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Pre Feasibility Report: Prior Environment Clearance

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PRE FEASIBILITY REPORT

FOR OBTAINING

PRIOR ENVIRONMENT CLEARANCE

FOR

MANUFACTURING OF SYNTHETIC
ORGANIC CHEMICALS

OF

M/s. VIHITA BIO CHEM PVT. LTD.

LOCATED AT

304/A, GIDC Industrial Estate, Ankleshwar,

Tal-Ankleshwar, Dist- Bharuch- 393002, State: Gujarat.


INDEX

CHAPTER PAGE
TITLE
NO. NO.
1. Executive Summary 1

2. Introduction of Project / Background Information 3

3. Project Description 5

4. Site Analysis 14

5. Planning Brief 16

6. Proposed Infrastructure 18

7. Rehabilitation and Resettlement (R & R) Plan 20

8. Project Schedule & Cost Estimates 21

9. Analysis of Proposal 22
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

1. EXECUTIVE SUMMARY

M/s. Vihita Bio Chem Pvt. Ltd. is involved in manufacturing of synthetic organic
chemicals. It is going for expansion by addition of new products within existing premises
located at Plot No. 304/A, GIDC Industrial Estate, Ankleshwar, Tal-Ankleshwar, Dist-
Bharuch- 393002, State: Gujarat.

Project is located within GIDC area. The unit is going for expansion in synthetic organic
chemical activity. Therefore, project falls under category B of schedule 5(f), as per the EIA
Notification, September 2006. Therefore, it requires prior Environment Clearance.

There shall be no forest, wild life sanctuary, eco sensitive area present within 10 km area
from the project site.

Electric power requirement for existing project is 150 HP, which is procured from DGVCL.
It is estimated that the additional power requirement for the proposed project will be 150
KVA, which will be also procured from DGVCL. Unit will install one D. G. Set of capacity
250 KVA, which will also use in case of power failure.

At present one Industrial Boiler of capacity 600 kg/hr and one Thermopack of capacity 3
Lacs Kcal/hr are exist. One Steam Boiler of capacity 2 TPH and one Thermopack of
capacity 5 Lacs Kcal/hr will be installed for proposed project activity. Natural Gas is used
as a fuel for existing & for proposed production activity. NH3 generated from reaction
column will be scrubbed into two stage water scrubber followed by acid scrubber. And SO2
& HCl generated from reaction column will be scrubbed into two stage water scrubber
followed by alkali scrubber.

At present, GIDC is supplying water to unit. For proposed activity, water required for
domestic & industrial purpose will be also sourced from GIDC. Domestic effluent shall be
disposed in to existing Septic tank / Soak pit system. Effluent generated from existing and
proposed manufacturing process and other ancillary operation shall be allowed into in-
house ETP for primary treatment. Primary treated water will be sent to CETP by M/s. ETL,
Ankleshwar as a unit has already membership of 62 tanker booked effluent load of M/s.
ETL.

Hazardous/solid waste generated from the process and other industrial activity will be
stored in a separate hazardous waste storage area and then it will be disposed at nearest
TSDF site for secured land filling or disposed by selling to registered re-cyclers/re-refiners
or incineration. Unit has TSDF site membership.

[1]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

Proper safety will be provided during storage, handling and use of hazardous substance.
Portable Fire Extinguishers shall be provided at key location.

Total area of project site is 3900.00 m2. Green belt area is approx. 160.00 m2.

Due to expansion in existing production and addition of new products, employment


generation will be more than 36 people. There is already 54 employees (51 Male + 03
Female) working at existing plant. Therefore total employment from this project will be 90
people (85 Male + 05 Female).

Total Workers in all Shifts


Shift Existing Proposed
Male Female Total Male Female Total
General Shift 21 3 24 10 2 12
st
1 Shift 10 - 10 8 - 8
nd
2 Shift 10 - 10 8 - 8
rd
3 Shift 10 - 10 8 - 8
Sub Total 51 3 54 34 2 36
Total Male – 85, Female - 05

[2]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

2. INTRODUCTION OF PROJECT / BACKGROUND INFORMATION

2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT

M/s. Vihita Bio Chem Pvt. Ltd. is involved in manufacturing of synthetic organic chemicals.
It is going for expansion by addition of new products within existing premises located at
Plot No. 304/A, GIDC Industrial Estate, Ankleshwar, Tal-Ankleshwar, Dist- Bharuch-
393002, State: Gujarat.

List of existing product and new products to be manufactured within existing premises is
as under;

LIST OF PRODUCT

Sr. Quantity
Name of Product Remarks End-Use of Products
No. (MT/Month)
Existing
1. Veratric Acid Group A Pharma Intermediate
Dimethyl Formamide - 5.00
2. Group A Pharma Intermediate
Dimethyl Acetal
3. Guanidine Nitrate 200.00 Group B Pharma Intermediate
4. Veratrol Pharma Intermediate
5. Sesamol Pharma Intermediate
3 – Hydroxy – 4 -
6. Methoxy Pharma Intermediate
Cinnamaldehyde
7. 5 - Nitro Vanillin Pharma Intermediate
3, 4 – Dihydroxy – 5 -
8. Pharma Intermediate
Nitro Benzaldehyde
4 - Chloro – 4 - Hydroxy Group C: Either
9. Pharma Intermediate
Benzophenone indi. Or total
10. 4 - Fluoro Acetophenone production of Sr. Pharma Intermediate
10.00
No. 4 to 18 shall
4 - Bromo
11. not exceed 10 Pharma Intermediate
Acetophenone
MT/M
2 – Chloro - 3, 4 -
12. Dihydroxy Pharma Intermediate
Acetophenone
13. Isovanilline Pharma Intermediate
2 - (2 - Methoxy
14. Phenoxy) Ethyl Amine Pharma Intermediate
HCl
2 - (2 - Methoxy
15. Pharma Intermediate
Phenoxy) Ethyl Amine

[3]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

2’ – Bromo – 4 -
16. Pharma Intermediate
Methoxy Acetophenone
2, 3, 4, 5 – Bis – O - (1 -
17. Methylethylidene) – Beta Pharma Intermediate
– D - Fructopyranose
18. 4 - Hydroxy Carbazole Pharma Intermediate
19. Sodium Sulphate Group C: Either Pharma Intermediate
20. Ammonium Sulphate indi. Or total Pharma Intermediate
production of Sr.
81.83
No. 19 to 21 shall
21. Poly Aluminium Chloride not exceed 81.83 Pharma Intermediate
MT/M
Various new Product
22. developed by in-house R 1.00 Group C --
&D
Proposed
Phenyl – 2 - Hydroxy 4,
1. Pharma Intermediate
5 - Dimethoxy Benzoate
2 - Hydroxy 4, 5 -
2. Pharma Intermediate
Dimethoxy Benzoic Acid Part 1: Either indi.
2, 4, 5 - Trimethoxy Or total production
3. Pharma Intermediate
Benzoic Acid 8 of Sr. No. 01 to 05
5 – Bromo – 2 – Chloro shall not exceed 8
4. – 4 – Ethoxy MT/M Pharma Intermediate
Benzophenone
5 – Bromo – 2 – Chloro
5. Pharma Intermediate
Benzoic Acid
Various New Product
6. Developed by in-house 2 Part 1 --
R&D
OR
2, 6 - Dimethyl Phenoxy Part 2: Either indi.
7. Pharma Intermediate
Acetic Acid Or total production
25 of Sr. No. 07 to 08
8. 2 - Methyl 2 - Oxazoline shall not exceed Pharma Intermediate
25 MT/M

 Proposed product will manufacture as per either Part 1 or Part 2. Part 1 and Part 2
products will not be manufactured at the same time.

PROJECT PROPONENT

M/s. Vihita Bio Chem Pvt. Ltd. is a private limited firm. Mr. Hetal T. Patel is a director of
the company. He has experience in this field.

[4]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

2.2 NATURE OF THE PROJECT

M/s. Vihita Bio Chem Pvt. Ltd. is a small scale unit. It covers under the category of
synthetic organic chemical industry. At present, unit is manufacturing 21 products and
intends to add 07 new products of same category.

2.3 NEED FOR THE PROJECT

M/s. Vihita Bio Chem Pvt. Ltd. had engaged in production of drug intermediate since last
many years and due to increase in market demand, unit wants to expands production
facility by adding new products of same category.

2.4 EMPLOYMENT GENERATION (DIRECT & INDIRECT) DUE TO THE


PROJECT

Due to expansion by addition of new products, employment will be increased. The unit will
hire local people from the nearby villages.

Due to expansion in existing production and addition of new products, employment


generation will be more than 36 people. There is already 54 employees (51 Male + 03
Female) working at existing plant. Therefore total employment from this project will be 90
people (85 Male + 05 Female).

Total Workers in all Shifts


Shift Existing Proposed
Male Female Total Male Female Total
General Shift 21 3 24 10 2 12
st
1 Shift 10 - 10 8 - 8
nd
2 Shift 10 - 10 8 - 8
3rd Shift 10 - 10 8 - 8
Sub Total 51 3 54 34 2 36
Total Male – 85, Female - 05

[5]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

3. PROJECT DESCRIPTION

3.1 TYPE OF PROJECT

The unit is engaged in manufacturing of pharma intermediates and intends to expand the
present production capacity by addition of new products within existing premises. At
present, unit is manufacturing 21 products and intends to add 07 new products of same
category. New products are divided in 02 parts. Proposed product will manufacture as per
either Part 1 or Part 2. Part 1 and Part 2 products will not be manufactured at the same
time.

3.2 LOCATION
The site is located at about 21°37'32.26"N latitude and 73° 1'11.81"E longitude.

LOCATION OF THE PROJECT

[6]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

3.3 DETAILS OF ALTERNATE SITES


No alternative sites examined as proposed project is located within GIDC area.

3.4 SIZE / MAGNITUDE OF OPERATION


M/s. VIHITA BIO CHEM PVT. LTD. is a small scale unit.

[7]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

3.5 PROJECT DESCRIPTION WITH PROCESS DETAILS


Project description with process, chemical reaction and mass balance is attached in
Annexure – 6 of EC application.

3.6 RAW MATERIAL WITH REQUIRED QUANTITY, SOURCE, MARKETING


AREA OF FINAL PRODUCTS, MODE OF TRANSPORT OF RAW MATERIAL
AND FINISHED PRODUCT

For Product and Raw material with required quantity, please refer Annexure – 4 of EC
application and for its source, marketing area of final products and mode of transportation,
please refer Annexure – 5 of EC application.

3.7 RESOURCE OPTIMIZATION / RECYCLING AND REUSE


Unit shall implement the concept of waste minimization. Good Housekeeping practice
makes the system easier and less costly. Some of these are as follows:
 Cleaner production technology shall be adopted for the resource conservation and
pollution control.
 Utilization of water & fuel as per standard operating procedure and avoid its excess
use can indirectly conserve our natural resources.
 All electric motors shall be connected with inverter drive.

3.8 AVAILABILITY OF WATER, ITS SOURCE, ENERGY / POWER


REQUIREMENT AND SOURCE

Water Availability & Its Source


Source of Water: GIDC, Ankleshwar

WATER CONSUMPTION
Sr. Water Consumption (KL/day)
Category
No. Existing Additional Total
i. Domestic 1.50 2.50 4.00
Sub Total 1.50 2.50 4.00
ii. Industrial
Process 3.65 12.30* 15.95
Washing 2.35 0.75 3.10
Boiler 6.00 48.00 54.00
Cooling 5.00 5.00 10.00
Scrubber -- 3.60*** 3.60***
Sub Total 17.00 66.05**** 83.05****
iii. Gardening 2.00 -- 2.00
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

Sub Total 2.00 -- 2.00


GRAND TOTAL (i + ii + iii) 20.50 68.55 89.05

Note: Above calculation are based on considering worst case scenario.


* Considering Maximum process water consumption in proposed product no. 7 (i.e. 2, 6 - Dimethyl
Phenoxy Acetic Acid).
**** Scrubber water consumption (i.e. product no. 8, product name - 2 - Methyl 2 - Oxazoline) not
taken in total water consumption, because considering maximum production capacity of each
product, quantity of water consumption shall not exceed.

Energy / Power Requirement & Its Source

Electric power requirement for existing project is 150 HP, which is procured from Dakshin
Gujarat Vidyut Company Ltd. (DGVCL). There will additional more 150 HP electric power
requirement for proposed project, which will also procured from DGVCL.

Unit will install one D. G. Set of capacity 250 KVA, which will also use in case of power
failure.

3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND


SCHEME FOR THEIR MANAGEMENT / DISPOSAL

(A) Quantity of Liquid Waste to be Generated & Its Management / Disposal:

WASTEWATER GENERATION

Sr. Wastewater Generation (KL/day)


Category
No. Existing Additional Total
i. Domestic 1.00 2.00 3.00
Sub Total 1.00 2.00 3.00
ii. Industrial
Process 3.40 13.00** 16.40
Washing 2.35 0.75 3.10
Boiler 0.10 0.33 0.43
Cooling 0.15 0.25 0.40
Scrubber -- 3.60*** 3.60***
Sub Total 6.00 14.33**** 20.33****
iii. Gardening -- -- --
Sub Total -- -- --
GRAND TOTAL (i + ii + iii) 7.00 16.33 23.33

Note: Above calculation are based on considering worst case scenario.

[9]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

** Considering Maximum process waste water generation take place in proposed product no. 3 OR 6
(i.e. 2, 4, 5 - Trimethoxy Benzoic Acid OR Dimethyl Phenoxy Acetic Acid).
**** Scrubber water consumption and waste water generation (i.e. product no. 8, product name - 2 -
Methyl 2 - Oxazoline) not taken in total water consumption and total waste water generation, because
considering maximum production capacity of each product, quantity of water consumption and
waste water generation shall not exceed.

DISPOSAL OF WASTEWATER:

Existing:

1. Domestic effluent shall be disposed in to Septic tank / Soak pit system.

2. Industrial effluent generated from existing manufacturing process and other ancillary
operation shall be allowed into in-house ETP for primary treatment. Primary treated
water will be sent to CETP of M/s. ETL, Ankleshwar.

Proposed:

1. Domestic effluent shall be disposed in to Septic tank / Soak pit system.

2. Industrial effluent generated from existing and proposed manufacturing process and
other ancillary operation shall be allowed into in-house ETP for primary treatment.
Primary treated water will be sent to CETP by M/s. ETL, Ankleshwar as a unit have
already membership of 62 tankesr booked effluent load of M/s. ETL.

DESCRIPTION OF EFFLUENT TREATMENT PLANT (EXISTING)

The effluent coming from the Process, Washing, Boiler blow down and Cooling blow down
will come to the Effluent Treatment Plant via. Internal drainage. The effluent will be
collected into the collection tank and then transferred to ‘Equalization cum neutralization
tank (any floatable waste will be removed)

Here, hydrated lime & ferrous sulphate will be added for neutralization cum flocculation
purpose. After neutralization, effluent will be passed through Filter Press Or Nutch Filter to
remove the Flocks and Precipitated Sludge. The Filtered Sludge will be packed into Bags
and will be Send to BEIL Or RSPL through Authorized Transporter.

The Clear Filtered Effluent then transferred into Final Effluent Collection Tank and From
This Final Effluent Collection Tank ETL Tankers will be filled. The Effluent Treatment Plant
sequence has been worked out. The details of ETP flow dia-gram is enclosed herewith.

[10]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

Sludge from the bottom of the Neutralization / Filter Press & Nutch Filter tank will send to
M/s. BEIL or RSPL for land filling purpose.

DESIGN DATA OF ETP

Sr. No. Unit Capacity in KL


1. Tank No-01 1.5 KL
2. Tank No-02 20 KL
3. Tank No-03 10 KL
5. Tank No - 04 20 KL

DESCRIPTION OF EFFLUENT TREATMENT PLANT (PROPOSED)

Effluent generated from the process and other ancillary operation is directly goes to
collection tank no. 1. Then primary and neutralization treatment by Soda Ash and Further
treatment by hydrogen peroxide and ferrous Sulphate given to ETP tank no 2. Sludge is
filtered and mother liquor goes to ETP tank no 3. From there treated water will goes to
CETP of M/s. ETL for its further treatment.
Dried sludge is transfer to Hazardous Waste Storage Area for its final disposal to TSDF
site.

[11]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

DESIGN DATA OF EFFLUENT TREATMENT PLANT


Name of the
Sr. No. Size / Capacity Qty.
Unit
1. Tank No. 1 10 x 10 x 12.8’’ 1
2. Tank No. 2 10 x 10’ x 12.7’’ 1
3. Tank No. 3 10 x 11 x 12.6’’ 1

ETP Tank No 1 ETP Tank No 2


Effluent Primary treat. And
Collection tank neutralization
(Peroxide + Ferrous
sulphate treatment)

Sludge
Filtration

Effluent
ETP Tank No 3

Send to ETL

(B) Quantity of Hazardous/Solid Waste to be Generated & Its Management /


Disposal:

Hazardous/Solid waste generated from the process, effluent treatment plant and other
industrial activity will be stored in a separate hazardous waste storage area and it will be
disposed at nearest TSDF site for further treatment and disposal.

The municipal solid wastes generated during operation phase will be disposed to bin of
GIDC.

HAZARDOUS/SOLID WASTE GENERATION & ITS MANAGEMENT

Quantity
Sr. Type of Source of Disposal
Category Total After
No. Waste Generation Existing Additional
Expansion
Collection, Storage,
Effluent Transportation &
ETP 12 40 52
1. 35.3 Treatment Disposal at TSDF site
Sludge MT/year MT/year MT/year
Plant – BEIL for secured
landfill.
Collection, Storage,
Thermopack 240 460 700 Transportation &
2. Used Oil 5.1
& D. G Set Lit/year Lit/year Lit/year Disposal by selling to
GPCB/CPCB approved
[12]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

Quantity
Sr. Type of Source of Disposal
Category Total After
No. Waste Generation Existing Additional
Expansion
Recyclers.

Discarded 120 1380 1500 Collection, Storage,


Raw
Drums Nos./year Nos./year Nos./year Transportation &
material &
Disposal by selling to
Finished
3. 33.1 GPCB Registered
product
1800 7200 9000 Vendor after
Bags packing
Nos./year Nos./year Nos./year Detoxification &
material
Decontamination
Collection, Storage,
Spent 42 5 47 Transportation, Re-use
4. 28.3
Carbon MT/year MT/year MT/year OR Send to Common
Hazardous Waste
Incinerator managed
Process
by BEIL OR send for
5. Spent 5.4 16.2 21.6 Co-Processing to
28.2
Catalyst MT/year MT/year MT/year RSPL OR Spent
Catalyst sent back to
supplier for Recovery.
Spent
1231.2 1231.2
6. Solvent Nil*
KL/year KL/year
(Methanol)
Collection, Storage &
Spent 28.6 Process
Re-use in Process.
7. Solvent 45.0 2.00 47.00
(Ethyl KL/year KL/year KL/year
Acetate)
Collection, Storage,
MEE 250.00 250.00 Transportation &
8. MEE Salt -- --
Process MT/Year MT/Year Disposal at TSDF Site-
for secured landfill.

(C) Stack Details:


Stack Type of
Stack Attached
SR. Height Fuel Air Pollution emissions Permissible
to with
No. & Dia Consumption control System i.e. Air Limit
Capacity
(meter) Pollutants
Existing

Industrial Boiler Natural Gas PM ≤ 150 mg/NM3


11.0 m &
1 600 Not applicable
(600 kg/Hr) 0.35 m
SCM/day
SO2 ≤ 100 ppm
Thermopack Natural gas
11.0 m &
2 0.60 Not Applicable
(3 Lacs KCal/hr) 0.35 m
SCM/day NOx ≤ 50 ppm
Proposed
1 Steam Boiler 11.0 m & Natural Gas Not applicable PM ≤ 150 mg/NM3
[13]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

(2 TPH) 0.35 m 1000


SCM/day SO2 ≤ 100 ppm
Thermopack Natural Gas
11.0 m &
2
0.35 m
200 Not applicable NOx ≤ 50 ppm
(5 Lacs Kcal/hr) SCM/day
D.G Set (Stand 9.0 m & HSD
3 Not Applicable --- ---
By) 250 KVA 0.30 m 35 Lit/Hr
Two Stage Water
Reaction Scrubber
4 NH3 ≤ 175 mg/NM3
Vessels – 1 followed by Acid
12.0 m
Scrubber
& --
Two Stage Water SO2 ≤ 40 mg/NM3
0.15 m
Reaction Scrubber
5
Vessels - 2 followed by Alkali
Scrubber HCl ≤ 20 mg/Nm3
 Unit will install one stand by D. G Set which will be used in case of power failure or emergency.
 NH3 generated from reaction column will be scrubbed into two stage water scrubber followed by acid
scrubber. Recover Ammonium Sulphate solution will be sell as a by-product after getting prior
permission from GPCB under Rule-9.
 SO2 & HCl generated from reaction column will be scrubbed into two stage water scrubber followed by
alkali scrubber and generated solution will be sent to ETP.

3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING


WHICH GIVE INFORMATION OF EIA PURPOSE

SCHEMATIC REPRESENTATIONS OF PROJECT

Location of
Project Activity

Project is located within GIDC area. Production of synthetic


Thus, project falls under category B. organic chemicals. Thus, falls
under schedule 5(f).

Thus, overall project require EIA


as per MoEF notification.

[14]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

4. SITE ANALYSIS

4.1 CONNECTIVITY
The project site is well connected with all infrastructures like National Highway, Railway,
Airport, telephone, internet, fax, post, etc.

 Nearest city is Ankleshwar located 1.50 km in SW direction from the proposed project
site.
 National Highway-8 is located 0.55 km in NW direction.
 Nearest railway station is Ankleshwar Railway Station located 1.95 km in SWW
direction from the proposed project site.
 Nearest airport is Surat located 62.80 km in SW direction from the proposed project
site.

4.2 LAND FORM, LAND USE AND LAND OWNERSHIP


The land is non agriculture and allotted by GIDC. The land is totally flat. The ownership of
the land is unit itself.
LAND AREA BIFURCATION

Sr. Area (m2)


Land use
No. Existing Proposed Total After Expansion
1. Plant Facilities 400.53 400.00 800.53
2. Raw Material Storage Area 153.50 145.00 298.50
Finished Product Storage Area
3. 97.52 ---- 97.52
/ Packing Area
4. ETP Area 95.00 95.00 190.00
5. Utility Area / D. G. Set Area 72.80 ---- 72.80
Hazardous Waste Storage
6. 15.00 85.00 100.00
Area
Admin Building / R & D /
7. 92.12 ---- 92.15
Laboratory
8. Underground Water Tank ----- ---- --
10. Greenbelt Area 160.00 ---- 160.00
11. Parking Area 115.15 ---- 115.15
12. Internal Road Area 400.00 ---- 400.00
13 Open Area 2298.38 1573.38 1573.35
TOTAL 3900.00 2298.38 3900.00

4.3 TOPOGRAPHY
For Topography map, please refer Annexure – 1 of EC application.

[15]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

4.4 EXISTING LAND USE PATTERN, SHORTEST DISTANCE FROM THE


PERIPHERY OF THE PROJECT TO PERIPHERY OF THE FOREST,
NATIONAL PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREA,
WATER BODIES (DISTANCE FROM THE HFL OF THE RIVER), CRZ
The land is non agriculture. The project site is located in GIDC area. There shall be no
forest, wild life sanctuary, eco sensitive area within 10 km from the project site. The details
of water bodies and nearest park are mentioned below:
 Arabian Sea is 35.69 km in SW direction.
 Narmada River is 6.60 km in NW direction.
 Blackbuck National Park, Velavadar is 113.00 km in NW direction.
 Shoolpaneshwar Wildlife Sanctuary is 81.45 km in NEE direction.
 Jambughoda Wildlife Sanctuary is 104.80 km in NE direction.

4.5 EXISTING INFRASTRUCTURE


New products will be manufactured within existing premises production facility and
infrastructure available.
New land will be required for proposed project activity. Some construction activity will be
carried out for the proposed project. Roof type shed (for production activity) will be constructed.

The project site is well connected with all infrastructures like Highway, Railway, Airport,
telephone, internet, fax, post, etc.

 Nearest city is Ankleshwar located 1.50 km in SW direction from the proposed project
site.
 National Highway-8 is located 0.55 km in NW direction.
 Nearest railway station is Ankleshwar Railway Station located 1.95 km in SWW
direction from the proposed project site.
 Nearest airport is Surat Airport located 62.80 km in SW direction from the proposed
project site.

4.6 SOCIAL INFRASTRUCTURE AVAILABLE


The project is located in GIDC area. GIDC has already developed power supply, water
supply, pucca road, telephone & other communication network, transporters godown &
drainage network in the area. Skilled & unskilled manpower available within area.
Ambulance and emergency fire & medical service available round the clock.

[16]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

5. PLANING BRIEF

5.1 PLANNING CONCEPT


M/s. Vihita Bio Chem Pvt. Ltd. is involved in manufacturing of synthetic organic
chemicals. It is going for expansion by addition of new products within existing premises
located at Plot No. 304/A, GIDC Industrial Estate, Ankleshwar, Tal-Ankleshwar, Dist-
Bharuch- 393002, State: Gujarat. Roof type shed (for production activity) will be constructed.

All the basic facilities like tap water, sanitation & drinking water, lunch space & First aid
box is provided within premises.

The project site is well connected with the road, railway and airport. Finished products and
raw materials will be transported through road. There is no requirement for the
development of other road or railway.

5.2 POPULATION PROJECTION


Due to expansion in existing production and addition of new products, employment
generation will be more than 36 people. There is already 54 employees (51 Male + 03
Female) working at existing plant. Therefore total employment from this project will be 90
people (85 Male + 05 Female).

5.3 LAND USE PLANNING


The breakup of the land area is mentioned in the below table:

LAND AREA BIFURCATION

Sr. Area (m2)


Land use
No. Existing Proposed Total After Expansion
1. Plant Facilities 400.53 400.00 800.53
2. Raw Material Storage Area 153.50 145.00 298.50
Finished Product Storage Area
3. 97.52 ---- 97.52
/ Packing Area
4. ETP Area 95.00 95.00 190.00
5. Utility Area / D. G. Set Area 72.80 ---- 72.80
Hazardous Waste Storage
6. 15.00 85.00 100.00
Area
Admin Building / R & D /
7. 92.12 ---- 92.15
Laboratory
8. Underground Water Tank ----- ---- --
10. Greenbelt Area 160.00 ---- 160.00
11. Parking Area 115.15 ---- 115.15
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

12. Internal Road Area 400.00 ---- 400.00


13 Open Area 2298.38 1573.38 1573.35
TOTAL 3900.00 2298.38 3900.00

5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL & SOCIAL)

The project is located in GIDC area. GIDC will develop power supply, water supply, pucca
road, telephone & other communication network, transporters godown & drainage network
in the area.
Skilled & unskilled manpower available within area. Ambulance and emergency fire &
medical service available round the clock.
Local people will be hired for proposed project and they will be trained within unit. Thus, no
social infrastructure will require.

5.5 AMENITIES / FACILITIES

All the basic facilities like tap water, sanitation & drinking water, lunch space will be
provided within premises.
First aid box, free medicines & doctor service (on call basis) will be provided.
Adequate PPE’s will be provided to all workers.

[18]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

8. PROJECT SCHEDULE & COST ESTIMATES

8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF


COMPLETION

Vihita Bio Chem Pvt. Ltd. has valid CC&A for existing products. Expansion in existing
products & Production of new products shall be started after getting Environment
Clearance & Consent.

8.2 PROJECT COST ESTIMATION


Estimated cost for the proposed project is as under;

Approximate Recurring Approximate


Details Cost Per Annum Capital Cost
(Rs. in Lacs) (Rs. in Lacs)
Land -- --
Machinery 2.00 55.00
ETP, MEE, APCS & HWM 45.00 80.00
Greenbelt Development 1.00 5.00
Occupational Health 0.35 1.00
CSR Activity 0.50 3.00
TOTAL 48.85 144.00

[19]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.

9. ANALYSIS OF PROPOSAL

9.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE


BENEFIT TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF
ANY, IN THE AREA

Project is located in GIDC area. Therefore, No R & R plan involved in proposed project.

Due to proposed project it is expected that employment will increase for people who reside
nearby project area. Approx. 15 people will get employment directly.

Due to increase in raw material and product transportation activity, indirect employment
will generate.

As local people will get job, their living status will increase.

Due to green belt development, aesthetic value of local environment will improve.

[20]

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