Type 3510-1 and Type 3510-7 Pneumatic Control Valves

Type 3510 Micro-flow Valve

ANSI version

Application
Control valve especially designed for controlling low flow
rates in pilot plants and technical research facilities

Valve size G, NPT and Rc female thread in

1/8" · ¼" · 3/8" · ½" · ¾"

Flanges, welding ends NPS ½ · ¾ · 1

Pressure rating Class 150 to 2500
Temperatures –196 to +450 °C · –325 to +842 °F

Type 3510 Micro-flow Valve with

•• Type 3271-5 Pneumatic Actuator
•• Type 3277-5 Pneumatic Actuator
Available as
•• Globe valve
•• Angle valve
Valve body made of
•• G, NPT or Rc female thread
•• Welding ends or flanges
Stainless steel is used as the standard body material. Howev-
er, a wide variety of special materials can also be used on
customer request. Fig. 1: Type 3510-7 Control
A mounting kit (1400-9031) provides the valve with an inter- Valve with Type 3725
face according to IEC 60534-6-1 (NAMUR) for attachment of Positioner
positioners, limit switches, solenoid valves and other valve ac-
cessories. We recommend using an insulating section or bel-
lows seal for flanged valves to provide more space to mount
valve accessories.
Standard version
Fig. 2: Type 3510-7 Control Valve
–– For temperatures from 14 to 428 °F (–10 to +220 °C) with Type 3767 Positioner
–– Class 150 to 2500
–– Globe or angle valve
–– Female thread G 1/8, G ¼, G 3/8, G ½, G ¾ or
1/8 NPT, ¼ NPT, 3/8 NPT, ½ NPT, ¾ NPT or

Rc 1/8, Rc ¼, Rc 3/8, Rc ½, Rc ¾ Further versions

–– Flanges NPS ½, ¾, 1, Class 150 to 2500 –– Insulating section for temperatures from –325 to +842 °F
–– Welding ends NPS ½ and NPS 1 with welding-neck ends (–196 to +450 °C), with special material up to +1200 °F
Type 3510‑1 · With Type 3271‑5 Pneumatic Actuator (+650 °C)
(120 cm²) · See Data Sheet u T 8310‑1 –– Metal bellows seal up to Class 1500 with a sealing per-
Type 3510‑7 (Fig. 1 and Fig. 2) · With Type 3277‑5 Pneu- formance of ≤ 10-5 (mbar l)/s
matic Actuator (120 cm²) for integral positioner attachment –– Handwheel
See Data Sheet u T 8310‑1 –– Electric actuator · On request
–– Stainless steel actuator for ambient temperatures down to
–76 °C (–60 °C) · On request

Associated Information Sheet T 8000-X Edition October 2015

Data Sheet T 8091-1 EN

Principle of operation
The medium flows through the micro-flow valve in the direc-
tion indicated by the arrow. The plug position determines the
cross-sectional area between the seat and plug.
The plug stem is connected to the actuator stem by the stem
connector and sealed with an adjustable packing.
To comply with stricter environmental emissions requirements,
the valve can be equipped with a double-walled metal bel-
lows.
The anti-rotation fixture prevents a loosening of the screw con-
nection between the valve body and the bonnet or the inter-
mediate piece.

Fail-safe position
Depending on how the springs are arranged in the pneumatic
actuator (u T 8310‑1), the valve has two different fail-safe
positions.

Actuator stem extends (fail-close)

The valve is closed upon air supply failure.

Actuator stem retracts (fail-open)

The valve is opened upon air supply failure.

Fig. 4: Type 3510-7 Control Valve

9
10

Fig. 3: Type 3510 Valve, angle valve with insulating section

Fig. 5: Type 3510 Valve, globe valve with metal bellows seal

Legend
1 Valve body 5.1 Body gasket 9 Intermediate piece for insulating section or bellows seal
2 Seat 6 Plug stem 10 Metal bellows
3 Plug 7 Stem connector 13 Anti-rotation fixture
4 Packing 8 Actuator
5 Valve bonnet 8.1 Actuator stem

2 T 8091-1 EN
Table 1:  Technical data for Type 3510
Connection Female thread Welding ends Flanges
G  · G ¼ · G  · G ½ · G ¾
1/8 3/8

Valve size  NPT · ¼ NPT · 3/8 NPT · ½ NPT · ¾ NPT

1/8 NPS ½ · NPS 1 NPS ½ · NPS ¾ · NPS 1
Rc 1/8 · Rc ¼ · Rc 3/8 · Rc ½ · Rc ¾
Pressure rating Class 150 to 2500
Seat/plug seal Metal to metal
Characteristic Equal percentage with CV ≥ 0.012 · Linear · Quick opening
Rangeability 50:1  ·  Lower than 50:1 with < CV 0.12
Temperature range  1)
14 to 428 °F (–10 to +220 °C)  ·  With insulating section: –325 to + 842 °F (–196 to +450 °C)
Leakage class
According to IEC 60534‑4 Metal seal: IV  ·  High-performance metal seal: V
According to ANSI FCI 70‑2

Compliance
1) Higher temperatures on request

Table 2:  Materials
Valve body 1) and valve bonnet 2) A479 A316/316L B 574 N06455
Seat A479 A316/316L 3)

1.4122 B 574 N06455 3)

Stellite®
Plug A479 A316/316L 3)
1.4112 B 574 N06455 3)
Stellite®
Packing PTFE compound
Body gasket A479 A316/316L B 574 N06455
Insulating section A479 A316/316L B 574 N06455
Metal bellows seal
Intermediate piece A479 A316/316L B 574 N06455
Metal bellows up to Class 1500 1.4571 2.4819
1) Other materials on request
2) Wetted parts
3) Only with CV 0.0012 to 2

T 8091-1 EN 3
Table 3:  Available CV coefficients

Table 3.1:  Overview

CV coefficient 0.00012 to 0.0075 1) 0.012 to 0.3 0.5 0.75 to 2.0 2)
Rangeability <15:1 15:1 to 50:1 50:1
Seat Ø mm 2 3 4 10
Seat thread  3)
M10 x 1 M16 x 1
Plug stem Ø mm 4 4
Rated travel mm 7.5 7.5
1) Seat and plug made only of 1.4122/1.4122, 1.4122/Stellite® or Stellite®/Stellite®
2) Only up to Class 600
3) Trims are only interchangeable within the CV coefficient ranges CV 0.00012 to 0.5 (M10x1) and CV 0.75 to 2.0 (M16x1) due to the different
seat threads.

Table 3.2:  CV coefficients and associated valve sizes

Connection Female thread Welding ends Flanges
Flow co- G 1/8
Characteristic G ½ · G ¾
efficient G ¼
1/8 NPT
G 3/8 ½ NPT
3/8 NPT ¾ NPT NPS ½ NPS 1 NPS ½ NPS ¾ NPS 1
Equal ¼ NPT
CV percent- Linear Rc 3/8 Rc ½
Rc 1/8
age Rc ¾
Rc ¼
0.00012 • • • • • • • • •
0.00020 • • • • • • • • •
0.00030 • • • • • • • • •
0.00050 • • • • • • • • •
0.00075 • • • • • • • • •
–
0.0012 • • • • • • • • •
0.0020 • • • • • • • • •
0.0030 • • • • • • • • •
0.0050 • • • • • • • • •
0.0075 • • • • • • • • •
0.012 • • • • • • • • • •
0.020 • • • • • • • • • •
0.030 • • • • • • • • • •
0.050 • • • • • • • • • •
0.075 • • • • • • • • • •
0.12 • • • • • • • • • •
0.20 • • • • • • • • • •
0.30 • • • • • • • • • •
0.50 • • • • • • • • • •
0.75  1)
• • • • • • • •
1.2 1) • • – • • • • • •
2.0  1)
• • • • • • • •
1) Versions can be used up to Class 600 at the maximum

4 T 8091-1 EN
Table 3.3:  Valve selection guide
Class 150 to 300 600 900 to 1500 2500
Metal
Optional Optional Optional – Optional
bellows
CV
0.00012
0.00020
0.00030
0.00050
0.00075
0.0012
0.0020
0.0030
0.0050

Type 3510

Type 3510
0.0075
Type 3510

0.012 Type 3510
0.020
0.030
0.050
0.075
0.12
0.20
0.30
0.50
Type 3252

Type 3252

Type 3252

Type 3252
0.75
Type 3241

Type 3251

Type 3251

Type 3251
1.2
2.0
3.0
5.0
7.5
12

Refer to the following data sheets for detailed information on the corresponding valves:
–– Type 3241: u T 8015 (DIN) and u T 8012 (ANSI)
–– Type 3251: u T 8051 (DIN) and u T 8052 (ANSI)
–– Type 3252: u T 8053

T 8091-1 EN 5
Table 4:  Permissible differential pressures · Pressures stated in bar (gauge)

Table 4.1:  Standard version without bellows seal · Fail-close

Bench range with actuator area 120 cm² 0.4 to 0.8 0.8 to 1.6 1.7 to 2.1 2.4 to 3.1
Valve size CV coefficient Actuator Δp when p2 = 0 bar
G/NPT/Rc · ¼ · · ½ · ¾
1/8 3/8
0.00012 to 0.5 120 cm² 250 400 – –
NPS ½ · ¾ · 1
G/NPT/Rc ½ · ¾
0.75 to 2.0 1) 120 cm² 35 84 100 –
NPS ½ · ¾ · 1
1) Only up to Class 600

Table 4.2:  Standard version with bellows seal · Fail-close

Bench range with actuator area 120 cm² 0.4 to 0.8 0.8 to 1.6 1.7 to 2.1 2.4 to 3.1
Valve size CV coefficient Actuator Δp when p2 = 0 bar
G/NPT/Rc 1/8 · ¼ · 3/8 · ½ · ¾
0.00012 to 0.5 120 cm² 30 72 160 250
NPS ½ · ¾ · 1
G/NPT/Rc ½ · ¾
0.75 to 2.0 1) 120 cm² 25 68 100 –
NPS ½ · ¾ · 1
1) Only up to Class 600

Table 4.3:  Standard version without bellows seal · Fail-open

Bench range with actuator area 120 cm² 0.4 to 0.8
Supply pressure 1.2 2.5 3.5
Valve size CV coefficient Actuator Δp when p2 = 0 bar
G/NPT/Rc 1/8 · ¼ · 3/8 · ½ · ¾
0.00012 to 0.5 120 cm² 254 400 –
NPS ½ · ¾ · 1
G/NPT/Rc ½ · ¾
0.75 to 2.0 1) 120 cm² 36 100 –
NPS ½ · ¾ · 1
1) Only up to Class 600

Table 4.4:  Standard version with bellows seal · Fail-open

Bench range with actuator area 120 cm² 0.4 to 0.8
Supply pressure 1.2 2.5 3.5
Valve size CV coefficient Actuator Δp when p2 = 0 bar
G/NPT/Rc · ¼ · · ½ · ¾
1/8 3/8
0.00012 to 0.5 120 cm² 27 160 250
NPS ½ · ¾ · 1
G/NPT/Rc ½ · ¾
0.75 to 2.0 1) 120 cm² 27 100 –
NPS ½ · ¾ · 1
1) Only up to Class 600

6 T 8091-1 EN
Table 5:  Permissible differential pressures · Pressures stated in psi (gauge)

Table 5.1:  Standard version without bellows seal · Fail-close

Bench range with actuator area 120 cm² 6 to 12 12 to 23 25 to 30 35 to 45
Valve size CV coefficient Actuator Δp when p2 = 0 psi
G/NPT/Rc · ¼ · · ½ · ¾
1/8 3/8
0.00012 to 0.5 120 cm² 3675 5880 – –
NPS ½ · ¾ · 1
G/NPT/Rc ½ · ¾
0.75 to 2.0 1) 120 cm² 515 1235 1470 –
NPS ½ · ¾ · 1
1) Only up to Class 600

Table 5.2:  Standard version with bellows seal · Fail-close

Bench range with actuator area 120 cm² 6 to 12 12 to 23 25 to 30 35 to 45
Valve size CV coefficient Actuator Δp when p2 = 0 psi
G/NPT/Rc 1/8 · ¼ · 3/8 · ½ · ¾
0.00012 to 0.5 120 cm² 440 1060 2220 3705
NPS ½ · ¾ · 1
G/NPT/Rc ½ · ¾
0.75 to 2.0 1) 120 cm² 365 1000 1470 –
NPS ½ · ¾ · 1
1) Only up to Class 600

Table 5.3:  Standard version without bellows seal · Fail-open

Bench range with actuator area 120 cm² 6 to 12
Supply pressure 18 36 51
Valve size CV coefficient Actuator Δp when p2 = 0 psi
G/NPT/Rc 1/8 · ¼ · 3/8 · ½ · ¾
0.00012 to 0.5 120 cm² 3735 5880 –
NPS ½ · ¾ · 1
G/NPT/Rc ½ · ¾
0.75 to 2.0 1) 120 cm² 530 1470 –
NPS ½ · ¾ · 1
1) Only up to Class 600

Table 5.4:  Standard version with bellows seal · Fail-open

Bench range with actuator area 120 cm² 6 to 12
Supply pressure 18 36 51
Valve size CV coefficient Actuator Δp when p2 = 0 psi
G/NPT/Rc · ¼ · · ½ · ¾
1/8 3/8
0.00012 to 0.5 120 cm² 395 2220 3705
NPS ½ · ¾ · 1
G/NPT/Rc ½ · ¾
0.75 to 2.0 1) 120 cm² 395 1470 –
NPS ½ · ¾ · 1
1) Only up to Class 600

T 8091-1 EN 7
Table 6:  Dimensions

Table 6.1:  Dimensions for Type 3510 Valve

Valve Connection Female thread Welding ends Flanges
G/NPT/Rc
1/8 to ¾
NPS ½ NPS 1 NPS ½ NPS ¾ NPS 1

in 7.25 7.25 7.25 7.25 7.25

Class 150
mm 184 184 184 184 184
in 7.50 7.75 7.50 7.62 7.75
Class 300
mm 190 197 190 194 197
in 2.91” 8.0 8.25 8.0 8.12 8.25
L 1) Class 600
mm 74 mm 203 210 203 206 210

Class 900/ in 8.50 10.0 8.50 9.0 10.0

Class 1500 mm 216 254 216 229 254
in 10.38 12.12 10.38 10.75 12.12
Class 2500
mm 264 308 264 273 308
in 3.62 3.62 3.62 3.62 3.62
Class 150
mm 92 92 92 92 92
in 3.75 3.88 3.75 3.81 3.88
Class 300
mm 95 99 95 97 99
in 1.33” 4.00 4.12 4.00 4.06 4.12
L1 1) Class 600
mm 34 mm 101 105 101 103 105

Class 900/ in 4.25 5.0 4.25 4.5 5.0

Class 1500 mm 108 127 108 114 127
in 5.19 6.06 5.19 5.38 6.06
Class 2500
mm 132 154 132 137 154
in 4.80
H1 120 cm²
mm 122
Insulating Up to
10.35”/263 mm
section Class 2500
H4 Up to
10.35”/263 mm
Bellows seal Class 600
Class 1500 14.37”/365 mm
in 3.54 3.94 4.33
Class 150
mm 90 100 110
in 3.74 4.53 4.91
Class 300
mm 95 115 125

H2 or in 0.90”  2)
0.90”  2)
0.90”  2) 3.74 4.53 4.91
Class 600
flange ØD1 mm 23 mm 2) 23 mm 2) 23 mm 2) 95 115 125

Class 900/ in 4.72 5.12 5.91

Class 1500 mm 120 130 150
in 5.31 5.51 6.30
Class 2500
mm 135 140 160
1) Face-to-face dimensions of flanges according to DIN EN 558
2) H2 = 1.10” or 28 mm when body is made of B 574 N06455

8 T 8091-1 EN
Table 6.2:  Type 3271 and Type 3277 Pneumatic Actuators

Actuator area cm² 120

in 6.61
Diaphragm ØD
mm 168
in 2.71
H 1)
mm 69
in 4.33
H3 2)
mm 110
Type 3277 in 3.46
H5
Type 3277 mm 88
Type 3271 M30 x 1.5
Thread
Type 3277 M30 x 1.5
a G 1/8 (1/8 NPT)
1) Minimum clearance required to remove the actuator

Table 7:  Weights in lbs and kg

Table 7.1:  Weights for Type 3510 Valve

Female thread Welding ends Flanges
Valve Connection G/NPT/Rc
1/8 to ¾
NPS ½. NPS 1 NPS ½ NPS ¾ NPS 1

lbs 3.74 4.0 5.8 7.3 8.2

Class 150
kg 1.7 1.8 2.6 3.3 3.7
lbs 3.74 4.0 7.1 9.3 10.6
Class 300
kg 1.7 1.8 3.2 4.2 4.8

Valve without lbs 3.74 4.0 7.5 10.6 11.5

Class 600
actuator kg 1.7 1.8 3.4 4.8 5.2
lbs 3.74 4.0 14.4 16.8 19.2
Class 900/1500
kg 1.7 1.8 5.2 7.6 8.7
lbs 14.4 20 21.7
Class 2500
kg 6.5 9.0 9.8
lbs 1.2
Insulating section
kg 0.5
Optional
lbs 1.4
Bellows seal
kg 0.6

Table 7.2:  Type 3271 and Type 3277 Pneumatic Actuators

Actuator 120 cm²
lbs 7.8
Weight. approx.
kg 3.5

T 8091-1 EN 9
Dimensional drawings

ØD H3 ØD H3

H H

ØD1
H5 L

20
L

H1
H4

ØD1

L1
57

L1

L1
L1
L1
SW46

SW50
H2
L1
L

Type 3510‑7 as angle valve Type 3510‑1 as globe valve with Type 3510 · Valve body with flanges
with female thread female thread, with bellows seal or and welding ends
insulating section

10 T 8091-1 EN
Order specifications:
Type 3510 Micro- Globe or angle valve
flow Valve
Valve size NPS
Pressure rating Class
Body material According to Table 2
Type of end G, NPT or RC female thread
connections Flanges/welding ends
Direction of flow Flow-to-open or flow-to-close
Characteristic Equal percentage, linear or quick
opening
Pneumatic actuator Type 3271‑5 or Type 3277‑5,
120 cm² (see Data Sheet u T 8310‑1)
Fail-safe position Fail-close or fail-open
Process medium Density in kg/m³ and temperature in
°C or °F
Flow rate kg/h or m³/h in standard or
operating state
Pressure p1 and p2 in bar/psi (absolute
pressure pabs)
(with minimum, normal and maximum
flow rate
Valve accessories* Positioner and/or limit switch

*Mounting kit (1400-9031) required

T 8091-1 EN 11
Note: The temperature limits for DIN and ANSI versions are
not directly converted temperatures.

Specifications subject to change without notice

2016-12-20 · English

SAMSON AG · MESS- UND REGELTECHNIK

Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507
samson@samson.de · www.samson.de T 8091-1 EN