YOUR PARTNER FOR

INNOVATIVE PUMPING SOLUTIONS

FOCUS MARKET:

SUGAR PROCESSING
 Viking Pump has been a trusted partner in plants can cover all of their positive
reliability at cane and beet plants around displacement pumping needs with one
the world, as well as downstream terminals, or two sizes of the same pump. This
feed mills and food processors, for more standardization simplifies plant operation
than a century. and maintenance, while increasing
THE VIKING PUMP
reliability and uptime.
Viking invented the internal gear pump, ADVANTAGE
and has developed unique sugar industry Some sugar process equipment companies • Slow speed operation to minimize shear
models that handle everything from thick also make pumps, but it’s just an accessory
juice to massecuite, magma and molasses, to them. Viking is focused on our pump • Optional ribbed idler gear to prevent
to syrups, betaine and raffinate, with the innovations. As the world’s leading positive crystal damage
same pump! displacement process pump manufacturer, • One shaft seal, either packing
solving difficult liquid transfer problems is or hard-faced mechanical seal
By changing speeds, internal clearances,
what we do. And it doesn’t get more difficult
and the idler gear (for magma and • Seal between bearings limits radial and
than sugar, so rely on Viking’s experience
massecuite only), most manufacturing axial movement for longest seal life
and expertise.
• End clearance adjustable for viscosity
or to compensate for wear
• Hard parts for longest life
with abrasive crystals
• Thrust bearing positively maintains
rotor position
• Constant flow without pulsation that
can cause liquid/solid separation
• Reversible direction of flow to strip line
after pumping to avoid solidification
• Robust design very forgiving
of operator error
• Simple, in-house maintenance
• Stocking distributors worldwide
provide local support

2 VIKINGPUMP.COM
 BEET SUGAR PROCESS: SIMPLIFIED FLOW
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FO (SE
MI
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FONDANT
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PUMP
LOW-RAW
MASS PUMP VIKING PUMP
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SS
N O LA GE
M OR A LIQUIDS
PA
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LT
E
GH
- RA SUGAR
HI MI
XE MOLASSES

STEAM
R PUMP

HIGH-RAW
MASS PUMP

JU
ICE
ST STANDARD AN MOLASSES
OR LIQUOR ITEP LOW-RAW PUMP
AG MOLASSES
E
PUMP WH MASS
PUMP N PUMP
MI ES TIO
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PUMP
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C EN ESU
THICK JUICE SD INE
PUMP SE TA
LA
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PUMP E
AT
WHITE MASS HIGH-RAW LOW-GREEN
FFIN
G R
PUMP
MI
MASS PUMP SYRUP PUMP RA
HIN ICE XE E
S SL R OS
WA
BETAINE
CR N
SU CTIO
PUMP
MU A
LT
IP ED EXTRACT FR
LE FIN ILO PUMP
EF HIGH-GREEN
RE R S
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OR PUMP
R AT
IXE O RS
RAFFINATE
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PUMP
T
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PUMP
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ILE
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In beet plants, Viking pumps are typically found downstream of the evaporators – on thick juice, standard liquor,
white pan massecuite, high-green syrup, high-raw massecuite, low-green syrup, low-raw massecuite, molasses,
sucrose extract, betaine and raffinate, as well as metering fondant and processing liquid sugars and inverts.
They are used in 24/7 process applications as well as loadout applications to packaging, trucks and railcars.

VIKINGPUMP.COM 3
 CANE SUGAR MILLING: SIMPLIFIED FLOW
”
N “C
PA V
M CR ERT
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IZE
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“B
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PA
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C UU C MASS
PUMP
VA
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PUMP
CR C KS SES
” B MASS A
“A PUMP YS
TA C BL OLAS GE
N M ORA
PA L LIZ C MOLASSES
U M ER MASS PUMP ST
CU PUMP
VA
JU
ICE
ST CR
OR YS S
AG TA GE MOLASSES
E L LIZ RIFU PUMP
ER NT
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NG
LE
THICK JUICE A MASS R
PUMP PUMP
CR
G IF IER YS
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SHIN AR L LIZ
B MASS
WA CL ER
PUMP

MU MI
LT NG
IP LE
LE R C MAGMA
EF PUMP
FE
CT A MOLASSES
EV
AP A MASS
OR PUMP
AT
ORS
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UM PUMP
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KEY
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MI
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VIKING PUMP
LIQUIDS
ER
IFI
AR SUGAR
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IN
JU
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In cane mills, Viking pumps are typically found downstream of the evaporators – on thick juice,
“A, B & C” massecuite, “A, B & C” molasses, magma, and on imported cane juice molasses.

4 VIKINGPUMP.COM
 CANE SUGAR REFINING: SIMPLIFIED FLOW

KEY
W
RA AR
G
VIKING PUMP
SU LO
SI
LIQUIDS
SUGAR
MU
LT
IP 2
STEAM
N LE AN
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RA FE
LO CT WH
CO EV
DE AP
OR
AT
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EF PA
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UR E
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WHIT
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ER R L
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NG NT
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NT EF XE YR
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ES UG
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PR RIF SU MEL
P N K NT R
RU 2 TA CE GA
SY NK AN ION SU
TA TP AT U ID AGE
EL ON LIQ TOR
RE
M RB S
CA
&
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LT OL RU
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AN YI
TP DR
MEL MI
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Viking pumps are found throughout the process of refining raw sugar into finished sugar and liquid products.
Applications include affination syrup, magma, fine liquor, massecuite, refiners’ molasses, liquid sugar and invert.

VIKINGPUMP.COM 5
 THE VIKING PUMP SOLUTION

INTERNAL GEAR PUMPING PRINCIPLE - HOW IT WORKS

A special ribbed idler gear was
The pump rotor turns at slow speeds within the casing. The idler gear rotates on an idler pin,
developed for massecuite and
mounted on the pump head. As the rotor turns, it turns the idler gear. The crescent, also part of
magma. This idler ensures that 80%
the pump head, separates the liquid into two streams. As the gears re-mesh, the liquid is forced
of the gear flank does not contact the
out the discharge port. The rotor is positioned radially by a fluid-lubricated bracket bushing just
rotor gear, to ensure that crystals are
behind the rotor, and a pair of anti-friction bearings in the bearing housing. By locating the seal
not damaged by gear contact.
between bearings, it greatly extends seal life. The anti-friction (thrust) bearings also position the
rotor axially, and are located in a rotatable housing to enable adjustment of rotor end clearances
without removing the pump.
Pumps are long coupled to a gear reducer or gearmotor, or may be belt- or chain-driven for MATERIALS OF CONSTRUCTION:
speed reduction. Flow rate is directly proportional to speed, so variable speed drives may be Iron, steel or stainless steel
used for precise process control.

BRACKET BUSHING
BUSHINGS (BRACKET & IDLER):
PACKING Hardened iron or tungsten carbide
ROTOR

IDLER
SEALS:
Packed gland or hard-faced cartridge mechanical seal
with flush or quench (single or double seal)

OTHER OPTIONS:
Jacketing, internal pressure relief valves, special porting

PERFORMANCE:
FINAL MOLASSES, THICK JUICE, A & B MOLASSES,
THRUST MASSECUITE & MAGMA HIGH GREEN & LOW GREEN SYRUP
BEARING VIKING
Nominal Flow Rate Nominal Flow Rate
PUMP Max Max
SIZE RPM GPM m3/h RPM GPM m3/h
L/LQ 139 32 7.2 370 85 19
LL 139 39 8.8 370 106 24
PACKING GLAND LS 139 46 10.4 370 128 29
Q 104 63 14 278 176 40
QS 104 92 21 278 258 58
IDLER PIN M 83 84 19 222 228 51
N 83 134 30 222 380 86
R 57 219 50 153 600 136
CRESCENT RS 57 327 74 153 890 202
(not shown)

6 VIKINGPUMP.COM
 INTERNAL GEAR PUMP PRINCIPLE:

Clockwise Rotation
(viewed from shaft end)

Counter-Clockwise Rotation VIKINGPUMP.COM

(viewed from shaft end)
 VERTICALLY INTEGRATED
PRODUCTION PROCESS:
Viking Pump operates two foundries, a 200,000+ sq. ft. machining, assembly and testing center, and an
extensive product engineering and testing lab in its world headquarters in Cedar Falls, Iowa, USA. This level
of vertical integration ensures maximum quality, ability to satisfy special needs, and to meet project schedules.

1 MELT & MOLD

2 SHAKEOUT,
CHIP & GRIND 3 MACHINING
4 ASSEMBLY
5 TESTING

ALLOYS FOUNDRY IRON FOUNDRY MACHINE SHOP WORLD HQ - USA

Contact Your Stocking Distributor Today

Distributed By:

VIKING PUMP, INC.

A Unit of IDEX Corporation
406 State Street Australia & New Zealand
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Telephone: (319) 266-1741 Cedar Falls, Iowa Windsor, Ontario Shannon, Ireland China - Shanghai India - Mumbai Mexico D.F., C.P. Dubai, UAE
Phone: (319) 266-1741 Phone: (519) 256-5438 Phone: +353 (61) 471933 Phone: +86-21-5241-5599 Phone: +91-22-6643-5563 Phone: +52 (55) 5255-1357 Phone: +973-4-299-1095/1097
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vikingpump.com Phone: +65-6684-7305 Phone: +82-19-9134-1110 Phone: +55 (19) 3871-3500

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