MUSE ED Elevator: Installation Manual

Part.
Rail hanging
MUSE ED Elevator Ctrl. No. MUSE ED-IM-01-0
FOD Page 1/16

Overseas Support Team
Installation Manual Date Mar. 2009
Rail hanging
Revision History
Rev. Prepared Checked Approved
Date Revision Contents
No. by by by
30 Mar Harold
0 Release YS Kim DH Kim
2009 Lee
Part. Rail hanging
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Index
1. Rail preparation of scaffold-less method ___________________________________ 3

1.1. Rail installation comparison to scaffold method ______________________________ 3
1.2. Inserting into pit ________________________________________________________ 3
1.3. Working platform in pit __________________________________________________ 4
1.4. Rail height reference_____________________________________________________ 5
2. Rail hanging _________________________________________________________ 6

2.1. Rail hanging for Machine side _____________________________________________ 6
2.2. Rail hanging for CDEH side ______________________________________________ 8
2.3. Bottom rail installation___________________________________________________ 9
2.4. Removal of working platform _____________________________________________ 9
3. Scaffold assembling under scaffold method _________________________________ 9

3.1. Layout of scaffold position ________________________________________________ 9
4. Safety regulation for scaffold method application ___________________________ 10

4.1. Verifying scaffolds & fittings _____________________________________________ 10
4.2. Construction __________________________________________________________ 10
4.3. Preparing platform or safety footstool _____________________________________ 11
4.4. Overhead protection ____________________________________________________ 16

Part. Rail hanging
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1. Rail preparation of scaffold-less method

1.1. Rail installation comparison to scaffold method
Method type Rail assemble Rail cut Top rail end shape
Scaffold method Rail stacked method Top rail
Rail stacked method Top rail
Scaffold-less
method Rail suspended
Bottom rail
method
1.2. Inserting into pit

a. Bring all rails to entrance and clean the oil grease at each end part.
b. Assemble the rail joint at each rail top end. At this time, groove part of rail must be
upward.
Groove part should be

upward direction
Safety
Part. Rail hanging
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1.3. Working platform in pit

a. Install the working platform in pit as below picture.
Fall protection
Working platform Support
1. The load of working platform must not exceed 200kg.

(2 worker, tools and materials)
2. Support must be firmly fixed by anchor bolts. Do not use pin of
Caution
hoistway hall
3. The working platform and fall protection must be fixed firmly.
Part. Rail hanging
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1.4. Rail height reference

a. Rail height (From the top floor sill level)
Speed GRCARH GRCWTH Min.GRB1 Min.GRB2 Min.GRB3
(m/min) (mm) (mm) (mm) (mm) (mm)
60 CH＋1186 CH＋903 407 690 581
90 CH＋1316 CH＋1033 537 820 711
105 CH＋1459 CH＋1176 680 963 854
In case of MIN K, and

free spring condition
Hoistway top ceiling
Top floor sill level
In case car is at bottom floor
Distance Detail
GRCARH Rail height of CDEH side(From the top floor sill level)
GRCWTH Rail height of CWT side (From the top floor sill level)
GRB1 From the car top end to top rail end of CWT side
GRB2 From the car top end to top rail end of CDEH side
GRB3 From the CWT top end to top rail end of CWT side
Part. Rail hanging
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2. Rail hanging
2.1. Rail hanging for Machine side
a. Use a winch and hoist rails one by one as connecting each other.
1. Be careful about falling things while rail is hoisted.

2. The rail can be turned around during hoisting
Caution 3. All of hall entrance must be sheltered.

4. Be careful that hands can be hurt while you connect
rails
Applied tools: Hook pulley, Wire sling,

Shackle, Winch hook
Part. Rail hanging
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b. Guide rail & bracket pitch table

- Top rail height (From the top floor sill level to rail top)
- Top rail bracket height (From top ceiling to bracket)
Speed (m/min) Bracket height[mm] Rail height[mm]
60 CH+923
90 350 CH+1053
105 CH+1196
Note: The rail height must be accord to job site drawing.
c. All of hoisted rails must be hanged to hook
Turn Buckle and chain sling

(FIE00C352) 3sets
Part. Rail hanging
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d. Each rail level must be adjusted within 5mm.

e. Use turn buckle to adjust rail level position
2.2. Rail hanging for CDEH side

a. Guide rail & bracket pitch table
- Top rail height (From the top floor sill level to rail top)
- Top rail bracket height (From top ceiling to bracket)
Speed (m/min) Bracket height[mm] Rail height[mm]
60 CH+1206
90 633 CH+1336
105 CH+1479
Note: The rail height must be accord to job site drawing.

b. The rail hanging method for CDEH side is same as machine side. The rail level
position is different.
c. In case it requires cutting on end of top rail, make it plat by grinding.
Part. Rail hanging
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2.3. Bottom rail installation

a. measure the bottom rail size and cut it out as considering pit depth
b. The rail sheet thickness must be calculated before cutting.
Speed CH=2450 CH=2600
Passengers Buffer type
(m/min) Pit depth(S)
60 Poly urethane 1500 1500
90 17/20/24 1800 1800
Oil
105 2100 2100
2.4. Removal of working platform

a. Remove working platform in reverse sequence of installation.
3. Scaffold assembling under scaffold method

In case the scaffold method is applied to job site, the scaffold position must avoid
rail position.
3.1. Layout of scaffold position
Footstool
Footstool
Scaffold
Entrance
Part. Rail hanging
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4. Safety regulation for scaffold method application

4.1. Verifying scaffolds & fittings
a. All scaffolds & fittings must be recognized by approved grading standard. If such
standards are not available, a qualified engineering authority must approve them.
b. Prior to use, all scaffolds must be constructed according to recommendations of
manufacturer.
c. Responsible person for safety must inspect proper application & defect of scaffolds,
any noted problems must be corrected prior to use.
d. All scaffolds & fittings must be able to support at least 4 times the maximum intended
load
4.2. Construction
a. All post scaffolds must

be erected. (90°)
b. Scaffolds must be fixed

to construction of building
for stability
c. Distance between each

post scaffold must be less
than 2.5m.
d. Construct post scaffold

on steel plate.
Part. Rail hanging
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4.3. Preparing platform or safety footstool

a. Apply working platform or safety footstool close to wall of hoistway as much as it can.
b. In working level, below protections must be provided:
- 100mm-height toeboard.
- Guardrail at 900mm~1100mm height from working level
- Midrail between toeboard and guardrail
Guardrail
Post
900~1100mm
Midrail
Toeboard
Toeboard
100mm
or higher
Footstool
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c. If guardrail is not available, below alternate means of protection must be provided.

- Safety net
- Full body harness, shock-absorbing lanyard, & lifeline secured above the work
level
- Block all cutouts and opening of hoistway
Distance between each safety net

must be less than 8m.
8m or less
< Safety net >
< Application of safety net >

Part. Rail hanging
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< Full body harness & lanyard >
Lifeline
(2 ton)
< Blocking entrance >

Part. Rail hanging
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d. All planks of platform must be overlapped more than 300mm or must be measured
against moving.
Plank
Plank
Scaffold
< Overlapped plank >
Fix footstool by
using steel wire
Fix footstool by its hook
< Hook type >

Scaffold
< Plank type >

Part. Rail hanging
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e. Planks must extend 150~300mm over their end to support.
Plank (Footstool) Support (Scaffold)
f. Ladder or stairway must be provided to access to working level from landing in case
the height between working level and landing is higher than 1m.
- Ladder or stairway must be secured against moving.
- Safety belt must be applied during assessment.
Part. Rail hanging
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Working platform or footstool
Ladder
4.4. Overhead protection

Block all cutouts and opening of hoistway or install overhead protection above
working level.
Overhead
protection
Working level

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Part.

FOD Page 1/16

FOD Page 2/16

1. Rail preparation of scaffold-less method ___________________________________ 3

1.2. Inserting into pit ________________________________________________________ 3

1.3. Working platform in pit __________________________________________________ 4

1.4. Rail height reference_____________________________________________________ 5

2. Rail hanging _________________________________________________________ 6

2.2. Rail hanging for CDEH side ______________________________________________ 8

2.3. Bottom rail installation___________________________________________________ 9

2.4. Removal of working platform _____________________________________________ 9

3. Scaffold assembling under scaffold method _________________________________ 9

4. Safety regulation for scaffold method application ___________________________ 10

4.2. Construction __________________________________________________________ 10

4.3. Preparing platform or safety footstool _____________________________________ 11

4.4. Overhead protection ____________________________________________________ 16

FOD Page 3/16

1. Rail preparation of scaffold-less method

1.2. Inserting into pit

Groove part should be

FOD Page 4/16

1.3. Working platform in pit

Working platform Support

1. The load of working platform must not exceed 200kg.

FOD Page 5/16

1.4. Rail height reference

In case of MIN K, and

Top floor sill level

In case car is at bottom floor

FOD Page 6/16

1. Be careful about falling things while rail is hoisted.

Caution 3. All of hall entrance must be sheltered.

Applied tools: Hook pulley, Wire sling,

FOD Page 7/16

b. Guide rail & bracket pitch table

Note: The rail height must be accord to job site drawing.

c. All of hoisted rails must be hanged to hook

Turn Buckle and chain sling

FOD Page 8/16

d. Each rail level must be adjusted within 5mm.

2.2. Rail hanging for CDEH side

Note: The rail height must be accord to job site drawing.

FOD Page 9/16

2.3. Bottom rail installation

2.4. Removal of working platform

3. Scaffold assembling under scaffold method

FOD Page 10/16

4. Safety regulation for scaffold method application

a. All post scaffolds must

b. Scaffolds must be fixed

c. Distance between each

d. Construct post scaffold

FOD Page 11/16

4.3. Preparing platform or safety footstool

FOD Page 12/16

c. If guardrail is not available, below alternate means of protection must be provided.

Distance between each safety net

< Safety net >