Cable Sizing With Voltge Drop Calclulation
Cable Sizing With Voltge Drop Calclulation
Ground temperature in °C 15 20 25 30 35
Normal PVC 1.17 1.12 1.06 1 0.94
Rating factors HRPVC 1.13 1.09 1.04 1 0.95
XLPE 1.12 1.08 1.04 1 0.96
3 Rating factors related to variation in ground thermal resistivity of soil for 3single core cables laid direc
4 Rating factors related to variation in ground thermal resistivity of soil for multi core cables laid direct
No. of
cables/circuits No. of Tier Multicore cables in horizontal formation
in groups
Touching S =15CM S = 30CM
2 1 0.8 0.84 0.87
3 1 0.68 0.74 0.79
4 2 0.6 0.66 0.73
5 2 0.55 0.61 0.68
6 2 0.51 0.57 0.63
7 3 0.48 0.54 0.59
8 3 0.46 0.51 0.56
9 3 0.44 0.48 0.53
10 4 0.42 0.47 0.52
11 4 0.41 0.46 0.5
12 4 0.4 0.45 0.49
1 2 6
1 1 0.98 0.96
2 1 0.95 0.93
3 1 0.94 0.92
4 1 0.93 0.9
No. of cables/
circuits in No. of tier Multicore core cables in Tier formation
groups
Touching S = 15CM S = 30CM S = 45CM S = 60CM
2 1 0.8 0.84 0.87 0.9 0.91
3 1 0.68 0.74 0.79 0.83 0.86
4 2 0.6 0.66 0.73 0.77 0.79
5 2 0.55 0.61 0.68 0.71 0.73
6 2 0.51 0.57 0.63 0.67 0.69
7 3 0.48 0.54 0.59 0.63 0.64
8 3 0.46 0.51 0.56 0.6 0.61
9 3 0.44 0.48 0.53 0.57 0.58
10 4 0.42 0.47 0.52 0.55 0.56
11 4 0.41 0.46 0.5 0.54 0.55
12 4 0.4 0.45 0.49 0.53 0.54
Multicore cables(Touching)
No. co cables/circuits in Multicore cables(spacing of cable
group No of cables in racks meter of cable No of cables
1 3 4 1
1 1 1 1 1 1
2 0.84 0.8 0.78 0.98 0.95
3 0.8 0.76 0.74 0.96 0.93
4 0.76 0.71 0.7 0.93 0.9
1 SCOPE
The conductor size in the cables for any installation is also governed by its ability to carry short circuit current of sy
selected on the basis of continous load current. But in case of MV/HV distribution it is always safer to
expected short circuit current .Short circuit current rating of cable should in line with short circuit capacity of dampin
breaker, Transformer & reactor etc.becide its capacity to carry desired load current.Short circuit ratings of cables e
tables & have been calculated on the basis of IEC-949 & IEC-986 & on the following assumption
Ish(for duration) = Ish (for 1 Sec). Ish for 1 sec. Duration is given in relevent tables in KA.
T t=Time duration required tobe calculated of short circuited in Sec.
Alphabetical Nomenclature
A - Aluminium conductors - When first letter of type designation. When type designation does not contain 'A' in the
t air temperature
45 50 55
0.9 0.8 0.8
0.94 0.87 0.8
0.95 0.88 0.81
nd temperature
40 45 50
0.87 0.79 0.71
0.9 0.85 0.8
0.91 0..87 0.82
250 300
0.81 0.74
oil for multi core cables laid direct in ground. ( Average values )
250 300
0.82 0.76
v cables
to 11 kv cables
e 11 kv cables
t = touching
No. of cables per rack
2 3 6 9
0.84 0.8 0.75 0.73
0.8 0.76 0.71 0.69
0.78 0.74 0.7 0.68
0.76 0.72 0.65 0.66
Multicore cables(spacing of cable equal to dia S/core cables in trefoil touching formation
meter of cable No of cables in racks spacing between circuits e
2 3 4 1 2 3 4
1 1 1 1 1 1 1
0.95 0.94 0.93 0.98 0.95 0.94 0.93
0.93 0.92 0.9 0.96 0.93 0.92 0.9
0.9 0.89 0.87 - - - -
signation does not contain 'A' in the beginning.then the cable is with copper conductors.
CABLE SIZING AND VOLTAGE DROP CALCULATION TABLE (MAX. ALLOWABLE V.D. = 3%)
Min. Nominal Max.
Design Voltage 415 + 10% 373.5 415 456.5
Design Amb. Temp. 45 °C
Max. Permisssible conductor temp. 70°C
Correction Factor at max. permissible conductor temp.: Cu 1.1965 Alu 1.2015 (For factor refer table below for various design amb. Temp.)
Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.9
Group Rating factors of Multicore cables in open racks in Air 0.75
Rating factor related to variation in Ground temperature 0.94
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.62
MOTOR RATING (KW) 21 0.18 0.25 0.37 0.55 0.75 1.1 1.5 21 3.7 5.5
FLC in Amps ( IL ) 36.96 0.56 0.72 1.02 1.3 1.75 2.45 3.25 36.96 7.3 10.4
0.01540742 0.00023345 0.00030014 0.0004252 0.00054193 0.00072952 0.001021 0.0013548 0.0154074 0.0030431 0.004335
Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 700c ground air Ground) Air)
1 3C x 1.5 CU YWY 12.10 14.48 21 17 13.65 11.05 1210 885 685 485 380 280 200 150 25 65 45
269.91 2.99 2.98 2.99 2.98 2.96 2.96 2.94 5.58 2.86 2.82
2 3C x 2.5 CU YWY 7.41 8.87 27 24 17.55 15.60 1900 1400 1100 800 625 460 330 250 25 110 75
259.55 2.90 2.93 3.02 3.00 2.98 2.99 3.00 3.42 2.97 2.88
3 3C x 4 AL AYWY 7.41 8.90 28 23 18.20 14.95 1950 1440 1110 790 620 460 330 245 25 110 75
267.49 2.99 2.97 2.99 2.99 2.99 3.00 2.96 3.43 2.98 2.89
4 3C x 6 AL AYWY 4.61 5.54 35 30 22.75 19.50 1270 1000 740 530 400 25 175 125
2.99 3.00 2.99 3.00 3.00 2.13 2.95 3.00
5 3C x 10 AL AYWY 3.08 3.70 46 40 29.90 26.00 1110 795 595 25 265 185
3.00 3.00 2.98 1.43 2.98 2.97
6 3C x 16 AL AYFY 1.91 2.29 60 51 39.00 33.15 1280 965 25 430 300
3.00 3.00 0.88 3.00 2.98
7 3C x 25 AL AYFY 1.20 1.44 76 70 49.40 45.50 25 680 480
0.56 2.98 3.00
8 3C x 35 AL AYFY 0.87 1.04 92 86 59.80 55.90 945 660
3.00 2.98
9 3C x 50 AL AYFY 0.64 0.77 110 105 71.50 68.25 895
2.99
10 3C x 70 AL AYFY 0.44 0.53 135 130 87.75 84.50
20
1.07
55
2.96
90 75 60
3.01 2.96 2.84
130 110 95 70
2.91 2.90 3.00 2.98
215 180 150 110 90
2.98 2.94 2.94 2.90 2.86
340 290 240 180 150 125
2.96 2.98 2.96 2.99 2.99 2.93
475 400 335 250 205 175 130
2.99 2.97 2.99 3.00 2.96 2.97 2.91
645 545 455 335 280 235 180 145
3.00 2.99 2.99 2.97 2.98 2.94 2.98 2.98
930 790 660 490 405 345 260 210 175
2.99 3.00 3.00 3.00 2.98 2.99 2.97 2.98 2.97
1095 910 675 560 480 360 290 245 195 150 255 200 170 140 115
3.00 2.99 2.99 2.98 3.00 2.97 2.97 3.00 2.94 2.96 3.00 2.93 2.94 2.93 3.00
855 710 605 460 370 305 250 190 320 255 210 180 145
2.99 2.99 2.99 3.00 3.00 2.96 2.98 2.96 2.98 2.96 2.87 2.98 3.00
1055 870 745 565 455 380 305 235 395 315 265 220 175
3.00 2.98 3.00 3.00 3.00 3.00 2.96 2.98 3.00 2.97 2.95 2.96 2.94
1100 935 710 570 475 385 295 495 395 335 280 220
3.00 3.00 3.00 3.00 2.98 2.97 2.98 2.99 2.97 2.97 3.00 2.95
930 745 625 510 390 520 440 365 290
3.00 2.99 2.99 3.00 3.00 2.98 2.98 2.98 2.96
1160 935 780 635 485 550 455 365
2.99 3.00 2.99 2.99 2.99 2.98 2.97 2.98
1000 820 625 470
2.98 3.00 3.00 2.99
1050 805 500
2.99 3.00 2.47
0.00
CABLE SIZING AND VOLTAGE DROP CALCULATION TABLE (MAX. ALLOWABLE V.D. = 3%) FOR XLPE
Min. Nominal Max.
Design Voltage 415 + 10% 373.5 415 456.5
Design Amb. Temp. 45 °C
Max. Permisssible cond conductor temp. 90°C
Correction Factor at max. permissible conductor temp.: Cu 1.2798 Alu 1.2792 (For factor refer table below for various design amb. Temp.)
Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.95
Group Rating factors of Multicore cables in open racks in Air 0.75
Rating factor related to variation in Ground temperature 0.96
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.62
Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 900c ground air Ground) Air)
1 3C x 1.5 CU 2XWY 12.10 15.49 21 17 13.50 12.11 1135 830 645 455 355 265 185 140 100 60 40
3.00 3.00 3.00 3.00 2.98 2.99 2.93 2.94 2.94 2.83 2.69
2 3C x 2.5 CU 2XWY 7.41 9.48 27 24 17.36 17.10 1850 1350 1050 745 580 430 310 230 165 100 70 50
3.00 2.99 2.99 3.00 2.98 2.97 3.00 2.96 2.97 2.89 2.88 2.87
3 3C x 4 AL A2XWY 7.41 9.48 28 23 18.00 16.39 1850 1350 1050 745 580 430 310 230 165 100 70 50
3.00 2.99 2.99 3.00 2.98 2.97 3.00 2.95 2.97 2.88 2.88 2.86
4 3C x 6 AL A2XWY 4.61 5.90 35 30 22.50 21.38 1195 940 695 495 375 265 165 115 80 70 50
3.00 3.00 2.99 2.98 3.00 2.96 2.96 2.94 2.85 2.94 2.52
5 3C x 10 AL A2XWY 3.08 3.94 46 40 29.57 28.50 1045 745 560 400 250 175 125 105 85 65
3.00 3.00 2.99 2.99 3.00 2.99 2.98 2.95 2.86 2.95
6 3C x 16 AL A2XFY 1.91 2.44 60 51 38.57 36.34 1200 900 645 400 280 200 170 140 105 85
2.99 2.98 2.99 2.97 2.97 2.95 2.96 2.92 2.95 2.87
7 3C x 25 AL A2XFY 1.20 1.54 76 70 48.85 49.88 1030 640 450 320 270 225 170 140 120
3.00 2.99 2.99 2.97 2.95 2.95 3.00 2.97 2.99
8 3C x 35 AL A2XFY 0.87 1.11 92 86 59.14 61.28 885 620 445 375 315 235 195 165 125
2.99 2.98 2.99 2.97 2.99 3.00 3.00 2.98 2.98
9 3C x 50 AL A2XFY 0.64 0.82 110 105 70.71 74.81 1200 840 605 510 425 315 260 225 170 135
2.99 2.99 3.00 2.98 2.98 2.97 2.95 3.00 2.99 2.95
10 3C x 70 AL A2XFY 0.44 0.57 135 130 86.78 92.63 1220 875 730 620 460 380 325 245 195 165
3.00 3.00 2.95 3.00 3.00 2.98 2.99 2.98 2.95 2.98
11 3C x 95 AL A2XFY 0.32 0.41 165 155 106.06 110.44 1210 1025 855 635 530 450 340 275 230 180 140 235 190 160 130
2.99 2.99 2.99 2.99 3.00 2.99 2.99 3.00 3.00 2.89 2.94 2.95 2.97 2.95 2.89
12 3cx120 AL A2XFY 0.25 0.32 185 180 118.92 128.25 1085 805 670 570 430 345 290 235 180 300 245 205 170
3.00 3.00 3.00 3.00 2.99 2.98 2.99 2.98 2.99 2.97 3.02 2.99 2.99
13 3C x 150 AL A2XFY 0.21 0.26 210 205 134.99 146.06 990 820 700 530 425 355 290 220 370 295 250 205
3.00 2.99 3.00 3.00 2.99 2.98 2.99 2.97 2.99 2.97 2.97 2.94
14 3C x185 AL A2XFY 0.16 0.21 235 240 151.06 171.00 1025 880 665 535 445 365 275 465 375 315 260
2.98 3.00 3.00 2.99 2.98 3.00 2.96 2.99 3.00 2.98 2.97
15 3C x 240 AL A2XFY 0.13 0.16 275 280 176.77 199.50 1150 875 700 585 475 365 490 415 345
2.99 3.00 2.99 2.98 2.98 2.99 2.99 2.99 3.00
16 3C x 300 AL A2XFY 0.10 0.13 305 315 196.06 224.44 1090 880 735 595 455 520 430
2.99 3.00 3.00 2.98 2.98 2.99 2.99
17 3C x 400 AL A2XFY 0.08 0.10 335 375 215.34 267.19 945 765 585
3.00 2.98 2.99
18 3C x 500 AL A2XFY 0.06 0.08 355 405 228.20 288.56 990 755
3.00 3.00
Check the provided motor terminal size
Temperature Correction Factor
Sr. No.
Temperature copper Aluminium
1 5 0.9411 0.9396
2 10 0.9607 0.9597
3 15 0.9804 0.9798
4 20 1 1
5 25 1.0197 1.0202
6 30 1.0392 1.0403
7 35 1.0589 1.0604
8 40 1.0786 1.0806
9 45 1.0982 1.1008
10 50 1.1179 1.1209
11 55 1.1375 1.141
12 60 1.1572 1.1612
13 65 1.1768 1.1814
14 70 1.1965 1.2015
15 75 1.2161 1.2216
16 80 1.2358 1.2418
17 85 1.2555 1.262
18 90 1.2798 1.2792
200
326
163
0.067949
2 Runs
105
2.92
135
2.97
165
2.95
210
2.99
275
2.99
345
3.00
440
2.98
570
3.00
0.00
CABLE SIZING AND VOLTAGE DROP CALCULATION TABLE (MAX. ALLOWABLE V.D. = 3%)
Min. Nominal Max.
Design Voltage 415 + 10% 373.5 415 456.5
Design Amb. Temp. 45 °C
Max. Permisssible cond conductor temp. 70°C
Correction Factor at max. permissible conductor temp.: Cu 1.1965 Alu 1.2015 (For factor refer table below for various design amb. Temp.)
Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.9
Group Rating factors of Multicore cables in open racks in Air 0.75
Rating factor related to variation in Ground temperature 0.94
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.62
Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 700c ground air Ground) Air)
Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.95
Group Rating factors of Multicore cables in open racks in Air 0.75
Rating factor related to variation in Ground temperature 0.96
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.62
Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 900c ground air Ground) Air)
Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.9
Group Rating factors of Multicore cables in open racks in Air 0.8
Rating factor related to variation in Ground temperature 0.94
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.8
133.33724 166.6716 210.0062 177.783 222.22874 210.00616 213.33959 266.6745 238.1022 250.0073 213.339591 266.6745 277.785926 333.3431
TANSFORMER (KVA) 100 125 160 200 250 315 400 500 630 800 1000 1250 1500 1600 2000 2500 3000
FLC in Amps ( IL ) 133.33724 166.671556 213.33959 266.67449 333.3431 420.0123 533.349 666.68622 840.02464 1066.698 1333.372 1666.716 2000.059 2133.39591 2666.745 3333.43112 4000.117
0.0532733 0.06659164 0.0852373 0.0532733 0.066592 0.083905 0.071031 0.0887889 0.0839055 0.0852373 0.106547 0.095131 0.099887 0.0852373 0.106547 0.11098606 0.133183
2 2 2 3 3 4 5 5 7 8 10 10 12 12
Curr. Curr.
Carry-ing Carry-ing
Current Current
Sr. Cable Size Resistance Resistance cap. after cap. after
Type rating in rating in
no. in mm2 at 200c at 700c de-rating, de-rating,
ground air
Amp (in Amp (in
Ground) Air)
1 3C x 1.5 CU YWY 12.10 14.48 21 17 17.06 12.24
Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.95
Group Rating factors of Multicore cables in open racks in Air 0.8
Rating factor related to variation in Ground temperature 0.96
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.8
133.33724 166.6716 210.0062 177.783 222.22874 210.00616 213.33959 266.6745 238.1022 250.0073 213.339591 266.6745 277.785926 333.3431
TRANSFORMER RATING (KVA) 100 125 160 200 250 315 400 500 630 800 1000 1250 1500 1600 2000 2500 3000
FLC in Amps ( IL ) 133.33724 166.671556 213.33959 266.67449 333.3431 420.0123 533.349 666.68622 840.02464 1066.698 1333.372 1666.716 2000.059 2133.39591 2666.745 3333.43112 4000.117
0.0532733 0.06659164 0.0852373 0.0532733 0.066592 0.083905 0.071031 0.0887889 0.0839055 0.0852373 0.106547 0.095131 0.099887 0.0852373 0.106547 0.11098606 0.133183
2 2 2 3 3 4 5 5 7 8 10 10 12 12
Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 900c ground air Ground) Air)
Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.9
Group Rating factors of Multicore cables in open racks in Air 0.8
Rating factor related to variation in Ground temperature 0.94
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.8
133.33724 166.6716 210.0062 177.783 222.22874 210.00616 213.33959 266.6745 238.1022 250.0073 213.339591 266.6745 277.785926 333.3431
TRANFORMER (KVA) 100 125 160 200 250 315 400 500 630 800 1000 1250 1500 1600 2000 2500 3000
FLC in Amps ( IL ) 133.33724 166.671556 213.33959 266.67449 333.3431 420.0123 533.349 666.68622 840.02464 1066.698 1333.372 1666.716 2000.059 2133.39591 2666.745 3333.43112 4000.117
0.0532733 0.06659164 0.0852373 0.0532733 0.066592 0.083905 0.071031 0.0887889 0.0839055 0.0852373 0.106547 0.095131 0.099887 0.0852373 0.106547 0.11098606 0.133183
2 2 2 3 3 4 5 5 7 8 10 10 12 12
Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 700c ground air Ground) Air)
1 3C x 1.5 CU YWY 12.10 14.48 21 17 17.06 12.24
Deraring Factrors:
Rating factors related to variation in ambient Air tempature 0.95
Group Rating factors of Multicore cables in open racks in Air 0.8
Rating factor related to variation in Ground temperature 0.96
Rating factors related variation in Ground thermal resistivity of soil for multiCore cables laid direct in ground. (Average Value) 1.08
Rating factors related to variation in depth of laying for 1.1 kv cables (Ground) 1
Group Rating factors of Multicore cables in Ground 0.8
133.33724 166.6716 210.0062 177.783 222.22874 210.00616 213.33959 266.6745 238.1022 250.0073 213.339591 266.6745 277.785926 333.3431
TRANSFORMER RATING (KVA) 100 125 160 200 250 315 400 500 630 800 1000 1250 1500 1600 2000 2500 3000
FLC in Amps ( IL ) 133.33724 166.671556 213.33959 266.67449 333.3431 420.0123 533.349 666.68622 840.02464 1066.698 1333.372 1666.716 2000.059 2133.39591 2666.745 3333.43112 4000.117
0.0532733 0.06659164 0.0852373 0.0532733 0.066592 0.083905 0.071031 0.0887889 0.0839055 0.0852373 0.106547 0.095131 0.099887 0.0852373 0.106547 0.11098606 0.133183
2 2 2 3 3 4 5 5 7 8 10 10 12 12
Curr. Curr.
Carry-ing Carry-ing
cap. after cap. after
Current Current de-rating, de-rating,
Cable Size Resistance Resistance rating in rating in Amp (in Amp (in
Sr.no. in mm2 Type at 200c at 900c ground air Ground) Air)
1 3C x 1.5 CU 2XWY 12.10 15.49 21 17 17.42 12.92