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    Standard Operating Procedure For Ghee Processing

    Uploaded by

    Umesh Poudel JoJo
    The document provides a flow chart and work instruction for the ghee processing section of NDDB. 1) Butter is received and melted before being pumped to a pre-stratification tank to separate layers. 2) The pre-stratified butter is then pumped to ghee boilers and boiled to produce ghee. 3) The ghee is filtered, stored, packed, inspected, and dispatched.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Standard Operating Procedure For Ghee Processing

    Uploaded by

    Umesh Poudel JoJo
    624 views4 pages
    The document provides a flow chart and work instruction for the ghee processing section of NDDB. 1) Butter is received and melted before being pumped to a pre-stratification tank to separate layers. 2) The pre-stratified butter is then pumped to ghee boilers and boiled to produce ghee. 3) The ghee is filtered, stored, packed, inspected, and dispatched.

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    standard-operating-procedure-for-ghee-processing

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    The document provides a flow chart and work instruction for the ghee processing section of NDDB. 1) Butter is received and melted before being pumped to a pre-stratification tank to separate layers. 2) The pre-stratified butter is then pumped to ghee boilers and boiled to produce ghee. 3) The ghee is filtered, stored, packed, inspected, and dispatched.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    624 views4 pages

    Standard Operating Procedure For Ghee Processing

    Uploaded by

    Umesh Poudel JoJo
    The document provides a flow chart and work instruction for the ghee processing section of NDDB. 1) Butter is received and melted before being pumped to a pre-stratification tank to separate layers. 2) The pre-stratified butter is then pumped to ghee boilers and boiled to produce ghee. 3) The ghee is filtered, stored, packed, inspected, and dispatched.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 4

    Document No.

    NDDB/FC/06
    Date of Issue
    GHEE
    NDDB Version 1.00
    Flow Chart Page No. 1 of 2

    Butter from Deep freezer G1, Butter from Butter


    Section in SS Trolley G1A, Butter for reprocessing G1 B

    Removal of corrugated Box and


    polythene liner on butter. G2

    B
    Transfer to Melting Vat 80 - Draining of curd particles
    850C. G3 G4

    Pre-Stratification Tank Temp. 70


    to 80 0C for minimum 30 min. G5 Removal of Pre stratified

    D
    CCP 01
    Pre-Stratified butter pumping
    to Ghee boiler G7

    Boiling of ghee 110- 120°C. G8


    Butter. G6
    D
    Reprocess

    QC Not OK
    Checks
    G9

    OK
    N

    Filtration with Nylon cloth 60 mesh. G10

    Confidential
    Document No. NDDB/FC/06
    Date of Issue
    GHEE
    NDDB Version 1.00
    Flow Chart Page No. 2 of 2

    Settling Tank. G11

    Ghee Clarifier 55 to 60 0C. G12

    B
    Ghee Storage Tank. G 13

    Filling/Packing Temp. 40-450C


    Packing in Sika Cartons Packing in Tins of
    or Polypacks. G14A 15Kg. G14B

    D Granulation for 8 hrs. at


    room temp. G15

    Weighing, Sealing, labelling and final


    packing in corrugated boxes. G16
    D
    Not OK OK
    Visual
    Reprocess. G17A Inspection Transfer to Finish
    G17 Goods Store. G17B
    Leakage

    Dispatch. G18
    N

    Confidential
    Document No. NDDB/WI/06
    Date of Issue
    GHEE
    NDDB Version 1.00
    Work instruction Page No. 1 of 2

    Ghee Processing Section Work Instruction

    1. Butter is received from Deep freezer / butter section in SS trolley/ butter


    meant for reprocessing and sent to ghee production.

    2. Butter received from deep freezer packed from LDPE liner and corrugated

    B
    box which is to be removed and transferred to waste area.

    3. After removal of LDPE liner and butter carton, butter is transferred to


    melting vat, where it will be melted in melting vat.

    4. Butter milk is drained from melting vat.

    D
    5. Now the butter melt is pumped to Pre-Stratification tank where it is held
    for 70 to 800C, where it stratifies, i.e., separates into 3 distinct layers,
    viz., a top layer of floating denatured particles of curd, a middle layer of
    fat, and a bottom layer of buttermilk.

    6. The buttermilk is removed mechanically without disturbing the top and


    middle layers and pre-stratified butter is removed.

    7. The pre-stratified butter melt is pumped to the Ghee boiler.


    D
    8. In ghee boilers butter melt will be boiled to temperature of 110 - 1200C at
    for about 45-60 minutes to get golden yellow color and moisture will be
    removed during process.

    9. After production of ghee test for quality parameter will be carried out and
    if found not ok will be reprocessed.
    N

    10. After getting clearance from quality control Ghee will be filtered with
    Nylon cloth of 60 mesh.

    11. The filtered Ghee will be transferred to settling tank and allow it to cool
    to 80-900C and allow to settle residue for minimum of 4 hours.

    12. Ghee outlet valve of settling tank will be opened and ghee will be
    subjected to clarification to remove fine sediments/residues.

    Confidential
    Document No. NDDB/WI/06
    Date of Issue
    GHEE
    NDDB Version 1.00
    Work instruction Page No. 2 of 2

    13. Ghee will be stored in storage tank to make arrangement for ghee
    loading and packing.

    14. From the storage tank ghee will be packed in 15 kg tin and also if
    available packed in Sika cartons or poly packs at the temperature
    between 40 to 450C.

    B
    15. Granulation is facilitated/allowed to occur in packed ghee containers.

    16. Weighing of 15 kg tins or poly packs or sika cartons, sealing of 15 kg


    tins and AGMARK /batch code labelling will be carried out.

    17. Visual inspection of tins, poly packs and sika cartons will be done to
    verify any extraneous matter is present. If it is not ok it is sent for

    D
    reprocessing. If it’s ok tins / pouch/ sika cartons will be stored in a
    storage room.

    18. After visual inspection is done product is shifted to dispatch through in


    15 kg tins/pouch/sika cartons.
    D
    N

    Confidential

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