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Series NG 2100 Bridge Bearings: Specification For Highway Works

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MANUAL OF CONTRACT DOCUMENTS FOR HIGHWAY WORKS

VOLUME 2 NOTES FOR GUIDANCE ON THE SPECIFICATION FOR HIGHWAY WORKS

SERIES NG 2100
BRIDGE BEARINGS
Contents
Clause Title Page

NG 2101 (02/16) General 2F


(02/16) NG Sample Contract
NG 
Specific Appendix A1

Amendment – February 2016 1


Volume 2 Series NG 2100
Notes for Guidance on the Specification for Highway Works Bridge Bearings

BRIDGE BEARINGS
NG 2101 (02/16) General
1 (02/16) Contract specific Appendix 21/1 should be used by the compiler to detail the performance requirements
of bearings using a bearing schedule. This should include information on the performance characteristics to
be demonstrated by the Declaration of Performance, contract compliance testing requirements, and corrosion
protection requirements.
2 (02/16) With respect to CE marking of the bearings the various parts of BS EN 1337 allow for two systems of
‘attestation of conformity’ (or ‘assessment and verification of consistency of performance (AVCP)’ as it is defined
in the Construction Products Regulation.) These are detailed in Annex ZA of each part of BS EN 1337. All bearings
on highway structures should be classed as ‘critical’ since in the case of failure all, or part, of the structure is likely
to be placed beyond serviceability limits. The required system of ‘attestation of conformity’ is therefore System 1
or equivalent AVCP system.
3 (02/16) The specification and installation of bearings should be undertaken using the guidance given in BS EN
1337 and appropriate parts of PD 6703 Structural bearings – Guidance on the use of structural bearings, in addition
to specific installation procedures recommended by the manufacturer. The PD gives some guidance on structural
issues that would affect the type of bearing specified in terms of loading and movement. It also gives some
minimum performance levels for the use of bearings in the UK, where appropriate these should be adopted. The
compiler should identify each aspect that requires consideration for the particular structure and bearing, and include
the required levels of performance in the contract specific Appendix.
4 (02/16) Where the Contractor is to design the bearings and/or the structure the design requirements should be
given in the contract specific Appendix. This should also require the Contractor to design using BS EN 1337 and
the appropriate, relevant parts of PD 6703. Where proprietary bearings are to be used the Contractor should design
the bearings. All items to be designed by the Contractor are to be listed in contract specific Appendix 1/10.
5 (02/16) The compiler should identify the contract compliance testing to be carried out by the Contractor and
list the requirements in contract specific Appendix 1/5, details of the testing can be included in contract specific
Appendix 21/1. See section 9.2 of PD 6703 for guidance regarding load testing.
6 (02/16) Reports, as required by sub-Clause 2101.6 should contain sufficiently detailed information to identify
the form, type, operational requirements and specific information on any special measures for removal/replacement.

Amendment – February 2016 2F


Volume 2 Series NG 2100
Notes for Guidance on the Specification for Highway Works Bridge Bearings

NG SAMPLE CONTRACT SPECIFIC


(02/16)

APPENDIX 21/1: BRIDGE BEARING SCHEDULE


[Note to compiler: include the following items as required]
1 (02/16) Bearing Schedule. [This schedule is to be prepared using items 1 to 64 of Table A1 of PD 6703 adapted
to include the information required in 3 below or reference to it. The acceptance testing requirements are to be
replaced by load testing requirements, see 5 below and section 9.2 of PD 6703.]
2 (02/16) Design requirements. [Where design is to be carried out by the Contractor, the schedule should state the
bearing design requirements, including method of fixing (see NG 2101). Contract specific Appendix 1/10 should
cross-refer.]
3 (02/16) Performance requirements. These are to be demonstrated by the Declaration of Performance. [Include
values and units for the following as appropriate to the type of bearing(s) specified. These requirements may be
included in the schedule or referenced in it. See Annex ZA of the relevant part of BS EN 1337 for specific details to
include.]
Essential characteristic Requirements to be stated
Load bearing capacity / load bearing resistance / lateral Design value(s)
load bearing capacity, (including of sliding elements) Shear modulus
Shear bond
Compressive stiffness
Resistance to repeated loading in compression
Design rules
Basis of design
Rotational capacity or capability Design value(s) in radians
Design rules
Design strain due to angular rotation
Limiting conditions
Forces, moments and deformations exerted on the
structure
Friction / Coefficient of friction Design Value
Durability (including of sliding elements) Physical and mechanical properties
Design rules
Performance
Durability against repeated loading
Durability against low and high temperatures
Durability against corrosion
Ozone resistance

4 (02/16) Protection against corrosion requirements. [Where this is not covered in 3 above. Cross reference
contract specific Appendix 19/1, Steel components of bearings are to have their surface preparation and protection
requirements stated in contract specific Appendix 19/1 individually for different treatments.]
[Where surface preparation and corrosion protection is not to be as given in Series 1900 the requirements should
be stated in this contract specific Appendix, including those for the protection of aluminium alloy and ferrous
components where permanently exposed (2102).]

Amendment – February 2016 A1


Volume 2 Series NG 2100
Notes for Guidance on the Specification for Highway Works Bridge Bearings

5 (02/16) Testing requirements, and details. [List the bearings which are to be tested for contract compliance by
the Contractor and any special requirements of the tests, and cross-refer with contract specific Appendix 1/5. See
section 9.2 of PD 6703].
6 (02/16) The maximum allowable stress in the bedding mortar at the time of loading [2103].
7 (02/16) Requirements for vibration resistant bolts or screws [see section 7.1.1 of PD 6703].
8 (02/16) Requirements for presetting sliding or roller bearings at time of clamping.
9 (02/16) Requirements for installation of bearings.
10 (02/16) Interchangeability of corresponding parts.
11 (02/16) Structure Specific requirements [i.e position of jacking points, loading limits, If replacement needs
specific sequencing, etc.]
12 (02/16) Reporting requirements, including timescale for submission of reports to the Overseeing Organisation.
[2101.6]

Amendment – February 2016 A2F

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