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Electro-Hydraulic Actuator: Technical Information

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MAKING MODERN LIVING POSSIBLE

Technical Information

Electro-hydraulic Actuator
PVHC

powersolutions.danfoss.com
Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Revision history Table of revisions

Date Changed Rev

May 2014 Converted to Danfoss layout – DITA CMS AE

July 2013 PVHC code numbers changed, pages reduced to 8. AD

December 2010 New back cover AC

April 2010 Japan location AB

April 2009 First edition AA

2 11064912 • Rev AE • May 2014


Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Contents
General Information
Introduction........................................................................................................................................................................................4
Function...............................................................................................................................................................................................4
Hydraulic Actuation.........................................................................................................................................................................4
Features................................................................................................................................................................................................4
Technical Data
Technical data input - output relation......................................................................................................................................5
Performance Graphs........................................................................................................................................................................6
Connections
Deutsch connector...........................................................................................................................................................................7
AMP connector..................................................................................................................................................................................7
PVHC code numbers for use on PVG 32 / 100........................................................................................................................ 7
Dimensions

11064912 • Rev AE • May 2014 3


Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

General Information

Introduction
The PVHC is an electrical actuator module for main spool control in PVG 32 and PVG 100.
The actuator uses two current controlled proportional pressure-reducing valves.
PVHC does not use the known PVE internal closed loop control technology, and does therefore not offer
any kind of fault monitoring system, neither active nor passive.

Function
With electrical proportional actuation, the main spool position is adjusted so that its position corresponds
to an electrical control signal.
The control signal is converted into a hydraulic pressure signal that moves the main spool in the PVG.
This is done by means of two proportional pressure-reducing valves.
The electrical actuator can be controlled either by a current amplifier card, or directly from a
programmable micro-controller.
+
Driver A
--
Current
Feedback A
Setpoint
+
Driver B
--
Current
Feedback B

V310 002.A

Hydraulic Actuation
It is necessary to use the PVHC in combination with 25 bar [362.6 psi] pilot pressure, and standard FC
spools fitted for hydraulic actuation. See PVG 32 Technical Information 520L0344 and PVG 100 Technical
Information 520L0720.
Because of the 25 bar pilot pressure, it is not possible to combine PVHC with PVE on a PVG 32 or PVG 100
valve stack.

Features
• PWM current control signals.
• AMP JPT and Deutsch DT connector options.
• 12 V or 24 V supply options.
• Only to be used with 25 bar pilot pressure and hydraulic main spool.
• Possible to option mount the PVHC on PVG 32 and PVG 100.

W Warning

All makes and all types of directional control valves – including proportional valves – can fail and
cause serious damage. It is therefore important to analyse all aspects of the application. Because the
proportional valves are used in many different operation conditions and applications, the
manufacturer of the application is responsible for making the final selection of the products – and
assuring that all performance, safety and warning requirements of the application are met. The
process of choosing the control system – and safety level – could e.g. be governed by ISO 13849
(Safety related parts of control system).

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Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Technical Data

Technical data input - output relation

Temperature
Temperature range
Ambient -30°C to 80°C [-22 °F to 176°F]
Medium -20°C to 80°C [-4 °F to 176°F]

Input control
Parameter Control range

12 V 24 V
Controller output current range 0 - 1500 mA 0 - 750 mA
Pressure control range 5 to 15 bar [72.5 to 217.5 psi]
Resistance 4.75 Ω ± 5% 20.8 Ω ± 5%

Enclosure
Connector type Protection class
Deutsch DT IP 67
AMP JPT 12/24 V IP 66

Filtering
Filtering in the hydraulic system Max. permissible degree of contamination (ISO 4406, 1999 version):
23/19/16

Oil viscosity
Oil viscosity Range: 12 - 75 mm²/s [65 - 350 SUS]
Min.: 4 mm²/s [40 SUS]
Max.: 460 mm²/s [2130 SUS]

Pilot pressure
Pilot pressure (over tank)* Nom: 25 bar [363 psi]
Min: 21 bar [305 psi]
Max: 25 bar [363 psi]
* Designed to be used with hydraulic activated spools.

11064912 • Rev AE • May 2014 5


Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Technical Data
Performance Graphs
Q A/B

P A l/min US gal/min P B
100
1 1
E 25 E
90

80
8 20 8
70
1 1
D 60
D
15
8 50 8

1 40 1
C 10 C
8
8 30

B B
20 5

A 10 A
AA AA
0 a PVM
7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 mm
1.5 1.5
a PVM
0.28 0.24 0.20 0.16 0.12 0.08 0.04 0 0.04 0.08 0.12 0.16 0.20 0.24 0.28 in
V310 001.A

Spool stroke, mm

5
Ideal curve
4

3
Hysteresis

Current in mA
0
800
200
800

400
600

400
200

600
1200

1000

1400
1200
1000
1400

1600
1600

@ 12V
600

@ 24V
400

200
300
500

400
100
100

200

300

700
600
700

500
800

800

500/1000 mA 280/560 mA 280/560 mA 500/1000 mA V310 000.A

The ideal curve is determined by the main spool neutral spring. The hysteresis is affected by viscosity,
friction, flow forces, dither frequency and modulation frequency.
The PVHC is produced in an environment using mineral based hydraulic oil.

6 11064912 • Rev AE • May 2014


Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Connections

Deutsch connector

Pos. 1 Description Qty Deutsch code numbers


Housing 1 DT06-2S
1
Lock Part 1 W2S
Pin Contact 2 0462-201-16141 when SOC 16-18
AWG*
2 0462-209-16141 when SOC 14-16
AWG*
V310 004.A

AMP connector

Pos. Exploded view Description Qty AMP code numbers


1 Connector 1 282189-1
2 4 Contacts 2 929930-3
3 Contacts 2 828905-1
4 Superseal 1 880810-1

V310 003.A

PVHC code numbers for use on PVG 32 / 100

PVHC, High Current PWM Actuator


Code No. (12 V) Code No. (24 V)
Amp. connector 11112037 11112036
Deutsch connector 11112038 11112039

11064912 • Rev AE • May 2014 7


Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Dimensions

Dimensions for AMP connector


5.7 5.7
[0.224] [0.224]
44.4 [1.748]
33.0 [1.299]

26.75
[1.053]

74.0 92.25
[2.913] [3.631]

2.5 [0.098]
16.5 5.75
[0.650] [0.226] 56.1 [2.209]

P301 123

34.0
[1.339]

90.1
[3.547]

8 11064912 • Rev AE • May 2014


Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

Dimensions
Dimensions for Deutsch connector
5.7 5.7
[0.224] 44.4 [1.748] [0.224]

33.0 [1.299]

26.75
[1.053]

74.0 92.25
[2.913] [3.631]

2.5 [0.098]
16.5 5.75
66.5 [2.618]
[0.650] [0.226]

P301 124

34.0
[1.339]

100.5
[3.957]

11064912 • Rev AE • May 2014 9


Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

10 11064912 • Rev AE • May 2014


Technical Information PVHC Electro-hydraulic Actuator for use on PVG 32 and PVG 100

11064912 • Rev AE • May 2014 11


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