SMV800 Transmitter User’s Manual Revision 5.0

1.2. Features and Options

Table 1 – Features and Options

Feature/Option Standard/Available Options

Integration Tools Experion

1.2.1. Physical Characteristics

Revision 5.0 SMV 800 Transmitter User’s Manual 1

Figure 2 – Electronics Housing Components

2 SMV800 Transmitter User’s Manual Revision 5.0

SMV800 supports 6 device variables:

First 5 variables can be mapped to PV (Primary Variable), SV (Secondary Variable), TV (Tertiary

SMV800 supported primary element list is as follows:

1.3. SMV800 Transmitter Name Plate

Figure 3 –Typical SMV800 Name Plate

E.g. SMA810, SMA845 or SMG870

4 SMV800 Transmitter User’s Manual Revision 5.0

1.5. Transmitter Adjustments

Revision 5.0 SMV 800 Transmitter User’s Manual 5

Table 2 – Available Display Characteristics

1.7. Optional 3-Button Assembly

 Increment, decrement, and enter key functions.

1.8. Universal Temperature Sensor Option Licensing

6 SMV800 Transmitter User’s Manual Revision 5.0

2.2.2. Diagnostic Messages

Table 3 - SMV800 Standard Diagnostics Messages - Critical

Revision 5.0 SMV 800 Transmitter User’s Manual 7

No Fact Calib Pressure Fac Cal* and/or

8 SMV800 Transmitter User’s Manual Revision 5.0