Ethanol-Water Fractionation of Sugar Cane Bagasse Catalyzed With Acids
Ethanol-Water Fractionation of Sugar Cane Bagasse Catalyzed With Acids
Ethanol-Water Fractionation of Sugar Cane Bagasse Catalyzed With Acids
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ETHANOL-WATER FRACTIONATION
OF SUGAR CANE BAGASSE CATALYZED WITH ACIDS
The conditions for maximizing bagasse ethanol-water fractionation (in cellulose, hemicelluloses and lignin)
were established by the evaluation of different variables (time, temperature, catalyst). To this end, the
organic compounds of the fibrous material and liquors were quantified. Acetic (2 g/L) and sulfuric (0.5, 1.0
and 2.0 g/L) acids were used as catalysts. An alkaline extraction was applied as a pre-treatment, using 3.6
g/L NaOH, at 100 ºC, for 1 h. The effects of different conditions of the organosolv treatment on the kinetics,
composition of the fibrous material and residual liquor, upon the fractionation of sugar cane bagasse used in
this work, were investigated. The kinetic parameters were determined for delignification under six different
conditions. The organic compounds of the fibrous material were quantified and lignin (by UV-visible
spectroscopy) and carbohydrates, organic acids, furfural and HMF (by HPLC chromatography) were
evaluated in residual liquors. The incorporation of sulfuric acid at 160 ºC produced delignification degrees
similar to those obtained by the addition of acetic acid at 180 ºC, or in the fractionation without catalyst (85-
86%). The delignification values showed that fractionations could be stopped at 90 or 120 min, since, after
90 min, the delignification percentage decreases by only about 1%. The incorporation of sulfuric acid
extracted a large amount of xylose and produced further degradation of cellulose. Fractionations with acetic
acid did not differ largely from the auto-catalyzed ones.
Keywords: organosolv, fractionation, kinetics, sugar cane bagasse, acetic acid, sulfuric acid
INTRODUCTION
The sugar industry could become a bagasse is usually stock-piled, constituting
modern and efficient agro-industry by an environmental problem, due to the risk of
diversifying its production into large spontaneous combustion of stored bagasse.2
amounts of by-products and energy. Sugar However, out of the about 130 sugar cane
cane bagasse, the main by-product of the derivatives known, over half are derived
sugar cane industry, is a fibrous residue of from bagasse.3,4
sugar cane resulting from conventional Bagasse fractionation, performed for
milling. Sugar mills generate approximately separating its main components (cellulose,
270 kg of bagasse (50% moisture) per metric hemicelluloses and lignin) and for obtaining
ton of sugar cane. About 50% of this amount higher added-value products, has been tested
is sufficient to supply the energy required by under different conditions and processes.
the sugar and ethanol plants.1 The remaining Literature references to fractionations
270
Bagasse
ethanol process carried out in a 7 L MK digester process was evaluated by the delignification
(M/K Systems, Inc., Maryland) with liquor degree, represented by Kappa number and yield.
circulation, under different conditions. Alkaline The Kappa number (TAPPI T236) is the volume
extraction was applied as a pre-treatment in the F8 (mL) of 0.1 N potassium permanganate solution
fractionation (called pre-F8) using 3.6 g/L NaOH, consumed by 1 g of oven-dry fibrous material
at 100 ºC, for 1 h. The ratios of liquor/bagasse under the conditions specified.
and ethanol/water remained constant at 14/1 The residual liquid contained carbohydrate
(v/w) and 50% (% v/v), respectively. The time degradation products, such as hydroxymethyl
necessary to reach the maximum temperatures furfural (HMF) and furfural, and other
was of 30 min. The variables involved were as components, such as organic acids. The organic
follows: maximum temperature, time at compounds in the residual liquors were
maximum temperature and catalyst. quantified according to the procedures for the
The extractives in alcohol-benzene (TAPPI determination of sugars, by-products and
T204), solubility in hot water (TAPPI T207), degradation products present in the liquid samples
solubility in 1% sodium hydroxide (TAPPI (NREL LAP-015), as shown in Figure 1.
T212), acetyl groups content (National The compositions of sugars (glucose, xylose,
Renewable Energy Laboratory, Laboratory arabinose), organic acids (acetic and formic
Analytical Procedure – NREL–LAP002) and acids), furfural and HMF were determined by
ashes at 525 °C (TAPPI T211), were determined HPLC (Waters Corp. Massachusetts, USA), on an
on the bagasse samples. Acid-insoluble lignin AMINEX-HPX87H (SEE) column, under the
(TAPPI T222), acid-soluble lignin (TAPPI T250) following conditions: 4 mM H2SO4 as eluent at a
and the structural carbohydrate content in flow rate of 0.6 mL/min, at 35 ºC, with Refractive
biomass were determined by HPLC with IR Index and Diode Array as detectors.
detection (NREL LAP-002), on both bagasse and The polyoses were converted into monomers
the fibrous material (Fig. 1). by multiplying by the hydrolysis factor (hexoses
During fractionation, the residual liquors were to hexosanes: 0.900, pentoses to pentosanes:
sampled at different time values. The dissolved 0.880, acetic acid to acetyl groups: 0.683). The
lignin was measured and the residual lignin (L) lignin from the residual liquors was quantified by
was determined as the lignin content in the UV (Techcomb 8500 II Spectrophotometer) at
fibrous material. 210 nm, on liquor aliquots diluted in ethanol. The
After fractionation, the fibrous materials were absorptivity determined and used in this work
washed to remove the residual liquor, their yields was of 78.2 L/g.cm. The value obtained was
being determined as percentages of oven-dry corrected by subtracting the absorptivity of
bagasse. The performance of the fractionation furfural, obtained by HPLC.
271
Cristina M. Area et al.
RESULTS AND DISCUSSION where:
The chemical composition of the sugar -dL/dt = delignification rate
cane bagasse (mass percent on oven-dry k0 = delignification rate constant
bagasse) was the following: glucan – 43.1%; [Ethanol] = ethanol concentration in the
xylan – 23.8%; arabinan – 1.66% and lignin liquor
– 21.3% (Table 1). L = lignin content in the fibrous material (%
The conditions of fractionation F5 were o.d.b.)
the same as those for F1, except for the use of Under conditions of constant temperature
sulfuric acid instead of acetic acid. The and liquor composition, equation (1) takes
treatment turned out too strong, producing the following form:
the degradation of the fibrous material and
−
dL
= k 0′ L (2)
the darkening of the residual liquor dt
(condensation products). Fractionation F8
repeated the conditions of F7, yet pre-treating By integrating equation (2), one obtains:
the fibrous material with sodium hydroxide ln L = −k 0′ t + ln L0 (3)
to favour the access of the liquor. However,
the high yield obtained indicates that this where L0 is the initial lignin content of
pre-treatment was inefficient. The conditions bagasse.
of the F7 treatment with 0.5 g/L sulfuric acid According to this equation, in the plot of
(160 ºC, 120 min) produced a yield similar to the natural logarithm of residual lignin in the
that obtained under stronger conditions, with fibrous material vs. time, the slope of the
acetic acid. Table 2 shows the results for the straight line represents the delignification
liquors and fibrous materials during final reaction rate constant, valid for the
fractionation. fractionation conditions applied. The
The first-order kinetics was tested with reaction rate constants for short and long
respect to residual lignin, by calculating the delignification time periods are presented in
reaction rate constants under different Tables 3 and 4. Figures 2 and 3 show the
fractionation conditions. Assuming that the kinetics of the more efficient fractionations:
delignification rate is proportional to the F3 (at 180 ºC, catalyzed with acetic acid) and
product of the residual lignin by the F7 (at 160 ºC, catalyzed with sulfuric acid).
concentration of chemical reagents in the
liquor for a given temperature, the reaction
rate can be represented by the equation:
−
dL
= k 0 [Ethanol ] L
(1)
dt
Table 1
Chemical characterization of bagasse (% o.d.b.)
272
Bagasse
Table 2
Results of fractionation
Fractio- Catalyst Maximum Time at max. Catalyst Initial Final Kappa Yield
nation temperature temperature (g/L) pH pH (%)
(ºC) (min)
F1 Acetic acid 175 240 2.0 3.9 3.8 37.8 48.9
F2 Without 175 240 0.0 5.9 3.9 37.5 48.2
F3 Acetic acid 180 240 2.0 3.9 3.7 31.1 46.9
F4 Without 180 240 0.0 5.9 3.8 34.2 46.8
F5 Sulfuric acid 175 240 2.0 2.1 2.4 – –
F6 Sulfuric acid 150 120 0.5 2.4 3.0 58.6 52.3
F7 Sulfuric acid 160 120 0.5 2.4 3.0 23.5 45.4
F 8* Sulfuric acid 160 120 1.0 2.8 3.1 – 63.5
* NaOH-pre-treated material (Pre-F8)
Table 3
Kinetic parameters of the equation for short time periods (F1 at F4, F6 and F7)
Fractionation ln L0 L0 - k0 R2
F1 (0 to 40 min) 2.665 14.37 1.93 x 10-2 0.98
-2
F2 (0 to 40 min) 2.750 15.64 1.95 x 10 1.00
-2
F3 (0 to 40 min) 2.621 13.75 2.26 x 10 0.98
-2
F4 (0 to 40 min) 2.695 14.81 2.21 x 10 0.99
-2
F6 (0 to 40 min) 2.736 15.43 2.23 x 10 0.98
F7 (0 to 20 min) 2.272 9.694 4.19 x 10-2 0.85
Table 4
Kinetic parameters of the equation for long time periods (F1 at F4, F6 and F7)
Fractionation ln L0 L0 - k0 R2
F1 (60 to 240 min) 1.281 3.60 0.603 x 10-3 0.96
-3
F2 (60 to 240 min) 1.241 3.46 0.387 x 10 0.89
-3
F3 (60 to 240 min) 1.112 3.04 0.494 x 10 0.98
-3
F4 (60 to 240 min) 1.363 3.91 1.44 x 10 0.99
-3
F6 (60 to 120 min) 1.918 6.81 2.98 x 10 1.00
F7 (40 to 120 min) 1.346 3.84 3.05 x 10-3 0.83
273
Cristina M. Area et al.
3,0 3,0
y = -0,0225x + 2,7311
R2 = 0,9808 y = -0,0419x + 2,2715
2,5
2,5 R2 = 0,8501
2,0
lnL
lnL
2,0
y = -0,003x + 1,9071
R2 = 0,9964 1,5
y = -0,003x + 1,3457
R2 = 0,8342
1,5
1,0
1,0 0,5
0 10 20 30 40 50 60 70 80 90 100 110 120 130 0 10 20 30 40 50 60 70 80 90 100 110 120 130
min min
Table 5
Lignin in the fibrous material and delignification percentages
Fractionation F1 F2 F3 F4 F6 F7
Insoluble lignin (% o.d.p.) 5.73 6.20 5.03 5.70 9.10 4.51
Soluble lignin (% o.d.p.) 0.69 0.61 0.55 0.63 0.49 0.25
Total lignin (% o.d.p.) 6.42 6.81 5.58 6.33 9.59 4.76
Total lignin (% o.d.b.) 3.14 3.28 2.61 2.96 5.01 2.16
Delignification at 90 min (%)* 84.0 84.3 86.3 83.9 75.5 86.3
Delignification at 120 min (%)* 84.3 84.5 86.5 84.6 77.6 87.5
Delignification at 240 min (%)* 85.4 85.2 87.3 87.0 – –
(% o.d.p.): on oven-dry pulp; (% o.d.b.): on oven-dry bagasse; * calculated from the kinetic equations
274
Bagasse
Table 6
Remaining carbohydrates in the fibrous materials
Fractionation F1 F2 F3 F4 F6 F7
Insoluble lignin (% o.d.p.) 5.73 6.20 5.03 5.70 9.10 4.51
Soluble lignin (% o.d.p.) 0.69 0.61 0.55 0.63 0.49 0.25
Total lignin (% o.d.p.) 6.42 6.81 5.58 6.33 9.59 4.76
Total lignin (% o.d.b.) 3.14 3.28 2.61 2.96 5.01 2.16
Delignification at 90 min (%)* 84.0 84.3 86.3 83.9 75.5 85.7
Delignification at 120 min (%)* 84.3 84.5 86.5 84.6 77.6 86.0
Delignification at 240 min (%)* 85.4 85.2 87.3 87.0 – –
(% o.d.p.): on oven-dry pulp; (% o.d.b.): on oven-dry bagasse; * calculated from lignin content in spent liquors
Table 7
Composition of non-hydrolyzed liquor (% o.d.b.) at different fractionation time periods
A total loss of arabinans and acetyl The generated acetic acid differed
groups (not detected in pulp hydrolysates) significantly under all fractionation
and of 90% xylans (xylan content in bagasse: conditions (p = 0.0001), the highest amount
25.0%) occurred in fractionations F1 to F4. corresponding to fractionation F4 and the
On the contrary, these components remained lowest – to F6. Fractionation F7 presented the
in the fibrous material after fractionations F6 largest amount of formic acid, arabinose,
and F7. Fractionation F7 produced the largest glucose and xylose in the spent liquors, while
xylan extraction. The sugars, organic acids fractionations F3 and F4 generated the largest
and furfural contents of the residual liquor at amount of furfural. The spent liquors of F6
various reaction time values are shown in and F7 showed a significant amount of
Table 7. xylose, as compared to all the others (p =
275
Cristina M. Area et al.
0000). subsequent increase in the acetic acid content
Acetic and formic acids, xylose and present in the liquor and a loss of pentosans.
furfural increased progressively in the liquor The conditions of F5 produced a high
throughout the fractionation time (p = 0000). degradation of the fibrous material. The
Xylose and formic acid contents increased alkaline pre-treatment of F8 caused
significantly in the liquor when sulfuric acid considerable deacetylation, with a
was present (p < 0.01). Arabinose and subsequent increase in the acetic acid content
glucose showed the same trend. The balance in the liquor and a loss of pentosans.
of the components in the residual liquor is Fractionation F7 caused a larger hydrolysis of
shown in Table 8. pentosans and increased the xylose content in
The conditions of F5 produced a high the spent liquor. The evolution of most
degradation of the fibrous material. The organic components in the residual liquor of
alkaline pre-treatment of F8 caused fractionations F6 and F7 (both with sulfuric
considerable deacetylation, with a acid) is shown in Figure 4.
Table 8
Organic compounds in residual liquors (% o.d.b.)
Fractionation Glucose Xylose Arabinose Pentosans* Formic Acetic HMF** Furfural Lignin
acid acid
F1 0.14 3.75 0.11 7.64 0.77 2.00 n.d. 3.08 18.2
F2 0.11 4.30 0.16 6.75 0.57 2.84 n.d. 2.81 18.2
F3 0.33 3.53 n.d. 5.02 0.97 2.36 0.21 4.51 18.6
F4 0.34 4.11 0.24 3.45 0.95 3.18 n.d. 3.86 18.6
F5 1.93 1.29 n.d. 0.58 2.58 3.91 3.18 11.5 17.3
F6 0.17 6.48 0.69 16.6 0.69 0.88 n.d. n.d. 16.6
F7 1.36 14.5 1.40 7.79 1.14 1.77 n.d. 0.78 18.3
Pre-F8s – – – 1.49 – 4.53 n.d. – –
F8 0.35 1.60 1.37 6.50 0.85 0.34 n.d. 0.09 10.8
* (Pentoses in hydrolyzed liquor – Pentoses in liquor such as it is) x hydrolysis factor; ** 5-(Hydroxymethyl)furfural;
n.d.: not detected; (% o.d.b.): on oven-dry bagasse
276
Bagasse
delignification values (calculated from the Bioresource Technol., 86, 301 (2003).
11
kinetic equations) showed that fractionation J. X. Sun, X. F. Sun, R. C. Sun and Y. Q. Su,
can be stopped at 90 min, with an Carbohyd. Polym., 56, 195 (2004).
12
approximately 1% decrease in deligni- Z. Pernalete, F. Piña, M. Suárez, A. Ferrer and
C. Aiello, Bioagro, 20, 3 (2008).
fication, as compared to the treatment at 120 13
D. Pasquini, M. T. B. Pimenta, L. H. Ferreira
min. and A. A. S. Curvelo, J. Supercrit. Fluid., 34, 125
In all cases, there was a significant (2005).
increase in carbohydrates, organic acids and 14
D. Pasquini, M. T. B. Pimenta, L. H. Ferreira
furfural in the liquor with the fractionation and A. A. S. Curvelo, J. Supercrit. Fluid., 36, 31
time, except for arabinose, which decreased (2005).
15
as it was degraded to furfural. J. X. Sun, R. Sun, X. F. Sun and Y. Su,
The largest amount of xylose in the Carbohyd. Res., 339, 291 (2004).
16
liquors (14.5% o.d.b.) was obtained in the S. Aziz and K. Sarkanen, Tappi J., 72, 169
fractionation with sulfuric acid, which also (1989).
17
T. J. McDonough, Tappi J., 76, 186 (1993).
produced the largest cellulose degradation. 18
E. Muurinen, Academic Dissertation, Faculty
Fractionation at 160 ºC with sulfuric acid of Technology, University of Oulu, Linnanmaa,
extracted the largest amounts of Acta Universitatis Ouluensis, Technica, 2000,
carbohydrates and lignin, producing the F146.
largest hydrolysis of pentosans and a 19
P. E. Kendall and J. H. Lora, Tappi J., 74, 113
moderate degradation to furfural. (1991).
20
T. N. Kleinert, Tappi J., 58, 170 (1975).
21
ACKNOWLEDGEMENTS: The authors G. Papatheofanous, E. Billa, D. P. Koullas, B.
gratefully acknowledge the financial support Monties and E. G. Koukios, Bioresource
of the Productive Innovation Federal Projects Technol., 54, 305 (1995).
22
D. Sidiras and E. Koukios, Bioresource
(PFIP) 2006, Secretariate for Technology,
Technol., 94, 91 (2004).
Science and Productive Innovation of the 23
K. V. Sarkanen, Tappi J., 73, 215 (1990).
Ministry of Education, Science and 24
A. A. S. Curvelo and R. Pereira, 8th
Technology. They also acknowledge the International Symposium on Wood and Pulping
assistance of the technical staff: Sebastián Chemistry (ISWPC), Helsinki (Finland), 1995,
González, María Antonieta Klein, Hugo vol. 2, p. 473.
Ferreira, Christian Sanabria and Daniel Baez.
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