Pulsed Discharge Detector Models D-3-I-HP and D-3-I-7890 Instruction Manual
Pulsed Discharge Detector Models D-3-I-HP and D-3-I-7890 Instruction Manual
Pulsed Discharge Detector Models D-3-I-HP and D-3-I-7890 Instruction Manual
Pulsed Discharge
Detector Models
D-3-I-HP and
D-3-I-7890
Instruction Manual
Rev 1/15
North America, South America, and Australia/Oceania contact: Europe, Asia, and Africa contact::
Valco Instruments Co. Inc. VICI AG International
800 · 367· 8424 sales Schenkon, Switzerland
713 · 688· 9345 tech Int + 41 · 41 · 925· 6200 phone
713 · 688· 8106 fax Int + 41 · 41 · 925· 6201 fax
valco@vici.com info@vici.ch
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Table of Contents
Introduction
Description and Operating Principles ............................................................ 1
Safety Notes and Information ........................................................................ 2
Symbols
Installation Category
Safety
Components of the Detector System ............................................................. 3
System Requirements
Components not Included with the Detector System ..................................... 4
System Purity ................................................................................................ 4
Gas Specifications ......................................................................................... 5
Installation
General Precautions ...................................................................................... 6
Checking the Firmware Version
Agilent 6890 GC ..................................................................................... 6
Agilent 7890 GC ..................................................................................... 6
Mounting the Detector .................................................................................... 6
Installing and Configuring the FID Logic Board
Agilent 6890 GC ..................................................................................... 8
Agilent 7890 GC ..................................................................................... 8
Gas Connections .......................................................................................... 11
Installing and Purging the Gas Regulator ...............................................11
Installing and Purging the Helium Purifier .............................................. 12
Connecting the Discharge Gas to the Detector ......................................12
Initial Power-Up ............................................................................................. 13
Capillary Column Connection ........................................................................ 14
Packed Column Connection ..........................................................................14
Testing for Leaks ........................................................................................... 15
Mode Selection and Setup
Helium Ionization Mode ................................................................................. 16
Selective Photoionization Mode ....................................................................16
Troubleshooting ................................................................................................... 18
Warranty ............................................................................................................. 20
Detector Performance Log ...................................................................................21
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1
Introduction
Description and Operating Principle
The D3 is a non-radioactive pulsed discharge ionization detector (PDID), with
models available for “plug and play” installation on the Agilent 6890 or 7890
GC. A schematic representation of the detector is shown in Figure 1.
The D3 utilizes a stable, low power, pulsed DC discharge in helium as the
ionization source. Elutants from the column, flowing counter to the flow of
helium from the discharge zone, are ionized by photons from the helium
discharge above. Resulting electrons are focused toward the collector
electrode by the two bias electrodes.
The principal mode of ionization is photoionization by radiation arising from
1 +
the transition of diatomic helium He2(A ∑ u ) to the dissociative 2He(1S1)
ground state. This is the well-known Hopfield emission. The photon energy
from the He2 continuum is in the range of 13.5 eV to 17.7 eV.
The D3 is essentially non-destructive (0.01 - 0.1% ionization) and highly
sensitive. The response to organic compounds is linear over five orders
of magnitude with minimum detectable quantities (MDQs) in the low
picogram range. The response to fixed gases is positive (the standing
current increases), with MDQs in the low ppb range.
Detector response is universal except for neon, which has an ionization
potential of 21.56 eV. Since this potential is close to the energy of the
He* metastable (19.8 eV) but greater than the photon energy from the
He2 continuum, neon exhibits a low ionization efficiency and low detector
response.
When a dopant is added to the discharge gas, the D3 also functions as a
selective photoionization detector. (Suitable dopants include Ar for organic
compounds, Kr for unsaturated compounds, or Xe for polynuclear aromatics.)
GROUND PIN
DISCHARGE REGION
HIGH VOLTAGE
HELIUM INLET
SAPPHIRE INSULATORS
CAPILLARY COLUMN
COLLECTOR ELECTRODE
VENT
COLUMN INLET
Symbols
ATTENTION
Refer to the manual.
Installation Category
This equipment has been designed for installation category (overvoltage
category) II, pollution degree 2. It has been approved for use only in heavy
industrial environments and may not be used in the residential, commercial,
or light-industrial environment.
Safety
This instrument left the factory in a safe condition. This instruction manual
contains important information and warnings which must be followed by the
user to insure safe operation and to retain the instrument in a safe condition.
Use only with an approved mains supply cord having a rating of 2A, 250V, or
greater. Do not use this equipment in a manner not specified herein.
Introduction
4
System Requirements
System Purity
Discharge/Carrier Gas Considerations
The performance of the detector is adversely affected by the presence
of any impurities in the gas streams (carrier, discharge, or dopant). We
recommend that a quality grade of helium 5.0 (99.999% pure or better)
be used at all times. Major gas suppliers offer research grade helium
(99.9999% pure) which is particularly low in fixed gas impurities and should
give good results in a clean system, but even the highest quality carrier
gas may contain some water vapor and fixed gas impurities; hence a
helium purifier is included as part of the detector system. The discharge
gas should always be run through the helium purifier.
Whenever a new batch of discharge gas is received, we recommend
performing a blank GC analysis of the gas in the PDHID mode to detect
and identify the presence of any impurities. Gas purity requirements
are specified on the next page.
Tubing
Standards of cleanliness that are suitable for many GC applications may
be totally inadequate for the sensitive PDHID/PDPID work. All surfaces that
contact the gas stream must be glass or stainless steel. Do not use copper
tubing or brass fittings. All tubes must be thoroughly cleaned and baked
before use.
Flow Controllers
The use of valves or flow controllers in which the gas stream is exposed
to any polymer-based packing or lubricating material is to be particularly
avoided.
Pressure Regulators
We recommend commercial “ultra-pure” grade regulators with stainless
steel diaphragms. Regulators with diaphragms made of neoprene or other
elastomers should never be used.
Introduction
5
Gas Specifications
Detector Mode
Installation
General Precautions
• Do not use plastic/polymer or copper tubes for gas handling and
interconnectons. Use only stainless steel tubing with Valco gold-plated
ferrules.
• Do not turn the discharge power on until the helium discharge gas is
flowing through the detector.
• Do not shut off or disconnect the discharge gas when the detector is hot,
even if the GC is turned off.
• Do not turn on the GC during detector installation.
Agilent 7890 GC
When the GC is first powered on, the display will read:
Agilent 7890 GC
A.0x.0x
Power on successful
If the instrument is already on and displaying other information, push
<Status> and then <Clear> to display the message shown above.
How do they know if they The second line is the firmware version. Successful operation of the
have a problem related to D3 requires 7890 firmware version A.01.05 or higher. If you experience
firmware version? Will problems, contact Agilent technical support and request a firmware version
they get some message compatible with Channel Partner detectors.
about incompatibility? If you are running ChemStation, please check with Agilent to determine that
your version is compatible with Channel Partner detectors. A software
upgrade may be required.
s
logie
chno
MODEL D3 nt Te
Agile Syste
m
GC
DETECTOR 7890
A
VENT HEATER/SENSOR
CABLE
TO D3
PULSER
MODULE (PD-M2)
HIGH VOLTAGE
CABLE
ELECROMETER
COLUMN INLET RIBBON CABLE
CAPILLARY COLUMN
ADAPTER
(Packed column adapter
shown on page10)
TO FID
LOGIC BOARD
Agilent 7890 GC
1. Refer to the GC manual for instructions on removing access panels.
Install the FID logic board as illustrated in Figure 5, at the location
corresponding to the detector mounting position (front or back). Secure
the thumb screw at the top right corner.
2. Connect the heater/sensor cable and the electrometer ribbon cable to the
FID logic board as shown in Figure 5 .
3. Connect the appropriate F-DET (front) or B-DET (back) cable to the logic
board. The AUX DET1 cable is not be used with the VICI D3 detector.
4. Press <Options>, and use the scroll keys to select Keyboard & Display
and press <Enter>.
5. Scroll to select Hard Configuration Lock. Set it to OFF by pressing the
<Off/No> key.
Installation
9
MODEL D3 IN
BACK POSITION
FRONT OF 7890
HEATER CABLE
CONNECTIONS
THUMBSCREW
B-DET CABLE
F-DET CABLE CONNECTION
CONNECTION
B-DET
ET
F-D
6. Press the <Config> key, then press <Back det> or <Front Det>, corre-
sponding to the location where the PDD will be installed. For this example
we will select Back Det. The display will read:
Configured (or Unconfigured)
Ignore ready = False
[B-DET] = (Signal) (FID)
7. Press <Mode/Type>. The display will read:
CONFIGURE BACK DETECTOR
Remove Module < (cursor is here)
8. Press <Enter> to clear the existing configuration. The display will read:
CAUTION: Instrument power must be turned off
and back on for set point to take effect.
9. Do not turn off the GC; instead press <Enter>. The display will read:
CONFIGURE BACK DETECTOR
Unconfigured: < (cursor is here)
[B-Det] = (Signal) (FID)
[EPC4] Not Found
[A-Det2] Not Found
10. Press <Mode/Type>. The display will read:
CONFIGURE BACK DETECTOR
CPDET FID, No Htr, No EPC < (cursor is here)
CPDET FID, Htr, No EPC
Installation
10
11. Scroll to select the second line and press <Enter>. The display will read:
CAUTION: Instrument power must be turned off
and back on for set point to take effect.
12. Do not turn off the GC; instead press <Enter>. The display should read:
CONFIGURE BACK DETECTOR
Configured: Channel Partner
Ignore Ready = False
[B-det] = (Signal) (FID)
13. Turn off the GC and power it back up. Verify the configuration by
pressing <Back Det>. The display should read:
Back detector (CP)
Temperature xx. .x
Output xxxx
Installation
11
Gas Connections
Remember these three points discussed earlier: (1) all surfaces that contact
the gas stream must be glass or stainless steel; (2) do not use copper tubing
or brass fittings; and (3) all tubes must be thoroughly cleaned and baked
before use. The installation instructions below assume that the detector
discharge gas will be supplied from a nearby cylinder of helium
of the proper purity. If your installation is different, you may need to modify
the instructions appropriately. A number of Valco fittings have been supplied
in the fittings kit to handle different situations. Since the distance from the
helium supply to the GC varies from installation to installation, we do not
supply tubing to go from that point to the GC.
Figure 6 illustrates gas connections for the PD-D3-I detector system. Since
the distance from the helium supply to the GC varies from installation to
installation, we do not supply tubing for that purpose.
TEE
(ZT1)
HELIUM
PURIFIER
TGA-R-30F60P
RESTRICTOR
(30 mL/min minimum)
DISCHARGE GAS
(99.999% He)
DISCHARGE GAS
INLET
VENT ELECTRONIC
EPC PNEUMATIC
CONTROL
VICI
HPM MINIATURE
HELIUM
COLUMN PURIFER
INLET
COLUMN INJECTOR
GAS CHROMATOGRAPH
7. Open the cylinder valve to pressurize the regulator once again. Close the
valve and observe the needle of the high pressure gauge for 15 minutes.
If it doesn’t move, there is no critical leak on the high pressure side of the
regulator.
7. Upcap the outlet tube of the purifier and purge the system for
15 to 30 minutes at 60 - 80 mL/min to eliminate air from the purifier
getter material.
Initial Power-Up
1. Before installing the column, set the gas flow to 30 ml/min (measured at
the detector vent). Let it flow for 15 minutes so that all air is purged from
the helium purifiers.
2. Plug in the helium purifiers and turn on the GC.
3. Set the detector temperature to 100°C and allow time for the detector and
helium purifiers to reach the set temperature.
4. Plug the 24 VDC output from the power supply (I-23569-1) into the pulser
module (PD-M2).
5. Plug the power supply cord to a 100 - 250 VAC source, and look through
the hole in the detector housing to see if the discharge is on.
3. Set aside the 1/8" wrench and completely remove the adapter from the
column inlet.
4. Screw the packed column adapter into the column inlet by hand. Exercise
caution, as the tip of the adapter is very fragile. Then tighten the adapter
with a 1/4" wrench, using an additional wrench on the flats of the column
inlet to support the detector.
5. Connect the 1/8" column to the packed column adapter with the EZRU21
reducing union supplied in the fittings kit.
Ar-PDPID
Changing the discharge gas from helium to a mixture of 2% argon in
helium changes the photon energy level from the 17 - 13.5 eV range to the
11.8 - 9.8 eV range. The argon emission consists of resonance radiation
at 11.8 eV and 11.6 eV and the diatomic Ar2 emission in the range of
9.2 - 10.3 eV. Except for fixed gases and a few organic compounds like
CH4 (IP = 12.5 eV), CH3CN (IP = 12.2 eV) and some fluro-chloro hydro-
carbons, the majority of organic compounds have ionization potentials
lower than 11.8 eV. Thus the Ar-PDPID is nearly universal, like the flame
ionization detector, but without the risks associated with the presence of
an open flame and hydrogen.
Kr-PDPID
The recommended proportion is 1.4% Kr in He as the discharge gas.
The krypton emission consists principally of resonance lines at 10.6 eV
and 10.1 eV. The Kr-PDPID can detect compounds with IP < 10.6 eV,
which includes unsaturated and cyclic hydrocarbons, alcohols, aldehydes,
organic acids, esters, etc.
Xe-PDPID
The recommended proportion is 0.8% Xe in He as the discharge gas. The
xenon emission consists principally of resonance lines at 9.6 eV and 8.4 eV,
and can detect compounds with IP < 9.6, like aromatics, ethers, alcohols,
aldehydes, etc.
In addition to the specific compounds named in the three paragraphs
above, certain important inorganic compounds like ammonia, hydrogen
peroxide, arsenic trichloride, hydrogen sulfide, arsine, phosphine, nitric
oxide, carbon disulfide etc. can be selectively detected using the
appropriate photoionization mode.
Each dopant gas requires an additional helium purifier, which must be
purged and conditioned in the same manner as the purifier installed on
the discharge gas supply. If you are using more than one dopant, we
recommend use of a Valco multiposition stream selection valve so that no
fittings have to be disconnected. Not only is this convenient, it keeps the
system closed, minimizing chances of contamination. When changing from
one dopant to another, allow at least one hour for the old gas to be purged
from the system.
18
Troubleshooting
Low Sensitivity
Sensitivity is still
too low
Consult
Valco
No Peaks
If the background current is stable but there are no peaks:
1. Check column flow.
2. Check the column insertion position (10.3 cm for capillary columns,
8.7 cm for packed columns).
3. If there are still no peaks, check to make sure that the GC is actually making
an injection.
4. If there are still no peaks, consult Valco.
Troubleshooting
19
Warranty
This Limited Warranty gives the Buyer specific legal rights, and a Buyer
may also have other rights that vary from state to state. For a period of 365
calendar days from the date of shipment, Valco Instruments Company, Inc.
(hereinafter Seller) warrants the goods to be free from defect in material
and workmanship to the original purchaser. During the warranty period,
Seller agrees to repair or replace defective and/or nonconforming goods or
parts without charge for material or labor, or, at the Seller’s option, demand
return of the goods and tender repayment of the price. Buyer’s exclusive
remedy is repair or replacement of defective and nonconforming goods, or,
at Seller’s option, the repayment of the price.
Seller excludes and disclaims any liability for lost profits, personal
injury, interruption of service, or for consequential incidental or
special damages arising out of, resuiting from, or relating in any
manner to these goods
This Limited Warranty does not cover defects, damage, or nonconformity
resulting from abuse, misuse, neglect, lack of reasonable care, modification,
or the attachment of improper devices to the goods. This Limited Warranty
does not cover expendable items. This warranty is VOID when repairs are
performed by a nonauthorized service center or representative. For infor-
mation about authorized service centers or representatives, write Customer
Repairs, Valco Instruments Company, Inc, P.O. Box 55603, Houston, Texas
77255, or phone (713) 688-9345. At Seller’s option, repairs or replacements
will be made on site or at the factory. If repairs or replacements are to be
made at the factory, Buyer shall return the goods prepaid and bear all the
risks of loss until delivered to the factory. If Seller returns the goods, they
will be delivered prepaid and Seller will bear all risks of loss until delivery to
Buyer. Buyer and Seller agree that this Limited Warranty shall be governed
by and construed in accordance with the laws of the State of Texas.
The warranties contained in this agreement are in lieu of all
other warranties expressed or implied, including the warranties
of merchantability and fitness for a particular purpose.
This Limited Warranty supercedes all prior proposals or representations oral
or written and constitutes the entire understanding regarding the warranties
made by Seller to Buyer. This Limited Warranty may not be expanded or
modified except in writing signed by the parties hereto.
21