VW 50019 PDF
VW 50019 PDF
VW 50019 PDF
50 33 7 November 2004
Norm vor Anwendung auf Aktualität prüfen / Check standard for current issue prior to usage.
Case-Hardened Transmission Components VW
Drawing Notes on Material and Component Properties 500 19
In case of discrepancies the German version shall govern.
Konzernnorm
Descriptors: case-hardened, transmission component, transmission, gearbox, internal
The English translation is believed to be accurate.
Changes
The following changes have been made as compared to Volkswagen standard
VW 500 19, 2003-10:
─ Determination and testing of the case depth changed
Previous issues
1999-06; 2003-02; 2003-10
1 Scope
This standard applies to case-hardened transmission components. It specifies how requirements
on material and component properties shall be represented in technical drawings and defines the
measuring points for internal stresses, case-hardening depth, surface hardness and dedendum
core hardness.
2 Description
Description example for an indexing wheel of the material according to Technical
Supply Specification TL 4521:
Carbonitrated and tempered to ≥ 680 HV 30;
CHD according to VW 500 19, class 0.5;
Gear tooth system shot peened according to VW 500 19, class 3;
Dedendum core hardness: (400 + 100) HV30
3 Requirements
Deviations from the specifications below shall be documented in the drawing.
Shot peening on parts without hardening treatment shall be performed directly after case hardening
and tempering.
For hardening-treated parts, shot peening occurs after hardening treatment. Functional surfaces
that shall not be shot peened shall be identified in the drawing.
Form FE 41 - 01.03
Page 1 of 4
Fachverantwortung/Responsibility Normung/Standards (EZTD, 1733)
K-QS-32/1 Klingemann Tel: -28499 Dr. Eisenberg Frau Hager-Süß Tel: +49-5361-9-49035 Sobanski
Confidential. All rights reserved. No part of this document may be transmitted or reproduced without the prior written permission of a Standards Department of the Volkswagen Group.
Parties to a contract can only obtain this standard via the responsible procurement department.
VOLKSWAGEN AG
Page 2
VW 500 19: 2004-11
Table 1
Property Limit CHD (mm) Module mn CHD [mm] CHD [mm] Surface Surface
hardness of of hardness hardness
(HV 1) ground finished after after
surfaces tooth heat hardening
Class flanks treatment treatment
0.31) 2)
550 0.3 + 0.2 1.0 to 1.99 ≥ 0.20 ≥ 680 HV 10 ≥ 680 HV 5
0.5 550 0.5 + 0.3 2.0 to 2.99 ≥ 0.35 ≥ 0.4 ≥ 680 HV 30 ≥ 680 HV 10
0.6 550 0.6 + 0.3 2.5 to 3.99 ≥ 0.45 ≥ 0.5 ≥ 680 HV 30 ≥ 680 HV 30
0.8 550 0.8 + 0.4 3.0 to 6.0 ≥ 0.65 ≥ 0.7 ≥ 680 HV 30 ≥ 680 HV 30
1) Recommended for synchronizer hubs and operating sleeves
2) Finished gear systems not permissible. The next class shall be selected.
Page 3
VW 500 19: 2004-11
Table 2
Compressive internal stresses (Mpa)
Surface
Measuring oxidation2)
Class Material Surface 20 µm 50 µm Remarks
point:
scraped surface
Tolerance: (1 to 5) µm (10 to 30) µm ≥ 50 µm
TL 4521 ≤ 7 µm
2 ≥ 600 ≥ 800 ≥ 600 Normal load
TL 4227 ≤ 15 µm
TL 4521 ≤ 7 µm Maximum load
3 ≥ 800 ≥ 1,000 ≥ 800
TL 4227 ≤ 15 µm
TL 4521 Increase as
compared to
4 TL 4227 ≥ 900 ≥ 1,100 ≥ 1,100 ≤ 7 µm class 31)
hardening-treated
surface
1) Two directed compressed air blasting processes with consideration of the required roughness according to part drawing
2) No surface oxidation exists in hardening-treated areas
3.6 Measuring points for measuring of internal stresses and material testing
See Figures 1 to 3.
1 to 2
1 to 2 Measuring beam ∅
Measuring beam ∅
1
4
2 5
3
Legend
1 Tooth flank
2 Dedendum radius
3 Tooth base
4 Tooth flank, center (1/2 tooth height)
optional measuring point for CHD and surface hardness
5 Drawing requirement = acceptance criterion
30° tangent (crossing point tangent/dedendum radius)
CHD with HV 1,
hardness within surface distance of 0.05 mm ≥ 680 HV 0.5
= surface hardness (additional value)
6 Measuring point for dedendum hardness (HV 30),
tooth center between dedendum radii
Figure 3 – Microsection
(normal section at b/2)
4 Referenced standards*)
PV 1005 Internal Stress Measurement; Determination of Depth Characteristics
of Internal Stresses on Ferritic Iron Materials
TL 4227 Einsatzstahl, legiert; Werkstoffanforderungen (currently only available
in German)
TL 4521 Einsatzstahl, Ni-legiert; Werkstoffanforderungen (currently only available
in German)
DIN 3990-5 Calculation of Load Capacity of Cylindrical Gears; Endurance Limits
and Material Qualities
DIN EN ISO 2639 Steels – Determination and Verification of the Depth of Carburized
and Hardened Cases
*)
In this section, terminological inconsistencies may occur as the original titles are used.