Installation Instructions

Original Instructions

MSR127 Minotaur Monitoring Safety Relays

Catalog Number 440R-N23124, 440R-N23125, 440R-N23126, 440R-N23127, 440R-N23128, 440R-N23129, 440R-N23129M, 440R-N23130,
440R­N23131, 440R-N23132, 440R-N23132S, 440R-N23133, 440R-N23134, 440R-N23135, 440R-N23135M, 440R-N23135S, 440R-N23213

Topic Page
Rockwell Automation cannot accept responsibility for failure of this device if the
procedures given in these instructions are not followed or if it is used outside the
Summary of Changes 1
recommended specifications in these instructions.
Safety 1
Declaration of Conformity 1
Functional Description 1
IMPORTANT The safety inputs of these products are described as
normally closed (N.C.), that is, with the guard closed,
Diagnostics 1 actuator in place (where relevant) and the machine able to
Safety Input 2 be started. Exposure to shock and/or vibration in excess
of what is stated in IEC 60068 part: 2-6/7 must be avoided.
Reset 2 Adherence to the recommended inspection and
Wiring Examples 2 maintenance instructions forms part of the warranty.
Circuit Diagram 2
Approximate Dimensions 3
Installation 3
Repair
Safety Specification 3
Technical Specifications 3
ATTENTION: MSR127 safety relays are not repairable.

Summary of Changes If there is any malfunction or damage, do not attempt to repair. The unit must be
This publication contains the following new or updated information. This list replaced before machine operation is allowed.
includes substantive updates only and is not intended to reflect all changes.
Translated versions are not always available for each revision.
Declaration of Conformity
Topic Page
Rockwell Automation declares that all MSR127 safety relays are in
Updated title of publication 1 conformity with Directives 2014/30/EU, 2006/42/EC, 2011/65/EU as
Updated Declaration of Conformity section 1 specified in the Declaration of Conformity available from
Updated Positive Edge section 2 rok.auto/certifications.
Updated Circuit Diagram section 2
Updated Safety Specification section 3
Functional Description
Safety The unit is enabled once supply is powered up and the safety circuits are closed.
The PWR status indicator is on.
This device is intended to be part of the safety-related control system of a
machine. A valid reset operation activates the safety outputs. The CH1 and CH2 status
indicators of the output are lit. At demand of the safety function and if any fault,
the safety outputs are de-energized within the specified response time.
Safety Notes
Before installation, a risk assessment must be performed to determine whether Fault Detection
the specifications of this device are suitable for all foreseeable operational and
environmental characteristics of the machine to which it is to be fitted. At regular If a fault occurs, the internal relay circuit forces the safety outputs off. One or both
intervals during the life of the machine, check whether the characteristics output status indicators may be off. The PWR indicator may be flashing. Remove
foreseen remain valid. the fault and cycle the safety input to re-enable the device. Cycling power to the
safety relay can also clear the fault condition.
ATTENTION: Danger of serious injuries.
Misuse can result in malfunction.
• Only authorized and trained personnel must start up, Diagnostics
assemble, install, manipulate, or retrofit the device. Auxiliary (N.C.) outputs 41…42 monitor the safety output state.
• Installation must be in accordance with these instructions.
• Do not defeat, tamper, remove, or bypass this unit.
MSR127 Minotaur Monitoring Safety Relays Installation Instructions

Safety Input Wiring Examples

The safety input can be single channel or dual channel. According to the wiring
Figure 1 - Dual-channel Safety Gates, Monitored Manual Reset,
inputs, cross-loop monitoring of the inputs is enabled or disabled. Cross­loop Monitored Output
monitoring can be enabled for 2-channel safety inputs in 4­wire connection
L1 Reset
S11-S12, S21-S22. Cross-loop monitoring is disabled for single-channel inputs,
dual-channel inputs in 3-wire connection and 24V DC signals. With external 24V DC L1L2L3
signals, the negative pole must be connected to S21. A1 S11 S52 S12 13 23 33 41

Open
K1
MSR 127RP

S11 S52 S12 S11 S52 S12

K2
S21 S22 S21 S22 Closed S21 S22 S34 A2 14 24 34 42

Max PLc: single-channel; N.C. Max PLd: dual-channel; 3-wire connection

K1 K2 M
N
max PLe, SIL3

Figure 2 - Dual-channel Safety Gates, Auto Reset, Monitored Output

A1
24V +24V
DC
A2
L1L2L3
S11 S52 S12
A1 S11 S52 S10 13 23 33 43
S11 S52 S12 S21 S22
S21 S22 Open
K1
Max PLe: dual-channel; 24V DC Max PLe: dual-channel; 4-wire connection, MSR127.1T
signal cross faults require fault reset
Closed K2
S21 S22 S33 A2 14 24 34 44

Reset K1 K2 M
Reset modes — Unit is available with automatic/manual start (MSR127T/TP) and max PLe, SIL3
manual monitored reset (MSR127R/RP).
A valid start/reset can only be operated if the feedback circuit is closed. Feedback
contacts of controlled actuators are connected in series with start/reset circuit Circuit Diagram
(S12-S34).
A1 S11 S52 S12 S34 13 23 33 41 …S34 13 23 33 43
(S10) (S33)
T - Automatic/manual Start Reset

In automatic/manual start mode, the reset circuit S12-S34 is not monitored against K2
signal changes (no edge detection). The reset circuit can be closed before or after
the safety inputs are closed. Unit is active once the safety inputs are closed and
the reset circuit has been closed. If the safety inputs and reset circuit are K1
concurrently closed during powerup, unit is activated immediately.
A2 S21 S22 14 24 34 42 14 24 34 44
MSR127 MSR127.1
MSR127/(MSR127.1) MSR127.1

S11 S52 S12 K1 K1

S11 S52 S10 Table 1 - Connections
S21 S22 S34 S21 S22 S33
K2 K2
Terminal Description
A1, A2 Power
R - Manual Monitored Reset S11, S12 (S10), S52, S21, S22 Safety input (N.C.)
In manual monitored reset mode, a signal change of the reset circuit (S12-S34) is S34 (S33) Monitoring feedback loop with Reset button
required and monitored. The reset circuit must be closed after the safety inputs MSR127R, MSR127T, MSR127RP, MSR127TP
are closed. 13, 14, 23, 24, 33, 34 Safety output (N.O.)
41, 42 Auxiliary output (N.C.)
Positive Edge MSR127.1T
13, 14, 23, 24 Safety output (N.O.)
Unit is active once the safety inputs are closed and then the reset circuit is closed.
33, 34, 43, 44 Auxiliary output (N.O.)

MSRxxxR
440R-xxxxM K1
S11 S52 S12
S21 S22 S34
K2

2 Rockwell Automation Publication 440R-IN079C-EN-P - May 2020

 MSR127 Minotaur Monitoring Safety Relays Installation Instructions

Approximate Dimensions Technical Specifications

Figure 3 - Dimensions [mm (in.)] Attribute Value
22.5 114.5 (4.5) 24V AC/DC, 115V AC, 230V AC
(0.88) Power supply
13 23 33 41 0.85…1.1 x rated voltage 50/60 Hz
(43))
A1 S11 S52 S12 Power consumption 2W
(S10)
PWR
Safety inputs 1 N.C., 2 N.C., 2 PNP light curtain
CH1 Input simultaneity Infinite
99
CH2 (3.89) Allowable input resistance, max 110 Ω
Reset Manual monitored and automatic/manual
(S33)
S21 S22 S34 A2 MSR127RP/TP 3 N.O. safety, 1 N.C. auxiliary
(44) Outputs
14 24 34 42 MSR127.1T 2 N.O. safety, 2 N.O. auxiliary
UL: B300
Table 2 - Status Indicators 5 A/240V AC
Output rating AC-15: 5 A/250V AC
Status Indicator Description DC-13: 3 A/24V DC
Green = Unit is powered. Fuses output (external) 6 A slow blow or 10 A quick blow
PWR
Flashing green = Cross-loop faults. Switched current/voltage, min 10 mA/10 V
CH1 Green = Safety output channel 1 is activated. Contact material AgSnO2 + 0.5µAu
CH2 Green = Safety output channel 2 is activated. 100,000 (220V AC/4 A/880VA cosφ = 0.35)
Electrical life (operations) 500,000 (220V AC/1.7 A/375VA cosφ = 0.6)
1,000,000 (30V DC/2 A/60 W)
Installation 2,000,000 (10V DC/0.01 A/0.1 W)
1. Mount in enclosure (minimum rating of IP54). Mechanical life 10,000,000 cycles
Power on delay 1s
Response time 15 ms
Recovery time 100 ms
2. To remove terminals (P versions only), insert a Impulse withstand voltage 2500V
screwdriver and slowly move as shown. Pollution degree 2
Installation group Overvoltage category III, VDE 0110-1
Operating temperature -5…+55 °C (23…131 °F)
Safety Specification Relative humidity 90%
All MSR127 safety relays can be used in safety circuits according to EN ISO 13849-1 Enclosure protection IP40 (NEMA 1)
and IEC 61508/IEC 62061. Terminal protection IP20
Specifications are applicable only if the safety function is demanded at least once Wiring Use copper that withstands 60/75 °C (140/167 °F)
within 6 months. All diagnostic tests are conducted at least before next demand. Conductor size 0.2…2.5 mm² (24…12 AWG)
The mission time (TM) for the proof test interval (PTI) is adopted. Torque settings - terminal screws 0.6…0.8 N•m (5…7 lb•in)
Components failure rates according to SN29500. Case material Polyamide PA 6.6
Mounting 35 mm (1.4 in.) DIN rail in IP54 (min) enclosure
800F E-Stop 440R Safety Relay 100S Contactor
24V AC/DC: 210 g (0.463 lb)
Channel 1 Sensor Actuator 1 Weight
Contact 115V AC or 230V AC: 260 g (0.573 lb)
Channel 2 Sensor Actuator 2 Vibration 10…55 Hz, 0.35 mm (0.01 in.)
Contact

Attribute Value
TM (PTI) [a] 20
dop [d] / hop [h] (1) 365 / 24
tcycle [h]/[s] (2) 8 / 28,800
(1) Operation time (day, hour)
(2) Cycle time (hour, second)

Table 3 - Safety Specification

EN ISO 13849-1 IEC 61508/IEC 62061
Performance Level PLe Safety integrity level SIL 3
MTTFd [a] 378 PFH [1/h] 1.94E-09
Cat. 4 HFT 1
DC avg. 99% DC 99%

Rockwell Automation Publication 440R-IN079C-EN-P - May 2020 3

Waste Electrical and Electronic Equipment (WEEE)

At the end of life, this equipment should be collected separately from any unsorted municipal waste.

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Publication 440R-IN079C-EN-P - May 2020 | Supersedes Publication 440R-IN079B-EN-P-March 2020 PN-387541

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