Type Z & Ex pz purge and pressurization system 5500 Control Unit

Features

• 100% automatic purge and pressurization system including

purging, temperature and leakage control, alarming and
system power
• Third party approvals for Class I, II, Div. 2 and Zone 2/22
• Universal mounting
• RTD inputs for temperature alarm an control
• Five standard purge programs

Application

The 5500 series purge/pressurization system consists of the

control unit with a user interface in a 316 stainless steel
enclosure that works in conjunction with the EPV vents and
pneumatic solenoid valves or manual valves form a certified
purge and pressurization system for enclosures. The user
interface is menu driven and easily guides users through
custom programing for their applications. (2) RTD’s can be
connected to inputs and the user can select temperature
ranges for controlling and alarming critical temperatures
through a set of contacts and energizing a solenoid valve for
displacing air within the enclosure or operate cooling or
heating functions. Enclosure pressure and leakage can be
monitored. In the event of a loss in pressure a solenoid valve
can engage to restore the defined pressure settings and/or
alarm for pressure loss.
The 5500 series purge and pressurization system has NEC,
CEC, ATEX and IECEx third party certifications for Class I,
II/Div. 2 and Zone 2/22.

Connection

External Mount Terminal Block Internal Mount Terminal Block

K1 K2 K2 K1
NO C SV1 L(+) L(+) SV1 C NO
NO NC N(-) N(-) NC NO

F1 F1
SV1 SV1
T1 T2 Bypass Bypass T1 T2
t167146_eng.xml

F2 F2
Power Power

N(-) N(-) N(-) N(-) N(-) N(-)

K1 L(+) N(-) L(+) L(+) N(-) L(+) K1
NO NO
Terminal Block Connections
Date of issue 2015-06-17

L (+) N (-) SV1 K2 K1

Release date 2015-06-17 15:17

Refer to "General Notes Relating to Pepperl+Fuchs Product Information".

Pepperl+Fuchs Group
www.pepperl-fuchs.com
USA: +1 330 486 0002
pa-info@us.pepperl-fuchs.com
Germany: +49 621 776 2222
pa-info@de.pepperl-fuchs.com
Singapore: +65 6779 9091
pa-info@sg.pepperl-fuchs.com
1
 Technical data 5500 Control Unit

General specifications
Operating mode fully automatic (FA)
Series 5500
Number of volume exchanges 4 ... 19
Hazardous environment gas or dust
Supply
Rated voltage Un 90 ... 264 V AC, 48 ... 62 Hz ±10 %, single phase
20 ... 30 V DC
Power consumption 100 ... 240 V AC - 2.3 VA (without digital valve)
20 ... 30 V DC - 2.5 W (without digital valve)
Electrical specifications
Fuse rating AC: 2 A
DC: 3.15 A
Input
Input I Temperature, up to 2 RTD's per unit
Connection Pt100, 2-wire-connection
Input type temperature input
Input II 1 Bypass
Connection passive contact (switch)
Input type mechanical contact
Output
Output I
Connection K1, terminals: K1/N0, K1/N0
Output type enclosure power, (1) SPST
Inrush current 6A
Contact loading 6 A @ 250 V AC , 30 V DC resistive load, 6 A @ 30 V DC
Output II
Connection K2, terminals: K2(NO, C, NC)
Output type alarm, (1) DPST
Inrush current 3A
Contact loading 3 A @ 250 V AC , 30 V DC resistive load, 3 A @ 30 V DC
Output III
Connection digital valve, terminals SV
Output type (1) SPDT, powered contacts from supply
0.08 A @ 250 VAC
0.5 A @ 30 VDC
Inrush current 3A
Indicators/settings
LED indicator Membrane Pad
K1: Green - Contact K1 is energized
K2: Amber - Contact K2 is energized
SV1/encl press.: Blue for safe pressure, Amber for valve on
Bypass: Amber when bypass is active
PT100 error: Red when fault in PT100 sensor
Pneumatic parameters
Protective gas supply instrument grade air or inert gas
Safe pressure - gas 0.7 mbar (0.3" H2O)
- dust 1.6 mbar (0.65" H2O)
Conformity
t167146_eng.xml

Degree of protection EN 60529

Shock resistance EN 60068-2
Ambient conditions
Ambient temperature -20 ... 40 °C (-4 ... 104 °F) at T6
-20 ... 60 °C (-4 ... 140 °F) at T4
Date of issue 2015-06-17

Relative humidity 5 ... 90 %, non-condensing

Vibration resistance 5 ... 100 Hz , 1 g, 12 m/s2, all axes
Impact resistance 30 g, 11 ms, all axes
Mechanical specifications
Connection type High pressure port: 1/8" NPTF
Low pressure port: 1/8" NPTF
Release date 2015-06-17 15:17

Cable gland Wire size

M12 diameter 3 - 6.5mm
M20 diameter 10 - 14mm
RTD/Bypass: (3) M12x1.5
K1, K2, SV1: 'P_C' (3) M20x1.5
Degree of protection Type 4X, IP66

Refer to "General Notes Relating to Pepperl+Fuchs Product Information".

Pepperl+Fuchs Group
www.pepperl-fuchs.com
USA: +1 330 486 0002
pa-info@us.pepperl-fuchs.com
Germany: +49 621 776 2222
pa-info@de.pepperl-fuchs.com
Singapore: +65 6779 9091
pa-info@sg.pepperl-fuchs.com
2
 Technical data 5500 Control Unit

Material Housing: 316 stainless steel

Cable Gland: 316 stainless steel or Nickel Plated Brass
Pressure Ports: 316 stainless steel
Membrane Pad: Autotex F200XE
O-ring: EPDM
Mass approx. 2.7 kg (6 lb)
Dimensions 165 x 124 x 90 mm (6.5 x 4.9 x 3.5 in)
Data for application in connection
with Ex-areas
EC-Type Examination Certificate
Group, category, type of protection, external
temperature class ¬ II 3 G Ex ic nA nC [ic pz IIC Gc] IIC T4 [Gc] (-20°C to 60°C)
¬ II 3 G Ex ic nA nC [ic pz IIC Gc] IIC T6 [Gc] (-20°C to 40°C)
¬ II 3 D Ex ic tc [ic pD IIIC Dc] IIIB T80°C Dc (-20°C to 60°C)
¬ II 3 D Ex ic tc [ic pD IIIC Dc] IIIB T60°C Dc (-20°C to 40°C)
internal
¬ II 3 G Ex ic nA nC [ic pz IIC] IIC T4 [Gc] (-20°C to 60°C)
¬ II 3 G Ex ic nA nC [ic pz IIC] IIC T6 [Gc] (-20°C to 40°C)
¬ II 3 D Ex ic tc [ic pD IIIC Dc] IIIC T80°C Dc (-20°C to 60°C)
¬ II 3 D Ex ic tc [ic pD IIIC Dc] IIIC T60°C Dc (-20°C to 40°C)
Directive conformity
Directive 94/9/EC EN 60079-0:2012+A11:2013 , EN 60079-2:2007 , EN 60079-11:2012 , EN 60079-15:2010 , EN 60079-
31:2009 , EN 61241-4:2006
International approvals
UL approval
cULus Class I Division 2 Group A-D T4 (-20°C to 60°C)
Class I Division 2 Group A-D T6 (-20°C to 40°C)
Class II Division 2 Group F+G T4 (-20°C to 60°C)
Class II Division 2 Group F+G T6 (-20°C to 40°C)
IECEx approval Ex ic nA nC [ic pz IIC Gc] IIC T4 Gc (-20 °C to 60 °C)
Ex ic nA nC [ic pz IIC Gc] IIC T6 Gc (-20 °C to 40 °C)
Ex ic tc [ic pD IIIC Dc] IIIB T80°C Dc (-20 °C to 60 °C) External version
Ex ic tc [ic pD IIIC Dc] IIIB T60°C Dc (-20 °C to 40 °C) External version
Ex ic tc [ic pD IIIC Dc] IIIC T80°C Dc (-20 °C to 60 °C) Internal version
Ex ic tc [ic pD IIIC Dc] IIIC T60°C Dc (-20 °C to 40 °C) Internal version
General information
Supplementary information EC-Type Examination Certificate, Statement of Conformity, Declaration of Conformity, Attestation of
Conformity and instructions have to be observed where applicable. For information see www.pepperl-
fuchs.com.

Accessories
5500-MAN-CDUL-*

5500-MAN-CD01-*

5500-MAN-EX01-*

EPV-5500 Vent System

t167146_eng.xml
Date of issue 2015-06-17
Release date 2015-06-17 15:17

Refer to "General Notes Relating to Pepperl+Fuchs Product Information".

Pepperl+Fuchs Group
www.pepperl-fuchs.com
USA: +1 330 486 0002
pa-info@us.pepperl-fuchs.com
Germany: +49 621 776 2222
pa-info@de.pepperl-fuchs.com
Singapore: +65 6779 9091
pa-info@sg.pepperl-fuchs.com
3
 Technical data 5500 Control Unit

Dimensions - External Mounting

62
55

39.5
33
23

17
21
40
70
99
106

124
1 2 17 90 90

41
78

165
169
58 215
28

1 Low pressure port (atmostpheric pressure)

2 High pressure port (enclosure pressure)

Dimensions - Internal Mounting

106
99
70
40
21
17

23
39.5

33
55
62

124
17 90
58 16 ø 6.4 x 3 90
t167146_eng.xml

169
215
168
110
Date of issue 2015-06-17

28

1
60.7

2
33
Release date 2015-06-17 15:17

31
60

1 Low pressure port (atmostpheric pressure)

2 High pressure port (enclosure pressure)

Refer to "General Notes Relating to Pepperl+Fuchs Product Information".

Pepperl+Fuchs Group
www.pepperl-fuchs.com
USA: +1 330 486 0002
pa-info@us.pepperl-fuchs.com
Germany: +49 621 776 2222
pa-info@de.pepperl-fuchs.com
Singapore: +65 6779 9091
pa-info@sg.pepperl-fuchs.com
4
 Technical data 5500 Control Unit

Type code/model number

5 5 0 0 - S S - I - V A C - P S C - L S C

Wiring entrance for low voltage connection

LSC (3) M12 Stainless low power cable glands
(3) M12 Nickel plated low power cable
LBC
glands
LNO No cable glands

Wiring entrance for power connection

PSC (3) M20 stainless power cable gland
PBC (3) M20 Nickel plated power cable gland
PSH (3) ½"NPTF Stainless steel conduit entrance
PNO No fittings or cable gland

Voltage requirement
VAC 100 to 240 VAC
VDC 20 to 30 VDC

Mounting Configuration
E External mounting
I Internal Mounting

Housing Material
SS 316 stainless steel

Type of System
Type Z & Ex pz, Zone 2 or 22, NEC Class I or II / Division 2
t167146_eng.xml
Date of issue 2015-06-17
Release date 2015-06-17 15:17

Refer to "General Notes Relating to Pepperl+Fuchs Product Information".

Pepperl+Fuchs Group
www.pepperl-fuchs.com
USA: +1 330 486 0002
pa-info@us.pepperl-fuchs.com
Germany: +49 621 776 2222
pa-info@de.pepperl-fuchs.com
Singapore: +65 6779 9091
pa-info@sg.pepperl-fuchs.com
5