Sec0 0A EU

GENERAL INFORMATION 0A-1
GENERAL INFORMATION
SECTION 0A
GENERAL INFORMATION
Contents
GENERAL REPAIR INSTRUCTIONS................... 0A-2
General Repair Instructions............................... 0A-2
IDENTIFICATION.................................................. 0A-3
Chassis Number: ............................................... 0A-3
Engine Number:................................................. 0A-3
Vehicle Identification Plate ................................ 0A-3
LIFTING INSTRUCTION....................................... 0A-4
Lifting Instruction ............................................... 0A-4
Garage Jack and Safety Stand.......................... 0A-4
TORQUE SPECIFICATIONS................................ 0A-7
Standard Bolts ................................................... 0A-7
RECOMMENDED LIQUID GASKET..................... 0A-8
Recommended Liquid Gasket ........................... 0A-8
Application Procedure ....................................... 0A-9
RECOMMENDED THREAD LOCKING AGENT . 0A-10
0A-2 GENERAL INFORMATION
GENERAL REPAIR INSTRUCTIONS

General Repair Instructions
1. Park the vehicle on level ground and chock the
front or rear wheels before lifting the vehicle.
2. Use covers on the vehicle body, seats, and floor to
prevent damage and/or contaminations.
3. Disconnect the grounding cable from the battery
before performing service operations. This will pre-
vent cable damage or burning due to shortcircuit-
ing.
4. Raise the vehicle with a jack set against the axle or
the frame.
5. Support the vehicle on chassis stands.
6. Handle brake fluid and engine coolant with great
care.
Spilling these liquids on painted surfaces will dam-
age the paint.
7. The use of the proper tool(s) and special tool(s)
where specified is essential to efficient, reliable,
and safe service operations.
8. Always use genuine ISUZU replacement parts.
9. Discard used cotter pins, gasket, O-rings, oil seals,
lock washers, and self-locking nuts at disassem-
bly.
Normal function of these parts cannot be guaran-
teed if they are reused.
10. Keep the disassembled parts neatly in groups.
This will facilitate smooth and correct reassembly.
11. Keep fixing nuts and bolts separate.
Fixing nuts and bolts vary in hardness and design
according to installation positions.
12. Clean all parts before inspection or reassembly.
13. Clean the oil ports and other openings with com-
pressed air to make certain that they are free of dirt
and obstructions.
14. Lubricate the rotating and sliding faces of all mov-
ing parts with oil or grease before installation.
15. Use the recommended liquid gasket to prevent
leakage.
16. Be sure to tighten bolts and nuts to the specified
torque, using a properly maintained torque wrench.
17. When service operation is completed, make a final
check to be sure service has been done properly
and problem has been corrected.
18. When removing or replacing parts that require re-
frigerant to the discharged from the Air conditioning
system, be sure to use the ACR4 or equivalent to
recover and recycle Refrigerant-134a, to promote
the movement for the protection of the ozone layer
covering the earth.
19. To assure safety, always slowly release air pres-
sure from the air tanks before disconnecting pipes,
hoses or other parts from any unit under pressure.
IDENTIFICATION
Chassis Number: 4H Series Engine
It is stamped on the front right-hand side face of the The engine number is stamped on the right side of the
chassis side member. cylinder body.
1. NKR models with independent front suspension
2. NHR, NKR, NPR, NQR and NPS models with rigid
axle front suspension
N0A0003E
Vehicle Identification Plate

N0A0001E The vehicle identification plate is attached to the interior
side of the cab side panel on the right side.
Engine Number:
4J Series Engine
The engine number is stamped on the left side rear of
the cylinder body.
N0A0004E
N0A0002E
LIFTING INSTRUCTION
Lifting Instruction NPS
If it is necessary to use a lifting device other than the
original equipment jack, see illustration for acceptable
lifting points.
Lifting should only be done at the positions indicated to
prevent possible damage to the vehicle.
Caution:
Failure to observe the acceptable lift points may result in
unsatisfactory vehicle performance or a durability failure
which may result in loss of control of the vehicle.
Garage Jack and Safety Stand

Lifting Point and Supportable Point Location
NHR, NKR, NPR, NQR
N0A0006E
Legend
1. Front axle
2. Side frame front side
3. Rear axle center
4. Side frame rear side
NKR (Front independent suspension)
N0A0005E
Legend
1. Front axle
2. Side frame front side
3. Rear axle center
N0A0007E
Legend
1. Suspension cross member
2. Jack up bracket
3. Rear axle center
Front Side Lifting Point Front Side Supportable Point
Notice:
Do not lift or support on engine oil pan.
N0A0010E

N0A0008E
N0A0011E
N0A0009E
Rear Side Lifting Point
Notice:
Do not lift or support on rear axle tube.
N0A0012E
Rear Side Supportable Point
N0A0013E
TORQUE SPECIFICATIONS
Standard Bolts
The torque values given in the following table should be applied where a particular torque is not specified.
N⋅m (kg⋅m / lb⋅ft)
N⋅m [kg⋅cm / lb⋅in]
N0A0023E
The asterisk * indicates that the bolts are used for female-threaded parts that are made of soft materials such as cast-
ing, etc.
Flare Nuts
N⋅m (kg⋅m / lb⋅ft)
Pipe diameter mm (in) Torque Pipe diameter mm (in) Torque

4.76 (0.187) 16 (1.6 / 12) 10.00 (0.94) 54 (5.5 / 40)
6.35 (0.250) 26 (2.7 / 20) 12.00 (0.472) 88 (9.0 / 65)
8.00 (0.315) 44 (4.5 / 33) 15.00 (0.591) 106 (10.8 / 78)
RECOMMENDED LIQUID GASKET

Recommended Liquid Gasket
TYPE BRAND NAME MANUFACTURER APPLICATION PARTS (EXAMPLE)

RTV* ThreeBond 1207B ThreeBond Engine Oil Seal Retainer
Silicon ThreeBond 1207C ThreeBond Engine Oil Pan
ThreeBond 1215 ThreeBond Timing Gear Case
ThreeBond 1216 ThreeBond Cylinder Head Cover
ThreeBond 1281 ThreeBond Fuel Pump
Water Base ThreeBond 1141E ThreeBond Rear Axle
Solvent ThreeBond 1104 ThreeBond etc.
BelcoBond 4 Isuzu
BelcoBond 401 Isuzu
BelcoBond 402 Isuzu
Anaerobic LOCTITE 515 LOCTITE Engine Oil Seal Retainer
LOCTITE 518 LOCTITE Water Pump
Transaxle
etc.
*RTV: Room Temperature Vulcanizer

Notice:
1. It is very important that the liquid gaskets listed above or their exact equivalent be used on the vehicle.
2. LOCTITE 515 and LOCTITE 518 harden upon contact with a metal surface.
Do not apply LOCTITE 515 or LOCTITE 518 between two metal surfaces having a clearance of greater than
0.25 mm (0.001 in). Poor adhesion will result.
3. Be careful to use the specified amount of liquid gasket.
Follow the manufacturer’s instructions at all times.
Application Procedure
N0A0014E
1. Completely remove lubricant and moisture from the connecting surfaces.

The surfaces must be perfectly dry.
2. Apply specified bead width of liquid gasket to one of the connecting surfaces.
Notice:
When the application procedures are specified in this manual, follow them.
RECOMMENDED THREAD LOCKING AGENT

Notice:
When the application procedures are specified in this
manual, follow them.
LOCTITE
TYPE COLOR
LOCTITE 242 Blue
LOCTITE 262 Red
LOCTITE 271 Red
Application Steps
1. Completely remove all lubricant and moisture from
the bolts and the female threaded surfaces of the
parts to be joined.
The surfaces must be perfectly dry.
2. Apply LOCTITE to the bolts.
Apply LOCTITE to at least 1/3 of the bolt’s thread-
ed area.
N0A0015E
3. Tighten the bolts to the specified torque.

Notice:
After tightening, be sure to keep the bolts free from vi-
bration and torque for at least an hour until LOCTITE
hardens.

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GENERAL INFORMATION 0A-1

GENERAL REPAIR INSTRUCTIONS

Vehicle Identification Plate

Garage Jack and Safety Stand

NKR (Front independent suspension)

NKR (Front independent suspension)

NKR (Front independent suspension)

Rear Side Supportable Point

Pipe diameter mm (in) Torque Pipe diameter mm (in) Torque

RECOMMENDED LIQUID GASKET

TYPE BRAND NAME MANUFACTURER APPLICATION PARTS (EXAMPLE)

*RTV: Room Temperature Vulcanizer

1. Completely remove lubricant and moisture from the connecting surfaces.

RECOMMENDED THREAD LOCKING AGENT

3. Tighten the bolts to the specified torque.

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