Pre Feasibility Report: Prior Environment Clearance
Pre Feasibility Report: Prior Environment Clearance
Pre Feasibility Report: Prior Environment Clearance
FOR OBTAINING
FOR
MANUFACTURING OF SYNTHETIC
ORGANIC CHEMICALS
OF
LOCATED AT
CHAPTER PAGE
TITLE
NO. NO.
1. Executive Summary 1
3. Project Description 5
4. Site Analysis 14
5. Planning Brief 16
6. Proposed Infrastructure 18
9. Analysis of Proposal 22
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
1. EXECUTIVE SUMMARY
M/s. Vihita Bio Chem Pvt. Ltd. is involved in manufacturing of synthetic organic
chemicals. It is going for expansion by addition of new products within existing premises
located at Plot No. 304/A, GIDC Industrial Estate, Ankleshwar, Tal-Ankleshwar, Dist-
Bharuch- 393002, State: Gujarat.
Project is located within GIDC area. The unit is going for expansion in synthetic organic
chemical activity. Therefore, project falls under category B of schedule 5(f), as per the EIA
Notification, September 2006. Therefore, it requires prior Environment Clearance.
There shall be no forest, wild life sanctuary, eco sensitive area present within 10 km area
from the project site.
Electric power requirement for existing project is 150 HP, which is procured from DGVCL.
It is estimated that the additional power requirement for the proposed project will be 150
KVA, which will be also procured from DGVCL. Unit will install one D. G. Set of capacity
250 KVA, which will also use in case of power failure.
At present one Industrial Boiler of capacity 600 kg/hr and one Thermopack of capacity 3
Lacs Kcal/hr are exist. One Steam Boiler of capacity 2 TPH and one Thermopack of
capacity 5 Lacs Kcal/hr will be installed for proposed project activity. Natural Gas is used
as a fuel for existing & for proposed production activity. NH3 generated from reaction
column will be scrubbed into two stage water scrubber followed by acid scrubber. And SO2
& HCl generated from reaction column will be scrubbed into two stage water scrubber
followed by alkali scrubber.
At present, GIDC is supplying water to unit. For proposed activity, water required for
domestic & industrial purpose will be also sourced from GIDC. Domestic effluent shall be
disposed in to existing Septic tank / Soak pit system. Effluent generated from existing and
proposed manufacturing process and other ancillary operation shall be allowed into in-
house ETP for primary treatment. Primary treated water will be sent to CETP by M/s. ETL,
Ankleshwar as a unit has already membership of 62 tanker booked effluent load of M/s.
ETL.
Hazardous/solid waste generated from the process and other industrial activity will be
stored in a separate hazardous waste storage area and then it will be disposed at nearest
TSDF site for secured land filling or disposed by selling to registered re-cyclers/re-refiners
or incineration. Unit has TSDF site membership.
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
Proper safety will be provided during storage, handling and use of hazardous substance.
Portable Fire Extinguishers shall be provided at key location.
Total area of project site is 3900.00 m2. Green belt area is approx. 160.00 m2.
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
M/s. Vihita Bio Chem Pvt. Ltd. is involved in manufacturing of synthetic organic chemicals.
It is going for expansion by addition of new products within existing premises located at
Plot No. 304/A, GIDC Industrial Estate, Ankleshwar, Tal-Ankleshwar, Dist- Bharuch-
393002, State: Gujarat.
List of existing product and new products to be manufactured within existing premises is
as under;
LIST OF PRODUCT
Sr. Quantity
Name of Product Remarks End-Use of Products
No. (MT/Month)
Existing
1. Veratric Acid Group A Pharma Intermediate
Dimethyl Formamide - 5.00
2. Group A Pharma Intermediate
Dimethyl Acetal
3. Guanidine Nitrate 200.00 Group B Pharma Intermediate
4. Veratrol Pharma Intermediate
5. Sesamol Pharma Intermediate
3 – Hydroxy – 4 -
6. Methoxy Pharma Intermediate
Cinnamaldehyde
7. 5 - Nitro Vanillin Pharma Intermediate
3, 4 – Dihydroxy – 5 -
8. Pharma Intermediate
Nitro Benzaldehyde
4 - Chloro – 4 - Hydroxy Group C: Either
9. Pharma Intermediate
Benzophenone indi. Or total
10. 4 - Fluoro Acetophenone production of Sr. Pharma Intermediate
10.00
No. 4 to 18 shall
4 - Bromo
11. not exceed 10 Pharma Intermediate
Acetophenone
MT/M
2 – Chloro - 3, 4 -
12. Dihydroxy Pharma Intermediate
Acetophenone
13. Isovanilline Pharma Intermediate
2 - (2 - Methoxy
14. Phenoxy) Ethyl Amine Pharma Intermediate
HCl
2 - (2 - Methoxy
15. Pharma Intermediate
Phenoxy) Ethyl Amine
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
2’ – Bromo – 4 -
16. Pharma Intermediate
Methoxy Acetophenone
2, 3, 4, 5 – Bis – O - (1 -
17. Methylethylidene) – Beta Pharma Intermediate
– D - Fructopyranose
18. 4 - Hydroxy Carbazole Pharma Intermediate
19. Sodium Sulphate Group C: Either Pharma Intermediate
20. Ammonium Sulphate indi. Or total Pharma Intermediate
production of Sr.
81.83
No. 19 to 21 shall
21. Poly Aluminium Chloride not exceed 81.83 Pharma Intermediate
MT/M
Various new Product
22. developed by in-house R 1.00 Group C --
&D
Proposed
Phenyl – 2 - Hydroxy 4,
1. Pharma Intermediate
5 - Dimethoxy Benzoate
2 - Hydroxy 4, 5 -
2. Pharma Intermediate
Dimethoxy Benzoic Acid Part 1: Either indi.
2, 4, 5 - Trimethoxy Or total production
3. Pharma Intermediate
Benzoic Acid 8 of Sr. No. 01 to 05
5 – Bromo – 2 – Chloro shall not exceed 8
4. – 4 – Ethoxy MT/M Pharma Intermediate
Benzophenone
5 – Bromo – 2 – Chloro
5. Pharma Intermediate
Benzoic Acid
Various New Product
6. Developed by in-house 2 Part 1 --
R&D
OR
2, 6 - Dimethyl Phenoxy Part 2: Either indi.
7. Pharma Intermediate
Acetic Acid Or total production
25 of Sr. No. 07 to 08
8. 2 - Methyl 2 - Oxazoline shall not exceed Pharma Intermediate
25 MT/M
Proposed product will manufacture as per either Part 1 or Part 2. Part 1 and Part 2
products will not be manufactured at the same time.
PROJECT PROPONENT
M/s. Vihita Bio Chem Pvt. Ltd. is a private limited firm. Mr. Hetal T. Patel is a director of
the company. He has experience in this field.
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
M/s. Vihita Bio Chem Pvt. Ltd. is a small scale unit. It covers under the category of
synthetic organic chemical industry. At present, unit is manufacturing 21 products and
intends to add 07 new products of same category.
M/s. Vihita Bio Chem Pvt. Ltd. had engaged in production of drug intermediate since last
many years and due to increase in market demand, unit wants to expands production
facility by adding new products of same category.
Due to expansion by addition of new products, employment will be increased. The unit will
hire local people from the nearby villages.
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
3. PROJECT DESCRIPTION
The unit is engaged in manufacturing of pharma intermediates and intends to expand the
present production capacity by addition of new products within existing premises. At
present, unit is manufacturing 21 products and intends to add 07 new products of same
category. New products are divided in 02 parts. Proposed product will manufacture as per
either Part 1 or Part 2. Part 1 and Part 2 products will not be manufactured at the same
time.
3.2 LOCATION
The site is located at about 21°37'32.26"N latitude and 73° 1'11.81"E longitude.
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
[7]
PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
For Product and Raw material with required quantity, please refer Annexure – 4 of EC
application and for its source, marketing area of final products and mode of transportation,
please refer Annexure – 5 of EC application.
WATER CONSUMPTION
Sr. Water Consumption (KL/day)
Category
No. Existing Additional Total
i. Domestic 1.50 2.50 4.00
Sub Total 1.50 2.50 4.00
ii. Industrial
Process 3.65 12.30* 15.95
Washing 2.35 0.75 3.10
Boiler 6.00 48.00 54.00
Cooling 5.00 5.00 10.00
Scrubber -- 3.60*** 3.60***
Sub Total 17.00 66.05**** 83.05****
iii. Gardening 2.00 -- 2.00
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
Electric power requirement for existing project is 150 HP, which is procured from Dakshin
Gujarat Vidyut Company Ltd. (DGVCL). There will additional more 150 HP electric power
requirement for proposed project, which will also procured from DGVCL.
Unit will install one D. G. Set of capacity 250 KVA, which will also use in case of power
failure.
WASTEWATER GENERATION
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
** Considering Maximum process waste water generation take place in proposed product no. 3 OR 6
(i.e. 2, 4, 5 - Trimethoxy Benzoic Acid OR Dimethyl Phenoxy Acetic Acid).
**** Scrubber water consumption and waste water generation (i.e. product no. 8, product name - 2 -
Methyl 2 - Oxazoline) not taken in total water consumption and total waste water generation, because
considering maximum production capacity of each product, quantity of water consumption and
waste water generation shall not exceed.
DISPOSAL OF WASTEWATER:
Existing:
2. Industrial effluent generated from existing manufacturing process and other ancillary
operation shall be allowed into in-house ETP for primary treatment. Primary treated
water will be sent to CETP of M/s. ETL, Ankleshwar.
Proposed:
2. Industrial effluent generated from existing and proposed manufacturing process and
other ancillary operation shall be allowed into in-house ETP for primary treatment.
Primary treated water will be sent to CETP by M/s. ETL, Ankleshwar as a unit have
already membership of 62 tankesr booked effluent load of M/s. ETL.
The effluent coming from the Process, Washing, Boiler blow down and Cooling blow down
will come to the Effluent Treatment Plant via. Internal drainage. The effluent will be
collected into the collection tank and then transferred to ‘Equalization cum neutralization
tank (any floatable waste will be removed)
Here, hydrated lime & ferrous sulphate will be added for neutralization cum flocculation
purpose. After neutralization, effluent will be passed through Filter Press Or Nutch Filter to
remove the Flocks and Precipitated Sludge. The Filtered Sludge will be packed into Bags
and will be Send to BEIL Or RSPL through Authorized Transporter.
The Clear Filtered Effluent then transferred into Final Effluent Collection Tank and From
This Final Effluent Collection Tank ETL Tankers will be filled. The Effluent Treatment Plant
sequence has been worked out. The details of ETP flow dia-gram is enclosed herewith.
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
Sludge from the bottom of the Neutralization / Filter Press & Nutch Filter tank will send to
M/s. BEIL or RSPL for land filling purpose.
Effluent generated from the process and other ancillary operation is directly goes to
collection tank no. 1. Then primary and neutralization treatment by Soda Ash and Further
treatment by hydrogen peroxide and ferrous Sulphate given to ETP tank no 2. Sludge is
filtered and mother liquor goes to ETP tank no 3. From there treated water will goes to
CETP of M/s. ETL for its further treatment.
Dried sludge is transfer to Hazardous Waste Storage Area for its final disposal to TSDF
site.
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
Sludge
Filtration
Effluent
ETP Tank No 3
Send to ETL
Hazardous/Solid waste generated from the process, effluent treatment plant and other
industrial activity will be stored in a separate hazardous waste storage area and it will be
disposed at nearest TSDF site for further treatment and disposal.
The municipal solid wastes generated during operation phase will be disposed to bin of
GIDC.
Quantity
Sr. Type of Source of Disposal
Category Total After
No. Waste Generation Existing Additional
Expansion
Collection, Storage,
Effluent Transportation &
ETP 12 40 52
1. 35.3 Treatment Disposal at TSDF site
Sludge MT/year MT/year MT/year
Plant – BEIL for secured
landfill.
Collection, Storage,
Thermopack 240 460 700 Transportation &
2. Used Oil 5.1
& D. G Set Lit/year Lit/year Lit/year Disposal by selling to
GPCB/CPCB approved
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
Quantity
Sr. Type of Source of Disposal
Category Total After
No. Waste Generation Existing Additional
Expansion
Recyclers.
Location of
Project Activity
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
4. SITE ANALYSIS
4.1 CONNECTIVITY
The project site is well connected with all infrastructures like National Highway, Railway,
Airport, telephone, internet, fax, post, etc.
Nearest city is Ankleshwar located 1.50 km in SW direction from the proposed project
site.
National Highway-8 is located 0.55 km in NW direction.
Nearest railway station is Ankleshwar Railway Station located 1.95 km in SWW
direction from the proposed project site.
Nearest airport is Surat located 62.80 km in SW direction from the proposed project
site.
4.3 TOPOGRAPHY
For Topography map, please refer Annexure – 1 of EC application.
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
The project site is well connected with all infrastructures like Highway, Railway, Airport,
telephone, internet, fax, post, etc.
Nearest city is Ankleshwar located 1.50 km in SW direction from the proposed project
site.
National Highway-8 is located 0.55 km in NW direction.
Nearest railway station is Ankleshwar Railway Station located 1.95 km in SWW
direction from the proposed project site.
Nearest airport is Surat Airport located 62.80 km in SW direction from the proposed
project site.
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
5. PLANING BRIEF
All the basic facilities like tap water, sanitation & drinking water, lunch space & First aid
box is provided within premises.
The project site is well connected with the road, railway and airport. Finished products and
raw materials will be transported through road. There is no requirement for the
development of other road or railway.
The project is located in GIDC area. GIDC will develop power supply, water supply, pucca
road, telephone & other communication network, transporters godown & drainage network
in the area.
Skilled & unskilled manpower available within area. Ambulance and emergency fire &
medical service available round the clock.
Local people will be hired for proposed project and they will be trained within unit. Thus, no
social infrastructure will require.
All the basic facilities like tap water, sanitation & drinking water, lunch space will be
provided within premises.
First aid box, free medicines & doctor service (on call basis) will be provided.
Adequate PPE’s will be provided to all workers.
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
Vihita Bio Chem Pvt. Ltd. has valid CC&A for existing products. Expansion in existing
products & Production of new products shall be started after getting Environment
Clearance & Consent.
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PRE-FEASIBILITY REPORT M/s. VIHITA BIO CHEM PVT. LTD.
9. ANALYSIS OF PROPOSAL
Project is located in GIDC area. Therefore, No R & R plan involved in proposed project.
Due to proposed project it is expected that employment will increase for people who reside
nearby project area. Approx. 15 people will get employment directly.
Due to increase in raw material and product transportation activity, indirect employment
will generate.
As local people will get job, their living status will increase.
Due to green belt development, aesthetic value of local environment will improve.
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