Auto Cruise Control System PDF
Auto Cruise Control System PDF
Auto Cruise Control System PDF
K ELECTRICAL
B
SECTION
AUTO CRUISE CONTROL SYSTEM C
E
CONTENTS
ICC CELLATION ......................................................... 13 F
CHECK FOR ON/OFF SWITCH .......................... 13
PRECAUTIONS .......................................................... 3 CHECK FOR ACCEL/RES, COAST/SET, CAN-
Precautions for Supplemental Restraint System CEL SWITCHES ................................................. 14 G
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN- CHECK FOR DISTANCE SWITCH ..................... 14
SIONER” .................................................................. 3 LASER BEAM AIMING ADJUSTMENT ................... 15
Precautions for ICC System Service ........................ 3 Outline .................................................................... 15
Wiring Diagrams and Trouble Diagnosis .................. 3 H
Preparation ............................................................. 15
PREPARATION ........................................................... 4 Outline of Adjustment Procedure ............................ 15
Special Service Tool ................................................. 4 Setting the ICC Target Board .................................. 15
DESCRIPTION ............................................................ 5 ADJUSTING HEIGHT OF THE TARGET ............ 15 I
Outline ...................................................................... 5 ADJUSTING THE RIGHT-LEFT POSITION OF
System Diagram ....................................................... 5 THE TARGET ...................................................... 16
Components Description .......................................... 5 SETTING THE TARGET ..................................... 16 J
CAN Communication ................................................ 6 Aiming Adjustment .................................................. 17
CAN COMMUNICATION UNIT FOR LHD MOD- CHECK AFTER THE ADJUSTMENT .................. 20
ELS WITH TYRE PRESSURE MONITORING ELECTRICAL UNITS LOCATION ............................ 21
SYSTEM ............................................................... 6 ACS
Component Parts and Harness Connector Location... 21
CAN COMMUNICATION UNIT FOR LHD MOD- WIRING DIAGRAM ................................................... 22
ELS WITHOUT TYRE PRESSURE MONITOR- Schematic ............................................................... 22
ING SYSTEM ........................................................ 7 Wiring Diagram — ICC — ...................................... 23 L
CAN COMMUNICATION UNIT FOR RHD MOD- TERMINALS AND REFERENCE VALUE ................. 30
ELS WITH TYRE PRESSURE MONITORING Terminals and Reference Value for ICC Unit .......... 30
SYSTEM ............................................................... 8 Terminals and Reference Value for ICC Radar Sen- M
CAN COMMUNICATION UNIT FOR RHD MOD- sor ........................................................................... 32
ELS WITHOUT TYRE PRESSURE MONITOR- Terminals and Reference Value for ICC Warning
ING SYSTEM ...................................................... 10 Chime ..................................................................... 32
Switch Operation .....................................................11 TROUBLE DIAGNOSIS — GENERAL DESCRIP-
ICC System Display ............................................... 12 TION .......................................................................... 33
ACTION TEST .......................................................... 13 Work Flow ............................................................... 33
ICC system running test ......................................... 13 CONSULT-II Function ............................................. 33
ICC SYSTEM SET CHECKING .......................... 13 DESCRIPTION .................................................... 33
CHECK FOR INCREASE OF THE CRUISING WORK SUPPORT ............................................... 34
SPEED ................................................................ 13 SELF-DIAGNOSTIC RESULTS ........................... 35
CHECK FOR DECREASE OF THE CRUISING DATA MONITOR ................................................. 35
SPEED ................................................................ 13 ACTIVE TEST ..................................................... 37
CHECK FOR THE CANCELLATION OF ICC Self-Diagnostic Function ......................................... 39
SYSTEM (NORMAL DRIVING CONDITION) IN WITH CONSULT-II .............................................. 39
THE FOLLOWING CASES: ................................ 13 WITHOUT CONSULT-II ....................................... 39
CHECK FOR RESTORING THE SPEED THAT SELF-DIAGNOSIS BY CONSULT-II WILL NOT
IS SET BY ICC SYSTEM BEFORE ICC CAN-
ACS-1
RUN ..................................................................... 41 (The ICC System Display in the Combination Meter
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY Does Not Illuminate.) Cruise ON/OFF Does Not
WILL NOT RUN. .................................................. 42 Switch OFF. (The ICC System Display in the Com-
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC bination Meter Remains Powered.) .........................65
ITEMS ........................................................................ 44 Symptom 2: The ICC System Cannot Be Set (ON/
Diagnostic Trouble Code (DTC) Chart .................... 44 OFF Switch Turns on/off). .......................................66
DTC 11 CONTROL UNIT ........................................ 45 Symptom 3: The ICC System Cannot Be Cancelled
DTC 20 CAN COMM CIRCUIT ............................... 46 by the CANCEL Switch, RESUME or Increase the
DTC 31 POWER SUPPLY CIR 1, DTC 34 POWER Set Vehicle Speed, or Change the Distance Setting....67
SUPPLY CIR 2 ........................................................ 46 Symptom 4: The ICC System Is Not Cancelled
DTC 41 VHCL SPEED SE CIRC ............................ 47 When the Gear Is in Other Than `D'. ......................68
DTC 43 ABS/TCS/VDC CIRC ................................ 48 Symptom 5: Chime Does Not Sound. .....................68
DTC 45 BRAKE SW/STOP L SW ........................... 48 Symptom 6: Chime Does Not Stop. ........................70
DTC 46 OPERATION SW CIRC ............................. 50 Symptom 7: Driving Force Is Hunting. ....................70
DTC 61 PRESS SEN CIRCUIT .............................. 51 Symptom 8: The ICC System Frequently Cannot
DTC 62 BOOSTER SOL/V CIRCUIT ...................... 52 Detect the Vehicle Ahead/The Detection Zone Is
DTC 63 RELEASE SW CIRCUIT ........................... 53 Short. ......................................................................70
DTC 65 PRESSURE CONTROL ............................ 54 Symptom 9: The System Does Not Detect the Vehi-
DTC 74 LASER BEAM OFF CNTR ........................ 55 cle Ahead at All. ......................................................71
DTC 90 STOP LAMP RLY FIX ............................... 55 ELECTRICAL COMPONENT INSPECTION .............72
DTC 92 ECM CIRCUIT ........................................... 60 ICC Steering Switch ................................................72
DTC 96 NP RANGE ............................................... 61 ICC Brake Switch and Stop Lamp Switch ...............72
DTC 102 RADAR STAIN ........................................ 62 Booster Solenoid .....................................................72
DTC 103 LASER SENSOR FAIL ............................ 62 Release Switch .......................................................73
DTC 104 LASER AIMING INCMP .......................... 63 REMOVAL AND INSTALLATION ..............................74
DTC 107 LASER COMM FAIL ................................ 63 ICC Unit ..................................................................74
DTC 109 LASER HIGH TEMP ............................... 63 ICC Sensor .............................................................74
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 64 ICC Warning Chime ................................................74
Symptom Chart ....................................................... 64 ICC Steering Switch ................................................75
Symptom 1: Cruise ON/OFF Does Not Switch ON.
ACS-2
PRECAUTIONS
[ICC]
PRECAUTIONS
[ICC] PFP:00001
A
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” EKS004FC
The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along B
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual. C
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer. D
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section. E
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harness connec-
tors. F
Precautions for ICC System Service EKS004FD
● Do not look straight into the laser beam discharger when adjusting laser beam aiming. G
● Turn the ON/OFF switch OFF in conditions similar to driving, suchlike Free rollers or a chassis dynamom-
eter.
● Do not use the ICC sensor removing from vehicle, disassemble, or remodel the sensor. H
● Erase DTCs when replacing parts of ICC system, then check the operation of ICC system after adjusting
laser beam aiming if necessary.
Wiring Diagrams and Trouble Diagnosis EKS004FE
I
ACS-3
PREPARATION
[ICC]
PREPARATION PFP:00002
Tool number
Description
Tool name
KV99110100
Laser beam aiming adjustment
ICC target board
PKIA0358J
ACS-4
DESCRIPTION
[ICC]
DESCRIPTION PFP:00000
A
Outline EKS004FG
The Intelligent Cruise Control (ICC) system automatically maintains a selected distance from the vehicle
ahead according to that vehicle's speed, or at the set speed, if the road ahead is clear. B
With ICC, the same speed as other vehicles can be maintained without the constant need to adjust the operat-
ing speed as with a normal cruise control system.
The system is intended to enhance the operation of the vehicle when following another vehicle in the same
lane and direction. C
If the distance sensor detects a slower moving vehicle ahead, the system will reduce speed so that the vehicle
ahead can be followed at the selected distance.
The system automatically controls the throttle and applies the brakes (up to 25% of vehicle braking power) if D
necessary.
The detection range of the sensor is approximately 390 ft (120 m) ahead.
Refer to Owner's Manual for Intelligent Cruise Control System operating instructions.
E
System Diagram EKS004FH
ACS
SKIA1566E
Component Description
Operates throttle control actuator and brake booster based on that sensor signals and CAN
ICC unit
communication data, then controls vehicle distance.
Irradiate laser beam, and receives reflected laser beam to measure distance from preceding
ICC sensor
vehicle.
ECM Transmits throttle position signal and ICC steering switch signal to ICC unit.
ESP/TCS/ABS control unit Transmits wheel speed signal to ICC unit.
Brake pressure sensor Detects fluid pressure in master cylinder.
Brake booster Adjusts brake fluid pressure, based on command from ICC unit.
ACS-5
DESCRIPTION
[ICC]
CAN Communication EKS004S4
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tric control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN COMMUNICATION UNIT FOR LHD MODELS WITH TYRE PRESSURE MONITORING SYS-
TEM
System diagram
SKIA1519E
ACS-6
DESCRIPTION
[ICC]
Tyre
ESP/ pres- A
Steer- Smart
TCS / sure Combi-
ing entranc ICC ICC
Signals ECM TCM ABS moni- nation
angle e con- unit sensor
control toring meter
sensor trol unit B
unit control
unit
MI signal T R
Current gear position signal T R
C
CAN COMMUNICATION UNIT FOR LHD MODELS WITHOUT TYRE PRESSURE MONITORING I
SYSTEM
System diagram
J
ACS
SKIA1526E M
Input/output signal chart
T: Transmit R: Receive
ESP/ Smart
Steering Combina-
TCS / entrance ICC sen-
Signals ECM TCM angle ICC unit tion
ABS con- control sor
sensor meter
trol unit unit
Engine speed signal T R R R R
Accelerator pedal position signal T R R R
Closed throttle position signal T R
ICC steering switch signal T R
Shift pattern signal T R
Parking brake switch signal T R
ICC system display signal T R
ACS-7
DESCRIPTION
[ICC]
ESP/ Smart
Steering Combina-
TCS / entrance ICC sen-
Signals ECM TCM angle ICC unit tion
ABS con- control sor
sensor meter
trol unit unit
ICC sensor signal R T
ESP operation signal R T R
TCS operation signal R T R
ABS operation signal R R T R
Stop lamp switch signal R T
Steering wheel angle sensor signal R T
Wheel speed sensor signal T R
Rear window defogger signal R T
Heater fan switch signal R T
Air conditioner switch signal R T
Primary pulley revolution signal R T R
Secondary pulley revolution signal R T R
ICC operation signal R T
Brake switch signal R T
MI signal T R
Current gear position signal T R
Engine coolant temperature signal T R R
Fuel consumption signal T R
T R
Vehicle speed signal
R T
Seat belt reminder signal R T
Headlamp switch signal T R
Flashing indicator signal T R
Engine cooling fan speed signal T R
Child lock indicator signal T R
Door switches state signal T R
R T
Key ID signal
T R
A/C compressor signal T R
CAN COMMUNICATION UNIT FOR RHD MODELS WITH TYRE PRESSURE MONITORING SYS-
TEM
System diagram
SKIA1533E
ACS-8
DESCRIPTION
[ICC]
Input/output signal chart
T: Transmit R: Receive A
Tyre
ESP/
pres- Steer- Smart
TCS / Combi-
ICC sure ing entranc
Signals ECM TCM ABS ICC unit nation B
sensor monitor- angle e con-
control meter
ing con- sensor trol unit
unit
trol unit
Engine speed signal T R R R R C
Accelerator pedal position signal T R R R
Closed throttle position signal T R
D
ICC steering switch signal T R
Shift pattern signal T R
Parking brake switch signal T R E
ICC system display signal T
ICC sensor signal T R
ESP operation signal R T R
F
ACS-9
DESCRIPTION
[ICC]
CAN COMMUNICATION UNIT FOR RHD MODELS WITHOUT TYRE PRESSURE MONITORING
SYSTEM
System diagram
SKIA1540E
ACS-10
DESCRIPTION
[ICC]
ESP/
Smart
TCS / Steering Combi- A
ICC sen- entrance
Signals ECM TCM ABS angle ICC unit nation
sor control
control sensor meter
unit
unit
B
Headlamp switch signal T R
Flashing indicator signal T R
Engine cooling fan speed signal T R C
Child lock indicator signal T R
Door switches state signal T R
D
R T
Key ID signal
T R
A/C compressor signal T R E
Switch Operation EKS004FK
The system is operated by a master ON/OFF switch and four control switches, all mounted on the steering F
wheel
ACS
SKIA1605E
L
ACS-11
DESCRIPTION
[ICC]
ICC System Display EKS004FL
SKIA1569E
ACS-12
ACTION TEST
[ICC]
ACTION TEST PFP:00000
A
ICC system running test EKS004FM
ACS-13
ACTION TEST
[ICC]
CHECK FOR ACCEL/RES, COAST/SET, CANCEL SWITCHES
1. Check if ACCEL/ RES, COAST/SET, CANCEL switches are operated smoothly.
2. Check if buttons come up as hand is released from the buttons.
CHECK FOR DISTANCE SWITCH
1. Start the engine.
2. Turn on the ON/OFF switch.
3. Press the DISTANCE switch.
4. Check if the set distance indicator changes display in order of:
(long)→(medium)→(short).
NOTE:
The set distance indicator shows 'long' immediately after the engine starts.
SKIA1571E
ACS-14
LASER BEAM AIMING ADJUSTMENT
[ICC]
LASER BEAM AIMING ADJUSTMENT PFP:00026
A
Outline EKS004FN
Adjust the laser beam aiming every time the ICC sensor is removed or installed.
CAUTION: B
● Place the vehicle on the level ground when the laser beam aiming adjustment is operated.
● Follow the CONSULT-II when adjusting the Laser beam aiming (Laser beam aiming adjustment
cannot be operated without CONSULT-II). C
Preparation EKS004FO
● Keep all tires inflated to correct pressures. Adjust the tire pressure to the specified pressure value. D
● See that there is no-load in vehicle. Coolant, engine oil filled up to correct level and full fuel tank.
● Shift the gear into “P” position and release the parking brake.
● Remove sensor cover. E
● Clean the sensor with a soft cloth.
H
SKIA1572E
Accurate ICC target board setting is required for the laser beam aiming adjustment.
ACS
CAUTION:
ICC system does not function normally if laser beam aiming is not accurate.
ADJUSTING HEIGHT OF THE TARGET L
1. Attach a triangle scale as shown in the figure.
SKIA1208E
ACS-15
LASER BEAM AIMING ADJUSTMENT
[ICC]
2. Adjust the height of the target stand so that the point of the trian-
gle aims the center of the ICC sensor.
SKIA1573E
SKIA1574E
SKIA1575E
SKIA1576E
4. Remove the thread suspended to the left side of board and suspend a thread with weight on tip on the
center of the target board.Then mark the point of weight on the ground.
ACS-16
LASER BEAM AIMING ADJUSTMENT
[ICC]
5. Pivot the edge of the target board 20-degree to either side.
NOTE: A
50mm(1.97in) shift rates the 20-degree movement.
SKIA1214E
D
G
SKIA1577E
6. Do not place anything in the space shown in the figure (view from top). H
ACS
SKIA1216E
NOTE:
In case the space shown in the illustration is not available, make space by covering the side of the target L
board with a 400mm(15.75in)-size frosted black board or black cloth.
Aiming Adjustment EKS004FR
CAUTION: M
Complete all necessary work for laser beam adjustment until the adjustment completes as shown in
the procedure. If the procedure does not complete, the ICC system is not.
1. Install sensor cover.
2. Turn ignition switch OFF.
ACS-17
LASER BEAM AIMING ADJUSTMENT
[ICC]
3. Connect CONSULT-II on the data link connector. Then, start the
engine, wait for at least 10 sec., and touch “START”.
MBIB0156E
4. Touch “ICC”.
SKIA1578E
SKIA1218E
SKIA1219E
ACS-18
LASER BEAM AIMING ADJUSTMENT
[ICC]
7. Touch “START”.
CAUTION: A
If the adjustment screen does not appear on CONSULT-II 10
sec. After touching “LASER BEAM ADJUST” screen, the
following causes may be considered: B
● Target is not set accurately.
ACS
SKIA1580E
9. When “U/D CORRECT” value indicates ±4, confirm that the margin of value remains within ±4 at least for L
2 seconds with no equipment or hand touching the ICC sensor.
When “COMPLETED THE VERTICAL AIMING OF LASER
BEAM” appears on screen, touch “END”.
M
CAUTION:
Be sure that the margin of “U/D CORRECT” is within ±4 with
ICC sensor unit is untouched.
SKIA1223E
ACS-19
LASER BEAM AIMING ADJUSTMENT
[ICC]
10. Confirm that “ADJUSTING AUTOMATIC HORIZONTAL LASER
BEAM AIMING” is on screen and wait for a while (maximum:
10sec).
SKIA1224E
SKIA1225E
ACS-20
ELECTRICAL UNITS LOCATION
[ICC]
ELECTRICAL UNITS LOCATION PFP:25230
A
Component Parts and Harness Connector Location EKS004FS
ACS
SKIA1581E
ACS-21
WIRING DIAGRAM
[ICC]
WIRING DIAGRAM PFP:00000
Schematic EKS004FT
MKWA0043E
ACS-22
WIRING DIAGRAM
[ICC]
Wiring Diagram — ICC — EKS004FU
ACS
MKWA0051E
ACS-23
WIRING DIAGRAM
[ICC]
MKWA0052E
ACS-24
WIRING DIAGRAM
[ICC]
ACS
MKWA0053E
ACS-25
WIRING DIAGRAM
[ICC]
MKWA0054E
ACS-26
WIRING DIAGRAM
[ICC]
ACS
MKWA0055E
ACS-27
WIRING DIAGRAM
[ICC]
MKWA0056E
ACS-28
WIRING DIAGRAM
[ICC]
ACS
MKWA0057E
ACS-29
TERMINALS AND REFERENCE VALUE
[ICC]
TERMINALS AND REFERENCE VALUE PFP:00000
TERMINALS
CONDITION
(WIRE COLOR)
ITEM IGNI- VOLTAGE (V)
+ - TION OPERATION
SWITCH
1(W)
Battery power supply OFF — Battery voltage (Approx. 12)
2(W)
5 Body
CAN L ON —
(R) ground
SKIA1242E
6 (Y/
Release switch power supply ON — Approx. 10
B)
SKIA1243E
12
Brake booster solenoid
(GY/ ON —
(–) side
L)
Body
ground SKIA1243E
14
CAN H ON —
(L)
SKIA1244E
ACS-30
TERMINALS AND REFERENCE VALUE
[ICC]
TERMINALS
CONDITION
(WIRE COLOR) A
ITEM IGNI- VOLTAGE (V)
+ - TION OPERATION
SWITCH B
Release the brake pedal. Approx. 0.5
24 Approx. 0.5 - 5
17 ON
(L/R) Brake pressure sensor signal (Note) Voltage becomes higher C
(G) Depress the brake pedal.
depending on effectiveness of
depressing brakes.
19(B)
D
20(B) Ground ON — Approx. 0
46(B)
Activated Approx. 0 - 12
21(G) ICC warning chime ON E
Not activated Approx. 12
38 Stop lamp switch ON Depress the brake pedal. Battery voltage (Approx. 12)
(R/G) (normally open) Release the brake pedal. Approx. 0 J
Brake operating with ICC system Battery voltage (Approx. 12)
47
Stop lamp drive output signal ON Brake not operating with ICC sys-
(R/Y) Approx. 0
tem ACS
ACS-31
TERMINALS AND REFERENCE VALUE
[ICC]
Terminals and Reference Value for ICC Radar Sensor EKS004FW
TERMINALS
CONDITION
(WIRE COLOR)
ITEM IGNI- VOLTAGE (V)
+ – TION OPERATION
SWITCH
1 Laser radar sensor
ON — Battery voltage (Approx. 12)
(W/G) power
3
CAN H ON —
(L)
Body
SKIA1244E
ground
4(B) Ground ON — Approx. 0
6
CAN L ON —
(R)
SKIA1243E
TERMI- CONDITION
NALS IGNI-
ITEM VOLTAGE(V)
(WIRE TION OPERATION
COLOR) SWITCH
1 Ignition switch ON or
ON — Battery voltage (Approx. 12)
(W/G) START
ACS-32
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION PFP:00004
A
Work Flow EKS004FY
ACS
SKIA1227E
DESCRIPTION
CONSULT-II executes following functions by combining data reception and command transmission via com-
munication line from ICC unit.
ACS-33
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
WORK SUPPORT
Work Item
Operation Function
LASER BEAM ADJUST Outputs laser beam, calculates dislocation of the beam, and indicates adjustment direction.
CAUSE OF AUTO-CANCEL Indicates causes of automatic cancellation of the ICC system.
ACS-34
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
Display Item List
Cause of cancellation Description
A
OPERATING WIPER Windshield wipers were operated at HI or LO speed and the fastest position of inter-
mittent operation.
B
OPERATING ABS ABS was operated.
OPERATING TCS TCS was operated.
OPERATING VDC ESP was operated. C
ECCS CIRCUIT ICC system was inhibited by ECM.
CVT CIRCUIT ICC system was inhibited by CVT.
OPE SW VOLT CIRC Outside the standard control switch input voltage was detected.
D
LASER SUN BEAM Intense light such as sunlight entered ICC sensor light sensing part.
OP SW DOUBLE TOUCH Multiple control switches were pressed at the same time. E
VDC/TCS OFF SW ESP OFF switch was pressed.
WHEEL SPD UNMATCH Wheel speed became different from secondary pulley revolution signal.
WHL SPD ELEC NOISE Electronic noise on wheel speed sensor. F
TIRE SLIP Wheel slipped.
PKB SW ON Parking brake is applied.
G
IGN LOW VOLT Power supply voltage became low.
LASER TEMP Temperature around ICC sensor became low.
NO RECORD — H
SELF-DIAGNOSTIC RESULTS
For details, refer to ACS-44, "Diagnostic Trouble Code (DTC) Chart" .
I
DATA MONITOR
1. Turn ignition switch OFF.
2. Connect CONSULT-II to data link connector. J
3. Turn ignition switch ON.
4. Touch “START” on the display.
ACS
5. Touch “ICC” on the selection screen.
6. Touch “DATA MONITOR” on the selection screen.
7. Touch any of “ECU INPUT SIGNALS”, “MAIN SIGNALS”, “CAN DIAG SUPPORT MNTR”, and “SELEC-
L
TION FROM MENU” on selection screen.
8. Touch “SETTING”.
9. Display the data monitor. M
10. If necessary, touch “PRINT” in turn, and print data.
Monitored Item
×:Applicable
SELEC-
ECU CAN DIAG
MAIN SIG- TION
Monitored Item [unit] INPUT SUPPORT Description
NALS FROM
SIGNALS MNTR
MENU
VHCL SPEED SE × × × Indicates vehicle speed read by ICC unit
[km/h] or [mph] via CAN communication (EPS/TCS/ABS
control unit transmits wheel speed via CAN
communication).
SET VHCL SPD × × Indicates set vehicle speed memorized in
[km/h] or [mph] ICC unit.
THRTL OPENING × × × Indicates throttle angle read by ICC unit via
[%] CAN communication (ECM transmits throt-
tle angle via CAN communication).
ACS-35
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
SELEC-
ECU CAN DIAG
MAIN SIG- TION
Monitored Item [unit] INPUT SUPPORT Description
NALS FROM
SIGNALS MNTR
MENU
ENGINE RPM × × Indicates engine speed read by ICC unit
[rpm] via CAN communication (ECM transmits
engine speed via CAN communication).
DISTANCE ADJ × × × Indicates set distance memorized in ICC
[SHORT/MID/LONG] unit.
WIPERSW × × Indicates wiper [OFF/LOW/HIGH] status.
[OFF/LOW/HIGH]
MAIN SW [ON/OFF] × × × Indicates [ON/OFF] status as judged from
control switch signal (ECM transmits switch
signal via CAN communication).
CANSEL SW × × × Indicates [ON/OFF] status as judged from
[ON/OFF] control switch signal (ECM transmits switch
signal via CAN communication).
SET/COAST SW × × × Indicates [ON/OFF] status as judged from
[ON/OFF] control switch signal (ECM transmits switch
signal via CAN communication).
RESUME/ACC SW × × × Indicates [ON/OFF] status as judged from
[ON/OFF] control switch signal (ECM transmits switch
signal via CAN communication).
CRUISE OPE × × Indicates whether controlling or not (ON
[ON/OFF] means “controlling”).
BRAKE SW [ON/OFF] × × × Indicates [ON/OFF] status as judged from
ICC brake switch signal.
STOP LAMP SW × × × Indicates [ON/OFF] status as judged from
[ON/OFF] stop lamp switch signal.
RELEASE SW NO × × Indicates [ON/OFF] status as judged from
[ON/OFF] release switch signal.
ON when brake is depressed.
OFF when brake is not depressed.
RELEASE SW NC × × Indicates [ON/OFF] status as judged from
[ON/OFF] release switch signal.
OFF when brake is depressed.
ON when brake is not depressed.
IDLE SW × × Indicates [ON/OFF] status of idle switch
[ON/OFF] read by ICC unit via CAN communication
(ECM transmits ON/OFF status via CAN
communication).
BUZZER O/P × Indicates [ON/OFF] status of ICC waning
(ON/OFF) chime output.
CRUISE LAMP × × Indicates [ON/OFF] status of ON/OFF
[ON/OFF] switch indicater lamp.
ICC WARNING × Indicates [ON/OFF] status of ICC system
[ON/OFF] warning lamp.
VHCL SPD AT × Indicates vehicle speed calculated from pri-
[km/h] or [mph] mary or secondary pulley revolution sensor
by ICC unit via CAN communication (TCM
transmits revolution sensor signal via CAN
communication).
PRESS SENS × × × Indicates brake fluid pressure value calcu-
[bar] lated from signal voltage of pressure sen-
sor.
STP LMP DRIVE × × Indicates [ON/OFF] status of brake hold
[ON/OFF] relay drive output.
ACS-36
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
SELEC-
ECU CAN DIAG
MAIN SIG- TION A
Monitored Item [unit] INPUT SUPPORT Description
NALS FROM
SIGNALS MNTR
MENU
NP RANGE SW × × Indicates [ON/OFF] status of PNP switch. B
(ON /OFF)
D RANGE SW × × Indicates [ON/OFF] status of “D” position
[ON/OFF] read by ICC unit via CAN communication
(TCM transmits ON/OFF condition of “D”
C
position via CAN communication).
CAN CIRC 1 × Indicates [OK/UNKWN] status of CAN com-
[OK/UNKWN] munication signal. D
CAN CIRC 2 × Indicates [OK/UNKWN] status of CAN com-
[OK/UNKWN] munication signal.
CAN CIRC 3 × Indicates [OK/UNKWN] status of CAN com- E
[OK/UNKWN] munication signal.
CAN CIRC 4 × Indicates [OK/UNKWN] status of CAN com-
[OK/UNKWN] munication signal. F
CAN CIRC 5 × UNKWN fixed display
[OK/UNKWN]
CAN CIRC 6 × UNKWN fixed display G
[OK/UNKWN]
CAN CIRC 7 × Indicates [OK/UNKWN] status of CAN com-
[OK/UNKWN] munication signal. H
CAN CIRC 8 × Indicates [OK/UNKWN] status of CAN com-
[OK/UNKWN] munication signal.
CAN CIRC 9 × UNKWN fixed display I
[OK/UNKWN]
CAN CIRC 10 × Indicates [OK/UNKWN] status of CAN com-
[OK/UNKWN] munication signal. J
CAN CIRC 11 × Indicates [OK/UNKWN] status of CAN com-
[OK/UNKWN] munication signal.
CAN CIRC 12 × UNKWN fixed display ACS
[OK/UNKWN]
CAN CIRC 13 × UNKWN fixed display
[OK/UNKWN]
L
CAN CIRC 14 × UNKWN fixed display
[OK/UNKWN]
CAN CIRC 15 × UNKWN fixed display M
[OK/UNKWN]
CAN COMM[OK/NG] × Indicates [OK/NG] status of CAN communi-
cation signal.
ACTIVE TEST
Caution
● Do not perform the active test while driving.
● Active test cannot be started while ICC system warning indicator illuminates.
1. Turn ignition switch OFF.
2. Connect CONSULT-II to data link connector and start engine.
3. Touch “START”, “ICC”, and “ACTIVE TEST” on CONSULT-II display in turn.
4. Touch necessary test item.
5. Touch “START”.
6. Active test screen will be shown.
ACS-37
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
ICC BUZZER 1
● Touch “ON” and “OFF” to check that ICC warning chime oper-
ates as in the following chart.
BUZZER O/P ON OFF
Buzzer sound Beep Not activated
SKIA1228E
SKIA1229E
CRUISE
● Touch “ON” and “OFF” to check that ON/OFF switch indicater lamp operates as in the following chart.
CRUISE LAMP ON OFF
ON/OFF switch indica- Lamp ON Lamp OFF
ter lamp (Green)
METER LAMP
● Start engine.
● Touch “ON” and “OFF” to check that ICC system display oper-
ates as in the following chart.
Operation ON OFF
ICC system display Full illumination OFF
SKIA1231E
STOP LAMP
● Touch “ON” and “OFF” to check that stop lamp operates as in
the following chart.
STP LMP DRIVE ON OFF
Stop lamp Lamp ON Lamp OFF
SKIA1232E
ACS-38
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
BOOSTER SOL/V 3
● Touch any of “MODE 1”, “MODE 2”, “MODE 3” to check that fol- A
lowing operation condition is caused by operating monitor and
brake pedal.
● “START” is displayed 10 seconds after operation start. (Active B
test is completed.)
SKIA1233E D
PKIA0363J
ACS-39
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
4. Turn ignition switch ON, and within 5 to 10 seconds, press
ACCELERATE/RESUME switch 5 times. Then press COAST/
SET switch 5 times to start self-diagnosis.
CAUTION:
● Do not start the engine.
● Do not turn the ON/OFF switch ON.
● When operation above is not completed within 5 to 10 sec-
onds, start again from above go to 3.
● If self-diagnosis mode cannot be start after several
attempts, the ICC unit may have had malfunction. Repair or SKIA1235E
replace it. Refer to ACS-42, "SELF-DIAGNOSIS BY ICC SYS-
TEM DISPLAY WILL NOT RUN." .
5. When self-diagnosis mode is started, DTCs are shown on set vehicle speed indicator.
SKIA1606E
CAUTION:
● DTCs will disappear after 5 minutes.
● When more than one malfunctions are detected, a maximum of 3 code numbers can be stored; the
latest malfunction will be displayed first.
6. Check ACS-44, "Diagnostic Trouble Code (DTC) Chart" , and repair or replace if necessary.
7. After repair, erase DTCs stored in the ICC unit.
8. DTC 55 will be shown.
9. Turn ignition switch OFF to exit the diagnosis.
10. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC warning
lamp does not illuminate.
Self-Diagnostic Erasing Method
1. Stop the vehicle and turn the ignition switch OFF.
2. Turn ignition switch ON and start self-diagnosis.
3. During self-diagnosis mode, press CANCEL switch 5 times, and DISTANCE switch 5 times in this order.
CAUTION:
● Press them within 10 seconds after pressing CANCEL switch at first.
● When operation is not completed within 10 seconds, start again from above go to 2.
4. DTC 55 will be shown.
CAUTION:
DTCs of an existing malfunction will not be erased.
5. Turn ignition switch OFF to exit the diagnosis.
ACS-40
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
6. Perform ICC system running test (drive vehicle with ICC system ON), and make sure that ICC system
warning lamp (orange) does not illuminate. A
SELF-DIAGNOSIS BY CONSULT-II WILL NOT RUN
SKIA1238E
E
Possible Irregular Condition
Open or short lines Trouble phenomenon Malfunction causes
ICC unit power supply malfunction No voltage supply from ignition switch Ignition relay malfunctioned F
Fuse blown
Harness open
G
Harness shorted
Ground cable not connected Harness open
Harness shorted H
CONSULT-II malfunction Signal not transmitted to data link con- Harness open
nector
Harness shorted
CONSULT-II malfunction I
ICC unit malfunction
J
1. CHECK CONSULT-II SYSTEM
● Can CONSULT-II call other systems? ACS
Yes or No
Yes >> GO TO 2.
No >> ● Check CONSULT-II body. L
● Check battery and harness.
ACS-41
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
4. SELF-DIAGNOSIS CHECK
● Disconnect ICC unit connector, and check terminals for bend and looseness. Securely connect it again.
● Enter self-diagnosis mode?
Yes or No
Yes >> Inspection is completed.
No >> ICC unit replacement
SELF-DIAGNOSIS BY ICC SYSTEM DISPLAY WILL NOT RUN.
SKIA1586E
ACS-42
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
[ICC]
2. CHECK ICC STEERING SWITCH A
● Check ICC steering switch. Refer to ACS-72, "ICC Steering Switch" .
OK or NG
OK >> GO TO 3. B
NG >> Replace ICC steering.
● Check harness and spiral cable between ECM and ICC steering switch for open or short circuit.
OK or NG
D
OK >> GO TO 4.
NG >> Replace ICC steering.
4. CHECK SELF-DIAGNOSIS E
● Disconnect connector of ECM, and check terminals for bend and looseness. Securely connect it again.
● Enter self-diagnosis mode for ICC system? F
Yes or No
Yes >> Inspection is completed.
No >> GO TO 5. G
● Disconnect connector of ICC unit, and check terminals for bend and looseness. Securely connect it again.
● When ignition switch is ON, do all displays illuminate? ACS
Yes or No
Yes >> Perform self-diagnosis again.
No >> GO TO 7. L
ACS-43
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS PFP:00000
×:Applicable
Refer-
DTC ICC system
CONSULT-II screen terms Fail-safe Malfunctions detected where... ence
No. warning lamp
page
11 CONTROL UNIT × × ● ICC unit internal malfunction ACS-45
● ICC unit detected CAN communi-
20 CAN COMM CIRCUIT × × ACS-46
cation malfunction.
● ICC unit power supply voltage is
31 POWER SUPPLY CIR1 × × ACS-46
excessively low.
● ICC unit power supply voltage is
34 POWER SUPPLY CIR2 × × ACS-46
excessively high.
● Wheel speed sensor malfunction.
● ESP/TCS/ABS control unit mal-
function
41 VHCL SPEED SE CIRC × × ACS-47
● Secondary pulley revolution sen-
sor malfunction
● TCM malfunction
● ESP/TCS/VDC system malfunc-
43 ABS/TCS/VDC CIRC × × ACS-48
tion
● Brake and stop lamp switch har-
ness is open or shorted.
● Brake and stop lamp switch is
45 BRAKE SW/ STOP L SW × × ACS-48
ON or stuck to OFF.
● Brake and stop lamp switch is
stuck to ON.
● ICC steering switch harness or
46 OPERATION SW CIRC × × spiral cable is open or shorted. ACS-50
● ICC steering switch malfunction
● Brake pressure sensor harness is
open or shorted.
● Brake pressure sensor malfunc-
61 PRESS SEN CIRCUIT × × ACS-51
tion
● Brake pressure sensor input cir-
cuit malfunction
● Solenoid harness is open or
shorted.
62 BOOSTER SOL/V CIRCUIT × × ACS-52
● Solenoid is open.
● Solenoid drive circuit malfunction
● Release switch harness is open
or shorted.
63 RELEASE SW CIRCUIT × × ● Release switch malfunction ACS-53
● Release switch input circuit mal-
function
65 PRESSURE CONTROL × × ● Booster malfunction ACS-54
Laser beam of ICC sensor is off the
74 LASER BEAM OFF CNTR × × ACS-55
aiming point.
● Normally open terminal of stop
90 STOP LAMP RLY FIX × × ACS-55
lamp relay is stuck.
ACS-44
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
Refer-
DTC ICC system
CONSULT-II screen terms Fail-safe Malfunctions detected where... ence A
No. warning lamp
page
● ECM malfunction
● Accelerator pedal position sensor B
92 ECM CIRCUIT × × ACS-60
malfunction
● ICC unit malfunction
● Park/neutral position switch har- C
ness is open or shorted.
96 NP RANGE × × ● Park/neutral position switch mal- ACS-61
function D
● TCM malfunction
● Sensor cover or ICC sensor body
102 RADAR STAIN × × ACS-62
window has contamination. E
103 LASER SENSOR FAIL × × ● ICC sensor internal malfunction ACS-62
● Laser beam aiming of ICC sen-
104 LASER AIMING INCMP × × ACS-63
sor is not adjusted. F
● CAN data received by ICC sen-
107 LASER COMM FAIL × × sor is strange (from ICC unit, ACS-63
combination meter or ECM). G
● Temperature around ICC sensor
109 LASER HIGH TEMP × × ACS-63
is excessively high.
H
DTC 11 CONTROL UNIT EKS004G2
1. DIAGNOSTIC CHECK
I
1. Are any items other than “DTC 11 CONTROL UNIT” indicated on self-diagnosis display?
Yes or No
Yes >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
J
self-diagnosis of ICC system again.
No >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
ACS
ACS-45
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
DTC 20 CAN COMM CIRCUIT EKS004G3
ACS-46
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK POWER SUPPLY CIRCUIT FOR ICC UNIT A
1. Turn ignition switch ON.
2. Check voltage between ICC unit harness connector B10 termi-
nal 33 (W/G), 42 (W/G) and ground. B
ACS-47
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
DTC 43 ABS/TCS/VDC CIRC EKS004G7
1. DIAGNOSIS CHECK 1
With CONSULT-II
● Perform self-diagnosis. Is “CAN COMM CIRCUIT” indicated?
Yes or No
Yes >> Refer to ACS-46, "DTC 20 CAN COMM CIRCUIT" .
No >> GO TO 2.
2. DIAGNOSIS CHECK 2
With CONSULT-II
● Perform self-diagnosis of ESP/TCS/ABS control unit. Is malfunction indicated?
Yes or No
Yes >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
No >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
DTC 45 BRAKE SW/STOP L SW EKS004G8
ACS-48
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
4. CHECK ICC BRAKE SWITCH A
● Check ICC brake switch. Refer to ACS-72, "ICC Brake Switch and Stop Lamp Switch" .
OK or NG
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis B
of ICC system again.
NG >> Replace ICC brake switch. Erase DTC and perform ICC system running test. Then perform self-
diagnosis of ICC system again. C
ACS-49
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
DTC 46 OPERATION SW CIRC EKS004G9
ACS-50
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
3. CHECK ICC STEERING SWITCH SIGNAL CIRCUIT A
1. Turn ignition switch OFF.
2. Disconnect connectors of ECM and spiral cable.
3. Check continuity between ECM harness connector F102 termi- B
nal 82 (B), 99 (PU) and spiral cable terminal 5 (B), 4 (PU).
82 - 5, 99 - 4 Continuity should exist.
C
D
SKIA1588E
SKIA1589E H
ACS-51
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK HARNESS BETWEEN BRAKE PRESSURE SENSOR AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect connectors of ICC unit and brake pressure sensor.
3. Check continuity between ICC unit harness connector B9 termi-
nal 8 (Y/B), 17 (G/Y), 24 (L/R) and brake pressure sensor har-
ness connector E5 terminal 3 (Y/B), 2 (G/Y), 1 (L/R).
8 - 3, 17 - 2, 24 - 1 Continuity should exist.
OK or NG
NG >> ●Repair harness between brake pressure sensor and
ICC unit SKIA1591E
● After repair, erase DTC and perform ICC system run-
ning test. Then, perform self-diagnosis of ICC system again.
OK >> GO TO 3.
ACS-52
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK HARNESS BETWEEN SOLENOID/RELEASE SWITCH AND ICC UNIT A
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector and brake booster solenoid
release switch connector. B
3. Check continuity between ICC unit harness connector B9 termi-
nal 10 (B/Y), 12 (GY/L) and brake booster harness connector E4
terminal 4 (B/Y), 6 (GY/L). C
10 - 4, 12 - 6 Continuity should exist.
OK or NG D
NG >> ● Repair harness between brake booster solenoid/ SKIA1269E
release switch and ICC unit
● After repair, Erase DTC and perform ICC system running test.Then, perform self-diagnosis of E
ICC system again.
OK >> GO TO 3.
ACS-53
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK HARNESS SOLENOID/RELEASE SWITCH AND ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect brake booster solenoid/release switch connector
and ICC unit connector.
3. Check continuity between ICC unit harness connector B9 termi-
nal 6 (Y/B), 15 (W/G), 22 (P/B) and Brake booster harness con-
nector E81 terminal 1 (Y/B), 3 (W/G), 2 (P/B).
6 - 1, 15 - 3, 22 - 2 Continuity should exist.
OK or NG
NG >> ●Repair harness between brake booster solenoid/ SKIA1183E
release switch and ICC unit
● After repair, Erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
OK >> GO TO 3.
SKIA1184E
1. OPERATION CHECK
● Check foot brake pedal operates normally.
OK or NG
NG >> ● Check brake circuit.
● After repair, Erase DTC, and perform active test (BOOSTER SOL/V3) with CONSULT-II. Then
perform self-diagnosis of ICC system again.
OK >> GO TO 2.
ACS-54
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK BOOSTER SOLENOID A
● Check booster solenoid. Refer to ACS-72, "Booster Solenoid" .
OK or NG
NG >> ● Solenoid malfunction B
● Replace booster. Erase DTC and perform ICC system running test. Then perform self-diagno-
sis of ICC system again.
OK >> GO TO 3. C
1. DIAGNOSTIC CHECK
J
1. Adjust laser beam aiming. Then erase DTC, and perform ICC system ICC system running test.
2. After that, perform self-diagnosis of ICC system. Is DTC 74 LASER BEAM OFF CNTR indicated?
Yes or No ACS
Yes >> ● Replace ICC sensor, and adjust laser beam aiming.
● After that, Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again. L
No >> Inspection is completed.
DTC 90 STOP LAMP RLY FIX EKS004GJ
M
1. CHECK CONNECTOR FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connector, and connect it securely again. Then erase DTC. After that, perform self-
diagnosis of ICC system again.
OK or NG
OK >> ● Poor connector connection
● Check connector. (Check connector housing for disconnected, loose, bent, and collapsed ter-
minals. If any malfunction is detected, repair applicable part.) After repair, erase DTC, and per-
form ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 2.
ACS-55
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. CHECK STOP LAMP SWITCH, AND ICC BRAKE SWITCH
With CONSULT-II
● With data monitor, check that “STOP LAMP SW” and “BRAKE SW” operate normally.Refer to ACS-35,
"DATA MONITOR"
OK or NG
NG >> ● BRAKE SW: GO TO 3.
● STOP LAMP SW: GO TO 8.
OK >> GO TO 11.
ACS-56
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
6. CHECK HARNESS THROUGH ICC BRAKE HOLD RELAY, ICC BRAKE SWITCH, ICC UNIT A
1. Disconnect ICC brake hold relay M6, ICC brake switch
M29,ECM F102 and ICC unit harness connector B10.
2. Check continuity between ICC brake hold relay M6 terminal 3 B
(G) and ICC brake switch M29 terminal 1 (G).
Continuity should exist.
C
3. Check continuity between ICC brake hold relay M6 terminal 3
(G) and ground.
Continuity should not exist. D
SKIA1193E
● After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
I
ICC system again.
OK >> GO TO 7.
J
7. CHECK ICC BRAKE HOLD RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch ON. ACS
2. Check voltage between ICC brake hold relay M6 terminal 4 (W/
G) and ground.
Approx. 12V L
OK or NG
NG >> ● Malfunction of fuse, or ICC brake hold relay power
M
supply system harness
● After repair, erase DTC and perform ICC system run-
ning test. Then, perform self-diagnosis of ICC system SKIA1194E
again.
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
ACS-57
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
9. CHECK ICC BRAKE HOLD RELAY CIRCUIT
1. Connect ICC brake hold relay connector.
2. Disconnect stop lamp switch connector.
3. When brake pedal is not depressed, make sure that stop lamp does not illuminate.
OK or NG
NG >> GO TO 10.
OK >> Replace ICC unit. Erase DTC and perform ICC system running test. Then perform self-diagnosis
of ICC system again.
11. CHECK HARNESS THROUGH ICC UNIT, ICC BRAKE HOLD RELAY, AND GROUND
SKIA1593E
ACS-58
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
12. CHECK ICC BRAKE HOLD RELAY A
● Check continuity between ICC brake hold relay terminal 1 and
terminal 2.
Continuity should exist. B
OK or NG
NG >> Replace ICC brake hold relay. Erase DTC and perform
C
ICC system running test. Then perform self-diagnosis of
ICC system again.
OK >> GO TO 13.
D
SKIA1197E
With CONSULT-II
1. Connect connectors of ICC unit and stop lamp switch. F
2. Active test (STOP LAMP: STP LMP DRIVE ON) with CONSULT-
II, check voltage between ICC unit harness connector B10 termi-
nal 47 (R/Y) and ground.
G
47 - Ground Approx. 12V (during active
test)
OK or NG H
NG >> Replace ICC unit. Erase DTC and perform ICC system
running test. Then perform self-diagnosis of ICC system
SKIA1273E
again. I
OK >> GO TO 14.
ACS-59
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
15. CHECK HARNESS BETWEEN ICC BRAKE HOLD RELAY AND ICC UNIT
1. Disconnect connectors of ICC brake hold relay and ICC unit.
2. Check continuity between ICC brake hold relay M6 terminal 6
(R/G) and ICC unit harness connector B10 terminal 38 (R/G).
3. Check continuity between ICC brake hold relay M6 terminal 6
(R/G) and ground.
6 - 38 Continuity should exist.
6 - Ground Continuity should not exist.
OK or NG
NG >> ● Repair harness between ICC brake hold relay and SKIA1596E
ICC unit
● After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
OK >> GO TO 16.
1. DIAGNOSIS CHECK 1
With CONSULT-II
● Perform self-diagnosis with CONSULT-II. Is “CAN COMM CIRCUIT” indicated?
Yes or No
Yes >> Refer to ACS-46, "DTC 20 CAN COMM CIRCUIT" .
No >> GO TO 2.
ACS-60
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
2. DIAGNOSIS CHECK 2 A
● Perform ECM self-diagnosis.
ACS-61
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
5. CHECK SHIFT POSITION SIGNAL
With CONSULT-II
● With TCM data monitor with CONSULT-II, check shift operates normally.
OK or NG
NG >> ● Perform TCM diagnosis.
● After repair, Erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
OK >> ● Check harness between park/neutral position switch and smart entrance control unit.
● After repair, Erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
DTC 102 RADAR STAIN EKS004GN
1. VISUAL INSPECTION 1
● Check that there is no contamination and foreign material on sensor cover or ICC sensor body window.
OK or NG
NG >> ● If any, remove them.
● After that, Erase DTC, Erase DTC and perform ICC system running test. Then perform self-
diagnosis of ICC system again.
OK >> GO TO 3.
2. VISUAL INSPECTION 2
● Check sensor cover or ICC sensor body window for cracks.
OK or NG
NG >> ● Replace sensor cover or ICC sensor, and adjust laser beam.
● After that, Erase DTC, Erase DTC and perform ICC system running test. Then perform self-
diagnosis of ICC system again.
OK >> GO TO 3.
3. ASKING COMPLAINTS
1. Is there any trace of contamination or foreign material on sensor cover?
2. Is there any possibility that vehicle was driven in snow or sensor cover was frosted?
3. Is there any possibility that ICC sensor was fogged temporarily? (Front window glass may have also
tended to be fogged.)
Yes or No
Yes >> Explain difference in displays between contamination detection result and current indication to
customer, and tell them “This is not malfunction”.
No >> ● Replace ICC sensor, and adjust laser beam aiming.
● After that, Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again.
DTC 103 LASER SENSOR FAIL EKS004GO
1. DIAGNOSTIC CHECK
● Are “DTC 11 CONTROL UNIT” or “DTC 20 CAN COMM CIRCUIT” item indicated in self-diagnosis display
item?
Yes or No
Yes >> Go to applicable item inspection. Refer to ACS-45, "DTC 11 CONTROL UNIT" , and ACS-46,
"DTC 20 CAN COMM CIRCUIT" .
No >> ● Replace ICC sensor, and adjust laser beam aiming.
● After that, Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again.
ACS-62
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
[ICC]
DTC 104 LASER AIMING INCMP EKS004GP
1. DIAGNOSTIC CHECK
A
1. DIAGNOSTIC CHECK
E
● Is “DTC 11 CONTROL UNIT” or “DTC 20 CAN COMM CIRCUIT” items other than “DTC 107 LASER
COMM FAIL” indicated in the self-diagnosis display item?
Yes or No F
Yes >> Go to applicable item inspection. Refer to ACS-45, "DTC 11 CONTROL UNIT" , andACS-46,
"DTC 20 CAN COMM CIRCUIT" .
No >> ● Replace ICC sensor. Adjust laser beam aiming.
G
● After that, Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again.
DTC 109 LASER HIGH TEMP EKS004GR H
1. CHECK SYMPTOM
● Is cooling system malfunctioning? I
Yes or No
Yes >> ● Repair cooling system.
● After that, Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC J
system again.
No >> ● Replace ICC sensor, and adjust laser beam aiming.
● After repair, Erase DTC. Then perform ICC system running test, and perform self-diagnosis of ACS
ICC unit.
ACS-63
TROUBLE DIAGNOSIS FOR SYMPTOMS
[ICC]
TROUBLE DIAGNOSIS FOR SYMPTOMS PFP:00007
ACS-64
TROUBLE DIAGNOSIS FOR SYMPTOMS
[ICC]
Symptom 1: Cruise ON/OFF Does Not Switch ON. (The ICC System Display in
the Combination Meter Does Not Illuminate.) Cruise ON/OFF Does Not Switch A
OFF. (The ICC System Display in the Combination Meter Remains Powered.)
EKS004GT
With CONSULT-II
● With data monitor, check that “MAIN SW” operates normally.Refer to ACS-35, "DATA MONITOR" . C
OK or NG
OK >> GO TO 2.
NG >> GO TO 5. D
ACS-65
TROUBLE DIAGNOSIS FOR SYMPTOMS
[ICC]
5. DIAGNOSIS CHECK
With CONSULT-II
● Perform self-diagnosis with CONSULT-II. Is “CAN COMM CIRCUIT” indicated?
Yes or No
Yes >> Refer to ACS-46, "DTC 20 CAN COMM CIRCUIT" .
No >> Refer to ACS-50, "DTC 46 OPERATION SW CIRC" .
Symptom 2: The ICC System Cannot Be Set (ON/OFF Switch Turns on/off). EKS004GU
2. SELF-DIAGNOSIS CHECK
With CONSULT-II
● Perform CONSULT-II self-diagnosis to check for malfunctioning items.
OK or NG
NG >> After repairing or replacing malfunctioning part, erase DTC. Perform ICC system running test, and
then perform self-diagnosis of ICC system again.
OK >> GO TO 3.
ACS-66
TROUBLE DIAGNOSIS FOR SYMPTOMS
[ICC]
3. SWITCHES AND VEHICLE SPEED SIGNAL CHECK A
With CONSULT-II
● With data monitor, check that switches and vehicle speed signal operate normally. Refer to ACS-35,
"DATA MONITOR" . B
2. DIAGNOSIS CHECK
With CONSULT-II
● Perform self-diagnosis with CONSULT-II. Is “CAN COMM CIRCUIT” indicated?
Yes or No
Yes >> Refer to ACS-46, "DTC 20 CAN COMM CIRCUIT" .
No >> Refer to ACS-50, "DTC 46 OPERATION SW CIRC" .
ACS-67
TROUBLE DIAGNOSIS FOR SYMPTOMS
[ICC]
Symptom 4: The ICC System Is Not Cancelled When the Gear Is in Other Than
`D'. EKS004GW
The chime may not sound occasionally in the following cases even if the distance from the vehicle ahead is
short:
● When the speed difference from that of the vehicle ahead is small (both vehicles driving at similar speed).
● When the vehicle ahead drives at faster speed (the actual distance is increasing).
● When depressing the accelerator.
● Chime does not sound when the vehicle is not driving.
● Chime does not sound when the system does not detect any vehicle ahead. (Diagnose the conditions
under which the system is detecting the vehicle ahead and when the system is malfunctioning. If there is
any malfunction in detecting the vehicle ahead, check the system following the ACS-70, "Symptom 8: The
ICC System Frequently Cannot Detect the Vehicle Ahead/The Detection Zone Is Short." .
1. CHECK ICC WARNING CHIME
With CONSULT-II
● With active test, check that ICC warning chime operates normally.
OK or NG
OK >> Determine preceding vehicle detection status when malfunction occurred. If chime should have
sounded: after replacing ICC unit, erase DTC. Perform ICC system running test, and then perform
self-diagnosis of ICC system again.
NG >> GO TO 2.
ACS-68
TROUBLE DIAGNOSIS FOR SYMPTOMS
[ICC]
2. CHECK ICC WARNING CHIME SIGNAL A
● Check the voltage between the ICC warning chime harness con-
nector M38 terminals 1(W/G), 2(G) and body ground.
B
1 - Ground : Battery voltage (Ignition switch ON)
: Approx. 0V (Ignition switch OFF)
2 - Ground : Battery voltage (Chime output OFF) C
: Approx. 0V (Chime output ON)
OK or NG
OK >> GO TO 4. D
NG >> ● If terminal 1 is NG SKIA1281E
: Check corresponding harness, connector, and
fuse. After repairing, erase DTC. Perform. E
After that, perform self-diagnosis of ICC system.
● If terminal 2 is NG
: GO TO 3. F
3. CHECK HARNESS BETWEEN ICC UNIT AND CHIME
1. Turn ignition switch OFF. G
2. Disconnect connectors of ICC unit and ICC warning chime.
3. Check for continuity between ICC unit harness connector B9 ter-
minal 21 (G) and ICC warning chime harness connector M38 H
terminal 2(G).
4. Check for continuity between ICC unit harness connector B9 ter-
minal 21(G) and body ground. I
21 - 2 : Continuity should exist.
21 - Ground : Continuity should not exist. J
SKIA1282E
OK or NG
NG >> Check harness between ICC unit and ICC warning chime. After repairing, erase DTC. Perform
ICC system running test, and then perform self-diagnosis of ICC system again. ACS
OK >> GO TO 5.
ACS-69
TROUBLE DIAGNOSIS FOR SYMPTOMS
[ICC]
Symptom 6: Chime Does Not Stop. EKS004GY
1. CHECK CVT
● Perform self-diagnosis of TCM.Is malfunction indicated?
Yes or No
Yes >> After repairing applicable parts, erase DTC. Perform ICC system running test, and then perform
self-diagnosis of ICC system again.
No >> Refer to ACS-70, "Symptom 8: The ICC System Frequently Cannot Detect the Vehicle Ahead/The
Detection Zone Is Short."
Symptom 8: The ICC System Frequently Cannot Detect the Vehicle Ahead/The
Detection Zone Is Short. EKS004H0
ACS-70
TROUBLE DIAGNOSIS FOR SYMPTOMS
[ICC]
● When the radar cannot detect the reflector of the vehicle ahead as the vehicle ahead is passing a hill or
passing the peak. A
1. VISUAL CHECK
1. Check sensor cover or ICC sensor body window for contamination and foreign materials. B
2. Check sensor cover for cracks.
OK or NG
NG >> If any contamination or foreign materials are found, remove or replace them. Then perform ICC C
system running test.
OK >> GO TO 2.
D
2. OPERATION CHECK
● After adjusting ICC sensor beam aiming, perform ICC system running test. Check that preceding vehicle
detection performance has been improved. E
OK or NG
OK >> Inspection is completed.
NG >> ● Replace ICC sensor, and perform laser ICC system running test beam aiming adjustment. F
● After performing above, erase DTC. Perform ICC system running test, and then perform self-
diagnosis of ICC system again.
G
Symptom 9: The System Does Not Detect the Vehicle Ahead at All. EKS004H1
1. VISUAL CHECK1
H
1. With ignition switch turned ON (engine not started), check that all indicator lamps in ICC system display
are continuously lit. (Check for a missing segment in preceding vehicle detection display.)
OK or NG
I
OK >> GO TO 2.
NG >> Check for combination meter.
2. VISUAL CHECK2 J
● Check sensor cover or ICC sensor body window for contamination and foreign materials.
OK or NG ACS
OK >> If any contamination or foreign materials are found, remove them. Perform ICC system running
test.
NG >> GO TO 3. L
3. VISUAL CHECK3
● Check sensor cover or ICC sensor body window for cracks and scratches. M
OK or NG
NG >> ● Replace sensor cover or ICC sensor, and perform laser beam aiming adjustment.
● After performing above, erase DTC. Perform ICC system running test, and then perform self-
diagnosis of ICC system again.
OK >> GO TO 4.
ACS-71
ELECTRICAL COMPONENT INSPECTION
[ICC]
ELECTRICAL COMPONENT INSPECTION PFP:00000
Continuity
Condition
ICC brake switch Stop lamp switch
When brake pedal is depressed No Yes
When brake pedal is released Yes No
SKIA1254E
SKIA1255E
ACS-72
ELECTRICAL COMPONENT INSPECTION
[ICC]
Release Switch EKS004H5
A
Disconnect booster solenoid/release switch connector and check
resistance between the terminals.
Condition 1-3 1-2 2-3 B
Continuity Continu-
Continuity
Release the brake pedal. should not ity should
should exist.
exist. not exist.
C
Continuity
Continuity Continu-
should
Depress the brake pedal. should not ity should
exist.
exist. (Note) not exist. D
(Note) SKIA1256E
(Note): However, if pedal is depressed insufficiently, resistance value may remain
unchanged.
E
ACS
ACS-73
REMOVAL AND INSTALLATION
[ICC]
REMOVAL AND INSTALLATION PFP:00000
SKIA1601E
SKIA1602E
SKIA1603E
ACS-74
REMOVAL AND INSTALLATION
[ICC]
ICC Steering Switch EKS004HC
SKIA1604E
D
ACS
ACS-75
REMOVAL AND INSTALLATION
[ICC]
ACS-76