P.R Explaning

-:PINCH ROLL-1
?a- where is location it in the mill

?b-what are components of P.R
?c-what is advantage of pinch roll before CV4
?d-what is job of P.R
:e- Rings of P.R
?What is stander & death diameter of rings -1
.Depth & width of rings -2
?What is mechanism of adjustment of gap & home position of rings -3
?How mounting & dismounting the rings -4
.f- HMI which especially for P.R

.g- Pressure & lubricant & load especially for P.R
.A- Location it
.The pinch roll is located at the entrance of the CV4 unit -
- The pinch roll machine is classified as TRH 320.2 Dx or Sx where:
@ TRH ð Horizontal pinch roll with parallel roller regulation.
@ 320 ð Diameter of the rolls (mm).
@ .2 ð Two rolls.
@ Dx or Sx ð Right or left version.
.B – the components of P.R
:The main components of the TRH 320.2 unit are the following
.D.C. roll drive motor
.Body
..Roll locking device
.Pneumatic circuit for rolls adjustment
Gap adjusting device Pneumatic cylinder
Air breather
Inspection doors
Pinching Rolls
Entry pinion connected
to the motor via
coupling
Pneumatic Circuit - Roll lifting / Lowering operation.
The pinch rolls are lowered and raised according to actual operating requirements through a pneumatic piston located in the
top part of the pinch roll unit’s housing.
Referring to the drawing shown in the next slide the following is evident:
@When the solenoid valve is energise, the air coming from the main network is conveyed to the labyrinth lip seals for the
proper working of the lip seals.
The pressure reducing valve is set at 1 bar.
The valve is energised all the time that the pinch roll is working.
C- Advantage of pinch roll before CV4?
- To calculate bar length before CV4 take its cut.

-Note ; we used P.R reference to calculate bar length and don't used finishing stand, because we consider P.R has constant
date, but the finishing stand has variable data , so the data that take from P.R will be more accuracy .
d- The job of P.R?
- It’s designed to stabilise the material being rolled during the shearing operations and as well maintain a constant throughput
speed of the tail end, when is not gripped by a stand.
-To eliminate vibrations on the rolling stock, a proper relationship between over speed , actual limitations and pinch pressure
is set for the pinching force of the conventional pinch roll unit.
An insufficient pinching force will not reduce vibrations whilst a strong pull or high pressure will have an unwanted effect on
the rolling stock’s characteristics.
-The pinching force ( Fp ) is directly related to the pinch pressure ( Pf ) exerted by the rollers on the stock being
rolled and the material friction coefficient ( f ) at the rolling temperature according to the following formula:
Fp = Pf X f
Pf varies at any change in the rolling bar’s size and at any roll gap selection.
The above formula, practically shows that in a conventional pinch roll unit any variation to the incoming rolling bar section
results in a variation of the pinching force.
The reliable operations of any high speed cropping process is based on the elimination of the vibrations on the bar being either
rolled or cropped.
Once any problems relating to misalignments and / or process set up in the water cooling system have been solved, vibrations
can be eliminated by maintaining a very uniform tension throughout the rolled bar length when it passes through the shear.
Pinch roll - Operating cycle.
The current absorbed by the pinch roll drive motor is proportional to the pulling force exerted.
A microprocessor continuously compares the motor current datum with the corresponding set up parameter that is stored in
the unit’s process control system.
Initially, a sample bar is used for the manual adjustment of the roller centre distance setting.
- Note:
-P.R before CV4 is used for pinch to small size such as (10: 28 mm), but used for pull of big size such as (32 mm).
:E- Rings of P.R
1- What is stander & death diameter of rings?

 P.R before Cv4 has stander & death diameter between ( 320 : 290) mm.
.Depth & width of rings -2
 the depth & width of rings for P.R difference according to product size.
- for small size the rings has width less than big size so in small size condition we provide the
rigs with spacer to keep at the alignment .
- the question that used to calculate of P.R gap is :
P.R gap = size of product – (2×depth of rings) - value of pinching.
For ex: = 10 – (2×2.5) -2= 3 mm.
SIZE GROOVE DEPTH P R GAP P R PRESSURE BBD GAP BBD PRESSURE REMARK
10 MM 2.5MM 3 MM 3TO 3.5 BAR 3 MM 3 TO 3.5 BAR SAME PINCH RO

BRAKE FOR SIZE
12MM 2,5MM 5MM 3TO 3.5 BAR 5MM 3 TO 3.5 BAR 12MM
14 MM 5.MM 2MM 3.5 TO 4 BAR 2MM 3.5 TO 4 BAR
SAME PINCH RO
16MM 5.MM 4 MM 3.5 TO 4 BAR 4 MM 3.5 TO 4 BAR
BRAKE FOR SIZES
20 MM
18MM 5.MM 6 MM 4TO 4.5 BAR 6 MM 4TO 4.5 BAR
20 MM 5.MM 8 MM 4TO 4.5 BAR 8 MM 4TO 4.5 BAR
22 MM 7.5MM 5 MM 4TO 4.5 BAR 5 MM 4TO 4.5 BAR

SAME PINCH ROL
BRAKE FOR SIZES
25MM 7.5MM 8 MM 4TO 4.5 BAR 8 MM 4TO 4.5 BAR
32 MM
28MM 7.5MM 11MM 4TO 4.5 BAR 11MM 4TO 4.5 BAR
32 MM 7.5MM 15MM 4.5 TO 5 BAR 15MM 4.5 TO 5 BAR
?The mechanism of adjustment of gap & home position of rings -3
Bolt
- the left bolt for adjust home position ( opened it with move of bolt to left direction & closed it
with move of the bolt to right direction ).
- The right bolt responsible for adjusting the gap (opened the gap with move of bolt to left dir. &
closed the gap move of bolt to right dir.)
?How mounting & dismounting the rings -4
- For mounting or dismounting of the rings of pinch roll we heat on the rings with cut lamp .
.f- HMI which especially for P.R
*HMI page for pinch roll contain on following data:

1- m/s above the page (set of manual speed)
2- Man. speed & tail selection ( if not select this box the speed ( parameter #1 ) will taken from the system depend on the last
Stand.
3- Two Rolls diameter for rings of p.R (A&B) = (max D = 320 & min. D= 295) , 2 rolls must be identical ).
4- over speed for head & tail:
a- over speed for head is (+).
b- over speed for tail is (-). But for size 32mm is (+).
5- Weak torque (30%) along bar.
6- Maximum torque ( 40%) on the tail to can pull the last bar after leave last stand.
7- Speed feed back ( taken from encoder on the motor shaft of pinch roll.

P.R Explaning

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-:PINCH ROLL-1

?a- where is location it in the mill

.f- HMI which especially for P.R

.B – the components of P.R

Gap adjusting device Pneumatic cylinder

C- Advantage of pinch roll before CV4?

- To calculate bar length before CV4 take its cut.

d- The job of P.R?

Pinch roll - Operating cycle.

:E- Rings of P.R

1- What is stander & death diameter of rings?

10 MM 2.5MM 3 MM 3TO 3.5 BAR 3 MM 3 TO 3.5 BAR SAME PINCH RO

20 MM 5.MM 8 MM 4TO 4.5 BAR 8 MM 4TO 4.5 BAR

22 MM 7.5MM 5 MM 4TO 4.5 BAR 5 MM 4TO 4.5 BAR

32 MM 7.5MM 15MM 4.5 TO 5 BAR 15MM 4.5 TO 5 BAR

?The mechanism of adjustment of gap & home position of rings -3

?How mounting & dismounting the rings -4

.f- HMI which especially for P.R

*HMI page for pinch roll contain on following data:

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