GE Energy Mark Ve Control: I/O Communication (PMVE) Module Description

GE Energy GEI-100689H
Mark* Ve Control
I/O Communication (PMVE)
Module Description
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Revised: 2010-11-02
Issued: 2007-10-16
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Contents
PMVE I/O Communication......................................................................................................................... 7
Functional Description .................................................................................................................................. 7
Installation ................................................................................................................................................. 7
Operation .................................................................................................................................................. 8
Specifications ............................................................................................................................................ 18
Diagnostics ............................................................................................................................................... 18
Configuration............................................................................................................................................. 19
PMVE Specific Alarms............................................................................................................................. 20
5400–5400,8400–8400................................................................................................................................ 20
5401-5415, 8401-8415 ................................................................................................................................ 20
5401-5415, 8401-8415 ................................................................................................................................ 21
5401-5442, 8401-8442 ................................................................................................................................ 21
5401-5430, 8401-8430 ................................................................................................................................ 22
5416-5416,8416-8416 ................................................................................................................................. 22
5416-5416, 8416-8416 ................................................................................................................................ 22
5417-5420,8417-8420 ................................................................................................................................. 23
5417-5420, 8417-8420 ................................................................................................................................ 23
5421-5435,8421-8435 ................................................................................................................................. 24
5421-5435, 8421-8435 ................................................................................................................................ 24
5436-5439,8436-8439 ................................................................................................................................. 24
5436-5447, 8436-8447 ................................................................................................................................ 25
5443-5445, 8443-8445 ................................................................................................................................ 25
5446-5481, 8446-8581 ................................................................................................................................ 25
5448-5455,8448-8455 ................................................................................................................................. 26
5448-5465, 8448-8465 ................................................................................................................................ 26
5450-5465, 8450-8465 ................................................................................................................................ 27
5456-5457,8456-8457 ................................................................................................................................. 27
5458-5458,8458-8458 ................................................................................................................................. 27
5459-5459,8459-8459 ................................................................................................................................. 28
5460-5463,8460-8463 ................................................................................................................................. 28
5464-5467,8464-8467 ................................................................................................................................. 29
5466-5469, 8466-8469 ................................................................................................................................ 29
5468-5471,8468-8471 ................................................................................................................................. 30
5470-5470, 8470-8470 ................................................................................................................................ 30
5471-5471, 8471-8471 ................................................................................................................................ 31
5472-5482, 8472-8482 ................................................................................................................................ 31
5472-5475,8472-8475 ................................................................................................................................. 31
5476-5479,8476-8479 ................................................................................................................................. 32
5480-5483,8480-8483 ................................................................................................................................. 32
5482-5525, 8482-8525 ................................................................................................................................ 32
5484-5490,8484-8490 ................................................................................................................................. 33
5485-5492, 8485-8492 ................................................................................................................................ 33
5491-5497,8491-8497 ................................................................................................................................. 33
5493-5500, 8493-8500 ................................................................................................................................ 34
5498-5501,8498-8501 ................................................................................................................................. 34
5501-5508, 8501-8508 ................................................................................................................................ 35
5504-5509,8504-8509 ................................................................................................................................. 35
5509-5516, 8509-8516 ................................................................................................................................ 35
5516-5522,8516-8522 ................................................................................................................................. 36
5517-5524, 8517-8524 ................................................................................................................................ 36
5525-5531, 8525-8531 ................................................................................................................................ 36
5525-5531, 8525-8531 ................................................................................................................................ 37
GEI-100689H Module Description 3

5526-5536, 8526-8536 ................................................................................................................................ 37
5528-5533,8528-8533 ................................................................................................................................. 37
5532-5538, 8532-8538 ................................................................................................................................ 37
5532-5538, 8532-8538 ................................................................................................................................ 38
5534-5539, 8534-8539 ................................................................................................................................ 38
5534-,8534-8539........................................................................................................................................ 38
5537-5547, 8537-8547 ................................................................................................................................ 38
5539-5540, 8539-8540 ................................................................................................................................ 39
5539-5540, 8539-8540 ................................................................................................................................ 39
5541-5542, 8541-8542 ................................................................................................................................ 40
5541-5542, 8541-8542 ................................................................................................................................ 40
5543-5544, 8543-8544 ................................................................................................................................ 41
5545-5546, 8545-8546 ................................................................................................................................ 41
5545-5546, 8545-8546 ................................................................................................................................ 42
5547-5548, 8547-8548 ................................................................................................................................ 42
5549-5550, 8549-8550 ................................................................................................................................ 42
5549-5550, 8549-8550 ................................................................................................................................ 43
5551-5556, 8551-8556 ................................................................................................................................ 43
5553, 8553 ............................................................................................................................................... 43
5553, 8553 ............................................................................................................................................... 43
5800-5828, 8800-8828, 5851-5862, 8851-8862 ................................................................................................ 44
5800-5831, 8800-8831, 5887-5910, 8887-8910, 5933, 5942, 8933, 8942............................................................... 44
5802-5807, 8802-8807 ................................................................................................................................ 44
Common Module Alarms ......................................................................................................................... 44
MVRA I/O Interface Board ...................................................................................................................... 45
Functional Description ................................................................................................................................. 45
Installation ................................................................................................................................................ 46
Operation ................................................................................................................................................. 46
Specifications ............................................................................................................................................ 55
Diagnostics ............................................................................................................................................... 56
Configuration............................................................................................................................................. 56
MVRA Specific Alarms ................................................................................................................................ 67
TBQA Thermocouples Input Board ................................................................................................................ 74
QTBA Terminal Board ................................................................................................................................ 75
TBQB Terminal Board ................................................................................................................................ 76
TBQC Terminal Board ................................................................................................................................ 78
TBQF Terminal Board ................................................................................................................................. 79
TCQC Terminal Board ................................................................................................................................. 80
MVRB I/O Interface Board ...................................................................................................................... 84
Functional Description ................................................................................................................................. 84
Installation ................................................................................................................................................ 85
Operation ................................................................................................................................................. 85
Specifications ............................................................................................................................................ 88
Diagnostics ............................................................................................................................................... 90
Configuration............................................................................................................................................. 90
MVRB Specific Alarms ................................................................................................................................ 97
TBQD Terminal Board ................................................................................................................................. 99
MVRC I/O Interface Board..................................................................................................................... 101
Functional Description ............................................................................................................................... 101
Installation .............................................................................................................................................. 102
Operation ............................................................................................................................................... 102
Specifications .......................................................................................................................................... 102
Diagnostics ............................................................................................................................................. 102
4 Mark* Ve Control I/O Communication (PMVE)

Configuration........................................................................................................................................... 103
MVRC Specific Alarms .............................................................................................................................. 106
TBCA Thermocouples Input Board .............................................................................................................. 108
TBQA Thermocouples Input Board .............................................................................................................. 108
TBCB Terminal Board ............................................................................................................................... 108
TCPD Terminal Board ............................................................................................................................... 109
CTBA Terminal Board ............................................................................................................................... 110
MVRF I/O Interface Board ..................................................................................................................... 111
Functional Description ................................................................................................................................111
Installation .............................................................................................................................................. 112
Operation ............................................................................................................................................... 112
Specifications .......................................................................................................................................... 112
Diagnostics ............................................................................................................................................. 113
Configuration........................................................................................................................................... 113
MVRF Specific Alarms .............................................................................................................................. 128
TBQA Thermocouples Input Board .............................................................................................................. 136
TBQC Terminal Board ............................................................................................................................... 136
TBQG Terminal Board ............................................................................................................................... 136
HSLA Interface ...................................................................................................................................... 138
Functional Description ............................................................................................................................... 138
Installation .............................................................................................................................................. 139
Diagnostics ............................................................................................................................................. 139
Replacement ......................................................................................................................................... 140
Replacement Procedures........................................................................................................................... 140
Ordering a Board ................................................................................................................................... 141
Board Identification ................................................................................................................................... 141
Placing the Order ..................................................................................................................................... 142

Notes

PMVE I/O Communication
Functional Description
The Mark* Ve control PMVE (based on the UCSA processor board) communicates and
controls one or more I/O agents across the high-speed serial link (HSSL). The PMVE
supports the MVRA, MVRB, and MVRF boards in TMR and simplex configuration, as
well as the MVRC board in simplex configuration. Configuration parameters from the
ToolboxST* application are used for customization. The UCSA is a stand-alone control
processor board that is loaded with specific software and combined with one of the Mark
Ve analog I/O boards to become the PMVE module.
The PMVE is controlled by the Mark VIe controller through the IONet. The controller
contains the application code blockware that can be customized for a particular
application. The PMVE operating system (OS) is QNX® Neutrino®, a real-time,
multitasking OS designed for high-speed, high-reliability industrial applications. Six
communication ports provide links to I/O, operator, and engineering interfaces as follows:
• RS-232C connection for setup using the COM1 port

• Ethernet connection for the IONet (two ports)
• High Speed Serial Links (HSSL) (three ports)
Note The HSSL are private special-purpose Ethernet ports that support only the I/O
agents and the PMVE.
Installation
The PMVE mounts to the Mark Ve control location 1 plate.
Mark Ve Control Location1 Device Layout

Ø To install the PMVE
1. Verify that power is removed from the core.
Note Record the termination point of each Cat5e Ethernet cable before removing
them from the PMVE.
2. Remove the Cat5e Ethernet cables from the front of the PMVE.
3. Remove the power cable connected at the top of the PMVE. Observe the position of
the ferrite filter located on the power cable.
4. Loosen (do not remove) the two mounting nuts located at the top and bottom of
the PMVE. To remove the PMVE, slide it to position the upper nut in the hole in
the PMVE mounting foot and lift off.
5. Mount the new PMVE by reversing step 4. Torque the two nuts to 20 - 25 in-lbs.
6. Plug in all Cat5e Ethernet cables that were removed in step 2. Verify that the cables
are returned to the original position.
7. Plug in the power connector, then return the ferrite filter to its original position.
8. Apply power to the core.
9. Use the ToolboxST application to configure the module as needed.
If the configuration being downloaded contains I/O

packs/modules with different IDs than the configuration
currently running, the download may install incorrect
firmware to some I/O packs/modules. If this occurs, make
sure the controller is running the new configuration,
restart the entire system, and then start the ToolboxST*
Attention Download Wizard again.
Operation
Control software can be The PMVE is loaded with configuration parameters specific to its application. The
modified online without being IEEE® 1588 protocol is used through the IONets to synchronize the clock for the PMVE
restarted. and controller to within ±100 microseconds. External data is transferred to and from
the control system database in the controller over the IONets. The PMVE propagates
the synchronization time to each of its I/O agents. Data is transferred to the I/O agents
across the HSSL every five ms.
Password Protection
If a password(s) was set in the General tab Property Editor for the ToolboxST component,
the following function requires a password.
Modify Data Modify Design

Add Module
Note The first time a password-protected function is attemped, the Enter Password
dialog box displays. All protected functions performed during the remainder of the
ToolboxST session do not require re-entering the password.

Adding a PMVE Module
Ø To add a PMVE control I/O module
1. From the ToolboxST application, Mark VIe controller Component Editor, click
the Hardware tab.
2. From the Tree View, right-click the Distributed I/O item and select Add Module.
The Add Module Wizard dialog box displays.

Adding the MVRx Board
Ø To add the MVRx board
1. From the Component Editor, click the Hardware tab.
2. The Configure Sub-Assembly dialog box displays.

3. Make desired changes to the configuration, then click OK.
Note To add additional boards, select another Port item and follow the same procedure.

UCSA Processor
The UCSA processor board (IS200UCSAH1A) is part of the PMVE module and provides
the following:
• High-speed processor with random access memory (RAM) and flash memory
• Two fully-independent 10/100 Ethernet ports with connectors Enet1 and Enet2 for
connecting to the main Mark VIe controllers' IONet ports
• Three fully-independent high-speed serial link ports with connectors R/SL1, S/SL2,
T/SL3
• One universal asynchronous receiver-transmitter (UART) type serial port with RJ-45
Connector
• Hardware watchdog timer and reset circuit
• Status-indication LEDs
• Electronic ID
• CompactFlash® support
The processor application code contains the logic to allow a UCSA to operate on one or
two IONet inputs. When using two IONet inputs, both network paths are active at all
times. A failure of either network does not disturb I/O pack operation and is indicated
through the working network connection. This arrangement is more tolerant of faults than
a classic hot-backup system in which the second port is only used after a primary port
failure is detected. The Ethernet ports on the UCSA auto-negotiate between 10 and 100
mbps speed, and between half-duplex and full-duplex operation.

UCSA Setup
Ø To configure the PMVE's UCSA Processor
1. From the Hardware tab Tree View, right-click the PMVE module and select
Setup. The I/O Pack Setup Wizard displays.

2. When the Welcome wizard displays, click Next.

Auto-Reconfiguration
The Auto-Reconfiguration feature allows I/O packs to be replaced without the operator
having to manually reconfigure them. If the Auto-Reconfiguration feature is enabled,
when the controller detects an I/O pack booting with a different configuration, a
reconfiguration file is automatically downloaded from the controller to the I/O pack. This
reconfiguration includes the bootload, baseload, firmware, and parameters. Each I/O
pack is updated with the current configuration that matches the configuration used by the
controller, unless it already contains the latest version.
Auto-Reconfiguration is While an Auto-Reconfiguration is in progress, the controller will not allow a reboot until
available with the ControlST* after the Auto-Reconfiguration has finished. Other downloads to the I/O pack cannot
software suite version 3.06 or be initiated while it is being Auto-Reconfigured. If an I/O pack is already running,
later. Auto-Reconfiguration only performs diagnostics.
Auto-Reconfiguration is enabled or disabled in the ToolboxST application through the

Component Editor. This allows the operator to manually reconfigure each I/O pack or
module if necessary. The Auto-reconfiguration of terminal boards and controllers is not
supported. If a terminal board is replaced, the I/O pack must be manually reconfigured
with the new terminal board barcode identifier.
Refer to GEH-6700, ToolboxST When power is applied, the I/O pack boots up and, if enabled, the Auto-Reconfiguration
User Guide for Mark VIe process starts. It generates a signal to the controller to indicate it needs an IP address and
Control for more information. configuration. The controller queries the I/O pack to identify existing files to determine
if a reconfiguration is needed. The controller then starts to download the IP address and
reconfiguration files. The controller signals the I/O pack when the download is complete.
The I/O pack reboots, performs a self-diagnostic test, and goes online.
Note When replacing an I/O pack with one that already has the proper baseload
and firmware, the Auto-Reconfiguration process takes a relatively short time (less
than a minute). When the baseload and/or firmware needs to be reloaded, the
Auto-Reconfiguration process may take a few minutes to complete.
When replacing a PAMC or PMVE, the Auto-Reconfiguration process will not function
properly unless the existing CompactFlash® card from the UCSA being replaced is
removed and installed into the new UCSA. If a new or blank CompactFlash card is used,
perform the manual setup procedure found in GEH-6700 ToolboxST User Guide for
Mark VIe Control.
Recalibration
The recalibration of a MVRA or MVRF servo is required when a new terminal board is
used on a system. The controller saves the barcode of the terminal board and compares
it against the current terminal board during reconfiguration load time. Any time a
recalibration is saved, it updates the barcode name to the current board. Liquid Fuel
regulators do not have to be recalibrated (where applicable).

Specifications
Item Specification
Microprocessor Freescale Power pc (Power QUICC II PRO 667 MHz).
Memory 256 MB DDR SDRAM through one SODIMM Flash-backed SRAM - 8 K allocated as
NVRAM for controller functions Compact flash size is dependent on the application.
Operating System QNX Neutrino
IONet Ethernet Interface (2) Twisted pair 10BaseT/100BaseTX, RJ-45 connectors:
IONet interface to communicate with the Mark VIe controller
HSSL Interface Twisted pair 10BaseT/100BaseTX, RJ-45 connectors:
(3 ports) Proprietary Serial protocol over an Ethernet physical layer
COM ports One accessible through RJ-45 connector on front panel
For cabling, use a standard 4-pair UTP cable (for example, Ethernet cable) joined with a
null modem connector (GE part #342A4944P1)
Power Requirements 32 V dc to 18 V dc (12.5 W typical preliminary)
Environmental Operating: 0 to 65°C (32 to 149 °F)
Storage: -40 to 85°C (-40 to 185 °F)
Relative humidity: 5% to 95%, no-condensing
Weight 2 lbs
Temperature 0 to 60°C (32 to 140 °F)
Diagnostics
The I/O module performs the following self-diagnostic tests:
• A power-up self test that includes checks of RAM, flash memory, Ethernet ports, and
most of the processor board hardware
• Continuous monitoring of the internal power supplies for correct operation
• A check of the electronic ID information from the terminal board, acquisition board,
and processor board ID to confirm that the hardware set matches, followed by a check
that the application code loaded from flash memory is correct for the hardware set.
• Each input has sensor limit checking, open circuit detection, dc bias autonulling, and
excessive dc bias detection. Alarms are generated for these diagnostics.
Details of the individual diagnostics are available in the ToolboxST application. I/O block
SYS_OUTPUTS, input RSTDIAG can be used to direct all I/O modules to clear from the
alarm queue all diagnostics in the normal healthy state.

UCSA LEDs
• Power displays solid green when the internal 5 V supply is up and regulating. The
PMVE converts the incoming 28 V dc to 5 V dc. All other internal supplies are
derived from the 5 V.
• Online displays solid green when the PMVE is online and running application code.
• Flash flashes amber when any flash device is being accessed. DC is not used in
the PMVE application.
• Diag displays solid red when the PMVE has a diagnostic available. The diagnostic
can be viewed and cleared using the ToolboxST application.
• Link displays solid green if the Ethernet hardware interface on the PMVE has
established a link with an Ethernet port.
• Act indicates packet traffic on an Ethernet interface. If traffic is low, this LED may
flash but in most systems, it is on solid.
• On displays solid green when the USB is active.
• Boot displays solid red or flashing red during the boot process.
The boot LED is lit continuously during the boot process unless an error is detected. If
an error is detected, the LED flashes at a 1 Hz frequency. While flashing, the LED is on
for 500 ms and off for 500 ms. The number of flashes indicates the failed state. After the
flashing section, the LED turns off for three seconds. These are flashing codes:
1. Failed Serial Presence Detect (SPD) EEPROM

2. Failed to initialize DRAM or DRAM tests failed
3. Failed NOR flash file system check
4. Failed to load FPGA or PCI failed
5. CompactFlash device not found
6. Failed to start IDE driver
7. CompactFlash image not valid
If the CompactFlash image is valid but the runtime firmware has not been loaded, the
boot LED flashes continuously at a 1 Hz rate. Once the firmware is loaded, the boot
LED turns off.
Configuration
Refer to the MVRA, MVRB, MVRC, and MVRF sections for specific configuration
information.

PMVE Specific Alarms
The following alarms are specific to the PMVE I/O pack.
5400–5400,
8400–8400
Description Unallowed VarlOCompatode Change: Old — [ ] New — [ ]
Possible Cause
• The configuration file located in flash storage does not match the firmware
Solution
• Compress the variable and rebuild the I/O pack.

• Download both the firmware and the application code.
5401-5415,
8401-8415
Description Thermocouple [ ] unhealthy ([ ])
Possible Cause
• Thermocouple mV input on terminal board exceeded thermocouple range or hardware limit. Refer to help documentation
for specified thermocouple ranges.
• Thermocouple configured as wrong type
• Board detected a thermocouple open and applied bias to circuit, driving it to a large negative number, or TC not connected,
or a condition such as stray voltage or noise caused input to exceed -63 mV
• Stray voltage or noise caused input to exceed -63 mV.
Solution
• Check field wiring, including shields. Problem is usually not a MVRF or terminal board failure if other thermocouples are
working correctly.
• Check the thermocouple for open circuit.
• Verify that the incoming mV signal does not exceed -63 mV.
• Verify that the thermocouple type matches the configuration.

5401-5415,
8401-8415
Description Thermocouple [ ] unhealthy ([ ])
Possible Cause
• Thermocouple mV input on terminal board exceeded the thermocouple range or hardware limit. Refer to help
documentation for specified thermocouple ranges.
• Thermocouple configured as wrong type.
• Board detected a thermocouple open, applied bias to circuit, driving it to a large negative number, or TC not connected,
or a condition such as stray voltage or noise caused input to exceed -63 mV.
Solution
• Check field wiring, including shields. Problem is usually not a MVRA or terminal board failure if other thermocouples
are working correctly.
• Check thermocouple for open circuit.
• Measure incoming mV signal to verify that it does not exceed -63 mV.
5401-5442,
8401-8442
Description Thermocouple [ ] Unhealthy
Possible Cause
• Thermocouple mV input on terminal board exceeded the thermocouple range or hardware limit. Refer to help
documentation for specified thermocouple ranges.
• Thermocouple configured as wrong type
• Board detected a thermocouple open and applied bias to circuit, driving it to a large negative number, or TC not
connected, or condition such as stray voltage or noise caused input to exceed -63 mV.
Solution
• Check field wiring, including shields. Problem is usually not a MVRA or terminal board failure if other thermocouples
• Check the thermocouple for an open circuit.
• Verify that the incoming mV signal does not exceed -63 mV.

5401-5430,
8401-8430
Description Vibration Input Sensor [ ] unhealthy ([ ])
Possible Cause
• Incorrect configuration for sensor type

• Open circuit
• Faulty transducer
Solution
• Verify that the sensor configuration matches the connected sensor type.
• Check field wiring, including shields.
• Replace the sensor.
5416-5416,
8416-8416
Description Cold Junction Unhealthy, Using Backup
Possible Cause Local cold junction signal from terminal board is out of range (normal range is -30 to 65°C or -22 to
145 °F).
Solution If the hardware is in the normal temperature range, there is a possible hardware failure of the cold junction sensor
on the terminal board. Replace terminal board.
5416-5416,
8416-8416
Possible Cause The local cold junction signal from the terminal board is out of range. The normal range is -30 to
65°C (-22 to 145 °F).
Solution If hardware is in the normal temperature range, there is a possible hardware failure of the cold junction sensor on
the terminal board. Replace the terminal board.

5417-5420,
8417-8420
Description Analog ±10 V Input [ ] unhealthy ([ ] V)
Possible Cause
• Excitation to transducer wrong or missing

• Analog input voltage input beyond specified range.
• Open or short-circuit on input
Solution
• Check the field wiring and connections to the indicated analog input channel.
• Check the field device for failure.
• Check the ground select jumper for the input.
• Verify that the inputs are in operable range (-10 V to 10 V).
5417-5420,
8417-8420
Possible Cause

• Analog input voltage input beyond specified range
Solution
• Check field wiring and connections to indicated analog input channel.

• Check field device for failure.
• Check ground select jumper for input.
• Verify that inputs are in operable range (-10 V to 10 V).

5421-5435,
8421-8435
Description Analog 4-20 mA Input [ ] unhealthy ([ ] mA)
Possible Cause

• Analog input current input beyond the specified range
Solution
• Check the field wiring and connections to indicated analog input channel.
• Check the ground select jumper for the input.
• Verify that the inputs are in operable range ( 3.0 to 21.5 mA)
• Verify the parameter settings for Min_MA_Input and Max_MA_Input.
5421-5435,
8421-8435
Possible Cause

• Analog input current input beyond specified range
Solution
• Check field wiring and connections to the indicated analog input channel.
• Check the ground select jumper for input.
• Verify that the inputs are in operable range ( 3.0-21.5 mA).
5436-5439,
8436-8439
Description LVDT Excitation [ ] Failed
Possible Cause Faulty cable between terminal and acquisition card
Solution Inspect cable and replace, if needed.

5436-5447,
8436-8447
Description Vibration Input for Seismic (Velocity) Sensor [ ] unhealthy ([ ])
Possible Cause
• Open circuit
• Incorrect configuration for sensor resistance (ohms)
Solution
• Check field wiring, including shields.

• Verify that the sensor resistance matches the configured sensor resistance.
• Replace the sensor.
5443-5445,
8443-8445
Description Cold Junction [ ] Unhealthy, Using Backup
Possible Cause Local cold junction signal from terminal board is out of range (normal range is -30 to 65°C or -22 to
145 °F).
Solution If the hardware is in the normal temperature range, there is a possible hardware failure of the cold junction sensor
on the terminal board. Replace terminal board.
5446-5481,
8446-8581
Description Analog Input [ ] unhealthy
Possible Cause

• Analog input current input beyond the specified range.
Solution
• Check field wiring and connections to indicated analog input channel.

• Check the ground select jumper for input.
• Verify that the inputs are in operable range (3.0-21.5 mA)

5448-5455,
8448-8455
Description LVDT [ ] Position Out of Limit ([ ] Vrms)
Possible Cause
• Excitation voltage to LVDT incorrect

• Open or short-circuit on LVDT
• LVDT input out of range
• LVDT not calibrated
Solution
• Check the field wiring, including shields and LVDT excitation. Problem is usually not a MVRF or terminal board failure
if other LVDT inputs are working correctly.
• Check the LVDT sensor.
• Calibrate the servo regulator with the proper LVDT.
• Verify the configuration limits, MinVrms and MaxVrms.
• Verify that PosMargin is set to the proper value.
5448-5465,
8448-8465
Possible Cause
• Excitation voltage to LVDT incorrect

• LVDT input out of range.
Solution
• Check field wiring, including shields and LVDT excitation. Problem is usually not a MVRA or terminal board failure if
other LVDT inputs are working correctly.
• Verify that the LVDT excitation terminal board connections match the configured excitation source specified in
ExcitSelect.
• Verify that PosMargin is set to the proper value.

5450-5465,
8450-8465
Possible Cause
• Excitation voltage to LVDT is incorrect

• LVDT input out of range
Solution
• Check field wiring, including shields and LVDT excitation. Problem is usually not a MVRB or terminal board failure if
other LVDT inputs are working correctly.
5456-5457,
8456-8457
Description Monitor [ ] Invalid Servo Configuration
Possible Cause Invalid configuration for selected servo and regulator type
Solution
• Verify that the monitor regulator type matches the regulator type of the selected servo.
• Rebuild and download configuration.
5458-5458,
8458-8458
Description More than One Servo Requested for Calibration
Possible Cause
• More than one ToolboxST interface trying to calibrate the regulator

• Only one servo can be calibrated at a given time, but multiple calibration requests are being made.
Solution Check the variables in the Variables tab to verify that only one CalibEnab# for only one servo is set to True at
a given time.

5459-5459,
8459-8459
Description Calibration, Selected LVDT Max / Min Pos Limit Out of Range
Possible Cause Used to ensure that all selected LVDTs are scaled to the same units.
• MaxPosValue or MinPosValue for selected LVDT configured in regulator configuration is out of range (±50%),
encountered during calibration.
Solution
• Check the regulator configuration for the parameter PositionInput#1 for the particular servo.
• Check the MaxPosValue and MinPosValue for the LVDT# selected input in PositionInput#1.
• The MaxPosValue for LVDT Input should be between 50% to 150%.
• The MinPosValue for LVDT Input should be between -50% to 50%.
5460-5463,
8460-8463
Description PulseInput [ ] unhealthy ([ ])
Possible Cause
• Pulse rate input exceeds maximum limit

• Broken wire on flow rate input
• Faulty sensor
Solution
• Check field wiring, including shields. Problem is usually not a MVRF or terminal board failure if other flow rate inputs
• Check gap on magnetic pickup sensor.
• Replace the hardware.

5464-5467,
8464-8467
Description Servo [ ] Disabled, Configuration error Fault No:[ ]
Possible Cause
• Servo position input connected to unused LVDT

• Incorrect position input configuration
• Servo flow input connected to unused PR
• Incorrect flow input configuration
• Servo pressure input connected to unused analog input
• Incorrect pressure input configuration
Solution
• Check and correct the configuration parameters relating to the list of possible causes.
• Check that the regulator inputs are connected to used sensor inputs in the configuration.
5466-5469,
8466-8469
Possible Cause Invalid configuration for selected servo and regulator type
Solution
• Verify that the monitor regulator type matches the regulator type of the selected servo.
• Rebuild and download configuration.

5468-5471,
8468-8471
Description Servo [ ] Output Suicide Active
Possible Cause

• Servo pressure input connected to unused analog input
• Regulator feedback out of range
• Servo current feedback differs from servo current command
Solution
• Check inputs are connected to used sensor inputs in the configuration.
• LVDT Fdbk issue: Check position sensor connections.
• Check position sensor mechanical integrity to the valve.
• Check for wiring of servo output loop for open or short circuit.
• Check for short or open servo coil.
5470-5470,
8470-8470
Possible Cause
• More than one ToolboxST interface is trying to calibrate the regulator.

• Only one servo can be calibrated at a given time, but multiple calibration requests are being made.
Solution Check variables in the Variables Tab to confirm that only one CalibEnab# for only one servo is set to True at
a given time.

5471-5471,
8471-8471
Description Calibration: Selected LVDT Max / Min Pos Limit Out of Range
Possible Cause Used to ensure that all selected LVDTs are scaled to the same units.
• MaxPosValue or MinPosValue for selected LVDT configured in the regulator configuration is out of range (for example,
±50%) encountered during calibration.
Solution
• Check the regulator configuration for parameter PositionInput#1 for the particular servo.
• Check the MaxPosValue and MinPosValue for LVDT# selected input in PositionInput#1.
• The MaxPosValue for LVDT input should be between 50% to 150%.
• The MinPosValue for LVDT input should be between -50% to 50%.
5472-5482,
8472-8482
Description PulseRate [ ] Input unhealthy
Possible Cause
• Pulse rate input exceeds maximum limit

• Broken wire on flow rate input
• Faulty sensor
Solution
• Check field wiring, including shields. Problem is usually not a MVRA or terminal board failure if other flow rate
inputs are working correctly.
• For magnetic pickup sensor, check gap.
• For TTL sensor, check power to sensor and gap.
• Replace the hardware.
5472-5475,
8472-8475
Description Servo [ ] Position Feedback out of range ([ ] %)
Possible Cause LVDT position feedback outside of specified range
Solution
• Check the LVDT configuration settings.

• Calibrate the affected regulator.
• Check the field wiring.
• Check for a shorted/open position sensor coil.
• Check the position sensor mechanical integrity.

5476-5479,
8476-8479
Description Servo [ ] Pressure Feedback out of range ([ ])
Possible Cause Pressure feedback in a servo regulator outside specified range
Solution Check the source of the pressure signal including the sensor, field wiring, and configuration.
5480-5483,
8480-8483
Description Servo [ ] Flow Feedback out of range ([ ])
Possible Cause Flow feedback in servo regulator outside specified range
Solution
• If active pulse rate flow sensor, check power to the device, field wiring, sensor, and configuration.
• If magnetic pulse rate flow sensor, check device, field wiring, and input configuration.
• Check the gap between the sensor and the flow wheel.
5482-5525,
8482-8525
Description RTD [ ] Unhealthy
Possible Cause
• RTD wiring/cabling open or high impedance

• Open on the connections to the terminal board
• RTD device failed
• Internal hardware problem
Solution
• Check the field wiring for open circuit or high impedance.

• Verify the proper connections to the terminal board.
• Check the RTD for proper operation.
• Replace the acquisition card.

5484-5490,
8484-8490
Description Pack internal reference voltage [ ] out of limits ([ ])
Possible Cause Calibration reference voltage more than ±5% from expected value
• Power supply issue

• Internal hardware failure
Solution
• Check the power supply voltages.

5485-5492,
8485-8492
Possible Cause

• Servo pressure input connected to unused analog Input
Solution
• Check that regulator inputs are connected to used sensor inputs in configuration.
5491-5497,
8491-8497
Description Pack internal null voltage[ ] out of limits ([ ])
Possible Cause Null voltage more than ±5% from expected value

Solution


5493-5500,
8493-8500
Possible Cause

• Servo pressure input connected to unused analog Input
• Servo current feedback differs from servo current command
Solution
• Verify that inputs are connected to used sensor inputs in the configuration.
• LVDT feedback issue: Check position sensor connections.
• Check position sensor mechanical integrity to the valve.
• Check for wiring of servo output loop for open or short circuit.
• Check for short or open servo coil.
5498-5501,
8498-8501
Description Output [ ] Individual current feedback unhealthy ([ ] mA)
Possible Cause
• Commanded output beyond range of output

• Field wiring problem
• Field device problem
• Open loop or too much resistance in loop
• Acquisition card failure
• Terminal board failure
Solution
• Verify that the commanded output is within range of the output.

• Confirm the correct power supply voltage.
• Check the field wiring and device. Problem is usually not a MVRF or terminal board failure if other analog outputs are
working correctly.

5501-5508,
8501-8508
Possible Cause LVDT position feedback outside specified range
Solution
• Check the LVDT configuration settings.

• Calibrate the affected regulator.
• Check the field wiring.
• Check for a shorted/open position sensor coil.
• Check the position sensor mechanical integrity.
5504-5509,
8504-8509
Description Output [ ] Total current feedback unhealthy ([ ] mA)
Possible Cause

Solution
• Verify that the commanded output is within range of the output.

• Check the field wiring and device.
5509-5516,
8509-8516
Possible Cause Pressure feedback used in servo regulator outside specified range
Solution Check the source of the pressure signal including the sensor, field wiring, and configuration.

5516-5522,
8516-8522
Description Output [ ] 20 mA suicide active
Possible Cause Review any additional diagnostics for possible causes.
• TMR_SuicLimit set too low

• Command beyond range of output
• Software suicide requested
Solution
• Check the field wiring and status of the connected device.

• Verify that the value of TMR_SuicLimit is set correctly.
• Verify the field wiring connections.
• Verify that the commanded output is within output range.
• Verify that the software suicide request is not activated.
5517-5524,
8517-8524
Possible Cause Flow feedback used in a servo regulator outside specified range
Solution
• If active pulse rate flow sensor, check power to device, field wiring, sensor, and configuration.
• If magnetic pulse rate flow sensor, check device, field wiring, and input configuration.
• Check the gap between the sensor and the flow wheel.
5525-5531,
8525-8531
Possible Cause Calibration reference voltage more than ±5% from expected value, indicating hardware failure
Solution


5525-5531,
8525-8531
Possible Cause Calibration reference voltage is more than ±5% from the expected value.

Solution

5526-5536,
8526-8536
Description Pack internal reference voltage [ ] out of limits
Possible Cause Calibration reference voltage more than ±5% from expected value

Solution

5528-5533,
8528-8533
Description Output [ ] Suicide relay non-functional
Possible Cause Analog output suicide relay command does not match feedback
• Relay failure on acquisition card

• Hardware failure
Solution If a hardware failure, replace the acquisition card.
5532-5538,
8532-8538
Possible Cause Null voltage more than ±5% from expected value, indicating hardware failure
Solution


5532-5538,
8532-8538
Possible Cause Null voltage is more than ±5% from the expected value.

Solution

5534-5539,
8534-8539
Description Output [ ] DAC Cmd Volts Disagrees with DAC feedback
Possible Cause Output command voltage disagrees with DAC Feedback
Solution Replace the acquisition card.
5534-,
8534-8539
Description Output [ ] DAC Cmd Volts Disagrees with DAC feedback by 5%
Possible Cause Output command voltage disagrees with DAC feedback
5537-5547,
8537-8547
Description Pack internal null voltage[ ] out of limits
Possible Cause Null voltage more than ±5% from expected value

Solution


5539-5540,
8539-8540
Possible Cause

Solution
• Verify that the commanded output is within the range of the output.
• Confirm correct power supply voltage.
• Check field wiring and device. Problem is usually not a MVRA or terminal board failure if other analog outputs are
working correctly.
• Replace acquisition card.
5539-5540,
8539-8540
Possible Cause
• Commanded output beyond range of output.

Solution
• Check the field wiring and device. Problem is usually not a MVRB or terminal board failure if other analog outputs are
working correctly.

5541-5542,
8541-8542
Possible Cause
• Commanded output beyond the range of output

Solution
• Confirm correct power supply voltage.
• Check field wiring and device.
5541-5542,
8541-8542
Possible Cause

Solution
• Check the field wiring and device.

5543-5544,
8543-8544
Description Output [ ] 20/200 mA suicide active
Possible Cause

• Connected device problems interfering with current
Solution
• Cerify that sensor feedback is within limits.

5545-5546,
8545-8546

• Command is beyond output range
Solution
• Check the field wiring and status of connected device.


5545-5546,
8545-8546

• Command beyond range of output
Solution
• Check the field wiring and status of connected device.

5547-5548,
8547-8548
Possible Cause Analog output suicide relay command does not match feedback.

Solution If hardware failure, replace the acquisition card.
5549-5550,
8549-8550
Possible Cause The analog output suicide relay command does not match the feedback.
• Relay failure on the acquisition card


5549-5550,
8549-8550
Possible Cause Analog output suicide relay command does not match feedback.

5551-5556,
8551-8556
Description Output [ ] DAC Cmd Volts Disagrees with DAC feedback by 5%
Possible Cause Output command voltage disagrees with DAC feedback
5553, 8553
Description Output [ ] 200 mA Jumper Setting Invalid, Overcurrent Detected
Possible Cause
• Excessive current detected on analog output and output has been suicided. Excessive current is probably due to an
incorrect setting of the 200 mA jumpers.
Solution
• Verify that the 200 mA jumpers are set correctly.

5553, 8553
Possible Cause
• Excessive current detected on analog output; output suicided. Excessive current probably due to an incorrect setting
of the 200 mA jumpers.
Solution
• Verify that the 200 mA jumpers are set correctly.


5800-5828,
8800-8828,
5851-5862,
8851-8862
Description Input Signal [ ] Voting Mismatch, Local=[ ], Voted=[ ]
Possible Cause Voter disagreement detected between R, S, and T I/O packs
Solution Adjust the specified parameter below for each input type:
• If input variable is AnalogInput[ ], adjust the TMR_DiffLimit.

• If input variable is PulseInput[ ], adjust the TMR_DiffLimit.
• If input variable is ServoOutput[ ], adjust the TMR_DiffLimit on the Regulators tab.
• If input signal is LVDT[ ], adjust the LVDT_TMR_DiffLim on the Parameters tab.
5800-5831,
8800-8831,
5887-5910,
8887-8910,
5933, 5942,
8933, 8942
Possible Cause Voter disagreement detected between R,S and T I/O packs
Solution Adjust the specified parameter below for the each input type:
• If input variable is MegaWattVco or CpdVco, adjust the TMR_DiffLimit.

• If input variable is AnalogInput[ ], adjust the TMR_DiffLimit.
• If input variable is PulseInput[ ], adjust the TMR_DiffLimit.
• If input variable is ServoOutput[ ], adjust the TMR_DiffLimit on the Regulators tab.
• If input signal is LVDT[ ], adjust the LVDT_TMR_DiffLim on the Parameters tab.
5802-5807,
8802-8807
Possible Cause Voter disagreement detected between R and T I/O packs
Solution Adjust the LVDT_TMR_DiffLim on the Parameters tab.
Common Module Alarms

Common I/O module alarms are not listed in this document. Refer to GEI-100744,
ControlST* Software Suite Common I/O Module Alarms Troubleshooting Guide.

MVRA I/O Interface Board
The MVRA is an I/O board on the PMVE using the high-speed serial link (HSSL). The
PMVE contains specialized code for the MVRA that communicates and controls the
MVRA analog and digital I/O. Configuration parameters customize MRVA operation.
The MVRA is a functional replacement for the Mark V TCQA and IOMA boards.
MVRA analog and digital I/O is as follows:
• Thermocouples (Simplex)
• Servos and LVDTs
• Pulse Rates
• Proximeters
• Analog Inputs
• Analog Outputs
• PTR Relays
• Bus and Gen Voltage
• CPD and Megawatt

Additional functions include:
• Compressor Stall
• Bus and Generator Sync
• Check Permissive
• Improved Speed and Acceleration Calculation
• Enhanced Speed Algorithm (Speed Wheel and Gear Tooth Compensation)
Installation
The MVRA mounts behind the PMVE in the rack in position 1.
Ø To install the MVRA

2. Carefully remove all ribbon cables and power cables from the board connectors.
Note The red or blue stripes are always on the left.
3. Holding the board in place, press up the three top and three bottom tabs.
4. Remove the old board and place it in a static bag.
5. Remove the new MVRA from its static bag and reverse this procedure.
6. Once the MVRA is in place, connect the HSSL link cable from the PMVE.
7. Use the ToolboxST application to configure the MVRx as needed. Refer to the
section, Adding the MVRx Board.
Operation
Note Control software can be modified online without being restarted.
The PMVE contains configuration parameters specific to the MVRA. External data is
transferred to and from the control system database in the controller over the IONets. The
PMVE propagates the control and data to each of its I/O boards. Data is transferred to the
MVRA across the HSSL every five milliseconds.
Through internal ribbon cables other Mark V and Mark Ve boards supply, additional
input and output as follows.
• Bus/Gen PT
• Sync frequency and phase
• Relay control
• Megawatt and CPD input
• Power supply monitoring
• Power to this board is supplied by a TBD(name) power supply
All analog and digital I/O signals are read and written at the 5 ms rate by the PMVE(s).

Regulator Diagrams
Position Regulator

Speed Ratio Regulator

Speed Ratio PI control

Liquid Fuel Regulator

Liquid Fuel with Position Feedback

Liquid Fuel PI Control

Compressor Stall Algorithm
Compressor Stall Algorithm
Items in bold are I/O pack configuration parameters. Variables with (ssi) or (sso) are
assignable.

Sync Check
The MVRA functions much like the TCQA, and includes sync check functionality. The
MVRA writes the control limits and enables the sync check logic in the FPGA. The FPGA
controls the relay enable permissive when all conditions are satisfied.
The MVRA uses a time-based algorithm, which improves speed and acceleration.
This algorithm collects the number of tooth pulses and 25Mhz tics that occurred between
those pulses within a specified time interval. The equation is as follows:
Pulse Input(E.U.) = Freq(hz) * (60.0(sec/min) / TeethPerRev) * PRScale(E.U)
The MVRA uses an enhanced speed algorithm (ESA) for speed wheels and gear tooth
pulse rate sensors.
Variability on the gear tooth wheel spacing causes variability in the speed measurement
and acceleration. The ESA measures and corrects this spacing. However, it does not
introduce latencies or correct for electronic or sensor abnormalities. If the ESA cannot
correct for the speed anomalies, it defaults to the evenly spaced algorithm. The ESA
should not be used for critical overspeed functions. The only requirement for this mapping
to occur is to enable the ESA, and set the teeth per revolution to the correct value. This can
be used for any pulse device that has multiple tooth or pulses generated per revolution, but
it must be an integer number. With a multi-gear box, the ESA is only required to know the
number of gear teeth on the sense gear. The scaling can accommodate the gearing ratios.
Note The ESA should not be used for pulse generators, or devices that generate
precision pulse rates. If the ESA tries to correct for a variation that does not exist, noise
or jitter in the speed or acceleration signal results.
Calculating Tooth Correction Factors
The correction factor is the percentage that the tooth represents of the whole (one
revolution). For example, each of four teeth in a wheel represents 25% of the whole.

Removing variation from the speed is determined by individual tooth corrections
according to the equation: where k = teeth in a revolution
The system for calculating rotation depends on parameters sensing rotation of a toothed
speed wheel, then correcting by the following equation:
Pulse Input(E.U.) = Freq(hz) * (60.0(sec/min) / TeethPerRev) * PRScale(E.U.)
Recalibration
Specifications
The MVRA has the same hardware functionality as the TCQA and IOMA.
Original TCQA ribbon cables plug directly into the MVRA to simplify replacement.
Number of Inputs Type Terminal Board

15 Thermocouples (Simplex) TBQA
8 Servos QTBA
4 Pulse inputs (TTL) QTBA/TBQB
4 Analog inputs 10 V TBQB
15 Analog inputs 4-20 mA TBQB
2 Analog outputs TBQC/TBQF
12 Vibration inputs TBQB
16 LVDT TBQF
7 Pulse Inputs (Magnetic) QTBA

Diagnostics
The MVRA board has its own ID device, which is interrogated by the PMVE. The board
ID is coded into a read-only chip containing the board serial number, board type, and
revision number. This ID is checked as part of the power-up diagnostics.
Configuration
MVRA Board Parameters
Parameter Description Selections

Min_MA_Input Minimum mA for healthy 4/20 mA input. The MVRA generates 0 to 22.5 mA (FLOAT)
an unhealthy status for any of the 4-20 mA inputs that are
less than this value.
Max_MA_Input Maximum mA for healthy 4/20 mA input. The MVRA 0 to 22.5 mA (FLOAT)
generates an unhealthy status for any of the 4-20 mA inputs
greater than this value.
LVDT_TMR_DiffLim TMR input vote difference in percentage of range. The RST 0 to 200 % (FLOAT)
controllers calculate the median value of the three TMR LVDT
values. If any of the TMR LVDTs are greater than or less than
this difference from the median value in percent, a diagnostic
is generated on the errant MVRA.
AccelCalcInMs Calc Accel using x ms (5 ms granularity) of samples. 5 to 160 ms (FLOAT)
Acceleration is the change in speed over a time delta. This
parameter specifies that time delta in ms. The longer the time
delta, the smoother the acceleration.
TBQxRevAATermBoard TBQx is a Revision AA terminal board. The TBQx Revisions No, Yes
>AA have a resistor in the feedback circuit. This generates
a gain error that must be corrected.
AVSelection TMR internal selection variables. Unused, AOut1IndivCurFdbk,
The AVSelection is used to read internal variables that are not AOut2IndivCurFdbk,
placed in signal space. SoftwareSpare
Currently to monitor the individual current feedback of the
TMR current summed analog output to determine proper
operation.
This is not a TMR-voted value, but a individual value from
each I/O pack.
Used for initial check out and for field diagnostic issues.
SyncCheckEnab Generator bus sync check enable Enables the hardware sync Disable, Enable
check function in the FPGA. The FPGA controls the sync
check permissive relay.
BusFreq Bus frequency (50 Hz or 60 Hz). The Sets the Sync check 60 Hz, 50 Hz
PLL operational frequency range in the FPGA. The FPGA
controls the sync check permissive relay.
GenMinKVolts Generator PT primary minimum sync in engineering units (kV 0 to 1000 kV or % (FLOAT)
or percent). The lowest generator kV or percentage value at
which the FPGA sync check permissive relay is enabled
BusMinKVolts Bus PT primary minimum sync in engineering units (kv or 0 to 1000 kV or % (FLOAT)
percent). The lowest Bus kV or percentage value at which the
FPGA sync check permissive relay is enabled

PhaseLimit Maximum sync phase limit. The maximum phase difference 0 to 360 Deg (FLOAT)
allowed between the bus and the generator. If the phase
difference is greater, the FPGA sync check permissive relay
is not enabled.
FreqLimit Maximum sync frequency limit. The maximum frequency 0 to 5 Hz (FLOAT)
difference between the bus and the generator allowed. If
the frequency difference is greater, the FPGA sync check
permissive relay is not enabled.
BusGenAmplitudeDiffLimit Bus gen amplitude difference Limit in Eng Units (kV or 0 to 1000 kV or % (FLOAT)
percent). The maximum kV or percentage amplitude
difference allowed between the bus and the generator. If
the amplitude difference is greater, the FPGA sync check
permissive relay is not enabled.
CompStallEnab Compressor stall enable. Enables the compressor stall Disable, Enable
algorithm on the MVRA. This uses the CPD VCO input. Use
parameters below to control the algorithm to detect the stall
on the compressor guide vanes.
TimeDelay Time delay on stall detection (ms). Time from detection 10 to 40 ms (FLOAT)
of a possible stall event and enunciating the event to the
blockware. This prevents a false detection from tripping the
turbine.
KPS3DropL Threshold pressure rate 10 to 2000 (FLOAT)
CPD low pressure limit
KPS3DropSlope Pressure rate slope 0.05 to 10 (FLOAT)
CPD drop rate limit slope
KPS3DropInter Pressure rate intercept -250 to 100 (FLOAT)
CPD Drop rate limit intercept
Pressure Rate Drop Reference = PS3i * KPS3DropSlope + KPS3DropIntercept
KPS3DropMn Minimum drop pressure rate 10 to 2000 (FLOAT)
CPD pressure rate drop reference low clamp limit.
KPS3DropMax Maximum drop pressure rate 10 to 2000 (FLOAT)
CDP pressure rate drop reference upper clamp limit.
KPS3DeltaSlope Pressure delta slope 0.05 to 10 (FLOAT)
CPD pressure delta limit slope
KPS3DeltaInter Pressure delta intercept -250 to 100 (FLOAT)
CPD pressure delta limit intercept
Pressure Delta Stall Reference = PS3i * KPS3DeltaSlope + KPS3DeltaIntercept
KPS3DeltaMax Pressure delta maximum -250 to 100 (FLOAT)
CPD maximum delta for delta stall reference

MVRA I/O Parameter Groups – Analog Inputs

InputType Type of analog input Unused, 4-20 mA
Low_Input Input mA (or V) at low value -10 to 20 mA or V (FLOAT)

Low_Value Input Value in engineering units at low mA (or V) E.U. (FLOAT)
High_Input Input mA (or V) at high value -10 to 20 mA or V (FLOAT)
High_Value Input value in engineering units at \hHigh mA (or V) E.U. (FLOAT)
Analog Input( E.U.) = Low_Value + (High_Value - Low_Value)*
[( mA input - Low_Input) / (High_Input - Low_Input)]
DiagHighEnab Enable high input limit diagnostic. If the 4-20 mA analog input Disable, Enable
exceeds the parameter Max_MA_Input and DiagHighEnab is
enabled, a diagnostic is generated.
DiagLowEnab Enable low input limit diagnostic. If the 4-20 mA analog input Disable, Enable
exceeds the parameter Min_MA_Input and DiagLowEnab is
TMR_DiffLimit Diag Limit,TMR input vote difference, in PerCent of 0 to 200 % (FLOAT)
(High_Value - Low Value). The RST controllers calculate the
median value of the three TMR analog inputs. If any of the
TMR analog inputs are greater than or less than this difference
from the median value in percentage, a diagnostic is generated
on the errant MVRA.

MVRA I/O Parameter Groups – Analog Outputs

Output_MA Output mA selection Unused, 0-20 mA,
0-200 mA
Suicide_Enab Enable suicide for faulty output current if in a TMR current Disable, Enable
sharing configuration. This enable is only used when a TMR
hardware current or d ac feedback fault occurs.
Low_MA Output mA at low value 0 to 200 mA (FLOAT)
Low_Value Output value in engineering units at low mA E.U. (FLOAT)
High_MA Output mA at high value 0 to 200 mA (FLOAT)
High_Value Output value in engineering units at high mA E.U. (FLOAT)
milliAmp Output = Low_MA + (High_MA - Low_MA)*
[(Analog Output(E.U.) - Low_Value) / (High_Value - Low_Value)]
TMR_SuicLimt Suicide threshold, for TMR operation. Load-sharing margin in 0 to 200 % (FLOAT)
mA. If any of the three individual analog outputs exceeds 50%
of the mA output plus this margin, the mA output is allowed
to suicide.
D/A_ErrLimit Suicide Threshold, for TMR operation. Defective D/A reference 0 to 200 % (FLOAT)
versus commanded output feedback, in percentage. If the
hardware command output and the commanded D/A difference
exceeds this limit for more than three frames, the mA output
performs a suicide.
OutputState State of the analog output when offline . Sets the mA output to PwrDownMode, HoldLastVal,
a known value when the MVRA is offline. Output_Value
PwrDownMode set analog output to 0.0 in engineering units.
HoldLastVal holds the analog output at the last value in
engineering units received before the MVRA went offline.
Output_Value allows the user to specified the offline value in
engineering units.
Output_Value Pre-determined value for the outputs. This specifies the E.U. (FLOAT)
engineering unit value to set analog output to, when the MVRA
goes offline.
MVRA I/O Parameter Groups – Cold Junctions

ColdJuncType Select CJ Type. This selection allows control software to Remote, Local
substitute the current terminal board’s cold junction value in
degrees with another value from application space in degrees.
ColdJuncUnit Select TC display unit in degrees C or F Deg_F, Deg_C

MVRA_IO Parameter Groups_LVDTs

Enable Enable the LVDT Disable, Enable
MinVrms LVDT V rms at Min End Stop (Normally set by auto-calibrate). 0 to 7.1 Volts (FLOAT)
The absolute value in V rms read by the LVDT when the valve
is at the minimum end position.
MaxVrms LVDT V rms at Max End Stop (Normally set by auto-calibrate). 0 to 7.1 V (FLOAT)
is at the maximum end position.
MinPosValue Position at Min End Stop in engineering units. The position in -15 to 150 % (FLOAT)
percentage to be returned by the LVDT when the valve is at
the minimum end position.
MaxPosValue Position at maximum end stop in engineering units The position -15 to 150 % (FLOAT)
in percent to be returned by the LVDT when the valve is at the
maximum end position.
LVDT Input Position = MinPosValue + (MaxPosValue - MinPosValue)*
[( Lvdt Vrms Input - MinVrms) / (MaxVrms - MinVrms)]
PositionMargin Allowable range exceed error of position in percentage. If the 1 to 10 % (FLOAT)
position exceeds the MaxPosValue or MinPosValue by this
percentage, an unhealthy status and a diagnostic is generated.
ExcitSelect Excitation monitor selection. Unused, Excit_fromR,
Not available in Mark V or Mark Ve. Excit_fromS, Excit_fromT
ExcitMonCal Excitation monitor calculated value in Vrms. Not available in 1 to 10 V (FLOAT)
Mark V or Mark Ve.
MVRA_IO Parameter Groups_Monitors

RegType Monitor regulator type selection. Allows monitoring of the Unused, Position, SpeedRatio,
regulator’s control feedback in percentage. The monitor type LiquidFuel, LiquidFuel_wPosition
must match the regulator type.
ServoNum Servo number used Servo01, Servo02, Servo03,
Select the servo feedback to be monitored. Servo04, Servo05, Servo06,
Based upon the selected monitor RegType, only one of the Servo07, Servo08
MonVxx parameters is visable or selectable.
MonVarPos Monitor variable selection for position regulator. Select one of Unused, Position1, Position2,
these to be monitored in percentage. Position3, ServoCurrentRef
MonVarLiqFuel Monitor variable selection for liquid fuel regulator. Select one Unused, Flow1, Flow2,
of these to be monitored in percentage. ServoCurrentRef
MonVarSpdRat Monitor variable selection for speed ratio regulator. Select one Unused, Pressure1, Pressure2,
of these to be monitored in percentage. Position, OuterRegErr,
OuterLoopErr, Position2,
Position1, ServoCurrentRef
MonVarLiqFuelPos Monitor variable selection for liquid fuel with position regulator. Unused, Position, OuterRegErr,
Select one of these to be monitored in percentage. OuterLoopErr, Position2,
Position1, Flow1, Flow2,
ServoCurrentRef

MVRA_IO Parameter Groups_PT

PT_Input PT primary in engineering units (kv or percent) for PT_Output. 0 to 1000 kV or % (FLOAT)
PT_Output PT output in V RMS for PT_Input - typically 115 0 to 1000 kV or % (FLOAT)
TMR_DiffLimt Diag limit, TMR input vote difference, in engineering units. The 0 to 1000 kV or % (FLOAT)
RST controllers calculate the median value of the three TMR
PT values. If any of the TMR PT inputs are greater than or less
than the difference from the median value in percentage, a
diagnostic is generated.
MVRA_IO Parameter Groups_Pulse Rates

PR_Enable Enables pulse rate input Disable, Enable
PRScale Pulses per second scaled to engineering units. 0 to 1000 ( FLOAT)
EnhSpdAlgEnab Enhanced speed algorithm enable Disable, Enable
Used for speed wheel or any multi-tooth per revolution
speed-sensed device. This algorithm corrects for machined
tooth spacing differences. Do not use for protection or on
frequency generators.
TeethPerRev Teeth per revolution. Number of teeth or gear of vanes that 1 to 195 Teeth/Rev (INT)
pass in one revolution. This must be a integer value.
Example:
Teeth/Rev = 4
Pulse Input(E.U.) = Pulses/Sec * ( 60.0(sec/min) / TeethPerRev) *

PRScale
If PRScale = 1, then Pulse Input is in RPM
TMR_DiffLimit Diag klimit, TMR input vote Difference, in engineering units. 0 to 20000 difference (FLOAT)
The controller calculates the median value of the three pulse
rate input values. If any of the three PR inputs is greater than
or less than this difference, a diagnostic is generated and the
user is notified.

MVRA_IO Parameter Groups_Regulators

RegType Servo regulator algorithm type Unused, Position, SpeedRatio,
LiquidFuel, LiquidFuel_wPosition
RegGain Position loop gain in (% Current/Eng Unit). This adjusts the -200 to 200 (FLOAT)
regulator loop gain response. The higher this value, the faster
the servo valve responds. This rate is limited by the valve
slew rate.
RegNullBias Position loop Null Bias in %Current – Balances Servo Spring -100 to 100 (FLOAT)
Force. This force closes or opens the valve if the power is lost.
This parameter compensates to this force.
EnabCurSuic Current Suicide Enable Disable, Enable
If the Current Feedback Suicide is enabled and the following
are True, the servo performs a suicide.
a) The difference between the commanded current and the
individual current feedback exceeds the Curr_Suicide limit.
b) for a period greater than ½ second period.
EnabPosFbkSuic Position feedback suicide enable Disable, Enable
If the Position Feedback Suicide is enabled and the following
are True, the servo performs a suicide.
a) the position feedback exceeds the position limits of either:
MinPosValue - Fdbk_Suicide
MaxPosValue + Fdbk_Suicide
b) for a period of PosFailDelay in milliseconds.
EnabPressureFbkSuic Pressure feedback Suicide Enable Disable, Enable
If the Pressure Feedback Suicide is enabled and the following
is True, the servo performs a suicide.
a) the pressure feedback exceeds the pressure limits of either:
PresFbkLowLim
PresFbkHighLim
b) for a period of PressureFailDelay in ms
EnabFlowFbkSuic Flow feedback suicide enable Disable, Enable
If the flow feedback suicide is enabled and all the below is
True, the servo performs a suicide.
a) the flow feedback exceeds the flow limits of either:
FlowFbkLowLim
FlowFbkHighLim
b) for a period of FlowFailDelay in ms
Curr_Suicide Short servo output if current error exceeds this amount in 0 to 100 % (FLOAT)
percentage
Fdbk_Suicide Short servo output if position feedback error exceeds this 0 to 10 % (FLOAT)
amount in percentage
TMR_DiffLimit Diag limit, TMR input vote Difference, servo current in -15 to 150% (FLOAT)
engineering units
The controller calculates the median value of the three servo
currents values. If any of the three servo currents are greater
than or less than this difference in percent, a diagnostic is
generated. This notifies the user of a possible fault of that
servo output.

DitherAmpl Dither in % current. Amplitude of the dither moves a valve from 0 to 10 % (FLOAT)
a fixed position and back again. This dithering is to reduce
breakaway torque if the valve sits in a fixed position for an
extended time.
DitherFreq Dither rate in Hertz. Rate at which dithering moves a valve Unused, 8_33 Hz, 12_5 Hz, 16_67
from a fixed position and back again. This dithering is to Hz, 25 Hz, 50 Hz, 100 Hz
reduce breakaway torque if the valve sits in a fixed position
for an extended time.
PositionInput1 Position input 1 selection LVDT01, LVDT02, LVDT03,
Selected LVDT converted from VRMS to a position by using LVDT04, LVDT05, LVDT06,
the LVDT configuration. This selection is valid for the following LVDT07, LVDT08, LVDT09,
regulator types: LVDT11, LVDT10, LVDT13,
Position, Speed Ratio, LVDT12, LVDT15, LVDT14,
LiquidFuel_wPosition. LVDT16, Unused
the LVDT configuration. This selection is valid for the Position LVDT07, LVDT08, LVDT09,
regulator type LVDT11, LVDT10, LVDT13,
LVDT12, LVDT15, LVDT14,
LVDT16, Unused
PressureInput1 Pressure input 1 selection Unused, AnalogInput1,
Selected pressure input converted from mA to a position by AnalogInput2
the analog input configuration. This selection is valid for the
Speed Ratio regulator type
PressureInput2 Pressure Input 2 Selection Unused, AnalogInput1,
FlowInput1 Flow rate input 1 selection Unused, PulseRateTTL4,
Selected pulse input converted from a flow rate to a position PulseRateMPU7,
using the pulse rate configuration. This selection is valid for PulseRateMPU6,
following regulator types: PulseRateMPU5,
LiquidFuel PulseRateMPU4,
LiquidFuel_wPosition PulseRateMPU3,
PulseRateMPU2,
PulseRateMPU1, PulseRateTTL3,
PulseRateTTL2, PulseRateTTL1

PulseRateMPU2,
K_OuterReg Outer Regulator Gain -200 to 200 (FLOAT)
K_Conv_OuterReg Outer Regulator K_Conv -200 to 200 (FLOAT)
Tau_OuterReg Tau for Outer Regulator 0 to 10 (FLOAT)
LowLim_OuterReg Outer regulator low limit -200 to 200 (FLOAT)
Outer regulator low limit clamp
HiLim_OuterReg Outer regulator high limit -200 to 200 (FLOAT)
Outer regulator high limit clamp
PresFbkLowLim Pressure feedback low limit -150 to 5000 (FLOAT)
If pressure feedback is lower than this limit, a diagnostic is
generated. The servo is suicided, if the EnabPressureFbkSuic
is enabled
PresFbkHiLim Pressure feedback high limit -150 to 5000 (FLOAT)
If pressure feedback is higher than this limit a diagnostic is
is enabled
FlowFbkLowLim Flow feedback low limit -150 to 5000 (FLOAT)
If Flow feedback is lower than this limit, a diagnostic is
generated. The servo is suicided, if the EnabFlowFbkSuic is
enabled
FlowFbkHiLim Flow feedback high limit -150 to 5000 (FLOAT)
If flow feedback is higher than this limit, a diagnostic is
enabled
PosFailDelay Time delay (msec) before position feedback suicide is 0 to 10000 ms (FLOAT)
generated on a fault. This time delay keeps the firmware from
generating a suicide based on a transient condition.
PressFailDelay Time delay (msec) before pressure feedback suicide is 0 to 10000 ms (FLOAT)
generated on a fault This time delay keeps the firmware from
FlowFailDelay Time delay (msec) before flow feedback suicide is generated 0 to 10000 ms (FLOAT)
on a fault. This time delay keeps the firmware from generating
a suicide based on a transient condition.

Simple Regulator with Gain and Feedback Control
MVRA_IO Parameter Groups_Relays
Parameter Description Selection

Enable Enable Relay Unused, Used
This function enables the use of the PTR relays. These relays
are used in conjunction with the protection trip relays. The
application blockware controls these relays.

MVRA_IO Parameter Groups_Thermocouples

ThermCplType Select TC type or mV input. Unused, mV, T, K, J, E, S
This parameter specifies the type of thermocouple device that
is wired to the screws. The selected thermocouple device
outputs raw millivolts. This value is converted to a temperature
by using a table lookup specific to that device.
ThermCplUnit Select TC display unit in degrees C or F Deg_F, Deg_C
MVRA_IO Parameter Groups_Vibration

SensorEnab Vibration sensor enabled Disable, Enable
Vib_Gain Vibration Gain-Vpk/Vipspk 0.01 to 1000 Vpk/Vipspk (FLOAT)
Vibration Input(ipspk) = Vibration V Peak / Vib_Gain(Vipspk)
SensorRes Sensor resistance ohms 100 to 2000 ohms (FLOAT)
This resistance is used to calculate a specific minimum voltage
working range. If the sensor exceeds this limit, it is declared
faulted. Generates diagnostic and unhealthy.
MVRA Jumper Configuration

Core Location Revision
<R> 2 Rev. MVRAH#A
<S>
<T>
Jumper Default Position Position Application Notes

JP1 20 mA max 200 mA max Circuit #1 current range*
JP2 Circuit #2 current range*
MVRA On-board Analog Output Jumper Settings for JP1 and JP2

MVRA Specific Alarms
5400-5400,
8400-8400
Description Unallowed VarIOCompatCode Change: Old - [ ] New - [ ]
Possible Cause
Solution
• Compress the variables and rebuild the I/O pack. Download both the firmware and the application code
5401-5415,
8401-8415
Description Thermocouple [ ] Unhealthy ([ ])
Possible Cause
• Defective sensor reading or loose wire.
Solution
• Problem is usually not a MVRA or terminal board failure if other thermocouples are working correctly. The solution
may be one of the following:
− The board has detected a thermocouple open and applied a bias to the circuit, driving it to a large negative number,
or the TC is not connected, or a condition such as stray voltage or noise caused the input to exceed -63 mV.
− The thermocouple has been configured as the wrong type, or a stray voltage has biased the TC outside of its normal
range, or the cold junction compensation is wrong, or the thermocouple wiring is open.
5416-5416,
8416-8416
Possible Cause
• Defective sensor reading on the terminal board. Defective reference voltage on MVRA
Solution
• The local cold junction signal from the terminal board is out of range. The normal range is -30 to 65°C (-22 to 145 °F).

5417-5420,
8417-8420
Possible Cause
• Loose wire connection or defective sensor
Solution
• Problem is usually not a MVRA or terminal board failure if other analog inputs are working correctly. Check field wiring
including shields. Check ground select jumper for the input. Verify that inputs are in operable range (-10 V to 10 V).
5421-5435,
8421-8435
Possible Cause
Solution
• Problem is usually not a MVRA or terminal board failure if other analog inputs are working correctly. Check field
wiring including shields. Check ground select jumper for the input. Verify that inputs are in operable range (3.0-21.5
mA) Verify parameter settings for Min_MA_Input and Max_MA_Input.
5436-5447,
8436-8447
Description Vibration Input for Seismic (Velocity) Sensor [ ] unhealthy ([ ])
Possible Cause
• Dc reading is out of range
Solution
• Verify connection. Replace sensor.
5448-5465,
8448-8465
Possible Cause
Solution
• Problem is usually not a MVRA or terminal board failure if other LVDT inputs are working correctly. Check field
wiring including shields and LVDT Excitation. Calibrate servo regulator with the proper LVDT. Verify the MinVrms
and MaxVrms limits.

5466-5469,
8466-8469
Possible Cause
• The monitor type does not match the regulator type
Solution
• Verify that the monitor and regulator configurations are identical to the ToolboxST application
5470-5470,
8470-8470
Possible Cause
• More than one ToolboxST interface is trying to calibrate the regulator
Solution
• Calibrate one regulator at a time
5471-5471,
8471-8471
Description Calibration: Selected LVDT Max / Min Pos Limit Out of Range
Possible Cause
• The calibration min/max value exceeds the acceptable limits
Solution
• Check the regulator configuration for parameter 'PositionInput#1' for the particular Servo. Check the 'MaxPosValue' &
MinPosValue' for LVDT# Selected input in 'PositionInput#1'. The MaxPosValue for LVDT Input should be between
50% and 150%. The MinPosValue for LVDT Input should be between -50% and 50%.
5472-5482,
8472-8482
Description FlowRate [ ] Input unhealthy
Possible Cause
• Pulse rate input exceeds the maximum limit.
Solution
• Reduce pulse rate to within specifications.

5485-5492,
8485-8492
Possible Cause
• The regulator type is not defined by this firmware version
Solution
• Verify that the firmware version supports this regulator type.
5493-5500,
8493-8500
Possible Cause
• Invalid/Incorrect Configuration: The following can cause this error

− Servo Position input connected to unused LVDT
− Incorrect position input configuration
− Servo flow input connected to unused PR
− Incorrect flow input configuration
− Servo pressure input connected to unused analog input
− Incorrect pressure input configuration

• Servo current feedback differs from servo current output
Solution
• Check and correct the configuration parameters for selected type of regulator. Check inputs are connected to used
sensor inputs in configuration.
5501-5508,
8501-8508
Possible Cause
• Sensor feedback out of range, software suicide requested
Solution
• Verify that sensor feedback is within limits

5509-5516,
8509-8516
Possible Cause
• Sensor feedback out of range, software suicide requested
Solution
• Verify that sensor feedback is within limits.
5517-5524,
8517-8524
Possible Cause
• Sensor feedback out of range, software suicide requested.
Solution
• Verify that sensor feedback is within limits
5525-5531,
8525-8531
Description Ref [ ] Reference Voltage out of limits ([ ])
Possible Cause
• A/D reference voltage is out of acceptable range.
Solution
• Replace the acquisition board or check power supply voltages.
5532-5538,
8532-8538
Description Null [ ] Null Voltage out of limits ([ ])
Possible Cause
• The null voltage not the correct specification.
Solution
• Replace the acquisition board or check power supply voltages.

5534-5539,
8534-8539
Description Output [] Dac Cmd Volt Disagrees with Dac Feedback
Possible Cause
• The output command voltage disagrees with the D ac Feedback.
Solution
• Replace acquisition board.
5539-5540,
8539-8540
Description Output [ ] Individual current unhealthy ([ ] mA)
Possible Cause
• The individual current is outside the expected range
Solution
• Check the terminal output device for proper connections/operation. Replace acquisition board
5541-5542,
8541-8542
Description Output [ ] Total current unhealthy ([ ] mA)
Possible Cause
• The commanded current reference does not match the feedback within the specified time limit.
Solution
• Verify that the commanded output is not changing too fast.
5543-5544,
8543-8544
Possible Cause
• Simplex suicide activated. Sensor feedback out of range, software suicide requested.
Solution
• Check sensor feedback to see if it is within limits. Verify that the software suicide request is not activated.

5545-5546,
8545-8546
Possible Cause
• TMR suicide activated Sensor feedback out of range, software suicide requested.
Solution
• Check sensor feedback to see if it is within limits. Verify that the software suicide request is not activated.
5547-5548,
8547-8548
Possible Cause
• Simplex: Command relay state does not match feedback
Solution
• Replace acquisition board
5549-5550,
8549-8550
Possible Cause
• TMR: Commanded relay state does not match feedback
Solution
• Replace acquisition board
5553,
8553
Possible Cause
• Excessive current has been detected on analog output and the output has been suicided.
Solution
• Excessive current may be due to an incorrect setting of the 200 mA jumpers. Verify that these jumpers are set correctly.

5800-5831,
8800-8831,
5887-5910,
8887-8910,
5933, 5942,
8933, 8942
Possible Cause
• Voter disagreement detected between R, S, and T controller
Solution
• Adjust the specified parameter below for the each input type:
− If input variable is MegaWattVco or CpdVco, adjust the TMR_DiffLimit.
− If input variable is AnalogInputxx, adjust the TMR_DiffLimit.
− If input variable is PulseInputxx, adjust the TMR_DiffLimit.
− If input variable is ServoOutputxx, adjust the TMR_DiffLimit on the Regulators tab.
− If input signal is LVDTxx, adjust the LVDT_TMR_DiffLimit on the Parameters tab.
TBQA Thermocouples Input Board
The Simplex Thermocouple Input (TBQA) terminal board accepts 45-type E, J, K, S,
or T thermocouple inputs, as well as three cold junctions. These simplex inputs are
sent through ribbon cables to one of three MVRA boards. Each MVRA processes 15
thermocouples and one cold junction.
Operation
The 45 thermocouple inputs can be grounded or ungrounded. The I/O processor performs
the analog-to-digital conversion and the linearization for individual thermocouple types.
Refer to GEH-6729, Mark Ve Application Guide, Volume II, Appendix C for diagrams and
connection information.
Specifications
Item Specifications
Number of channels 45 channels per terminal board
Thermocouple types E, J, K, S, T thermocouples, and mV inputs
Span -63 mV to +63 mV
Cold junction Reference junction temperature measured on the TBQA
compensation
Fault detection High/low (hardware) limit check
Monitor readings from all TCs, CJs, calibration voltages, and
calibration zero readings

QTBA Terminal Board
The QTBA, which contains simple protective circuits and jumpers, provides for phoenix
block screw connection between specific external customer field devices and the Mark
V/Mark Ve cabinets. The QTBA routes the raw analog input and output through ribbon
cables to the Mark V or Mark Ve that conditions, processes, and control the signal. Each
QTBA screw has a defined input or output function. The QTBA allows connection to
speed and fuel flow divider pickup signals, servo valve outputs, water injection flow meter
inputs, megawatt transducer inputs, as well as supplying excitation current for LVDTs.
Operation
The I/O processor performs the analog-to-digital conversion and the linearization of
analog signals. Refer to GEH-6729 Mark Ve Application Guide, Volume II, Appendix C
for diagrams and connection information.
Specifications
Item Specifications
Number of inputs 6 magnetic pulse rate inputs 1 Megawatt transducer input
Number of outputs 8 servo value outputs
6 Excitation sources for LVDTs
Configuration
<R>
<S> 6 Rev. QTBAG#A
<T>

J1 20 mA 1 mA
0-1 mA on 4-20 mA input signal select
Special MW transducer input*. Refer to Appendix
C, page 3–50.

TBQB Terminal Board
The TBQB provides for a phoenix block screw connection between specific external
customer field devices and the Mark V/Mark Ve cabinets. The TBQB routes the raw
analog input and output through ribbon cables to the Mark V or Mark Ve that conditions,
processes, and controls the signal. The TBQB contains no active electronics, only
protective circuits. Each TBQB screw has a defined input or output function. The TBQB
allows connection to compressor discharge pressure devices, magnetic pickups, 0-10
V inputs, and vibration inputs.
Operation
Specifications
Number of Inputs Type

1 magnetic pulse rate
1 compressor discharge
4 10 V inputs
15 4 to 20 mA inputs
12 vibration inputs
Configuration
<R>
7 Rev. TBQBQ#A

Jumper Position Application Notes
BJ1 All In = Fan one input to all three All Out = one input to each Pressure Input #1 transducer
processors processor configuration*
BJ2
BJ3
BJ4
BJ5 In = mA input, 250 ohm burden Out = voltage input, no burden Pressure Transducer Input #1
resistor installed; one for each resistor Current or voltage input burden
BJ6
input to <R>,<S>, and <T> If BJ1 - BJ5 are in, BJ6 and BJ7 resistor (250 ohm) configuration
BJ7 MUST be out CPD inputs*
BJ8 <R> input, In = current Out = voltage input, no burden ±4-20 mA or ±10 V dc burden
resistor resistor (250 ohm) configuration
BJ9 <S> input, In = current
BJ10 <T> input, In = current
BJ11 <R> input, In = current Out = Voltage input, no burden ±4-20 mA or ±10 V dc burden
resistor resistor (250 ohm) configuration
BJ12 <S>, input, In = current
BJ13 <T> input, In = current
BJ14 In = current input to all three Out = Voltage input, no burden ±4-20 mA or ±10 V dc burden
processors resistor resistor (250 ohm) configuration
Refer to Appendix C, pages 3–54
BJ15 In = current input to all three Out = Voltage input, no burden ±4-20 mA or ±10 V dc burden
processors resistor resistor (250 ohm) configuration
Refer to Appendix C, pages 3–56

TBQC Terminal Board
The TBQC provides for input and output phoenix block screw connections between
specific external customer field devices and the Mark V/Mark Ve panels. The TBQC routes
the raw analog input and output through ribbon cables to the Mark V or Mark Ve that
conditions, processes, and controls the signal. The TBQC board has no active electronics,
only protective circuits and jumpers. Each TBQC screw has a defined input or output
function. The TBQC allows connection to 4-20 mA inputs, LVDTs, and 4-20 mA outputs.
Operation
The I/O processor performs analog-to-digital conversion and the linearization of analog
signals. Refer to GEH-6729 Mark Ve Application Guide, Volume II, Appendix C for
diagrams and connection information.
Specifications
Item Specifications
Number of inputs 16 LVDT inputs
16- 4 to 20 mA inputs
Number of outputs 2 analog outputs
TBQC On-board Analog Input Jumper Settings
BJ01 through BJ015 negative to DCOM (jumpered)
BJ16 Analog Output jumper
BJ17 Analog Output (1, 2) 20 mA or jumper 2 and 3 (200 mA)

TBQF Terminal Board
The TBQF terminal board is The TBQF provides for a phoenix block screw connection between specific external
optional for large and medium customer field devices and the Mark V/Mark Ve cabinets. The TBQF routes the raw
steam applications. analog input and output through ribbon cables to the Mark V or Mark Ve to condition,
process, and control the signal. The TBQF board has no active electronics, only protective
circuits and jumpers. Each screw has a defined input or output function. The TBQF allows
connection to 4-20 mA inputs, LVDTs, and 4-20 mA outputs.
Operation
Specifications
Item Specifications
16- 4 to 20 mA inputs
Number of outputs 2 analog outputs
TBQF On-Board Analog Input Jumper Settings
BJ01 through BJ015 Negative to DCOM (jumpered)

TCQC Terminal Board
TCQC Jumper Configuration

<R> 4 Rev. TCQCG#B
<S>
<T>

BJ1 Regulator #1 These jumpers are used to select the output
BJ2 current range, 10 mA to 240 mA
BJ25
BJ26
BJ27
BJ3 Refer to Regulators 2- 4 table below. Regulator #2
BJ4
BJ28
BJ29
BJ30
BJ5 Regulator #3
BJ6
BJ31
BJ32
BJ33
BJ7 Regulator #4
BJ8
BJ34
BJ35
BJ36
BJ9 Refer to Regulators 5- 8 table below. Regulator #5 These hardware jumpers are used to select
BJ10 the output current range, 10 mA to 40 mA
BJ11 Regulator #6
BJ12
BJ13 Regulator #7
BJ14
BJ15 Regulator #8
BJ16
Connect
BJ17 DCOM not Not used on Mark Ve
connected Place jumper in default position
BJ18 In = No additional Out = Current Out for intrinsically safe installations; further limits P15 and N15
limit supply supply to
BJ20 Current limit voltage Proximity transducers (LM installations)
BJ21 1-2 = Enabled 2-3 = Disabled Not used on Mark Ve
Place jumper in default position
BJ22 Enabled Disabled Oscillator enable
Enable = normal operation

BJ23 Out = termination In = termination Not used on Mark Ve
resistor out resistor in Place jumper in default position
BJ24
JP38 1-2 = 0.195Vp 2-3 = 0.3868 Vp FF2 Mag pickup hysteresis level
JP39 1-2 = 0.195Vp 2-3 = 0.3868 Vp FF1 Mag pickup hysteresis level
Regulators 2 - 4
BJ1,3,5,7 BJ2,4,6,8 BJ25,28,31,34 BJ26,29,32,35 BJ27,30,33,36

Nominal Servo
Output Coil 10 10X 20 40 80 DEF Y Z DEF A DEF B DEF C
(mA) (Ohms)
10 1000 X X X X X
(Gas
Simplex)
10 1000 X X X X X
(Other)
20 125 X X X X X
40 62.5 X X X X X
80 22 X X X X X
120 40 X X X X X
240 37.5 X X X X X
Regulators 5 - 8
BJ9,11,13,15 BJ10,12,14,16
Nominal Servo Coil
Output (Ohms) 10 10X 20 40 10 20 40
(mA)
10 1000 X X
(Gas
Simplex)
10 (Other) 1000 X X
20 125 X X
40 62.5 X X

TCQC Interfacing Board Servo Output Jumpers

MVRB I/O Interface Board
The MVRB is an I/O board on the PMVE using the high-speed serial link (HSSL). The
PMVE contains specialized code for the MVRB that communicates and controls the
MVRB analog and digital I/O. Configuration parameters customize MVRB operation.
The MVRB is a functional replacement for the Mark V TCQB board.
MVRB analog and digital I/O is as follows:
• Analog outputs LVDTs

• Accelerometers
• Proximeters
• Keyphasors
Additional Functionality:
• Vibration protection algorithms

• 1/2 x, 1x and 2x magnitude and phase

Installation
Ø To install the MVRB
5. Remove the new MVRB from its static bag and reverse this procedure.
6. Once the MVRB is in place, connect the HSSL link cable from the PMVE.
Operation
Control software can be The PMVE contains configuration parameters specific to the MVRB. External data is
modified online without being transferred to and from the control system database in the controller over the IONets. The
restarted. PMVE propagates the control and data to each of its I/O boards.
Data is transferred to the MVRB across the HSSL every five milliseconds. All analog
and digital I/O signals are read and written at the 5 ms rate by the PMVE. The MVRB
functions much like the TCQB, and includes the 1/2x, 1x, and 2x Mark VIe turbine
protection in the Mark Ve control system.
Protection capability in the application blockware allows the blockware to monitor the
vibration and balance of the shaft relative to a keyphasor. The 1/2x is typically used to
detect bearing oil leaks or any ½ rotational frequency event. The 1x is used for shaft
balancing, or detecting any rotational frequency event. The magnitude is the force of the
unbalance, and the phase is where the imbalance relative to the keyphasor occurs.
The 2x was proposed for 9H machines to detect blade cracking. This is only used at a
steady state speed. If the blockware detected an x% degree phase shift at this steady speed,
an alarm was annunciated. The 2x magnitude should be used as a qualifier. Since this
feature was not verified, a change in the load may cause this shift.
The function is accomplished by the follow method:
When the keyphasor sees a notch or the post (0 degrees), the FPGA collects 256 data
samples from the selected proximeter at the sample rate of 16x the shaft speed.

This data is then transferred back to the PMVE processor and processed through a Fast
Fourier Transform (FFT). Since the data was collected by the FPGA at 16x shaft rate, the
FFT contains bin centered 1/2x, 1x and 2x magnitude and phase information.
This information can now be attached to protection blocks in application code.
No single event should trip the turbine, and should be qualified and filtered in application
code as appropriate and necessary.
JP1 — JP2:
JP3 — JP4:

JP5 — JP6:
MVRB On-Board Analog Output Jumper Settings
JP8 — JP9:

JP10 — JP11:
Specifications
The MVRB has the same hardware functionality as the TCQB. Original TCQB ribbon
cables plug directly into the MVRB to simplify replacement.

2 Analog outputs TBQD
3 Vibration inputs or accel inputs TBQD
15 Vibration inputs TBQD
10 Proximeter input TBQD
2 Keyphasor proximeter input TBQD
Environment
Temperature 0 - 60 ºC
Humidity 5% - 95% non-condensing
Shock and Vibration 1.0 G horizontal, 0.5 G vertical at 15 to 120 Hz
Physical Characteristics
Size 11.00 inch x 8.40 inch (same size and mounting holes as TCQB)
Technology SMT and through-hole, multi-layer
Agency UL, CSA, and CE
Requirements

Environment
Temperature 0 - 60 ºC
Humidity 5% - 95% non-condensing
Shock and Vibration 1.0 G horizontal, 0.5 G vertical at 15 to 120 Hz
Physical Characteristics
Size 11.00 inch x 8.40 inch (same size and mounting holes as TCQB)
Technology SMT and through-hole, multi-layer
Agency UL, CSA, and CE
Requirements

Diagnostics
The MVRB board has its own ID device, which is interrogated by the PMVE. The board
Configuration
MVRB Board Parameters

TBQxRevAATermBoard TBQx is a Revision AA terminal board. No, Yes
The TBQx revisions >AA have a resistor in the feedback
circuit. This generates a gain error that must be corrected.
AVSelection TMR internal selection variables. Unused, AOut1IndivCurFdbk,
brought out to signal space. This is used for initial check out SoftwareSpare
and diagnostic issues.
LVDT_TMR_DiffLim LVDT TMR input vote difference in % of range 0 to 200 % (FLOAT)
The RST controllers calculate the median value of the three
TMR LVDT values. If any of the TMR LVDTs are greater
than or less than this difference from the median value in
percentage, a diagnostic is generated.

MVRB I/O Parameter Groups
MVRB I/O Parameter Groups – Analog Outputs

Output_MA Output mA selection Unused, 0-20 mA, 0-200 mA
Suicide_Enab Enable suicide for faulty output current if in a TMR current Disable, Enable
sharing configuration
Low_MA Output mA at low value Disable, Enable 0 to 200 mA
(FLOAT)
milliAmp Output = Low_MA + (High_MA - Low_MA) *
TMR_SuicLimt Suicide threshold, for TMR operation. Load sharing margin in 0 to 200 mA (FLOAT)
mA. If any of the three individual analog outputs exceeds 50%
of the mA output plus this margin, the mA output is allowed
to suicide.
D/A_ErrLimit Suicide threshold, for TMR operation. Defective D/A reference 0 to 200 % (FLOAT)
versus commanded output feedback in percentage. If the
hardware command output and the commanded D/A difference
exceeds this limit for more than 3 frames, the mA output
performs a suicide.
OutputState State of the analog output when offline. Sets the mA output to PwrDownMode, HoldLastVal,
a known milliamp value when the MVRA is offline. Output_Value
PwrDownMode sets analog output to 0.0 in engineering units.
engineering units received before the MVRA went offline.
Output_Value allows the end user to specified the offline value
in engineering units.
engineering unit value to set the analog output to when the
MVRA goes offline.

MVRB I/O Parameter Groups – LVDT Inputs
MinVrms LVDT V RMS at Min End Stop (Normally set by auto-calibrate) 0 to 7.1 V (FLOAT)
The absolute V in volts rms read by the LVDT when the valve
is at the minimum end position.
MaxVrms LVDT V RMS at Max End Stop (Normally set by auto-calibrate) 0 to 7.1 V (FLOAT)
is at the maximum end position.
MinPosValue Position at Min End Stop in engineering units -15 to 150 % or EU (FLOAT)
The position in percentage to be returned by the LVDT when
the valve is at the minimum end position.
MaxPosValue Position at Max End Stop in engineering units -15 to 150 % or EU (FLOAT)
The position in percentage to be returned by the LVDT when
the valve is at the maximum end position.
MVRB I/O Parameter Groups – Accelerometers

Gain Accelerometer gain in V peak / inches per second peak 0.0 to 1000.0 Vpk/Vipspk (FLOAT)
Offset Accelerometer offset in inches per second 0.0 to 100.0 ips (FLOAT)
Accelerometer (ips) = Accelerometer in V peak / Gain (Vpk/ipspk) + Offset (ips)
MVRB I/O Parameter Groups – Vibration Sensors 1 through 3

InputType Vibration Input Type Unused, Proximeter,
The first three proximeter inputs can be used for accelerometers Accelerometer
or proximeters.
1x2xSelection Keyphasor selector Unused, Keyphasor1, Keyphasor2
Assign a keyphasor to this proximeter to calculate a phase and
magnitude of the 1x and 2x shaft Vibration.
VibGain Vibration gain in V peak / mil 0.0 to 1000.0 Vpk/mil (FLOAT)
Vibration (mils) = Vibration in V peak / Gain (Vpk/mil)
VdcLowLimit V dc low health limit -2.5 to 18.0 V (FLOAT)
If the vibration axial voltage is less than this low limit, the
sensor is unhealthy.
VdcHighLimit V dc high health limit -2.5 to 18.0 V (FLOAT)
If the vibration axial voltage is greater than this high limit, the

MVRB I/O Parameter Groups – Vibration Sensors 4 through 18
InputType Vibration input type Unused, Proximeter
1x2xSelection Keyphasor selector Unused, Keyphasor1, Keyphasor2
Assign a keyphasor to this vibration proximeter to calculate a
phase and magnitude of the 1x and 2x shaft vibration.
VibGain Vibration gain in V peaks / mil 0.0 to 1000.0 Vpk/mil (FLOAT)
Vibration (mils) = Vibration in Volts peak / Gain (Vpk/mil)
VdcLowLimit V dc low health limit -2.5 to 18.0 V dc (FLOAT)
If the proximeters voltage is less than this low limit, the sensor
is unhealthy.
VdcHighLimit V dc high health limit -2.5 to 18.0 V dc (FLOAT)
If the proximeters voltage is greater than this high limit, the
MVRB I/O Parameter Groups – Proximeter Sensors 19 through 28

SensorEnab Proximeter enabled Disable, Enabled
ProxGain Proximeter gain in V / mil 0.0 to 1000.0 V/mil (FLOAT)
ProxOffset Proximeter offset in mil -2048.0 to 2048.0 mils (FLOAT)
Proximeter Axial (mils) = Proximeter Volts / ProxGain (V / mil) + ProxOffset(mils)
If the proximeters voltage is less than this low limit, the sensor
is unhealthy.
MVRB I/O Parameter Groups – Keyphasor Proximeter Sensors

SensorEnab Proximeter enabled Disable, Enabled
ProxGain Proximeter gain in V / mil 0.0 to 1000.0 V/mil (FLOAT)
ProxOffset Proximeter offset in mils -2048.0 to 2048.0 mils (FLOAT)
Proximeter Axial (mils) = Proximeter V / ProxGain (Volts / mil) + ProxOffset(mils)
If the proximeters voltage is less than this low limit, the
keyphasor sensor is unhealthy.
keyphasor sensor is unhealthy.

MVRB I/O Internal Variables Groups
MVRB I/O Input Variable Groups – Analog Output Feedback

AOut1SuicFdbk Analog output 1 suicide relay feedback Suicided = True (BOOLEAN)
The suicide state of the analog output
AOut2SuicFdbk Analog output 2 suicide relay feedback Suicided = True (BOOLEAN)
The suicide state of the analog output
AnalogOutFdbk1 Analog output 1 feedback in engineering units % or E.U. (FLOAT)
This feedback should match analog output commanded value
in percentage.
AnalogOutFdbk2 Analog output 2 feedback in engineering units % or E.U. (FLOAT)
This feedback should match analog output commanded value
in percentage.
MVRB I/O Output Variable Groups – Analog Output Control

Suicide01_R/S/T Analog output 1 suicide control (non-latched) (BOOLEAN)
The suicide in the R/S/T analog output
Suicide02_R/S/T Analog output 2 suicide control (non-latched) (BOOLEAN)
The suicide in the R/S/T analog output
MVRB I/O Input Variable Groups – Accelerometer Feedbacks

AccelMagxHP LM accelerometer magnitude (ips) at HP Shaft Freq Ips (FLOAT)
This accelerometer output is frequency locked to the HP shaft
frequency. Feedback value is the HP magnitude (ips) of the
result.
AccelMagxIP LM accelerometer magnitude (ips) at IP Shaft Freq Ips (FLOAT)
This accelerometer output is frequency locked to the IP shaft
frequency. Feedback value is the IP magnitude (ips) of the
result.
AccelMagxLP LM accelerometer magnitude (ips) at LP Shaft Freq Ips (FLOAT)
. This accelerometer output is frequency locked to the LP shaft
frequency. Feedback value of the LP magnitude (ips) of the
result.
MVRB I/O Output Variable Groups – Accelerometer Shaft Frequency in RPM

HPShaftFreq HP shaft frequency in RPM (populated by the application) RPM (FLOAT)
The accelerometer output is frequency locked to the HP shaft
frequency and a magnitude is calculated.
IPShaftFreq IP shaft frequency in RPM (populated by the application) RPM (FLOAT)
The accelerometer output is frequency locked to the IP shaft

MVRB I/O Output Variable Groups – Accelerometer Shaft Frequency in RPM

LPShaftFreq LP shaft frequency in RPM (populated by the application) RPM (FLOAT)
The accelerometer output is frequency locked to the LP shaft
MVRB I/O Input Variable Groups – Vibration 1x 2x Feedbacks

VibxxMagHalfx Vibration Prox Magnitude at 1/2x (mils) mils (FLOAT)
The vibration proximeter output is frequency locked to the shaft
through the keyphasor. 1/2x Feedback calculated is magnitude
in mils.
VibxxMag1x Vibration Prox Magnitude at 1x (mils) mils (FLOAT)
The vibration proximeter output is frequency locked to the
shaft through the keyphasor. 1x Feedback calculated is the
magnitude in mil and phase.
VibxxPhase1x Vibration prox phase at 1x (degrees) mils (FLOAT)
Phase in degrees relative to the keyphasor
VibxxMag2x Vibration prox magnitude at 2x (mils) The vibration proximeter mils (FLOAT)
output is frequency locked to the shaft through the keyphasor.
2x Feedback calculated is the magnitude in mil and phase.
VibxxPhase2x Vibration prox phase at 2x (degrees) mils (FLOAT)
Phase in degrees relative to the keyphasor
MVRB I/O Input Variable Groups – V dc Proximeters 1 through 18 Feedback

ProxVdcxx Proximeter V dc V (FLOAT)
This variable returns the dc offset of the vibration proximeter.
This is normally used for a sensor health, but could be used
when appropriately scaled in blockware as a course axial
position.

MVRB Jumper Configuration
<R>
<S>
Rev. MVRBH#A
<T>
Jumper Default Position Application Notes

JP8 S = Simplex R = Redundant 20\200 mA output circuit #1 Mode
select*
JP9 20 mA Max 200 mA Max 20\200 mA circuit #1 current range*
JP10 S = Simplex R = Redundant 20\200 mA output circuit #2 Mode
select*
JP11 20 mA Max 200 mA Max 20\200 mA circuit #2 current range*
JP1 Default Proximity Transducer Accelerometer is Accelerometer or proximity
commonly used as a transducer select
JP2
vibration input on LM Hardware jumpers 1-6 should all be
JP3 Machines (Aircraft engine set to same.
derivative)
JP4
JP5
JP6
J14 Disable Enable Card test enable
Disable = Normal operation
J15 Out = disable Oscillator Enable
In = enable Enable = Normal operation

MVRB Specific Alarms
5401-5430,
8401-8430
Description Vibration Input Sensor [ ] unhealthy ([ ])
Possible Cause
• dc reading is out of range
Solution
• Verify connection. Replace sensor.
5450-5465,
8450-8465
Possible Cause
Solution
• Problem is usually not a MVRB or terminal board failure if other LVDT inputs are working correctly. Check field
wiring including shields and LVDT excitation.
• Calibrate servo regulator with the proper LVDT.
5525-5531,
8525-8531
Description Ref [ ] Reference Voltage out of limits
Possible Cause
Solution
• Replace the acquisition board or check the power supply voltages.
5532-5538,
8532-8538
Description Null [ ] Null voltage out of limits
Possible Cause
• The null voltage is out of specification.
Solution

5547-5548,
8547-8548
Possible Cause
Solution
• Replace the acquisition board.
5549-5550,
8549-8550
Possible Cause
Solution
5551-5556,
8551-8556
Description Output [ ] Dac Cmd Volts Disagrees with Dac fbk by 5%
Possible Cause
• The output command voltage disagrees with the D ac feedback.
Solution
5553, 8553
Possible Cause
• Excessive current has been detected on analog output and the output has been suicided.
Solution
• Excessive current is probably due to an incorrect setting of the 200 mA jumpers. Verify that these jumpers are set
correctly.

5802-5807,
8802-8807
Description Input Signal []Voting Mismatch, Local=[ ], Voted=[ ]
Possible Cause
Solution
• Adjust the LVDT_TMR_DiffLimit Parameter
TBQD Terminal Board
The TBQD provides for phoenix block screw connection between specific external
customer field devices and the Mark V and Mark Ve cabinets. It routes the raw analog
input and output through ribbon cables to the Mark V or Mark Ve to condition, process,
and control the signal. The TBQD board has no active electronics, just protective circuits
and jumpers. Each screw has a defined input or output function. The TBQD allows
connection to customer proximeters, LDVTs, and analog output devices.
Operation
Specifications
Item Specifications
18 vibration inputs
8 proximeter inputs
2 keyphasor proximeters
Number of outputs 2 – 4 to 20 mA outputs
QTBA Analog Output Jumper Settings

Configuration

<R> for Simplex 7 Rev. TBQDQ#A
optional
<S> for TMR

BJ1 20 mA Max 200 mA Max 20 / 200 mA Actuator Output Current Range
BJ2

MVRC I/O Interface Board
The MVRC is an I/O board on the PMVE using the high-speed serial link (HSSL). The
PMVE contains specialized code for the MVRC that communicates and controls the
MVRC analog and digital I/O signals. Configuration parameters customize MVRC
operation.
The MVRC is a functional replacement for the Mark V TCCA and TCCB boards.
MVRC analog and digital I/O is as follows:
• Thermocouples
• RTD inputs
• Analog inputs
• Analog outputs

Installation
Ø To install the MVRC
4. Remove the old board and place in a static bag.
5. Remove the new MVRC from the static bag and reverse this procedure.
6. Once the MVRC is in place, connect the HSSL link cable from the PMVE.
Operation
Application software can be The PMVE contains configuration parameters specific to the MVRC. External data is
modified online without being transferred to and from the control system database in the controller over the IONets. The
restarted. PMVE propagates the control and data to each of its I/O boards. Data is transferred to the
MVRC across the HSSL every five milliseconds.
Specifications
The MVRC has the same hardware functionality as the TCCA and TCCB I/O boards.
Original TCCA and TCCB ribbon cables plug directly into the MVRC to simplify
replacement.

42 Thermocouples TBQA
36 Analog inputs CTBA / TBCB
16 Analog outputs CTBA
44 RTD inputs TBCA / TBCB
All analog and digital I/O signals are read and written at the 5ms rate by the PMVE.
Diagnostics
The MVRC has its own ID device, which is interrogated by the PMVE. The MVRC board

Configuration
MVRC Board Parameters

SystemFreq System frequency (Hz) 60 Hz, 50 Hz
Used in determining the PLL operational frequency for Bus
and Gen Lock.
Min_MA_Input Minimum mA for healthy 4/20 mA input. The MVRA generates 0 to 22.5 mA (FLOAT)
a unhealthy status for any of the 4-20 mA inputs that are less
than this value.
Max_MA_Input Maximum mA for healthy 4/20 mA input. The MVRA generates 0 to 22.5 mA (FLOAT)
a unhealthy status for any of the 4-20 mA inputs that are
greater than this value.
Min_MA_Input Minimum mA for healthy 0/1 mA input. The MVRA generates a -0.5 to 1.5 mA (FLOAT)
unhealthy status for any of the 1 mA inputs that are less than
this value.
Max_MA_Input Maximum mA for healthy 0/1 mA input. The MVRA generates -0.5 to 1.5 mA (FLOAT)
a unhealthy status for any of the 1 mA inputs that are greater
than this value.
BusVoltage Bus kV at 115 Vrms PT out 0 to 1000 KV or % (FLOAT)
Use to scale Bus PT 115 V RMS sensor input to Bus kV
GenVoltage Generator kV at 115 Vrms PT out 0 to 1000 KV or % (FLOAT)
Used to scale generators 115 volts RMS sensor input to
generator kV
GenCurrent Generator current (Amps) at 5 Amps CT out. 0 to 50000 (FLOAT)
Used to scale Generators 5 Amp CT sensor input to generator
current.
PhaseShift Voltage phase shift (deg) -60 to 60 deg (FLOAT)
MVRC I/O Parameter Groups
MVRC_IO Parameter Groups_Analog Inputs

InputType Type of Analog Input Unused, 4-20 mA
Low_Input Input mA (or V) at low value -10 to 20 mA (FLOAT)
Low_Value Input Value in engineering units at Low mA (or V) E.U. (FLOAT)
High_Input Input mA (or V) at high value -10 to 20 mA (FLOAT)
High_Value Input value in engineering units at High mA (or V) E.U. (FLOAT)
Analog Input( E.U.) = Low_Value + (High_Value - Low_Value) *
DiagHighEnab Enable high input limit diagnostic. If the 4-20 mA analog input Disable, Enable
exceeds the parameter Max_MA_Input and DiagHighEnab is
DiagLowEnab Enable Low Input Limit Diagnostic. If the 4-20 mA analog input Disable, Enable
exceeds the parameter Min_MA_Input and DiagLowEnab is

MVRC_IO Parameter Groups_Analog Outputs
Output_MA Output mA selection Unused, 0-20 mA
OutputState State of the analog output when off-line. Sets the mA output to PwrDownMode, HoldLastVal,
a known mA value when the MVRC is offline. Output_Value
PwrDownMode set analog output to 0.0 in engineering units.
engineering units received before the MVRC went offline.
Output_Value allows the user to specified the offline value in
engineering units.
engineering unit value to set the analog output to, when the
MVRC goes offline.
MVRC_IO Parameter Groups_Cold Junctions

ColdJuncType Select CJ type. This selection allows application software Remote, Local
substitute the current terminal board’s cold junction value in
degrees with another value from application space in degrees.
ColdJuncUnit Select TC display unit in degrees C or F Deg_F, Deg_C
MVRC_IO Parameter Groups_RTD

RTDType Select RTD type or ohms input N120, PT200, PT100_SAMA,
This parameter specifies the type of RTD device that is wired to PT100_USIND, Ohms, CU10,
the screws. The selected RTD device outputs raw V base upon PT100_PURE, Unused,
the current injected. This value is converted to a temperature Ohms_10, PT100_DIN
RTDUnit Select RTD unit degrees C or F Deg_F, Deg_C

MVRC_IO Parameter Groups_Shunt C
ShuntOhms Shunt ohms 0 to 100 ohms (FLOAT)
ShuntLimit Shunt max test ohms 0 to 100 ohms (FLOAT)
BrushLimit Shaft (Brush) max ohms 0 to 100 ohms (FLOAT)
SysLim1Enabl Enable system limit 1 fault check Disable, Enable
SysLim1Latch Latch system limit 1 fault NotLatch, Latch
SysLim1Type System limit 1 check type ( >= or <= ) <=, >=
SysLimit1 Current amps 0 to 100 (FLOAT)
SysLim2Enabl Enable system limit 2 fault check Disable, Enable
SysLim2Latch Latch system limit 2 fault NotLatch, Latch
SysLim2Type System limit 2 check type ( >= or <= ) <=, >=
SysLimit2 Current amps 0 to 100 amps (FLOAT)
TMR_DiffLimt Diag limit, TMR input vote difference, in engineering units 0 to 100 E.U. (FLOAT)
MVRC_IO Parameter Groups_Shunt V

Frequency HZ Voltage pulses/Sec (Hz) 0 to 100 Hz (FLOAT)
TMR_DiffLimt Diag limit, TMR input vote difference, in engineering units 0 to 100 difference in Hz (FLOAT)
MVRC_IO Parameter Groups_Thermocouples

ThermCplType Select TC type or mV input Unused, mV, T, K, J, E, S
ThermCplUnit Select TC display unit degrees C or F Deg_F, Deg_C

MVRC Specific Alarms
5400-5400,
8400-8400
Description Unallowed VarIOCompatCode Change: Old - [ ]; New - [ ]
Possible Cause
Solution
5401-5442,
8401-8442
Description Thermocouple [ ] Unhealthy
Possible Cause
Solution
• Problem is usually not a MVRC or terminal board failure if other thermocouples are working correctly. The solution
− The board has detected a thermocouple open and has applied a bias to the circuit driving it to a large negative
number, or the TC is not connected, or a condition such as stray voltage or noise caused the input to exceed -63 mV.
5443-5445,
8443-8445
Description Cold Junction [ ] Unhealthy, Using Backup
Possible Cause
• Defective sensor reading on the terminal board. Defective reference voltage on MVRC
Solution
• The local cold junction signal from the terminal board is out of range. The normal range is -30 to 65°C (-22 - 145 °F).

5446-5481,
8446-8581
Description Analog Input [ ] unhealthy
Possible Cause
Solution
• Verify connection. Verify that the voltage range is within specification limits. Replace sensor.
5482-5525,
8482-8525
Description RTD [ ] Unhealthy
Possible Cause
Solution
• Verify connection. Verify that the voltage range is within specification limits.
5526-5536,
8526-8536
Description Ref [ ] Reference voltage out of limits
Possible Cause
• A/D reference voltage out of acceptable range
Solution
5537-5547,
8537-8547
Description Null [ ] Null voltage out of limits
Possible Cause
• Null voltage not correct specification
Solution

TBCA Thermocouples Input Board
The Simplex RTD Input (TBCA) terminal board supplies 30 RTD with precision current
source, then reads and returns the RTD signals.
Operation
The I/O processor performs the analog-to-digital conversion and the linearization for
individual RTD types. Refer to GEH-6729 Mark Ve Application Guide, Volume II,
Appendix C for diagrams and connection information.
Specifications
Item Specifications
Number of channels 30 RTD channels per terminal board
RTD types N120, PT200, PT100_SAMA, PT100_USIND, CU10, PT100_PURE, Ohms_10,
PT100_DIN.

Note Refer to the TBQA Thermocouples Input Board section in the MVRA I/O
Interface Board section.
TBCB Terminal Board
The TBCB provides for phoenix block screw connection between specific external
and control the signal. The TBCB board has no active electronics, just protective circuits
and jumpers. Each screw has a defined input or output function. The TBCB allows
connection to customer RTDs and analog output devices.
Operation
Specifications
Item Specifications
Number of inputs 14 RTDs
8 - 0 to 1 mA or 4 to 20 mA
14 – 4 to 20 mA

Configuration
<C>
7
Rev. TBCBQ#A
optional

BJ1 to BJ22 are for input circuits 1 to In = connects NEG Out = mA input is If the hardware jumper is installed, the
22, respectively of mA current not referenced to NEG terminal of the respective mA input
inputs to DCOM DCOM is connected to DCOM
Jumper Input Circuit Position Application Notes
BJ23 15 In = 4-20 mA input Out = 0-1 mA input Hardware jumpers 23-30 modify the
current range characteristics of circuits
BJ24 16
15-22 (BJ 15-22)
BJ25 17
BJ26 18
BJ27 19
BJ28 20
BJ29 21
BJ30 22
TCPD Terminal Board
TCPD Jumper Configuration

<PD> 1 Rev. TCPDG#B

BJS In = provide ground Out = 125 V dc system Ground reference jumper
reference for 125 V dc already has ground Remove for systems with external ground
reference point reference on 125 V dc system
For circuit drawing, refer to Appendix page 4–5.

CTBA Terminal Board
The CTBA provides for phoenix block screw connection between specific external
and control the signal. The CTBA has no active electronics, just protective circuits and
jumpers. Each screw has a defined input or output function. The CTBA allows connection
to customer shaft current and voltage monitoring, as well as 4-20 mA analog input and
output devices.
Operation
Specifications
Item Specifications
Number of inputs 14 - 4 to 20 mA inputs
1 shaft voltage monitoring
1 current monitoring
Number of outputs 16- 4 to 20 mA outputs
Configuration
<C> 6 Rev. CTBAG#A

BJ1 In = connects NEG of Out = mA inputs is not If the hardware jumper is installed, the NEG
to BJ14 mA current inputs to referenced to DCOM. terminal of the respective mA input is connected
DCOM to DCOM.
BJ15 Default connected DCOM not connected DCOM connection for RS232 Monitor Port (TIMN)

MVRF I/O Interface Board
The MVRF is an I/O board on the PMVE using the high-speed serial link (HSSL). The
PMVE contains specialized code for the MVRF that communicates and controls the
MVRF analog and digital I/O. Configuration parameters customize MVRF operation. The
MVRF is a functional replacement for the Mark V TCQB board.
MVRF analog and digital I/O is as follows.
• Thermocouples (simplex)
• Servos and LVDTs
• Pulse rates
• Proximeters
• Analog inputs
• Analog outputs

Installation
The MVRF mounts in the rack behind the PMVE in position one.
Ø To install the MVRF

1. Verify that power has been removed from the core.
Note The red or blue stripes on the cables are always on the left.
3. Holding the board in place. press up the three top and three bottom tabs
5. Remove the new MVRF from its static bag, and reverse this procedure.
6. Once the MVRF is in place, connect the HSSL link cable from the PMVE.
Operation
The PMVE contains configuration parameters specific to the MVRF. External data is
transferred to and from the control system database in the controller over the IONets. The
PMVE propagates the control and data to each of its I/O boards. Data is transferred to the
MVRF across the HSSL every five milliseconds.
Recalibration
Specifications
The MVRF has the same hardware functionality as the TCQF. Original TCQF ribbon
cables plug directly into the MVRF to simplify replacement.

13 Thermocouples TBQA
4 Servos TBQG
4 Analog inputs 10 V TBQC
15 Analog inputs 4-20 mA TBQC
6 Analog outputs TBQG
8 LVDT TBQC
4 Pulse inputs (magnetic) TBQC
All analog and digital I/O signals are read and written at the 5 ms rate by the PMVE(s).

Diagnostics
The MVRF has its own ID device, which is interrogated by the PMVE. The MVRF board
Configuration
MVRF Board Parameters

Min_MA_Input This is the minimum mA for healthy 4/20 mA input. The MVRF 0 to 22.5 mA (FLOAT)
generates an unhealthy status for any of the 4-20 mA inputs
that are less than this value.
Max_MA_Input This is the maximum mA for healthy 4/20 mA input. The 0 to 22.5 mA (FLOAT)
MVRF generates an unhealthy status for any of the 4-20 mA
inputs that are greater than this value.
LVDT_TMR_DiffLim This is the TMR input vote difference in % of range. The R, S, 0 to 200 % (FLOAT)
and T controllers calculate the median value of the three TMR
LVDT values. If any of the TMR LVDTs are greater than or
less than this difference from the median value in percentage,
a diagnostic is generated.
AccelCalcInMs This is the Calc Accel using x ms (5 ms granularity) of 5 to 160 ms (FLOAT)
samples. Acceleration is the change in speed over a time
delta. This parameter specifies that time delta in milliseconds.
The longer the time delta, the smoother the acceleration.
TBQCRevAATermBoard TBQC is a revision AA terminal board. The TBQC revisions > No, Yes
AA have a resistor in the feedback circuit. This generates a
gain error that must be corrected.
TBQGRevAATermBoard TBQG is a revision AA terminal board. The TBQG revisions > No, Yes
AA have a resistor in the feedback circuit. This generates a
gain error that must be corrected.
AVSelection These are the TMR internal selection variables. Unused, AOut1IndivCurFdbk,
brought out to signal space. AOut3IndivCurFdbk,
This is used to monitor the individual current feedback of AOut4IndivCurFdbk,
the TMR current summed analog output to determine proper AOut5IndivCurFdbk,
operation. AOut6IndivCurFdbk,
This is not a TMR voted value, but an individual value from SoftwareSpare
each I/O pack.
This is used for initial check out and for field diagnostic issues.

MVRF I/O Parameter Groups
MVRF_IO Parameter Groups_Analog Inputs

InputType Type of analog input Unused, 4-20 mA
Low_Input Input mA (or V) at low value -10 to 20 mA or V (FLOAT)
Low_Value Input value in engineering units at low mA (or V) E.U. (FLOAT)
High_Input Input mA (or V) at high value -10 to 20 mA or V (FLOAT)
High_Value Input value in engineering units at high mA (or V) E.U. (FLOAT)
Analog Input( E.U.) = Low_Value + (High_Value - Low_Value) *
DiagHighEnab This enables the high input limit diagnostic. If the 4-20 mA Disable, Enable
analog input exceeds the parameter Max_MA_Input, and
DiagHighEnab is enabled, a diagnostic alarm is generated.
DiagLowEnab This enables the low input limit Diagnostic. Disable, Enable
If the 4-20 mA analog input exceeds the parameter
Min_MA_Input, and DiagLowEnab is enabled, a diagnostic
alarm is generated.
TMR_DiffLimit This is the Diag Limit,TMR input vote difference, in percent 0 to 200 % (FLOAT)
of (High_Value – Low_Value). The RST controllers calculate
the median value of the three TMR analog inputs values. If
any of the TMR analog inputs are greater than or less than
this difference from the median value in percent, a diagnostic
alarm is generated.
MVRF_IO Parameter Groups_Analog Outputs

Output_MA Output mA selection Unused, 0-20 mA
Suicide_Enab This enables suicide for faulty output current if in a TMR current Disable, Enable
sharing configuration.
TMR_SuicLimt This is the suicide threshold for TMR operation with load 0 to 200 mA (FLOAT)
sharing margin in mA. If any of the three individual analog
outputs exceeds 50% of the mA output plus this margin, the
mA output is allowed to suicide.
D/A_ErrLimit This is the suicide threshold, for TMR operation with 0 to 200 % (FLOAT)
defective D/A reference versus commanded output feedback
in percentage. If the hardware command output and the
commanded D/A difference exceed this limit for more than
three frames, the mA output performs a suicide.

MVRF_IO Parameter Groups_Analog Outputs
OutputState This is the state of the analog output when offline. It sets the PwrDownMode, HoldLastVal,
mA output to a known milliamp value when the MVRF is offline. Output_Value
PwrDownMode sets analog output to 0.0 in engineering units.
engineering units received before the MVRF went offline.
Output_Value allows the user to specify the offline value in
engineering units.
Output_Value This is the pre-determined value for the outputs. This specifies E.U. (FLOAT)
the engineering unit value to set for analog output when the
MVRF goes offline.
MVRF_IO Parameter Groups_Cold Junctions

ColdJuncType This selects CJ type. It allows control software to substitute the Remote, Local
current terminal board’s cold junction value in degrees with
another value from application space in degrees.
ColdJuncUnit Select TC display unit in ºC or ºF Deg_F, Deg_C
MVRF_IO Parameter Groups_LVDTs

MinVrms This is the LVDT V rms at min end stop (normally set by 0 to 7.1 V (FLOAT)
auto-calibrate). It is the absolute value in V rms read by the
LVDT when the valve is at the minimum end position.
MaxVrms This is the LVDT V rms at Max End Stop (normally set by 0 to 7.1 V (FLOAT)
auto-calibrate). It is the absolute value in V rms read by the
LVDT when the valve is at the maximum end position.
MinPosValue This is the position at Min End Stop in engineering units. It is -15 to 150 % (FLOAT)
the position in percent to be returned by the LVDT when the
valve is at the minimum end position.
MaxPosValue This is the position at Max End Stop in engineering units. It is -15 to 150 % (FLOAT)
the position in percent to be returned by the LVDT when the
valve is at the maximum end position.
LVDT Input Position = MinPosValue + (MaxPosValue - MinPosValue) *
[( Lvdt Vrms Input - MinVrms) / (MaxVrms - MinVrms)]
PositionMargin This is the allowable range exceed error of position in %. If the 1 to 10 % (FLOAT)
position exceeds the MaxPosValue or MinPosValue by this
percent, it generates an unhealthy status and a diagnostic
alarm.

MVRF_IO Parameter Groups_Monitors
RegType This is the monitor regulator type selection. It allows monitoring
of the regulator’s control feedback in percent. The monitor type
must match the regulator type.
ServoNum This is the servo number used. Servo01, Servo02, Servo03,
Select the servo’s feedback to be monitored based on the Servo04, Servo05, Servo06,
selected monitor’s RegType, but only one of the below MonVxx Servo07, Servo08
parameters is visible or selectable.
MonVarPos This is the monitor variable selection for position regulator. Unused, Position1, Position2,
Select one of these to be monitored in percent. Position3, ServoCurrentRef
MonVarLiqFuel The monitor variable selection for liquid fuel regulator allows Unused, Flow1, Flow2,
one of these to be monitored in percent. ServoCurrentRef
MonVarSpdRat The monitor variable selection for speed ratio regulator allows Unused, Pressure1, Pressure2,
one of these to be monitored in percent. Position, OuterRegErr,
OuterLoopErr, Position2,
Position1, ServoCurrentRef
MVRF_IO Parameter Groups_Pulse Rates

PR_Enable Enables pulse rate (PR) input Disable, Enable
PRScale Pulses per second scaled to engineering units 0 to 1000 (FLOAT)
TMR_DiffLimit This is the Diag Limit, TMR input vote difference in engineering 0 to 20000 difference (FLOAT)
units. The controller calculates the median value of the three
pulse-rate input values. If any of the three are greater than
or less than this difference in percent, a diagnostic alarm is
PR input.
TeethPerRev This is the teeth per revolution. It is the number of teeth or 1 to 195 Teeth/Rev (INT)
gear of vanes that pass in one revolution. This must be an
integer value.
Example:
Teeth/Rev = 4
EnhSpdAlgEnab Enhanced speed algorithm enable is used for speed wheel Disable, Enable
or any multi-tooth per revolution speed sensed device. This
algorithm corrects for machined tooth spacing differences. Do
not use for protection or on a frequency generators.

MVRF_IO Parameter Groups_Regulators

RegType Servo regulator algorithm type Unused, Position, SpeedRatio,
LiquidFuel, LiquidFuel_wPosition
RegGain This is the position loop gain in % of (current / engineering -200 to 200 (FLOAT)
unit). This adjusts the regulator loop gain response. The higher
this value, the faster the servo valve responds. This rate is
limited by the valves slew rate.
RegNullBias This is the position loop null bias in % of current minus balances -100 to 100 (FLOAT)
servo spring force. This force closes or opens the valve if the
power is lost. This parameter compensates to this force.
EnabCurSuic This is the current suicide enable. If the current feedback Disable, Enable
suicide is enabled and all of the following is true, the servo
performs a suicide:
a) The difference between the commanded current and the
individual current feedback exceeds the Curr_Suicide limit.
b) It exceeds the limit for a period greater than .5 second
EnabPosFbkSuic If the position feedback suicide is enabled and all the following Disable, Enable
is true, the servo performs a suicide:
a) the Position feedback exceeds the position limits of either:
• MinPosValue - Fdbk_Suicide
• MaxPosValue + Fdbk_Suicide
b)• It exceeds the limit for a period of PosFailDelay in
milliseconds.
EnabPressureFbkSuic If the pressure feedback suicide is enabled and all the following Disable, Enable
is True, the servo performs a suicide.
a) the pressure feedback exceeds the pressure limits of either:
PresFbkLowLim
PresFbkHighLim
b) It exceeds the limit for a period of PressureFailDelay in
milliseconds.
EnabFlowFbkSuic If the flow feedback suicide is enabled and all the following is Disable, Enable
True, the servo performs a suicide:
a) the flow feedback exceeds the flow limits of either:
FlowFbkLowLim
FlowFbkHighLim
b) It exceeds the limit for a period of FlowFailDelay in ms.
Curr_Suicide Short servo output if current error exceeds this amount in 0 to 100 % (FLOAT)
percentage
Fdbk_Suicide Short servo output if position feedback error exceeds this 0 to 10 % (FLOAT)
amount in percentage
TMR_DiffLimit This is the Diag limit, TMR input vote difference, servo current -15 to 150% (FLOAT)
in engineering units.
The controller calculates the median value of the three servo
currents values. If any of the three servo currents are greater
than or less than this difference in percent, a diagnostic is
servo output.

DitherAmpl Dither in % current. Amplitude of the dither moves a valve from 0 to 10 % (FLOAT)
a fixed position and back again. This dithering is to reduce
breakaway torque if the valve sits in a fixed position for an
extended time.
DitherFreq Dither rate in Hertz. Rate at which dithering moves a valve Unused, 8_33 Hz, 12_5 Hz, 16_67
from a fixed position and back again. This dithering is to Hz, 25 Hz, 50 Hz, 100 Hz
reduce breakaway torque if the valve sits in a fixed position
for an extended time.
the LVDT configuration. This selection is valid for the Position LVDT07, LVDT08, LVDT09,
regulator type LVDT11, LVDT10, LVDT13,
LVDT12, LVDT15, LVDT14,
LVDT16, Unused
PressureInput1 Pressure input 1 selection Unused, AnalogInput1,
PressureInput2 Pressure Input 2 Selection Unused, AnalogInput1,
PulseRateMPU2,

PulseRateMPU2,
K_OuterReg Outer Regulator Gain -200 to 200 (FLOAT)
K_Conv_OuterReg Outer Regulator K_Conv -200 to 200 (FLOAT)
Tau_OuterReg Tau for Outer Regulator 0 to 10 (FLOAT)
LowLim_OuterReg Outer regulator low limit -200 to 200 (FLOAT)
Outer regulator low limit clamp
HiLim_OuterReg Outer regulator high limit -200 to 200 (FLOAT)
Outer regulator high limit clamp
PresFbkLowLim Pressure feedback low limit -150 to 5000 (FLOAT)
If pressure feedback is lower than this limit, a diagnostic is
is enabled
PresFbkHiLim Pressure feedback high limit -150 to 5000 (FLOAT)
If pressure feedback is higher than this limit a diagnostic is
is enabled
FlowFbkLowLim Flow feedback low limit -150 to 5000 (FLOAT)
If Flow feedback is lower than this limit, a diagnostic is
enabled
FlowFbkHiLim Flow feedback high limit -150 to 5000 (FLOAT)
If flow feedback is higher than this limit, a diagnostic is
enabled
PosFailDelay Time delay (msec) before position feedback suicide is 0 to 10000 ms (FLOAT)
PressFailDelay Time delay (msec) before pressure feedback suicide is 0 to 10000 ms (FLOAT)
FlowFailDelay Time delay (msec) before flow feedback suicide is generated 0 to 10000 ms (FLOAT)
on a fault. This time delay keeps the firmware from generating
a suicide based on a transient condition.

Simple Regulator with Gain and Feedback Control
MVRF_IO Parameter Groups_Thermocouples

ThermCplType Select TC type or mV input Unused, mV, T, K, J, E, S
ThermCplUnit Select TC display in unit degrees C or F Deg_F, Deg_C

Enhance Speed Algorithm (ESA)
Variability on the gear tooth wheel spacing causes variability in the speed measurement
and acceleration. The ESA measures and corrects this spacing. However, it does not
introduce latencies or correct for electronic or sensor abnormalities. If the ESA cannot
correct for the speed anomalies, it defaults to the evenly spaced algorithm. The ESA
should not be used for critical overspeed functions. The only requirement for this mapping
to occur is to enable the ESA and then set the teeth per revolution to the correct value.
Note This can be used for any pulse device that has multiple tooth or pulses generated
per revolution, but it must be an integer number. ESA should not be used for pulse
generators, or devices that generate a precision pulse rates.
With a multi-gear box, the ESA is only required to have the number of gear teeth on the
sense gear. The scaling can accommodate the gearing ratios. If the ESA tries to correct for
a variation that does not exist, noise or jitter in the speed or acceleration signal results.
Calculating Tooth Correction Factors
The correction factor is the percentage that the tooth represents of the whole (one
revolution). For example, each of four teeth in a wheel represents 25% of the whole.
Removing variation from the speed is determined by individual tooth corrections

according to the following equation (where k = teeth in a revolution).
The system for calculating rotation depends on parameters sensing the rotation of a
toothed speed wheel, then correcting by the following equation:
Pulse Input(E.U.) = Freq(hz) * ( 60.0(sec/min) / TeethPerRev) * PRScale(E.U)

Servo Regulator Diagrams
Position Regulator

Speed Ratio Regulator

Speed Ratio PI Control

Liquid Fuel Regulator

Liquid Fuel with Position Feedback

Liquid Fuel PI Control

MVRF Specific Alarms
5400, 8400
Description Unallowed VarIOCompatCode Change: Old - [ ]; New - [ ]
Possible Cause
Solution
5401-5415,
8401-8415
Description Thermocouple [ ] Unhealthy ([ ])
Possible Cause
Solution
• Problem is usually not a MVRF or terminal board failure if other thermocouples are working correctly. The solution
− The board has detected a thermocouple open and has applied a bias to the circuit driving it to a large negative
number, or the TC is not connected, or a condition such as stray voltage or noise caused the input to exceed 63 mV.
5416-5416,
8416-8416
Possible Cause
• Defective sensor reading on the terminal board. Defective reference voltage on MVRF.
Solution
• The local cold junction signal from the terminal board is out of range. The normal range is -30 to 65°C (-22 - 145 °F).

5417-5420,
8417-8420
Possible Cause
Solution
• Problem is usually not a MVRF or terminal board failure if other Analog Inputs are working correctly. Check field
wiring including shields.
• Check ground select jumper for the input. Verify that inputs are in operable range (-10 V to 10 V).
5421-5435,
8421-8435
Possible Cause
Solution
• Problem is usually not a MVRF or terminal board failure if other Analog Inputs are working correctly. Check field
wiring including shields.
• Check ground select jumper for the input. Verify that the inputs are in operable range (3.0-21.5 mA).
• Verify parameter settings for Min_MA_Input and Max_MA_Input.
5436-5439,
8436-8439
Description LVDT Excitation [ ] Failed
Possible Cause
• Defective cable between terminal and acquisition board
Solution
• Inspect cable and replace if needed.

5440-5447,
8440-8447
Description LVDT [ ] Servo Excitation Ratio Out of Range ([ ])
Possible Cause
• Defective cable between terminal and acquisition board
Solution
• Inspect cable and replace if needed.
5448-5455,
8448-8455
Possible Cause
Solution
• Problem is usually not a MVRF or terminal board failure if other LVDT inputs are working correctly. Check field
wiring including shields and LVDT Excitation.
• Calibrate servo regulator with the proper LVDT.
5456-5457,
8456-8457
Possible Cause
• The monitor type does not match the regulator type
Solution
• Verify that the monitor and regulator are configured as in the ToolboxST application.
5458-5458,
8458-8458
Possible Cause
• More than one ToolboxST interface is trying to calibrate the regulator
Solution
• Only calibrate one regulator at a time

5459-5459,
8459-8459
Description Calibration, Selected LVDT Max / Min Pos Limit Out of Range
Possible Cause
• The calibration Min/Max value exceeds the acceptable limits
Solution
• Check the regulator configuration for Parameter 'PositionInput#1' for the particular servo.
• Check the 'MaxPosValue' & MinPosValue' for LVDT# Selected input in 'PositionInput#1'.
• The MaxPosValue for LVDT input should be between 50% and 150%.
• The MinPosValue for LVDT input should be between -50% and 50%.
5460-5463,
8460-8463
Description FlowRate [ ] Input unhealthy ([ ])
Possible Cause
• Pulse rate input exceeds the maximum limit.
Solution
• Reduce pulse rate to within the specification.
5464-5467,
8464-8467
Possible Cause
• The regulator type is not defined by this firmware version
Solution
• Verify that the firmware version supports this regulator type.

5468-5471,
8468-8471
Possible Cause
• Invalid/incorrect configuration :
− Either of the following may cause this error
− Servo position input connected to unused LVDT
− Incorrect position input configuration
− Servo flow input connected to unused PR
− Incorrect flow input configuration
− Servo pressure input connected to unused analog input
− Incorrect pressure input configuration

• Servo current feedback differs from servo current output
Solution
• Verify the correct configuration parameters for selected type of regulator.

• Verify thatinputs are connected to used sensor inputs in configuration.
5472-5475,
8472-8475
Possible Cause
• Possible causes are sensor feedback out of range, software suicide requested.
Solution
5476-5479,
8476-8479
Possible Cause
Solution

5480-5483,
8480-8483
Possible Cause
Solution
5484-5490,
8484-8490
Description Ref [ ] Reference Voltage out of limits ([ ])
Possible Cause
Solution
• Replace the acquisition card or check the power supply voltages.
5491-5497,
8491-8497
Description Null [ ] Null Voltage out of limits ([ ])
Possible Cause
• The null voltage is out of spec.
Solution
• Replace the acquisition card or check the power supply voltages.
5498-5501,
8498-8501
Description Output [ ] Individual current unhealthy ([ ] mA)
Possible Cause
• The individual current is outside the expected range
Solution
• Check the terminal output device for proper connections/operation. Replace acquisition card.

5504-5509,
8504-8509
Description Output [ ] Total current unhealthy ([ ] mA)
Possible Cause
• The commanded current reference does not match the feedback within the specified time limit.
Solution
• Verify that the commanded output is not changing too fast.
5510-5515,
8510-8515
Possible Cause
• Simplex suicide activated.

Solution

5516-5522,
8516-8522
Possible Cause
• TMR suicide activated.

Solution


5522-5527,
8522-8527
Possible Cause
Solution
5528-5533,
8528-8533
Possible Cause
Solution
5534-5539,
8534-8539
Possible Cause
• The output command voltage disagrees with the Dac Feedback.
Solution
5551-5552,
8551-8552
Possible Cause
• The output command voltage disagrees with the Dac Feedback.
Solution

5800-5828,
8800-8828,
5851-5862,
8851-8862
Possible Cause
Solution
• Adjust the specified parameter below for the each input type:
− If input variable is AnalogInputxx, adjust the TMR_DiffLimit.
− If input variable is PulseInputxx, adjust the TMR_DiffLimit.
− If input variable is ServoOutputxx, adjust the TMR_DiffLimit on the Regulators tab.
− If input signal is LVDTxx, adjust the LVDT_TMR_DiffLimit on the Parameters tab.

Note Refer to the TBQA Thermocouples Input Board section in the MVRA I/O
Interface Board section.
TBQC Terminal Board

Note Refer to the TBQC Terminal Board section in the MVRA I/O Interface Board
section.
TBQG Terminal Board
The TBQG provides for phoenix block screw connection between specific external
and control the signal. The TBQG has no active electronics, but contains simple protective
circuits and jumpers. Each TBQG screw has a defined input or output function. The
TBQG allows connection to customer LVDTs, 4-20 mA inputs and outputs, speed and fuel
flow divider pickup signals, servo valve outputs, and water injection flow meter inputs.
Operation

Specifications
Item Specifications
Number of inputs 4 pulse inputs
4 - 4 to 20 mA inputs
Number of outputs 4 servo outputs
4 analog outputs
TBQG Analog Input Jumpers
JP1 1-2 ±10 V 2-3 4-20 mA

JP2 1-2 ±10 V 2-3 4-20 mA
JP3 1-2 ±10 V 2-3 4-20 mA
JP4 1-2 ±10 V 2-3 4-20 mA
The MVRF functions much like the TCQA, and uses a time-based algorithm to improve
speed and acceleration.
The Mark Ve algorithm collects the number of tooth pulses and 25 Mhz tics that occurred
between those pulses within a specified time interval.
Pulse Input(E.U.) = Freq(hz) * (60.0(sec/min) / TeethPerRev) * PRScale(E.U)
Configuration
<S>
7
Rev. TBQGQ#A
optional

JP1 Default 24–20 mA or ±10 V dc burden resistor (250 ohm)
2–3 = current input configuration
1–2 = voltage input Input #1
JP2 1–2 2–3 Input #2
JP3 1–2 2–3 Input #3
JP4 1–2 2–3 Input #4

HSLA Interface
The HSLA is a single or dual port High Speed Serial Link (HSSL) interface for host
application boards (MVRA, B, C, F). The HSLA provides the following features:
• Up to two HSSL interfaces configured as:

− RJ-45 copper CAT3e (right-angle)
− Fiber-optic (fast fiber connections)
• Field programmable gate array (FPGA) for the application program
− Onboard programmable flash available to load the application program
− Protected boot flash to enable initial HSSL communications
• Generic 3.3 V I/O interface with the host application board
− Either input or output
J1 and J2 (55 points)
JL (36 or 51 points)
− Input only
J1 and J2 (0 points)
JL (10 points)
• 3.3 V dc at 1.0 A power supply available to be used by the host application board
Interface to the application board is through the FPGA. Each I/O point is designed to be
general purpose with a few specialized function I/O pins.

Installation
The HSLA and MVRx are combined during factory assembly. The HSLA by itself is not
available as a replacement part for the Mark Ve control system.
Diagnostics
• DS1 is a yellow TX/RX. This LED is only on when data is being transmitted or
received from the HSLA port J3 to the host PMVE.
• DS2 is a green link LED. This LED is on when a valid cable connection is detected
between the HSLA port J3 and the PMVE.
• DS3 is a yellow TX/RX. This LED is only on when data is being transmitted or
received from the HSLA port J4 to the host PMVE.
• DS4 is a green link LED. This LED is on when a valid cable connection is detected
between the HSLA port J4 and the PMVE.
• DS5 is a red attention LED. This is used by the application code for special functions,
such as LED is on during application flash programming.
• DS6 is a green power-applied LED. This LED is on whenever power greater than
5 V dc is applied.
HSLA LEDs

Replacement
Printed wiring boards may contain static-sensitive components. Therefore, GE ships all
replacement boards in anti-static bags. When handling boards or board components,
make sure to store them in anti-static bags or boxes and use a grounding strap (per the
following Caution criteria).
To prevent component damage caused by static

electricity, treat all boards with static sensitive handling
techniques. Wear a wrist grounding strap when
handling boards or components, but only after boards
or components have been removed from potentially
energized equipment and are at a normally grounded
Caution workstation.
Replacement Procedures
The failed board should be System troubleshooting should be at the circuit board level. The failed I/O pack or board
returned to GE for repair. Do should be removed and replaced with a spare.
not attempt to repair it on site.
To prevent equipment damage, do not remove, insert, or

adjust board connections while power is applied to the
equipment.
Caution
Replacing the PMVE
Ø To replace the PMVE
♦ Refer to the following sections for installation and replacement procedures:
• PMVE I/O Communication, Installation

• MVRA I/O Interface Board, Installation
• MVRB I/O Interface Board, Installation
• MVRC I/O Interface Board, Installation
• MVRF I/O Interface Board, Installation

Ordering a Board
When ordering a replacement board for a GE product, you need to know:
• How to accurately identify the part

• If the part is under warranty
• How to place the order
Board Identification
A printed wiring board is identified by an alphanumeric part (catalog) number located
near its edge. The board’s functional acronym, displayed below, is normally based on
the board description, or name.
Board Part Number Conventions

Note The modules follow the same board part number convention except Functional
revision is listed after rev. on the label, and they do not have an Artwork revision.
Placing the Order

Renewals/spares (or those not under warranty) should be ordered by contacting the nearest
GE Sales or Service Office, or an authorized GE Sales Representative. Be sure to include:
• Complete part number and description

• Serial number
• Material List (ML) number
Note All digits are important when ordering or replacing any board. The factory
may substitute newer board versions based on availability and design enhancements,
however, GE Energy ensures backward compatibility of replacement boards.
GE Energy
1501 Roanoke Blvd.
Salem, VA 24153–6492 USA
1 540 387 7000

www.geenergy.com

GE Energy Mark Ve Control: I/O Communication (PMVE) Module Description

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GE Energy GEI-100689H

© 2007 – 2010 General Electric Company, USA. All rights reserved.

* Trademark of General Electric Company

Indicates a procedure, condition, or statement that, if

Indicates a procedure, condition, or statement that, if not

Indicates a procedure, condition, or statement that should be

Note Indicates an essential or important procedure, condition, or statement.

A margin note is used to

GEI-100689H Module Description 3

4 Mark* Ve Control I/O Communication (PMVE)

GEI-100689H Module Description 5

6 Mark* Ve Control I/O Communication (PMVE)

• RS-232C connection for setup using the COM1 port

Mark Ve Control Location1 Device Layout

GEI-100689H Module Description 7

If the configuration being downloaded contains I/O

Modify Data Modify Design

8 Mark* Ve Control I/O Communication (PMVE)

GEI-100689H Module Description 9

2. The Configure Sub-Assembly dialog box displays.

12 Mark* Ve Control I/O Communication (PMVE)

GEI-100689H Module Description 13

14 Mark* Ve Control I/O Communication (PMVE)

GEI-100689H Module Description 15

16 Mark* Ve Control I/O Communication (PMVE)

Auto-Reconfiguration is enabled or disabled in the ToolboxST application through the

GEI-100689H Module Description 17

18 Mark* Ve Control I/O Communication (PMVE)

1. Failed Serial Presence Detect (SPD) EEPROM

GEI-100689H Module Description 19

• Compress the variable and rebuild the I/O pack.

20 Mark* Ve Control I/O Communication (PMVE)

GEI-100689H Module Description 21

• Incorrect configuration for sensor type

22 Mark* Ve Control I/O Communication (PMVE)

• Excitation to transducer wrong or missing

• Excitation to transducer wrong or missing

• Check field wiring and connections to indicated analog input channel.

GEI-100689H Module Description 23

• Excitation to transducer wrong or missing

• Excitation to transducer wrong or missing

Possible Cause Faulty cable between terminal and acquisition card

Solution Inspect cable and replace, if needed.

24 Mark* Ve Control I/O Communication (PMVE)

• Check field wiring, including shields.

• Excitation to transducer wrong or missing

• Check field wiring and connections to indicated analog input channel.

GEI-100689H Module Description 25

• Excitation voltage to LVDT incorrect

• Excitation voltage to LVDT incorrect

26 Mark* Ve Control I/O Communication (PMVE)

• Excitation voltage to LVDT is incorrect

• More than one ToolboxST interface trying to calibrate the regulator

GEI-100689H Module Description 27

• Pulse rate input exceeds maximum limit

28 Mark* Ve Control I/O Communication (PMVE)

• Servo position input connected to unused LVDT

GEI-100689H Module Description 29

• Servo position input connected to unused LVDT