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Cable Sizing With Voltge Drop Calclulation

1. The document discusses various rating factors related to the installation and operation of power cables including factors for ambient air temperature, ground temperature, depth of laying, group ratings for cables laid directly in ground or in open racks. 2. Selection of cable size is governed by both the continuous load current and the expected short circuit current rating. Cables must be rated to safely withstand the maximum short circuit current of the system's circuit breakers, transformers, and reactors. 3. Short circuit current ratings are provided in tables based on standards and assume initial conductor temperatures before the fault, maximum allowable temperatures during the fault, and the material properties of common conductor metals like aluminum and copper. Ratings for different fault durations

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tajudeen
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© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
156 views

Cable Sizing With Voltge Drop Calclulation

1. The document discusses various rating factors related to the installation and operation of power cables including factors for ambient air temperature, ground temperature, depth of laying, group ratings for cables laid directly in ground or in open racks. 2. Selection of cable size is governed by both the continuous load current and the expected short circuit current rating. Cables must be rated to safely withstand the maximum short circuit current of the system's circuit breakers, transformers, and reactors. 3. Short circuit current ratings are provided in tables based on standards and assume initial conductor temperatures before the fault, maximum allowable temperatures during the fault, and the material properties of common conductor metals like aluminum and copper. Ratings for different fault durations

Uploaded by

tajudeen
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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1 Rating factors relaed to variation in ambient air temperature

Air temperature in Deg.C 20 25 30 35 40


Normal PVC 1.32 1.25 1.16 1.09 1
Rating factors HRPVC 1.22 1.17 1.12 1.06 1
XLPE 1.2 1.16 1.11 1.06 1

2 Rating factors relaed to variation in ground temperature

Ground temperature in °C 15 20 25 30 35
Normal PVC 1.17 1.12 1.06 1 0.94
Rating factors HRPVC 1.13 1.09 1.04 1 0.95
XLPE 1.12 1.08 1.04 1 0.96

3 Rating factors related to variation in ground thermal resistivity of soil for 3single core cables laid direc

Thermal Res. In 0C. Cm/W 100 120 150 200


Rating factors 1.2 1.1 1 0.9

4 Rating factors related to variation in ground thermal resistivity of soil for multi core cables laid direct

Thermal Res. In 0C. Cm/W 100 120 150 200


Rating factors 1.16 1.08 1 0.9

5 Rating factors relaed to variation in depth of laying 1.1kv cables

Depth of laying ( cm ) > 75 90 105 120 150


Rating factors 1 0.99 0.98 0.97 0.96

6 Rating factors related to cariation in depth of laying for 3.3 kv to 11 kv cables

Depth of laying ( cm ) > 75 90 105 120 150


Rating factors - 1 0.99 0.98 0.96

7 Rating factors related to variation in depth of laying for above 11 kv cables

Depth of laying ( cm ) > 75 90 105 120 150


Rating factors - - 1 0.99 0.98

GROUP RATING FACTORS

1 Cable direct in ground


No. of
cables/circuits Multicore cables in horizontal formation Single cables in horizo
in groups
Touching S = 15CM S = 30CM S = 45CM S = 60CM Touching
2 0.8 0.84 0.87 0.9 0.91 0.8
3 0.68 0.74 0.79 0.83 0.86 0.7
4 0.62 0.69 0.75 0.8 0.83 0.64
5 0.58 0.65 0.72 0.77 0.8 0.59
6 0.55 0.62 0.69 0.75 0.78 0.55
7 0.52 0.59 0.67 0.73 0.77 0.53
8 0.5 0.57 0.66 0.72 0.75 0.51
9 0.48 0.55 0.65 0.71 0.75 0.49
10 0.46 0.54 0.64 0.7 0.74 0.48
11 0.45 0.53 0.63 0.7 0.74 0.47
12 0.44 0.52 0.62 0.69 0.73 0.46
S = Axial Spacing of Cable

No. of
cables/circuits No. of Tier Multicore cables in horizontal formation
in groups
Touching S =15CM S = 30CM
2 1 0.8 0.84 0.87
3 1 0.68 0.74 0.79
4 2 0.6 0.66 0.73
5 2 0.55 0.61 0.68
6 2 0.51 0.57 0.63
7 3 0.48 0.54 0.59
8 3 0.46 0.51 0.56
9 3 0.44 0.48 0.53
10 4 0.42 0.47 0.52
11 4 0.41 0.46 0.5
12 4 0.4 0.45 0.49

1 Cable laid direct in open racks in air

MULTICORE CABLES IN OPEN RACKS IN AIR

S = Dia. of Cable t = touchin


No.of racks
No. of cables per rack No. of cables pe
1 2 3 6 9 1
1 1 0.98 0.96 0.93 0.92 1
2 1 0.95 0.93 0.9 0.89 1
3 1 0.94 0.92 0.89 0.88 1
6 1 0.93 0.9 0.87 0.86 1

SIGNAL CORE CABLES IN OPEN RACKS IN AIR


No. of Circuit Racks ( 3 Single cores)
No. of Racks
Per Rack

1 2 6
1 1 0.98 0.96
2 1 0.95 0.93
3 1 0.94 0.92
4 1 0.93 0.9

S = Axial Spacing of Cable

No. of cables/
circuits in No. of tier Multicore core cables in Tier formation
groups
Touching S = 15CM S = 30CM S = 45CM S = 60CM
2 1 0.8 0.84 0.87 0.9 0.91
3 1 0.68 0.74 0.79 0.83 0.86
4 2 0.6 0.66 0.73 0.77 0.79
5 2 0.55 0.61 0.68 0.71 0.73
6 2 0.51 0.57 0.63 0.67 0.69
7 3 0.48 0.54 0.59 0.63 0.64
8 3 0.46 0.51 0.56 0.6 0.61
9 3 0.44 0.48 0.53 0.57 0.58
10 4 0.42 0.47 0.52 0.55 0.56
11 4 0.41 0.46 0.5 0.54 0.55
12 4 0.4 0.45 0.49 0.53 0.54
Multicore cables(Touching)
No. co cables/circuits in Multicore cables(spacing of cable
group No of cables in racks meter of cable No of cables

1 3 4 1
1 1 1 1 1 1
2 0.84 0.8 0.78 0.98 0.95
3 0.8 0.76 0.74 0.96 0.93
4 0.76 0.71 0.7 0.93 0.9

Slection criteria of MV/HV cable size for primary distribution

1 SCOPE
The conductor size in the cables for any installation is also governed by its ability to carry short circuit current of sy
selected on the basis of continous load current. But in case of MV/HV distribution it is always safer to
expected short circuit current .Short circuit current rating of cable should in line with short circuit capacity of dampin
breaker, Transformer & reactor etc.becide its capacity to carry desired load current.Short circuit ratings of cables e
tables & have been calculated on the basis of IEC-949 & IEC-986 & on the following assumption

a. Temperaturs of conductor just proir to short circuit

i) With XPLE insulation- 90 Deg. C


ii) With PVC insulation-70 Deg.C

b. Maximum permissible conductor temperature during short circuit

i) With XPLE insulation-250 Deg. C


ii) With PVC insulation-160 Deg.C

c. Volumetric specification heat of the conductor

i)With Aluminium conductor-2.5 x 10-3 J/Deg.C MM3


ii)With Aluminium conductor-2.5 x 10-3 J/Deg.C MM3

d. Receprocal of temperature co- efficient of resistance at 9 Deg.C

i) With Aluminium conductor -228


ii) With copper conductor -234.5
Short circuit current rating at different duration may be calculated as

Ish(for duration) = Ish (for 1 Sec). Ish for 1 sec. Duration is given in relevent tables in KA.
T t=Time duration required tobe calculated of short circuited in Sec.

SELECTION CRITERIOA OF H.V./MV CABLES FOR PRIMARY DISTRIBUTION

REQUIRED DATES FOR EXAMPLE


1) Nominal System voltage at H.T. Side 11 KV
2) Short cricuit level for H.T. system 25 KA
3) Fault withstand time for H.T. CBs 0.5 SEC
4) Formula for calculating H.T. cable size
With Aluiminium cond./XLAP insulated cable = lsh X√ t= 25 X √ 0.5
0.094
= 188
Henca nearest higher size 240 sqmm is required
With Copper cond./XLAP insulated cable = lsh X√ t = 25 X √ 0.5
0.143 0.143
= 124
Henca nearest higher size 150 sqmm is required

Alphabetical Nomenclature

A - Aluminium conductors - When first letter of type designation. When type designation does not contain 'A' in the
t air temperature

45 50 55
0.9 0.8 0.8
0.94 0.87 0.8
0.95 0.88 0.81

nd temperature

40 45 50
0.87 0.79 0.71
0.9 0.85 0.8
0.91 0..87 0.82

l for 3single core cables laid direct in ground. ( Average values )

250 300
0.81 0.74

oil for multi core cables laid direct in ground. ( Average values )

250 300
0.82 0.76

v cables

180 & ABOVE


0.95

to 11 kv cables

180 & ABOVE


0.95

e 11 kv cables

180 & ABOVE


0.96
Single cables in horizontal formation

S = 15CM S = 30CM S = 45CM S = 60CM


0.85 0.9 0.92 0.95
0.78 0.85 0.88 0.91
0.73 0.81 0.86 0.89
0.7 0.79 0.84 0.88
0.67 0.77 0.83 0.87
0.65 0.76 0.82 0.86
0.64 0.76 0.82 0.86
0.63 0.74 0.81 0.85
0.63 0.74 0.81 0.85
0.62 0.73 0.8 0.84
0.61 0.73 0.8 0.84

re cables in horizontal formation

S = 30CM S = 45CM S = 45CM


0.87 0.9 0.91
0.79 0.83 0.86
0.73 0.77 0.79
0.68 0.71 0.73
0.63 0.67 0.69
0.59 0.63 0.64
0.56 0.6 0.61
0.53 0.57 0.58
0.52 0.55 0.56
0.5 0.54 0.55
0.49 0.53 0.54

t = touching
No. of cables per rack
2 3 6 9
0.84 0.8 0.75 0.73
0.8 0.76 0.71 0.69
0.78 0.74 0.7 0.68
0.76 0.72 0.65 0.66
Multicore cables(spacing of cable equal to dia S/core cables in trefoil touching formation
meter of cable No of cables in racks spacing between circuits e

2 3 4 1 2 3 4
1 1 1 1 1 1 1
0.95 0.94 0.93 0.98 0.95 0.94 0.93
0.93 0.92 0.9 0.96 0.93 0.92 0.9
0.9 0.89 0.87 - - - -

ity to carry short circuit current of system. For L.V. Distribution


on it is always safer to
with short circuit capacity of damping apparatus such as circuit
rrent.Short circuit ratings of cables each size are given in relevsnt
owing assumption
rt circuited in Sec.

ze 240 sqmm is required

ze 150 sqmm is required

signation does not contain 'A' in the beginning.then the cable is with copper conductors.
CABLE SIZING AND VOLTAGE DROP CALCULATION TABLE (MAX. ALLOWABLE V.D. = 3%)
Min. Nominal Max.
Design Voltage 415 + 10% 373.5 415 456.5
Design Amb. Temp. 45 °C
Max. Permisssible conductor temp. 70°C
Correction Factor at max. permissible conductor temp.: Cu 1.1965 Alu 1.2015 (For factor refer table below for various design amb. Temp.)

Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.9
Group Rating factors of Multicore cables in open racks in Air 0.75
Rating factor related to variation in Ground temperature 0.94
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.62

Total Derating factor in Ground 0.650


Total Derating Factor in Air 0.650

MOTOR RATING (KW) 21 0.18 0.25 0.37 0.55 0.75 1.1 1.5 21 3.7 5.5
FLC in Amps ( IL ) 36.96 0.56 0.72 1.02 1.3 1.75 2.45 3.25 36.96 7.3 10.4
0.01540742 0.00023345 0.00030014 0.0004252 0.00054193 0.00072952 0.001021 0.0013548 0.0154074 0.0030431 0.004335

Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 700c ground air Ground) Air)

1 3C x 1.5 CU YWY 12.10 14.48 21 17 13.65 11.05 1210 885 685 485 380 280 200 150 25 65 45
269.91 2.99 2.98 2.99 2.98 2.96 2.96 2.94 5.58 2.86 2.82
2 3C x 2.5 CU YWY 7.41 8.87 27 24 17.55 15.60 1900 1400 1100 800 625 460 330 250 25 110 75
259.55 2.90 2.93 3.02 3.00 2.98 2.99 3.00 3.42 2.97 2.88
3 3C x 4 AL AYWY 7.41 8.90 28 23 18.20 14.95 1950 1440 1110 790 620 460 330 245 25 110 75
267.49 2.99 2.97 2.99 2.99 2.99 3.00 2.96 3.43 2.98 2.89
4 3C x 6 AL AYWY 4.61 5.54 35 30 22.75 19.50 1270 1000 740 530 400 25 175 125
2.99 3.00 2.99 3.00 3.00 2.13 2.95 3.00
5 3C x 10 AL AYWY 3.08 3.70 46 40 29.90 26.00 1110 795 595 25 265 185
3.00 3.00 2.98 1.43 2.98 2.97
6 3C x 16 AL AYFY 1.91 2.29 60 51 39.00 33.15 1280 965 25 430 300
3.00 3.00 0.88 3.00 2.98
7 3C x 25 AL AYFY 1.20 1.44 76 70 49.40 45.50 25 680 480
0.56 2.98 3.00
8 3C x 35 AL AYFY 0.87 1.04 92 86 59.80 55.90 945 660
3.00 2.98
9 3C x 50 AL AYFY 0.64 0.77 110 105 71.50 68.25 895
2.99
10 3C x 70 AL AYFY 0.44 0.53 135 130 87.75 84.50

11 3C x 95 AL AYFY 0.32 0.38 165 155 107.25 100.75

12 3cx120 AL AYFY 0.25 0.30 185 180 120.25 117.00

13 3C x 150 AL AYFY 0.21 0.25 210 205 136.50 133.25

14 3C x185 AL AYFY 0.16 0.20 235 240 152.75 156.00

15 3C x 240 AL AYFY 0.13 0.15 275 280 178.75 182.00


16 3C x 300 AL AYFY 0.10 0.12 305 315 198.25 204.75

17 3C x 400 AL AYFY 0.08 0.09 335 375 217.75 243.75

18 3C x 500 AL AYFY 0.06 0.07 355 405 230.75 263.25


90 110 132 160 200
7.5 9.3 11 15 18.5 22 30 37 45 55 75 147 183 216 261 326
14.5 17.1 20.5 27.6 33.2 39 51.5 64 76.5 94 123 73.5 91.5 108 130.5 163
0.006045 0.007128 0.00854578 0.011506 0.01384 0.016258 0.021469 0.02668 0.03189 0.039186 0.051275 0.03064 0.038143 0.045022 0.054401 0.067949
2 Runs 2 Runs 2 Runs 2 Runs 2 Runs

20
1.07
55
2.96
90 75 60
3.01 2.96 2.84
130 110 95 70
2.91 2.90 3.00 2.98
215 180 150 110 90
2.98 2.94 2.94 2.90 2.86
340 290 240 180 150 125
2.96 2.98 2.96 2.99 2.99 2.93
475 400 335 250 205 175 130
2.99 2.97 2.99 3.00 2.96 2.97 2.91
645 545 455 335 280 235 180 145
3.00 2.99 2.99 2.97 2.98 2.94 2.98 2.98
930 790 660 490 405 345 260 210 175
2.99 3.00 3.00 3.00 2.98 2.99 2.97 2.98 2.97
1095 910 675 560 480 360 290 245 195 150 255 200 170 140 115
3.00 2.99 2.99 2.98 3.00 2.97 2.97 3.00 2.94 2.96 3.00 2.93 2.94 2.93 3.00
855 710 605 460 370 305 250 190 320 255 210 180 145
2.99 2.99 2.99 3.00 3.00 2.96 2.98 2.96 2.98 2.96 2.87 2.98 3.00
1055 870 745 565 455 380 305 235 395 315 265 220 175
3.00 2.98 3.00 3.00 3.00 3.00 2.96 2.98 3.00 2.97 2.95 2.96 2.94
1100 935 710 570 475 385 295 495 395 335 280 220
3.00 3.00 3.00 3.00 2.98 2.97 2.98 2.99 2.97 2.97 3.00 2.95
930 745 625 510 390 520 440 365 290
3.00 2.99 2.99 3.00 3.00 2.98 2.98 2.98 2.96
1160 935 780 635 485 550 455 365
2.99 3.00 2.99 2.99 2.99 2.98 2.97 2.98
1000 820 625 470
2.98 3.00 3.00 2.99
1050 805 500
2.99 3.00 2.47
0.00
CABLE SIZING AND VOLTAGE DROP CALCULATION TABLE (MAX. ALLOWABLE V.D. = 3%) FOR XLPE
Min. Nominal Max.
Design Voltage 415 + 10% 373.5 415 456.5
Design Amb. Temp. 45 °C
Max. Permisssible cond conductor temp. 90°C
Correction Factor at max. permissible conductor temp.: Cu 1.2798 Alu 1.2792 (For factor refer table below for various design amb. Temp.)

Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.95
Group Rating factors of Multicore cables in open racks in Air 0.75
Rating factor related to variation in Ground temperature 0.96
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.62

Total Derating factor in Ground 0.643


TotalDerating Factor in Air 0.713

90 110 132 160


MOTOR RATING (KW) 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3.7 5.5 7.5 9.3 11 15 18.5 22 30 37 45 55 75 147 183 216 261
FLC in Amps ( IL ) 0.41 0.56 0.72 1.02 1.3 1.75 2.45 3.25 4.55 7.3 10.4 14.5 17.1 20.5 27.6 33.2 39 51.5 64 76.5 94 123 73.5 91.5 108 130.5
0.00017092 0.00023345 0.00030014 0.0004252 0.00054193 0.00072952 0.001021 0.0013548 0.0018967 0.0030431 0.004335 0.006045 0.007128 0.00854578 0.011506 0.01384 0.016258 0.021469 0.02668 0.03189 0.039186 0.051275 0.03064 0.038143 0.045022 0.054401
2 Runs 2 Runs 2 Runs 2 Runs

Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 900c ground air Ground) Air)

1 3C x 1.5 CU 2XWY 12.10 15.49 21 17 13.50 12.11 1135 830 645 455 355 265 185 140 100 60 40
3.00 3.00 3.00 3.00 2.98 2.99 2.93 2.94 2.94 2.83 2.69
2 3C x 2.5 CU 2XWY 7.41 9.48 27 24 17.36 17.10 1850 1350 1050 745 580 430 310 230 165 100 70 50
3.00 2.99 2.99 3.00 2.98 2.97 3.00 2.96 2.97 2.89 2.88 2.87
3 3C x 4 AL A2XWY 7.41 9.48 28 23 18.00 16.39 1850 1350 1050 745 580 430 310 230 165 100 70 50
3.00 2.99 2.99 3.00 2.98 2.97 3.00 2.95 2.97 2.88 2.88 2.86
4 3C x 6 AL A2XWY 4.61 5.90 35 30 22.50 21.38 1195 940 695 495 375 265 165 115 80 70 50
3.00 3.00 2.99 2.98 3.00 2.96 2.96 2.94 2.85 2.94 2.52
5 3C x 10 AL A2XWY 3.08 3.94 46 40 29.57 28.50 1045 745 560 400 250 175 125 105 85 65
3.00 3.00 2.99 2.99 3.00 2.99 2.98 2.95 2.86 2.95
6 3C x 16 AL A2XFY 1.91 2.44 60 51 38.57 36.34 1200 900 645 400 280 200 170 140 105 85
2.99 2.98 2.99 2.97 2.97 2.95 2.96 2.92 2.95 2.87
7 3C x 25 AL A2XFY 1.20 1.54 76 70 48.85 49.88 1030 640 450 320 270 225 170 140 120
3.00 2.99 2.99 2.97 2.95 2.95 3.00 2.97 2.99
8 3C x 35 AL A2XFY 0.87 1.11 92 86 59.14 61.28 885 620 445 375 315 235 195 165 125
2.99 2.98 2.99 2.97 2.99 3.00 3.00 2.98 2.98
9 3C x 50 AL A2XFY 0.64 0.82 110 105 70.71 74.81 1200 840 605 510 425 315 260 225 170 135
2.99 2.99 3.00 2.98 2.98 2.97 2.95 3.00 2.99 2.95
10 3C x 70 AL A2XFY 0.44 0.57 135 130 86.78 92.63 1220 875 730 620 460 380 325 245 195 165
3.00 3.00 2.95 3.00 3.00 2.98 2.99 2.98 2.95 2.98
11 3C x 95 AL A2XFY 0.32 0.41 165 155 106.06 110.44 1210 1025 855 635 530 450 340 275 230 180 140 235 190 160 130
2.99 2.99 2.99 2.99 3.00 2.99 2.99 3.00 3.00 2.89 2.94 2.95 2.97 2.95 2.89
12 3cx120 AL A2XFY 0.25 0.32 185 180 118.92 128.25 1085 805 670 570 430 345 290 235 180 300 245 205 170
3.00 3.00 3.00 3.00 2.99 2.98 2.99 2.98 2.99 2.97 3.02 2.99 2.99
13 3C x 150 AL A2XFY 0.21 0.26 210 205 134.99 146.06 990 820 700 530 425 355 290 220 370 295 250 205
3.00 2.99 3.00 3.00 2.99 2.98 2.99 2.97 2.99 2.97 2.97 2.94
14 3C x185 AL A2XFY 0.16 0.21 235 240 151.06 171.00 1025 880 665 535 445 365 275 465 375 315 260
2.98 3.00 3.00 2.99 2.98 3.00 2.96 2.99 3.00 2.98 2.97
15 3C x 240 AL A2XFY 0.13 0.16 275 280 176.77 199.50 1150 875 700 585 475 365 490 415 345
2.99 3.00 2.99 2.98 2.98 2.99 2.99 2.99 3.00
16 3C x 300 AL A2XFY 0.10 0.13 305 315 196.06 224.44 1090 880 735 595 455 520 430
2.99 3.00 3.00 2.98 2.98 2.99 2.99
17 3C x 400 AL A2XFY 0.08 0.10 335 375 215.34 267.19 945 765 585
3.00 2.98 2.99
18 3C x 500 AL A2XFY 0.06 0.08 355 405 228.20 288.56 990 755
3.00 3.00
Check the provided motor terminal size
Temperature Correction Factor
Sr. No.
Temperature copper Aluminium
1 5 0.9411 0.9396
2 10 0.9607 0.9597
3 15 0.9804 0.9798
4 20 1 1
5 25 1.0197 1.0202
6 30 1.0392 1.0403
7 35 1.0589 1.0604
8 40 1.0786 1.0806
9 45 1.0982 1.1008
10 50 1.1179 1.1209
11 55 1.1375 1.141
12 60 1.1572 1.1612
13 65 1.1768 1.1814
14 70 1.1965 1.2015
15 75 1.2161 1.2216
16 80 1.2358 1.2418
17 85 1.2555 1.262
18 90 1.2798 1.2792
200
326
163
0.067949
2 Runs

105
2.92
135
2.97
165
2.95
210
2.99
275
2.99
345
3.00
440
2.98
570
3.00
0.00
CABLE SIZING AND VOLTAGE DROP CALCULATION TABLE (MAX. ALLOWABLE V.D. = 3%)
Min. Nominal Max.
Design Voltage 415 + 10% 373.5 415 456.5
Design Amb. Temp. 45 °C
Max. Permisssible cond conductor temp. 70°C
Correction Factor at max. permissible conductor temp.: Cu 1.1965 Alu 1.2015 (For factor refer table below for various design amb. Temp.)

Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.9
Group Rating factors of Multicore cables in open racks in Air 0.75
Rating factor related to variation in Ground temperature 0.94
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.62

Total Derating factor in Ground 0.629


TotalDerating Factor in Air 0.675

90 110 132 160 200


MOTOR RATING (KW) 5.5 7.5 9.3 11 15 18.5 22 30 37 45 55 75 147 183 216 261 326
FLC in Amps ( IL ) 10.4 14.5 17.1 20.5 27.6 33.2 39 51.5 64 76.5 94 123 73.5 91.5 108 130.5 163
IPH = IL/SQRT(3) 6.00 8.37 9.87 11.84 15.93 19.17 22.52 29.73 36.95 44.17 54.27 71.01 42.44 52.83 62.35 75.34 94.11
0.0028937 0.0040345 0.0047579 0.0057039 0.007679 0.009238 0.010851 0.0143294 0.0178074 0.0212854 0.026155 0.034224 0.020451 0.02545906 0.03005 0.03631046 0.045353
2 Runs 2 Runs 2 Runs 2 Runs 2 Runs

Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 700c ground air Ground) Air)

1 3C x 1.5 CU YWY 12.10 14.48 21 17 13.22 11.48 70 50 40


2.93 2.92 2.76
2 3C x 2.5 CU YWY 7.41 8.87 27 24 16.99 16.20 115 80 70 55
2.95 2.86 2.95 2.78
3 3C x 4 AL AYWY 7.41 8.90 28 23 17.62 15.53 115 80 70 55
2.96 2.87 2.97 2.79
4 3C x 6 AL AYWY 4.61 5.54 35 30 22.03 20.25 185 130 110 95 70 55
2.97 2.91 2.90 3.00 2.98 2.81
5 3C x 10 AL AYWY 3.08 3.70 46 40 28.95 27.00 280 200 170 140 105 85 70
3.00 2.99 2.99 2.96 2.98 2.91 2.81
6 3C x 16 AL AYFY 1.91 2.29 60 51 37.77 34.43 450 320 270 225 170 140 120 90
2.99 2.96 2.95 2.95 3.00 2.97 2.99 2.96
7 3C x 25 AL AYFY 1.20 1.44 76 70 47.84 47.25 715 515 435 360 270 225 190 145 115 95 100
2.98 3.00 2.98 2.96 2.99 3.00 2.97 3.00 2.95 2.92 2.95
8 3C x 35 AL AYFY 0.87 1.04 92 86 57.91 58.05 990 710 600 500 370 310 265 200 160 135 110 140 110
2.99 2.99 2.98 2.97 2.96 2.99 3.00 2.99 2.97 3.00 3.00 2.99 2.92
9 3C x 50 AL AYFY 0.64 0.77 110 105 69.24 70.88 960 815 680 505 420 355 270 215 180 145 190 150 125
2.98 2.99 2.99 2.99 2.99 2.97 2.98 2.95 2.95 2.92 2.99 2.94 2.89
10 3C x 70 AL AYFY 0.44 0.53 135 130 84.97 87.75 1390 1180 985 725 610 515 390 315 260 215 160 275 220 185 155
2.98 2.99 2.99 2.96 3.00 2.97 2.97 2.99 2.95 2.99 2.91 2.99 2.98 2.96 3.00
11 3C x 95 AL AYFY 0.32 0.38 165 155 103.85 104.63 1010 840 715 540 435 365 295 225 380 305 255 210 170
2.98 2.98 2.98 2.98 2.98 2.99 2.97 2.96 2.99 2.99 2.95 2.93 2.96
12 3cx120 AL AYFY 0.25 0.30 185 180 116.44 121.50 1065 900 685 550 460 375 285 480 385 325 270 215
2.99 2.97 2.98 2.98 2.98 2.98 2.96 2.98 2.98 2.97 2.98 2.96
13 3C x 150 AL AYFY 0.21 0.25 210 205 132.18 138.38 1115 845 680 565 460 350 590 475 400 330 265
2.99 3.00 3.00 2.98 2.98 2.96 2.99 2.99 2.98 2.97 2.97
14 3C x185 AL AYFY 0.16 0.20 235 240 147.91 162.00 1060 850 715 580 445 740 595 500 415 335
2.99 2.98 3.00 2.99 3.00 2.98 2.98 2.96 2.97 2.99
15 3C x 240 AL AYFY 0.13 0.15 275 280 173.09 189.00 1120 935 760 580 660 550 440
3.00 2.99 2.99 2.98 2.98 3.00 3.00
16 3C x 300 AL AYFY 0.10 0.12 305 315 191.97 212.63 955 725 685 550
3.00 2.98 2.99 3.00
17 3C x 400 AL AYFY 0.08 0.09 335 375 210.86 253.13 935 705
2.99 2.99
18 3C x 500 AL AYFY 0.06 0.07 355 405 223.45 273.38

Check the provided motor terminal size


Temperature Correction Factor
Sr. No.
Temperature copper Aluminium
1 5 0.9411 0.9396
2 10 0.9607 0.9597
3 15 0.9804 0.9798
4 20 1 1
5 25 1.0197 1.0202
6 30 1.0392 1.0403
7 35 1.0589 1.0604
8 40 1.0786 1.0806
9 45 1.0982 1.1008
10 50 1.1179 1.1209
11 55 1.1375 1.141
12 60 1.1572 1.1612
13 65 1.1768 1.1814
14 70 1.1965 1.2015
15 75 1.2161 1.2216
16 80 1.2358 1.2418
17 85 1.2555 1.262
18 90 1.2798 1.2792
0.00
CABLE SIZING AND VOLTAGE DROP CALCULATION TABLE (MAX. ALLOWABLE V.D. = 3%)
Min. Nominal Max.
Design Voltage 415 + 10% 373.5 415 456.5
Design Amb. Temp. 45 °C
Max. Permisssible cond conductor temp. 90°C
Correction Factor at max. permissible conductor temp.: Cu 1.2798 Alu 1.2792 (For factor refer table below for various design amb. Temp.)

Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.95
Group Rating factors of Multicore cables in open racks in Air 0.75
Rating factor related to variation in Ground temperature 0.96
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.62

Total Derating factor in Ground 0.643


TotalDerating Factor in Air 0.713

90 110 132 160 200


MOTOR RATING (KW) 21 7.5 9.3 11 15 18.5 22 30 37 45 55 75 147 183 216 261 326
FLC in Amps ( IL ) 10.4 14.5 17.1 20.5 27.6 33.2 39 51.5 64 76.5 94 123 73.5 91.5 108 130.5 163
IPH = IL/1.73 6.0115607 8.38150289 9.8843931 11.849711 15.95376 19.19075 22.54335 29.768786 36.99422 44.219653 54.33526 71.09827 42.48555 52.8901734 62.42775 75.433526 94.21965
0.0028971 0.00403928 0.0047636 0.0057107 0.007689 0.009249 0.010864 0.0143464 0.0178285 0.0213107 0.026186 0.034264 0.020475 0.02548924 0.030086 0.03635351 0.045407
2 Runs 2 Runs 2 Runs 2 Runs 2 Runs

Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 900c ground air Ground) Air)

1 3C x 1.5 CU 2XWY 12.10 15.49 21 17 13.50 12.11 65 45 40


2.92 2.81 2.95
2 3C x 2.5 CU 2XWY 7.41 9.48 27 24 17.36 17.10 105 75 65 55
2.88 2.87 2.94 2.98
3 3C x 4 AL A2XWY 7.41 9.48 28 23 18.00 16.39 105 75 65 55
2.88 2.87 2.93 2.98
4 3C x 6 AL A2XWY 4.61 5.90 35 30 22.50 21.38 175 125 105 85 65 55
2.99 2.98 2.95 2.86 2.95 3.00
5 3C x 10 AL A2XWY 3.08 3.94 46 40 29.57 28.50 260 185 160 130 95 80 70
2.97 2.94 3.00 2.92 2.88 2.92 3.00
6 3C x 16 AL A2XFY 1.91 2.44 60 51 38.57 36.34 420 300 255 215 155 130 110 85
2.97 2.96 2.97 3.00 2.91 2.94 2.92 2.98
7 3C x 25 AL A2XFY 1.20 1.54 76 70 48.85 49.88 675 480 410 340 250 210 180 135 105 90 95
3.00 2.98 3.00 2.98 2.95 2.98 3.00 2.97 2.87 2.94 2.99
8 3C x 35 AL A2XFY 0.87 1.11 92 86 59.14 61.28 930 670 565 470 350 290 245 185 150 125 100 130
2.99 3.00 2.99 2.98 2.99 2.98 2.96 2.95 2.97 2.96 2.91 2.96
9 3C x 50 AL A2XFY 0.64 0.82 110 105 70.71 74.81 905 765 640 475 395 335 255 205 170 135 175 140 120
3.00 2.99 3.00 2.99 3.00 2.98 3.00 3.00 2.97 2.90 2.94 2.93 2.96
10 3C x 70 AL A2XFY 0.44 0.57 135 130 86.78 92.63 1300 1110 925 680 565 485 365 295 245 200 150 255 205 175 145
2.98 3.00 2.99 2.96 2.96 2.99 2.97 2.98 2.96 2.97 2.91 2.96 2.96 2.98 2.99
11 3C x 95 AL A2XFY 0.32 0.41 165 155 106.06 110.44 950 790 675 510 410 340 280 210 355 285 240 200 160
2.99 2.99 3.00 3.00 2.99 2.97 3.00 2.95 2.98 2.97 2.96 2.98 2.97
12 3cx120 AL A2XFY 0.25 0.32 185 180 118.92 128.25 1000 845 645 520 435 350 270 450 360 305 255 200
2.99 2.97 2.99 3.00 3.00 2.97 2.99 2.98 2.97 2.97 3.00 2.94
13 3C x 150 AL A2XFY 0.21 0.26 210 205 134.99 146.06 1045 790 635 535 435 330 555 445 375 310 250
2.99 2.99 2.98 3.00 3.00 2.98 2.99 2.99 2.97 2.97 2.99
14 3C x185 AL A2XFY 0.16 0.21 235 240 151.06 171.00 995 800 670 545 415 695 560 475 390 315
2.99 2.99 3.00 2.99 2.98 2.99 2.99 3.00 2.97 3.00
15 3C x 240 AL A2XFY 0.13 0.16 275 280 176.77 199.50 1050 880 715 545 615 515 410
2.99 3.00 2.99 2.99 2.96 2.99 2.98
16 3C x 300 AL A2XFY 0.10 0.13 305 315 196.06 224.44 1060 895 685 645 510
2.89 3.00 3.00 3.00 2.96
17 3C x 400 AL A2XFY 0.08 0.10 335 375 215.34 267.19 1150 880 660
3.00 3.00 2.98
18 3C x 500 AL A2XFY 0.06 0.08 355 405 228.20 288.56 1130
3.00
Check the provided motor terminal size
Temperature Correction Factor
Sr. No.
Temperature copper Aluminium
1 5 0.9411 0.9396
2 10 0.9607 0.9597
3 15 0.9804 0.9798
4 20 1 1
5 25 1.0197 1.0202
6 30 1.0392 1.0403
7 35 1.0589 1.0604
8 40 1.0786 1.0806
9 45 1.0982 1.1008
10 50 1.1179 1.1209
11 55 1.1375 1.141
12 60 1.1572 1.1612
13 65 1.1768 1.1814
14 70 1.1965 1.2015
15 75 1.2161 1.2216
16 80 1.2358 1.2418
17 85 1.2555 1.262
18 90 1.2798 1.2792
205.8
0.00
CABLE SIZING AND VOLTAGE DROP CALCULATION TABLE (MAX. ALLOWABLE V.D. = 3%)
Min. Nominal Max.
Design Voltage 433 + 10% 389.7 433 476.3
Design Amb. Temp 45 °C
Max. Permisssible cond conductor temp. 70°C
Correction Factor at max. permissible conductor temp.: Cu 1.1965 Alu 1.2015 (For factor refer table below for various design amb. Temp.)

Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.9
Group Rating factors of Multicore cables in open racks in Air 0.8
Rating factor related to variation in Ground temperature 0.94
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.8

Total Derating factor in Ground 0.812


Total Derating Factor in Air 0.720

133.33724 166.6716 210.0062 177.783 222.22874 210.00616 213.33959 266.6745 238.1022 250.0073 213.339591 266.6745 277.785926 333.3431
TANSFORMER (KVA) 100 125 160 200 250 315 400 500 630 800 1000 1250 1500 1600 2000 2500 3000
FLC in Amps ( IL ) 133.33724 166.671556 213.33959 266.67449 333.3431 420.0123 533.349 666.68622 840.02464 1066.698 1333.372 1666.716 2000.059 2133.39591 2666.745 3333.43112 4000.117
0.0532733 0.06659164 0.0852373 0.0532733 0.066592 0.083905 0.071031 0.0887889 0.0839055 0.0852373 0.106547 0.095131 0.099887 0.0852373 0.106547 0.11098606 0.133183
2 2 2 3 3 4 5 5 7 8 10 10 12 12
Curr. Curr.
Carry-ing Carry-ing
Current Current
Sr. Cable Size Resistance Resistance cap. after cap. after
Type rating in rating in
no. in mm2 at 200c at 700c de-rating, de-rating,
ground air
Amp (in Amp (in
Ground) Air)
1 3C x 1.5 CU YWY 12.10 14.48 21 17 17.06 12.24

2 3C x 2.5 CU YWY 7.41 8.87 27 24 21.93 17.28

3 3C x 4 AL AYWY 7.41 8.90 28 23 22.74 16.56

4 3C x 6 AL AYWY 4.61 5.54 35 30 28.43 21.60

5 3C x 10 AL AYWY 3.08 3.70 46 40 37.36 28.80

6 3C x 16 AL AYFY 1.91 2.29 60 51 48.73 36.72

7 3C x 25 AL AYFY 1.20 1.44 76 70 61.72 50.40

8 3C x 35 AL AYFY 0.87 1.04 92 86 74.72 61.92

9 3C x 50 AL AYFY 0.64 0.77 110 105 89.34 75.60

10 3C x 70 AL AYFY 0.44 0.53 135 130 109.64 93.60

11 3C x 95 AL AYFY 0.32 0.38 165 155 134.01 111.60 145 140


2.97 2.87
12 3cx120 AL AYFY 0.25 0.30 185 180 150.25 129.60 185 180
3.00 2.91
13 3C x 150 AL AYFY 0.21 0.25 210 205 170.55 147.60 225 180 220 180
2.97 2.97 2.90 2.97
14 3C x185 AL AYFY 0.16 0.20 235 240 190.86 172.80 285 225 285 225 210
2.99 2.95 2.99 2.95 2.94
15 3C x 240 AL AYFY 0.13 0.15 275 280 223.34 201.60 375 300 230 375 300 235 210 225 235 230 230
3.00 3.00 2.94 3.00 3.00 2.96 2.94 3.00 2.96 2.94 2.94
16 3C x 300 AL AYFY 0.10 0.12 305 315 247.71 226.80 465 375 290 465 375 295 350 280 295 290 260 290
2.98 3.00 2.97 2.98 3.00 2.97 2.99 2.99 2.97 2.97 2.97 2.97
17 3C x 400 AL AYFY 0.08 0.09 335 375 272.07 270.00 600 480 375 300 480 380 450 360 380 375 300 335 320 375 300
2.99 2.99 2.99 1.49 2.99 2.98 2.99 2.99 2.98 2.99 2.99 2.98 2.99 2.99 2.99
18 3C x 500 AL AYFY 0.06 0.07 355 405 288.32 291.60 775 620 480 775 620 490 580 465 490 480 385 430 410 480 385 370 310
3.00 3.00 2.97 3.00 3.00 2.99 2.99 3.00 2.99 2.97 2.98 2.97 2.98 2.97 2.98 2.99 3.00
KVA
Temperature Correction Factor 5
Sr. No.
Temperature copper Aluminium 6.3
1 5 0.9411 0.9396 8
2 10 0.9607 0.9597 10
3 15 0.9804 0.9798 12.5
4 20 1 1 16
5 25 1.0197 1.0202 20
6 30 1.0392 1.0403 25
7 35 1.0589 1.0604 31.5
8 40 1.0786 1.0806 40
9 45 1.0982 1.1008 50
10 50 1.1179 1.1209 63
11 55 1.1375 1.141 80
12 60 1.1572 1.1612 100
13 65 1.1768 1.1814 125
14 70 1.1965 1.2015 160
15 75 1.2161 1.2216 200
16 80 1.2358 1.2418 250
17 85 1.2555 1.262 315
18 90 1.2798 1.2792 400
500
630
800
1000
1250
1500
1600
2000
2500
3000
0.00
CABLE SIZING AND VOLTAGE DROP CALCULATION TABLE (MAX. ALLOWABLE V.D. = 3%) FOR XLPE CABLE
Min. Nominal Max.
Design Voltage 433 + 10% 389.7 433 476.3
Design Amb. Temp. 45 °C
Max. Permisssible cond conductor temp. 90°C
Correction Factor at max. permissible conductor temp.: Cu 1.2798 Alu 1.2792 (For factor refer table below for various design amb. Temp.)

Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.95
Group Rating factors of Multicore cables in open racks in Air 0.8
Rating factor related to variation in Ground temperature 0.96
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.8

Total Derating factor in Ground 0.829


Total Derating Factor in Air 0.760

133.33724 166.6716 210.0062 177.783 222.22874 210.00616 213.33959 266.6745 238.1022 250.0073 213.339591 266.6745 277.785926 333.3431
TRANSFORMER RATING (KVA) 100 125 160 200 250 315 400 500 630 800 1000 1250 1500 1600 2000 2500 3000
FLC in Amps ( IL ) 133.33724 166.671556 213.33959 266.67449 333.3431 420.0123 533.349 666.68622 840.02464 1066.698 1333.372 1666.716 2000.059 2133.39591 2666.745 3333.43112 4000.117
0.0532733 0.06659164 0.0852373 0.0532733 0.066592 0.083905 0.071031 0.0887889 0.0839055 0.0852373 0.106547 0.095131 0.099887 0.0852373 0.106547 0.11098606 0.133183
2 2 2 3 3 4 5 5 7 8 10 10 12 12

Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 900c ground air Ground) Air)

1 3C x 1.5 CU 2XWY 12.10 15.49 21 17 17.42 12.92

2 3C x 2.5 CU 2XWY 7.41 9.48 27 24 22.39 18.24

3 3C x 4 AL A2XWY 7.41 9.48 28 23 23.22 17.48

4 3C x 6 AL A2XWY 4.61 5.90 35 30 29.03 22.80

5 3C x 10 AL A2XWY 3.08 3.94 46 40 38.15 30.40

6 3C x 16 AL A2XFY 1.91 2.44 60 51 49.77 38.76

7 3C x 25 AL A2XFY 1.20 1.54 76 70 63.04 53.20

8 3C x 35 AL A2XFY 0.87 1.11 92 86 76.31 65.36

9 3C x 50 AL A2XFY 0.64 0.82 110 105 91.24 79.80

10 3C x 70 AL A2XFY 0.44 0.57 135 130 111.97 98.80

11 3C x 95 AL A2XFY 0.32 0.41 165 155 136.86 117.80 100 135


2.18 2.94
12 3cx120 AL A2XFY 0.25 0.32 185 180 153.45 136.80 170 170
2.93 2.93
13 3C x 150 AL A2XFY 0.21 0.26 210 205 174.18 155.80 210 170 210 170
2.95 2.98 2.95 2.98
14 3C x185 AL A2XFY 0.16 0.21 235 240 194.92 182.40 265 215 265 210 200
2.96 3.00 2.96 2.93 2.98
15 3C x 240 AL A2XFY 0.13 0.16 275 280 228.10 212.80 350 280 220 350 280 220 200 210 220 220 220
2.98 2.98 3.00 2.98 2.98 2.95 2.98 2.98 2.95 3.00 3.00
16 3C x 300 AL A2XFY 0.10 0.13 305 315 252.98 239.40 440 350 275 440 350 275 330 260 275 275 245 235 275
3.00 2.98 3.00 3.00 2.98 2.95 3.00 2.95 2.95 3.00 2.98 3.00 3.00
17 3C x 400 AL A2XFY 0.08 0.10 335 375 277.86 285.00 565 450 350 565 450 355 425 340 355 350 280 315 300 350 280 270 260
3.00 2.98 2.97 3.00 2.98 2.96 3.00 3.00 2.96 2.97 2.97 2.98 2.98 2.97 2.97 2.98 3.45
18 3C x 500 AL A2XFY 0.06 0.08 355 405 294.45 307.80 725 580 455 725 580 460 545 435 460 455 360 405 385 455 360 345 340
2.99 2.99 3.00 2.99 2.99 2.99 3.00 2.99 2.99 3.00 2.97 2.98 2.98 3.00 2.97 2.96 3.50
CABLE SIZING AND VOLTAGE DROP CALCULATION TABLE (MAX. ALLOWABLE V.D. = 5%) FOR PVC CABLE
Min. Nominal Max.
Design Voltage 415 + 10% 373.5 433 456.5
Design Amb. Temp. 45 °C
Max. Permisssible cond conductor temp. 70°C
Correction Factor at max. permissible conductor temp.: Cu 1.1965 Alu 1.2015 (For factor refer table below for various design amb. Temp.)

Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.9
Group Rating factors of Multicore cables in open racks in Air 0.8
Rating factor related to variation in Ground temperature 0.94
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.8

Total Derating factor in Ground 0.812


Total Derating Factor in Air 0.720

133.33724 166.6716 210.0062 177.783 222.22874 210.00616 213.33959 266.6745 238.1022 250.0073 213.339591 266.6745 277.785926 333.3431
TRANFORMER (KVA) 100 125 160 200 250 315 400 500 630 800 1000 1250 1500 1600 2000 2500 3000
FLC in Amps ( IL ) 133.33724 166.671556 213.33959 266.67449 333.3431 420.0123 533.349 666.68622 840.02464 1066.698 1333.372 1666.716 2000.059 2133.39591 2666.745 3333.43112 4000.117
0.0532733 0.06659164 0.0852373 0.0532733 0.066592 0.083905 0.071031 0.0887889 0.0839055 0.0852373 0.106547 0.095131 0.099887 0.0852373 0.106547 0.11098606 0.133183
2 2 2 3 3 4 5 5 7 8 10 10 12 12

Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 700c ground air Ground) Air)
1 3C x 1.5 CU YWY 12.10 14.48 21 17 17.06 12.24

2 3C x 2.5 CU YWY 7.41 8.87 27 24 21.93 17.28

3 3C x 4 AL AYWY 7.41 8.90 28 23 22.74 16.56

4 3C x 6 AL AYWY 4.61 5.54 35 30 28.43 21.60

5 3C x 10 AL AYWY 3.08 3.70 46 40 37.36 28.80

6 3C x 16 AL AYFY 1.91 2.29 60 51 48.73 36.72

7 3C x 25 AL AYFY 1.20 1.44 76 70 61.72 50.40

8 3C x 35 AL AYFY 0.87 1.04 92 86 74.72 61.92

9 3C x 50 AL AYFY 0.64 0.77 110 105 89.34 75.60

10 3C x 70 AL AYFY 0.44 0.53 135 130 109.64 93.60

11 3C x 95 AL AYFY 0.32 0.38 165 155 134.01 111.60 240 240


4.92 4.92
12 3cx120 AL AYFY 0.25 0.30 185 180 150.25 129.60 305 305
4.94 4.94
13 3C x 150 AL AYFY 0.21 0.25 210 205 170.55 147.60 375 300 375 300
4.94 4.94 4.94 4.94
14 3C x185 AL AYFY 0.16 0.20 235 240 190.86 172.80 475 380 475 380 355
4.99 4.99 4.99 4.99 4.97
15 3C x 240 AL AYFY 0.13 0.15 275 280 223.34 201.60 625 500 390 625 500 395 355 375 395 390 390
5.00 5.00 4.99 5.00 5.00 4.98 4.97 5.00 4.98 4.99 4.99
16 3C x 300 AL AYFY 0.10 0.12 305 315 247.71 226.80 780 625 485 780 625 495 585 465 495 485 435 485
4.99 5.00 4.97 4.99 5.00 4.99 4.99 4.96 4.99 4.97 4.97 4.97
17 3C x 400 AL AYFY 0.08 0.09 335 375 272.07 270.00 1005 800 625 1005 800 635 750 600 635 625 500 560 535 625 500
5.00 4.98 4.98 5.00 4.98 4.98 4.98 4.98 4.98 4.98 4.98 4.98 5.00 4.98 4.98
18 3C x 500 AL AYFY 0.06 0.07 355 405 288.32 291.60 1290 1030 805 1290 1030 820 965 775 820 805 645 720 680 805 645 620 515
5.00 4.99 4.99 5.00 4.99 5.00 4.98 5.00 5.00 4.99 5.00 4.98 4.94 4.99 5.00 5.00 4.99
KVA
Temperature Correction Factor 5
Sr. No.
Temperature copper Aluminium 6.3
1 5 0.9411 0.9396 8
2 10 0.9607 0.9597 10
3 15 0.9804 0.9798 12.5
4 20 1 1 16
5 25 1.0197 1.0202 20
6 30 1.0392 1.0403 25
7 35 1.0589 1.0604 31.5
8 40 1.0786 1.0806 40
9 45 1.0982 1.1008 50
10 50 1.1179 1.1209 63
11 55 1.1375 1.141 80
12 60 1.1572 1.1612 100
13 65 1.1768 1.1814 125
14 70 1.1965 1.2015 160
15 75 1.2161 1.2216 200
16 80 1.2358 1.2418 250
17 85 1.2555 1.262 315
18 90 1.2798 1.2792 400
500
630
800
1000
1250
1500
1600
2000
2500
3000
0.00
CABLE SIZING AND VOLTAGE DROP CALCULATION TABLE (MAX. ALLOWABLE V.D. = 5%) FOR XLPE
Min. Nominal Max.
Design Voltage 433 + 10% 389.7 433 476.3
Design Amb. Temp. 45 °C
Max. Permisssible cond conductor temp. 90°C
Correction Factor at max. permissible conductor temp.: Cu 1.2798 Alu 1.2792 (For factor refer table below for various design amb. Temp.)

Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.95
Group Rating factors of Multicore cables in open racks in Air 0.8
Rating factor related to variation in Ground temperature 0.96
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.8

Total Derating factor in Ground 0.829


Total Derating Factor in Air 0.760

133.33724 166.6716 210.0062 177.783 222.22874 210.00616 213.33959 266.6745 238.1022 250.0073 213.339591 266.6745 277.785926 333.3431
TRANSFORMER RATING (KVA) 100 125 160 200 250 315 400 500 630 800 1000 1250 1500 1600 2000 2500 3000
FLC in Amps ( IL ) 133.33724 166.671556 213.33959 266.67449 333.3431 420.0123 533.349 666.68622 840.02464 1066.698 1333.372 1666.716 2000.059 2133.39591 2666.745 3333.43112 4000.117
0.0532733 0.06659164 0.0852373 0.0532733 0.066592 0.083905 0.071031 0.0887889 0.0839055 0.0852373 0.106547 0.095131 0.099887 0.0852373 0.106547 0.11098606 0.133183
2 2 2 3 3 4 5 5 7 8 10 10 12 12

Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 900c ground air Ground) Air)
1 3C x 1.5 CU 2XWY 12.10 15.49 21 17 17.42 12.92

2 3C x 2.5 CU 2XWY 7.41 9.48 27 24 22.39 18.24

3 3C x 4 AL A2XWY 7.41 9.48 28 23 23.22 17.48

4 3C x 6 AL A2XWY 4.61 5.90 35 30 29.03 22.80

5 3C x 10 AL A2XWY 3.08 3.94 46 40 38.15 30.40

6 3C x 16 AL A2XFY 1.91 2.44 60 51 49.77 38.76

7 3C x 25 AL A2XFY 1.20 1.54 76 70 63.04 53.20

8 3C x 35 AL A2XFY 0.87 1.11 92 86 76.31 65.36

9 3C x 50 AL A2XFY 0.64 0.82 110 105 91.24 79.80

10 3C x 70 AL A2XFY 0.44 0.57 135 130 111.97 98.80

11 3C x 95 AL A2XFY 0.32 0.41 165 155 136.86 117.80 225 225


4.91 4.91
12 3cx120 AL A2XFY 0.25 0.32 185 180 153.45 136.80 290 290
5.00 5.00
13 3C x 150 AL A2XFY 0.21 0.26 210 205 174.18 155.80 355 285 355 285
4.98 5.00 4.98 5.00
14 3C x185 AL A2XFY 0.16 0.21 235 240 194.92 182.40 445 355 445 355 335
4.97 4.96 4.97 4.96 4.99
15 3C x 240 AL A2XFY 0.13 0.16 275 280 228.10 212.80 585 470 365 585 470 370 335 350 370 365 365
4.98 5.00 4.97 4.98 5.00 4.96 4.99 4.97 4.96 4.97 4.97
16 3C x 300 AL A2XFY 0.10 0.13 305 315 252.98 239.40 730 585 455 730 585 465 550 440 465 455 410 390 455
4.97 4.98 4.96 4.97 4.98 4.99 5.00 5.00 4.99 4.96 4.99 4.98 4.96
17 3C x 400 AL A2XFY 0.08 0.10 335 375 277.86 285.00 940 755 350 940 755 595 705 565 595 590 470 525 500 590 470 450 440
4.98 5.00 2.97 4.98 5.00 4.97 4.98 4.99 4.97 5.00 4.98 4.97 4.97 5.00 4.98 4.97 5.83
18 3C x 500 AL A2XFY 0.06 0.08 355 405 294.45 307.80 1210 970 755 1210 970 770 910 725 770 755 605 675 645 755 605 580 565
4.99 5.00 4.98 4.99 5.00 5.00 5.00 4.98 5.00 4.98 4.99 4.97 4.99 4.98 4.99 4.98 5.82
Temperature Correction Factor
Sr. No.
Temperature copper Aluminium
1 5 0.9411 0.9396
2 10 0.9607 0.9597
3 15 0.9804 0.9798
4 20 1 1
5 25 1.0197 1.0202
6 30 1.0392 1.0403
7 35 1.0589 1.0604
8 40 1.0786 1.0806
9 45 1.0982 1.1008
10 50 1.1179 1.1209
11 55 1.1375 1.141
12 60 1.1572 1.1612
13 65 1.1768 1.1814
14 70 1.1965 1.2015
15 75 1.2161 1.2216
16 80 1.2358 1.2418
17 85 1.2555 1.262
18 90 1.2798 1.2792
18 90 1.2798 1.2792
0.00

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