COMATROL MVB10 I TECHNICAL INFORMATION

Catalog code 11182624 - Rev AA - Nov2017

Comatrol - 11182624 - Rev AA - Nov2017

Index

1 - Introduction....................................................... page 1
MVB10 Modular HIC System................................................page 1
General Technical Data..........................................................page 2
System Configuration Guidelines......................................page 2

2 - Inlet Module....................................................... page 5

MVB10-I-LS.................................................................................page 6
MVB10-I.......................................................................................page 8

3 - Working Module.............................................. page 13

MVB10-W................................................................................. page 14
MVB10-W-C............................................................................. page 16
MVB10-W-LH.......................................................................... page 18
MVB10-W-C-LH..................................................................... page 22

4 - End Module...................................................... page 29

MVB10-E.................................................................................. page 30

5 - Tie rod Kits ....................................................... page 33

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 COMATROL MVB10 I TECHNICAL INFORMATION 1

MVB10 Modular HIC System

Comatrol proudly introduces a new range of modular HICs, MVB10 is completely configurable, allowing end customers
developed to match 40 years of experience in HIC and car- to apply standard, cost effective solutions in applications.
tridge design with today’s market request of compact and It also offers the flexibility to easily expand with optional
flexible solutions. Comatrol’s MVB10 system is designed for features, thus reducing stock value while increasing tech-
the electro-hydraulic control of mobile machines offering nical and logistic flexibility. MVB10 offers a unique synergy
performance up to 80 l/min inlet flow and 210 bar working with Danfoss PVG 16 and PVG 32 through an available in-
pressure, rated to 1 million cycles according to the NFPA terface module that allows the two products to be used in
T2.6.1 endurance test. The modularity concept enables ma- combination while using common hardware. This capability
chine developers to create flexible hydraulic control solu- unlocks a whole new and exciting potential for tailor-made
tions with standard components, ensuring the best speed solutions that can match exactly the increasingly deman-
to market is achieved with a high quality product. Moreover, ding the hydraulic controls market.

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 2 COMATROL MVB10 I TECHNICAL INFORMATION

General Technical Data System configuration guidelines

Ambient temperature - 25° C to +50° C Every MVB assembly is composed of the following base parts:
Input flow max 80 l/min [21.1 US gal/min]
- An inlet section or a PVG 32/16 interface
- One or more work sections;
Working section rated flow 22 l/min [5 US gal/min]
- An end plate.
Load operating max pressure * 210 bar [3045 psi]

Tank peak pressure * 210 bar [3045 psi] Work sections are availible with the following functions:
NBR seals: ‑ 40 °C to 100 °C √ On-off
[‑ 40° F to 212 °F] √ On-off with integrated Load Holding*
Oil temperature
VITON seals: ‑26 °C to 204 °C
√ Proportional compensated
[‑15 °F to 400 °F]” √ Proportional compensated with integrated Load Holding*
Oil Absolute
12-400 cSt [66-1854 SUS]
viscosity limits * Load Holding module allows the use of either counterbalance or pilot ope-
Oil Recommended Viscosity 12-54 cSt [66-250 SUS] rated check valves
see Comatrol publication
520L0463
Hydraulic Fluids
Permissible oil types and Lubricants
and publication 520L0465
- Biodegradable Hydraulic
Fluids Applications.

Oil cleanliness ISO 4406: 18/17/13 or better

6 (for more consult Coma-

Max. number of sections
trol)

Manifolds: Black Anodized

Surface treatment
Cartridges: Zinc Plated

* Rated pressure based on NFPA fatigue test standards

(at 1 Million Cycles)

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 COMATROL MVB10 I TECHNICAL INFORMATION 3

Configuration example 1
3-function assembly for fixed displacement pump with 1 on-off directional controlled section, 1 proportional section, 1 pro-
portional section with load holding function. System is provided with a shut-off valve, a relief valve and a logic element to
bypass excessive flow. Proportional sections are locally compensated.

Two Direction Motor Double-Acting Double-Rod Cylinder

Two Direction Motor

B1 A1 B2 A2 B3 A3

CB1 CB2
SH2 SH4
RV1
LE
SH6

SV1
PSV2
PSV3

SV0

LE1
SH1 SH3
SH5 LE2
LS
Orifice Plug
P
Pump GR1
T

MVB10-I-LS MVB10-W MVB10-W-C MVB10-W-C-LH-VCB06 MVB10-E

Tank MLS
MP
Plug Plug

Configuration example 2
3-function assembly for LS pump with 1 on-off directional controlled section, 1 proportional section and 1 on-off section with
load holding. Proportional sections are locally compensated.

Two Direction Motor Double-Acting Double-Rod Cylinder

Two Direction Motor

B1 A1 B2 A2 B3 A3

PC1 PC2

SH2 SH4

SV1 SH6
PSV2

SV3
LE1
SH1 SH3 SH5

Load Sensing Pump Orifice Plug

Ls
GR1
P

MVB10-I MVB10-W MVB10-W-C MVB10-W-LH-RPC06 MVB10-E

Tank

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 COMATROL MVB10 I TECHNICAL INFORMATION 5

INLET MODULE
MVB10-I-LS
MVB10-I

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MVB10-I-LS

OPERATION Inlet module with compensation,

relief and enable valve

This inlet module is designed to operate in systems

using either a fixed or variable displacement pump.
Threaded ports are provided for external connection
to the P, T and LS lines.

For applications with a fixed pump, the enable

valve (SV) will allow all flow to bypass to tank at low
pres-sure when de-energized. When energized, a
logic element (LE) is used to efficiently bypass
excess flow not used by the work sections to tank.
The included LS relief valve (RV) limits the overall
system pressure. This inlet section can also be
configured to be applied with a variable
displacement pump by replacing the logic element
(LE) with a closed cavity plug (CP10-B- 3S-B).

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 COMATROL MVB10 I TECHNICAL INFORMATION 7

MVB10-I-LS

LIFTING HOLE M10

LIFTING HOLE M10

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LIFTING HOLE M10

 8 COMATROL MVB10 I TECHNICAL INFORMATION

MVB10-I

OPERATION Standard Inlet Module

This inlet module provides standard port con-

nections to the P, T and LS lines in the MVB10 stack.
It does not include any active components.

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MVB10-I

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10 COMATROL MVB10 I TECHNICAL INFORMATION

COMPONENT SELECTION

The options for the inlet module are

a standard version equipped only
with ports or an LS version equipped
with cartridge valves.

The selection of the cartridges is ap-

plicable to the module MVB10-I-LS
and is highlighted by the colors. For
the valve selection:
• The relief valve (RV) will limit
system pressure through re-
gulating the pressure in the LS
passage. If the LS pressure is
controlled by an external com-
ponent, this can be replaced
with a plug
• The logic element (LE) will bypass
excess flow to tank when applied
with a fixed pump. LE can be re-
placed with a plug when applied
with a variable displacement
pump. In this case we recom-
mend an external relief valve to
protect the circuit.
• The enable valve (SV) will allow
flow to be bypassed at low pres-
sure when de-energized through
connecting the LS signal to tank.
It will also disable the system in
the case of power loss.

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 COMATROL MVB10 I TECHNICAL INFORMATION 11

Body Type
Model code Description p/n
MVB10-I-4B Standard Inlet Section. P and T: 1/2 BSP. LS: 1/4 BSP 11193649
Body
MVB10-I-10S Standard Inlet Section. P and T: #10 SAE. LS: #6 SAE 11198412
MVB10-I-LS-4B Inlet section with compensation: relief and shut off options. P and T:1/2 BSP ports. LS, MLS, MP: 1/4 BSP 11189404
MVB10-I-LS-10S Inlet section with compensation: relief and shut off options. P and T: #10 SAE. LS, MLS, MP: #6 SAE 11195194
Solenoid Valve
Model code Description p/n
SV CP08-B-2-B No solenoid valve - Plug - Buna seals 920554
SVP08-NO-00-00-B-00 Solenoid valve - push pin override - no screen - Buna seals 805315219
For more options please see SVP08-NO catalog page
Solenoid Valve Coil
Model code Description p/n
M13-24D-20W-DN Standard Coil: DIN 43650 connector, 24V 171139819
M13-12D-20W-DN Standard Coil: DIN 43650 connector, 12V 171140019
SV
M13-24D-20W-DE Standard Coil: Deutsch DT04-2P connector, 24V 17114131
Coil
M13-12D-20W-DE Standard Coil: Deutsch DT04-2P connector, 12V 17114141
R13-24D-16W-DE Robust Coil: Deutsch DT04-2P connector, 24V 171180419
R13-12D-16W-DE Robust Coil: Deutsch DT04-2P connector, 12V 171180619
For more options please see M13 & R13 coil catalog pages
Relief Valve
Model code Description p/n
CP08-B-2-B No Relief valve - Plug - Buna seals 920554
RV08-DR-2-E-100-B-00 Relief valve: external screw adjustment, Buna seals, 100 bar setting 810216519
RV08-DR-2-E-110-B-00 Relief valve: external screw adjustment, Buna seals, 110 bar setting 83054656
RV08-DR-2-E-120-B-00 Relief valve: external screw adjustment, Buna seals, 120 bar setting 83014557
RV08-DR-3-E-130-B-00 Relief valve: external screw adjustment, Buna seals, 130 bar setting 83051234
RV08-DR-3-E-140-B-00 Relief valve: external screw adjustment, Buna seals, 140 bar setting 83016195
RV
RV08-DR-3-E-150-B-00 Relief valve: external screw adjustment, Buna seals, 150 bar setting 83006885
RV08-DR-3-E-160-B-00 Relief valve: external screw adjustment, Buna seals, 160 bar setting 83022156
RV08-DR-3-E-170-B-00 Relief valve: external screw adjustment, Buna seals, 170 bar setting 83024408
RV08-DR-3-E-180-B-00 Relief valve: external screw adjustment, Buna seals, 180 bar setting 83024684
RV08-DR-3-E-190-B-00 Relief valve: external screw adjustment, Buna seals, 190 bar setting 83006694
RV08-DR-3-E-200-B-00 Relief valve: external screw adjustment, Buna seals, 200 bar setting 810217319
RV08-DR-3-E-210-B-00 Relief valve: external screw adjustment, Buna seals, 210 bar setting 83018587
For more options please see RV08-DR catalog page
Compensator
Model code Description p/n
CP10-B-3S-B No compensator - plug - Buna seals 11018366
LE
HLE10-CPC-15-B-00 Compensator - 15 bar bias spring - Buna seals 83038529
HLEA10-CPC-E-15-B-00 Adjustable compensator - 15 bar setting - Buna seals 83033826
For more options please see HLE10-CPC & HLEA10-CPC catalog pages

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12 COMATROL MVB10 I TECHNICAL INFORMATION

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 COMATROL MVB10 I TECHNICAL INFORMATION 13

WORKING
MODULE
MVB10-W
MVB10-W-C
MVB10-W-LH
MVB10-W-C-LH

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 14 COMATROL MVB10 I TECHNICAL INFORMATION

MVB10-W

Non-Compensated Working Module

OPERATION

This work section provides on-off directional

control of a double acting actuator.

This is a non-compensated module. High

pressure differentials across this section can
cause the flow rate to exceed catalog rating of
the solenoid. The operating envelope of the
solenoid valve should be followed to ensure
proper shifting. For valve operating limits,
review the solenoid valve catalog page. For
additional information, see the application note
in the Component Selection section of this
catalog.

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 COMATROL MVB10 I TECHNICAL INFORMATION 15

MVB10-W

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16 COMATROL MVB10 I TECHNICAL INFORMATION

MVB10-W-C

OPERATION Compensated Working Module

This pressure compensated work section provides

proportional load-independent directional control
of a double acting actuator.

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 COMATROL MVB10 I TECHNICAL INFORMATION 17

MVB10-W-C

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18 COMATROL MVB10 I TECHNICAL INFORMATION

MVB10-W-LH WITH COUNTERBALANCE VALVES

OPERATION
This work section provides on-off directional control of Load Holding with Counterbalance
a double acting actuator. A load holding cartridge keeps
an actuator in position by preventing any leakage that
may cause drifting.

Counterbalance valves help control the movement of

lowering or runaway loads by restricting the flow
returning to tank from the actuator. They also provide
an antishock function by limiting the maximum pressure
inside the actuator.

To ensure proper operation, this load holding module

should always be specified with a directional control
valve which connects the work ports to tank in the
neutral position.

This is a non-compensated module. High pressure

differentials across this section can cause the flow rate to
exceed catalog rating of the solenoid. The operating
envelope of the solenoid valve should be followed to
ensure proper shifting. For valve operating limits, review
the solenoid valve catalog page. For additional
information, see the application note in the Component
Selection section of this catalog.

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 COMATROL MVB10 I TECHNICAL INFORMATION 19

MVB10-W-LH CB

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MVB10-W-LH WITH PILOT CHECK VALVES

OPERATION Load Holding with pilot check valves

This work section provides on-off directional control of a

double acting actuator. A load holding cartridge keeps an
actuator in position by preventing any leakage that may
cause drifting.

Pilot operated check valves minimize the restriction of

flow to and from the actuator and therefore help achieve
the best energy efficiency in simple load control
situations.

To ensure proper operation, this load holding module

should always be specified with a directional control
valve which connects the work ports to tank in the
neutral position.

This is a non-compensated module. High pressure

differentials across this section can cause the flow rate to
exceed catalog rating of the solenoid. The operating
envelope of the solenoid valve should be followed to
ensure proper shifting. For valve operating limits, review
the solenoid valve catalog page. For additional
information, see the application note in the Component
Selection section of this catalog.

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 COMATROL MVB10 I TECHNICAL INFORMATION 21

MVB10-W-LH PC

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22 COMATROL MVB10 I TECHNICAL INFORMATION

MVB10-W-C-LH WITH COUNTERBALANCE VALVE

OPERATION Compensated working module Load Holding

with pilot check valve

This pressure compensated work section provides

proportional load-independent directional control
of a double acting actuator. A load holding device
keeps an actuator in position by preventing any
leakage that may cause drifting.

Counterbalance valves help control the movement

of lowering or run-away loads by restricting the
flow returning to tank from the actuator. They also
provide an antishock function by limiting the maxi-
mum pressure inside the actuator.

To ensure proper operation, this load holding mo-

dule should always be specified with a directional
control valve which connects the work ports to
tank in the neutral position.

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 COMATROL MVB10 I TECHNICAL INFORMATION 23

MVB10-W-C-LH CB

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24 COMATROL MVB10 I TECHNICAL INFORMATION

MVB10-W-C-LH WITH PILOT CHECK VALVES

OPERATION Compensated working module

This pressure compensated work section provides

proportional load-independent directional control
of a double acting actuator. A load holding device
keeps an actuator in position by preventing any
leakage that may cause drifting.

Pilot operated check valves minimize the restriction

of flow to and from the actuator and therefore help
achieve the best energy efficiency in simple load
control situations.

To ensure proper operation, this load holding mo-

dule should always be specified with a directional
control valve which connects the work ports to
tank in the neutral position.

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 COMATROL MVB10 I TECHNICAL INFORMATION 25

MVB10-W-C-LH PC

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26 COMATROL MVB10 I TECHNICAL INFORMATION

COMPONENT SELECTION

The working modules can have on/

off or proportional compensated
directional control, with or without
load holding.
The design of a new valve stack be-
gins with the selection of the empty
module, according to the required
function.
The load sense shuttle valves are in-
cluded in all base modules and do
not need to specified separately.
Highlighted by the colors, it is pos-
sible to select the required compo-
nents that can be specified in the
module.
All of the solenoid and proportionals
valves in the blue table can fit in all
modules.
All of the logic elements in the oran-
ge table are compatible with all pres-
sure compensated modules (-C).
All of the load holding valves in the
red table, both pilot operated check
or counterbalance valves, are com-
patible with all load holding modu-
les (-LH).

Application Note: When a non-

compensated work section is applied
with a high inlet pressure and low
load pressure, the high pressure
differential can cause the flow rate to
exceed catalog rating of the solenoid.
The operating envelope of the solen-
oid valve should be followed to
ensure proper shifting. Careful eval-
uation should be given to applic-
ations using pressure compensated
pumps and those requiring simultan-
eous use of multiple functions with
differing loads. In these types of app-
lications where there is a risk of over-
flowing the solenoid, a compensated
or flow control work section can be
used.

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 COMATROL MVB10 I TECHNICAL INFORMATION 27

Body Type
Model code Description p/n
MVB10-W-3B Working module, non compensated, A and B ports G3/8 BSP 11187533
MVB10-W-6S Working module, non compensated, A and B ports SAE#6 11195179
MVB10-W-C-3B Working module, compensated, A and B ports G3/8 BSP 11187535
Body
MVB10-W-C-6S Working module, compensated, A and B ports SAE#6 11195178
MVB10-W-LH-3B Working module, non compensated, with load holding, A and B ports G3/8 BSP 11188879
MVB10-W-LH-6S Working module, non compensated, with load holding, A and B ports SAE#6 11195193
MVB10-W-C-LH-3B Working module, compensated, with load holding, A and B ports G3/8 BSP 11196246
MVB10-W-C-LH-6S Working module, compensated, with load holding, A and B ports SAE#6 11198419
Solenoid Valve
Model code Description p/n
SV SV10-34-05-00-00-B-00 ON-OFF solenoid valve, 4 ways 3 positions, Buna seals 805314819
PSV10-34-05-00-00-22-B-00 Proportional solenoid valve, 4 ways 3 positions, Buna seals 850168919
For more options please see SV10-34-05, PSV10-34-05 catalog page
Solenoid Valve Coil
Model code Description p/n
M16-12D-26W-DN Standard coil DIN 43650 connector, 12V 17114581
M16-24D-26W-DN Standard coil DIN 43650 connector, 24V 171146019
SV
M16-12D-26W-DE Standard coil Deutsch DT04-2P connector, 12V 17114931
Coil
M16-24D-26W-DE Standard coil Deutsch DT04-2P connector, 24V 171149519
R16-12D-20W-DE Robust coil Deutsch DT04-2P connector, 12V 171185919
R16-24D-20W-DE Robust coil Deutsch DT04-2P connector, 24V 171183019
For more options please see M16 & R16 coil catalog pages
Compensator
Model code Description p/n
CP700-4-B-0-150 Compensator - 10,3 bar bias spring - Buna Seals 133899
LE
CP700-4-B-0-100 Compensator - 7,6 bar bias spring - Buna Seals 134241
CP10-B-3-B1 No compensator - Open plug 134493
For more options please see CP700-4 catalog pages
Load Holding valve
Model code Description p/n
RPC06/0.5-00 Pilot Check valve - 0,5 bar - Buna Seals 11169090
RPC06/0.5-OR Pilot Check valve - 0,5 bar - Buna Seals - w/ piston Seal 11169102
RPC06/5-00 Pilot Check valve - 5 bar - Buna Seals 11169108
Load Holding valve

RPC06/5-OR Pilot Check valve - 5 bar - Buna Seals - w piston Seal 11169110
VCB06-EN-1-A-00-B Counterbalance valve - range 1 (25-140 bar) - Ratio A (7.1:1) - Buna Seals 820202619
VCB06-EN-2-A-00-B Counterbalance valve - range 2 (70-210 bar) - Ratio A (7.1:1) - Buna Seals 820202719
VCB06-EN-3-A-00-B Counterbalance valve - range 3 (105-350 Bar) - Ratio A (7.1:1) - Buna Seals 820202819
VCB06-EN-1-B-00-B Counterbalance valve - range 1 (25-140 bar) - Ratio B (4.1:1) - Buna Seals 820153929
VCB06-EN-2-B-00-B Counterbalance valve - range 2 (70-210 bar) - Ratio B (4.1:1) - Buna Seals 820158929
VCB06-EN-3-B-00-B Counterbalance valve - range 3 (105-350 Bar) - Ratio B (4.1:1) - Buna Seals 820159029
Cavity Plug NCS06/0 920000619

For more options please see RPC06 and VCB06-EN catalog pages
28 COMATROL MVB10 I TECHNICAL INFORMATION

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 COMATROL MVB10 I TECHNICAL INFORMATION 29

END MODULE
MVB10-E

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30 COMATROL MVB10 I TECHNICAL INFORMATION

MVB10-E

OPERATION End plate section

This end plate section does not include any active

components and may be used for closing a MVB10
assembly.

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MVB10-E

Body Type
Body Model code Description p/n
MVB10-E End Plate 11187937

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 COMATROL MVB10 I TECHNICAL INFORMATION 33

TIE ROD KITS

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Tie Rods and seals KIT

Material Number Order Code / Nomenclature
157B8000 PVAS32-MOUNTING KIT-PVG L 054-072MM
157B8031 PVAS32-MOUNTING KIT-PVG L 078-096MM
157B8001 PVAS32-MOUNTING KIT-PVG L 102-120MM
157B8021 PVAS32-MOUNTING KIT-PVG L 126-144MM
157B8002 PVAS32-MOUNTING KIT-PVG L 150-168MM
157B8022 PVAS32-MOUNTING KIT-PVG L 174-192MM
157B8003 PVAS32-MOUNTING KIT-PVG L 198-216MM
157B8023 PVAS32-MOUNTING KIT-PVG L 222-240MM
157B8004 PVAS32-MOUNTING KIT-PVG L 246-264MM
157B8024 PVAS32-MOUNTING KIT-PVG L 270-288MM
157B8005 PVAS32-MOUNTING KIT-PVG L 294-312MM
157B8025 PVAS32-MOUNTING KIT-PVG L 318-336MM
157B8006 PVAS32-MOUNTING KIT-PVG L 342-360MM
157B8026 PVAS32-MOUNTING KIT-PVG L 366-384MM
157B8007 PVAS32-MOUNTING KIT-PVG L 390-408MM
157B8027 PVAS32-MOUNTING KIT-PVG L 414-432MM
157B8008 PVAS32-MOUNTING KIT-PVG L 438-456MM
157B8028 PVAS32-MOUNTING KIT-PVG L 462-480MM
157B8009 PVAS32-MOUNTING KIT-PVG L 486-504MM
157B8029 PVAS32-MOUNTING KIT-PVG L 510-528MM
157B8010 PVAS32-MOUNTING KIT-PVG L 534-552MM
157B8030 PVAS32-MOUNTING KIT-PVG L 558-576MM
157B8061 PVAS32-MOUNTING KIT-PVG L 582-600MM
157B8081 PVAS32-MOUNTING KIT-PVG L 606-624MM
157B8062 PVAS32-MOUNTING KIT-PVG L 630-648MM
157B8082 PVAS32-MOUNTING KIT-PVG L 654-672MM
Note
36 COMATROL MVB10 I TECHNICAL INFORMATION

Note

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 Danfoss Power Solutions Srl No. 626 Rong Qiao Road., Jin Qaio Danfoss Power Solutions (US)
Via Rinaldi, 111 I-42124 EPZ, Pudong Company
Reggio Emilia Italia Shanghai 201206, PR China 1407 Pelzer Highway
Telephone: + 39 0522 Telephone: + 86 21 2035 8128 Easley, SC 29642
Catalog Code 11182624 - Rev AA - Nov2017 915511 Fax: + 39 0522 Fax: + 86 21 5834 5748 Telephone: + 1 864 644-0055
915555