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Type 1051 and 1052 Diaphragm Rotary Actuators: Bulletin 61.1:1051

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August 2000 Bulletin 61.

1:1051

Type 1051 and 1052 Diaphragm Rotary Actuators


The Type 1051 and 1052 spring-return diaphragm tling service, is normally equipped with a valve posi-
rotary actuators (figure 1) operate splined shaft rotary tioner. Refer to separate bulletins for valve and
valves, such as the edisc (Type 8510B and 8560), positioner information.
Types 7600, 8532 and 9500, and Vee-Ball (Design
V150, V200 and V300) valves. Types 1051 and 1052 Both actuator types are designed for easy installation
actuators are both suitable for on-off service or for of a broad range of options: limit switches, position
throttling service. The primary difference between indicating switches, positioners, and manual over-
these actuators is that the Type 1052 actuator has a rides. Option applicability varies with actuator size.
spring adjuster (see figure 2) which means it may be Refer to the specifications table and table 4 for in-
used with or without a positioner, depending on ser- formation concerning option applicability and specifica-
vice requirements. The Type 1051 actuator, in throt- tions.

W7419 / IL

Figure 1. Type 1052 Actuator with Vee-Ball Valve and DVC5020 Positioner
D100089X012
Bulletin 61.1:1051
Contents eration, the unit should be equipped with a declutch-
able handwheel actuator.
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Declutchable Handwheel Actuator: A side-mounted
manual actuator can be used to provide on-site control
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 and to provide override capabilities. Not available for
size 20 actuators. See Bulletin 61.8:1078 for hand-
Specifications ............................ 3 wheel actuator specifications.

Installation ................................ 9 Limit Switches:  Micro-Switch or NAMCO switches


Adjustable Travel Stops . . . . . . . . . . . . . . . . . . . . . . . . 9 for one or two single-pole, double-throw contacts, or
 GO proximity switches for one or two single-pole,
double-throw contacts are available (see figure 6).
Tables Proximity switches are not available for Type 1052
Diaphragm Casing Displacement . . . . . . . . . . . . . . 4 size 70 actuators. See separate bulletins for limit
Construction Materials . . . . . . . . . . . . . . . . . . . . . . . . 4 switch information.
Approximate Actuator Weights . . . . . . . . . . . . . . . . . 4
Construction Features and Option
Position Indicating Switch: Type 304 switch for one
Applicability by Actuator Size . . . . . . . . . . . . . . . . 7
through six single pole, double throw switch contacts
Mounting Styles and Positions . . . . . . . . . . . . . . . . . 8
are available. See separate bulletin for position indicat-
ing switch information.
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Positioner: For precise positioning of the valve disk or
ball, the actuator should be equipped with a positioner.
Features Under some service conditions, the Type 1052 actua-
tor may be used successfully in these applications
 Application Flexibility—Type 1051 and 1052 without a positioner. For additional information, contact
rotary actuators are available with fail-open or fail- your Fisher Controls sales office with complete service
closed construction and can be mounted in any of four conditions.
actuator-valve mounting positions. See figure 8 for
mounting positions. These actuators can be mounted Adjustable Down-Travel Stop: Used to limit the ac-
on a broad range of Fisher Controls valves (style F or tuator stroke in the downward direction (see figures 5
G mounting), or used with other equipment (style H or and 6). Not available for size 20 and size 33 actuators.
J mounting).
Adjustable Up-Travel Stop: Used to limit the actuator
 Minimal Dead Band—Single joint linkage with
stroke in the upward direction (see figures 5 and 6).
splined and clamped lever minimizes lost motion and
Though these assemblies may be installed on the size
improves control accuracy.
20 and 33 actuators, they are not necessary for stan-
dard operation because the size 20 and 33 actuators
 Longer Service Life—Rugged construction pro- have integral travel stops.
vides stability, corrosion resistance, and protection
from deformation should over-pressurization occur.
Actuator Locking Mechanism: For size 33 actuators
(figure 9) and size 40, 60, and 70 actuators (figure 10),
 Safety—Actuator-valve linkage is completely en- an actuator locking mechanism is available. It can be
closed, yet the valve packing adjustment remains ac- used to keep the actuator in a locked position (the
cessible without removing any parts (see figures 3 and same as the spring-fail position) during maintenance.
4). For safety during disassembly, spring compression The padlock is not furnished by Fisher Controls, and
is controlled on the Type 1051 actuator. The Type the mechanism requires a modified actuator housing.
1052 actuator has an externally accessible spring ad-
juster to relieve spring compression (see figure 2).
Pipe Away Vent: Some applications use natural gas
or other hazardous gases as a supply pressure to the
Options actuator. These applications sometimes require the
actuator housing to be vented reducing the accumula-
Top-Mounted Handwheel: For infrequent use as a tion of gases. For new constructions and retrofit kit
manual actuator or for use as an adjustable up travel information, contact the sales office with complete ser-
stop (see figure 7). For repeated or daily manual op- vice conditions.

2
Bulletin 61.1:1051
Specifications
Available Configurations  50.8 (2)
 Type 1051: For on-off service or for throttling Size 70:  31.8 (1-1/4),  38.1 (1-1/2),  44.5
 Type 1052: For on-off service without a position- (1-3/4), or  50.8 (2)
er or for throttling services with or without positioner
Direct Acting: Increasing loading pressure extends
the diaphragm rod out of the spring barrel Maximum Breakout Torque
Type 1051
Actuator Sizes
Size 33: Up to 85 Nm (756 lbfin)
Type 1051:  33,  40, and  60 Size 40: Up to 322 Nm (2850 lbfin)
Type 1052:  20,  33,  40,  60, and  70 Size 60: Up to 626 Nm (5540 lbfin)
Type 1052
Standard Diaphragm Pressure Ranges
Size 20: Up to 42 Nm (370 lbfin)
Sizes 20 and 60:  0 to 1.2 bar (0 to 18 psig),  0
Size 33: Up to 132 Nm (1166 lbfin)
to 2.3 bar (0 to 33 psig), and  0 to 2.8 bar (0 to 40
Size 40: Up to 371 Nm (3280 lbfin)
psig)
Size 60: Up to 730 Nm (6460 lbfin)
Sizes 33 and 40:  0 to 1.2 bar (0 to 18 psig),  0 Size 70: Up to 1370 Nm (12,100 lbfin)
to 2.3 bar (0 to 33 psig),  0 to 2.8 bar (0 to 40
psig), and  0 to 3.8 bar (0 to 55 psig) Stroking Time
Size 70:  0 to 2.3 bar (0 to 33 psig),  0 to 2.8 Dependent on actuator size, rotation, spring rate,
bar (0 to 40 psig), and  0 to 3.8 bar (0 to 55 psig) initial spring compression, supply pressure, and size
of supply piping. If stroking time is critical, consult
Maximum Diaphragm Sizing Pressure(1) your Fisher Controls sales office
Size 20: 3.4 bar (50 psig)
Size 33: 3.8 bar (55 psig) Diaphragm Casing Displacement
Size 40: 4.5 bar (65 psig) See table 1
Size 60: 2.8 bar (40 psig)
Size 70: 3.8 bar (55 psig) Construction Materials
Maximum Diaphragm Casing Pressure See table 3
Size 20: 4.1 bar (60 psig) Material Temperature Capabilities
Size 33: 4.5 bar (65 psig)
Size 40: 5.2 bar (75 psig) Nitrile Diaphragm or O-Rings(3): –40 to 82C (–40
Size 60: 3.4 bar (50 psig) to 180F)
Size 70: 4.5 bar (65 psig) Silicone Diaphragm: –40 to 149C (–40 to 300F)
Delrin Push Rods and Guides: –40 to 82C (–40
Nominal Valve Shaft Rotation
to 180F)(4) (Delrin rod & guides are used with le-
 90 degrees (standard) or  60 degrees (option- ver operated switches for size 33 actuators only.)
al) for both actuators, or  75 degrees (optional) for
Type 1052 actuator only Travel Indication
Valve Shaft Diameters, mm (Inches) Graduated scale and pointer combination located
on actuator end of valve drive shaft
Size 20: 9.5 (3/8), or  12.7 (1/2)
Size 33:  12.7 (1/2),  15.9 (5/8), or  19.1 (3/4) Pipe or Tubing Connections
Size 40:  12.7 (1/2),  15.9 (5/8),  19.1 (3/4),
 22.2 (7/8),  25.4 (1), or  31.8 (1-1/4) Standard: 1/4 inch NPT female
Size 60:  19.1 (3/4),  22.2 (7/8),  25.4 (1), or Optional:  1/2 or  3/4-inch NPT female, &
 31.8 (1-1/4),  38.1 (1-1/2),  44.5 (1-3/4), or  3/4-inch NPT Pipe-Away vent opening
– continued –

3
Bulletin 61.1:1051
Specifications Cont’d.
Mounting Positions Options
See figure 8 Option applicability varies with actuator size. Refer
Approximate Weights to table 4 and the following Options section.
See table 2
1. Use this value to determine the maximum torque output. The pressure/temperature limits in this bulletin and any applicable standard or code limitation for the actuator
should not be exceeded.
2. Actual actuator torque available depends on specific construction and casing pressure. For information on torque requirements of the valve being considered, contact your Fisher Controls
sales office.
3. Nitrile O-rings are used in the optional top-mounted handwheel and in the optional up and down travel stop assemblies.
4. For higher temperature ratings, contact your Fisher Controls sales office.

Table 1. Diaphragm Casing Displacement Table 3. Construction Materials


CASING VOLUME(2) PART ACTUATOR MATERIAL
CLEARANCE
CASING 60 Degree 90 Degree Actuator
VOLUME(1)
SIZE Rotation Rotation Actuator Housing and
cm3 Inches3 cm3 Inches3 cm3 Inches3 All Cast iron
Spring Barrel(1)
20 655 40 1098 67 1245 76 20 Nitrile on nylon
33 623 38 1890 115 2390 146 Diaphragm Nitrile on nylon or
40 1050 64 4100 250 5410 330 33, 40, 60, & 70
silicone on Dacron
60 3540 216 11,600 708 15,200 927
70 3490 213 13,929 850 19,025 1161 33, 40, & 60 Aluminum
Diaphragm Head
1. Volume when the diaphragm is in the up position. 70 Cast Iron
2. Includes clearance volume.
Diaphragm Casing(1) All Pressed steel
Table 2. Approximate Actuator Weights Diaphragm Rod All Steel
TYPE 1051 TYPE 1052 TOP-MOUNTED 20 Steel
SIZE ACTUATOR ACTUATOR HANDWHEEL Housing Cover 33 Aluminum
Kg Pounds Kg Pounds Kg Pounds 40, 60, & 70 Cast iron or aluminum
20 --- --- 14 30 5.0 11 20 Steel
Lever
33 20 45 21 46 5.0 11 33, 40, 60, & 70 Ductile iron
40 43 94 45 99 7.3 16 Optional Top-Mounted Handwheel Assembly
60 89 197 92 203 11 24 Handwheel and
All Cast iron
70 --- --- 123 272 21.3 47 Handwheel Body
Handwheel Stem All Bronze
O-Rings All Nitrile
20, 33, 40, & 60 Steel
Pusher Plate
70 Cast iron or steel
Optional Down Travel Stop Assembly
Closing Cap 40, 60 & 70 Brass
O-ring 40, 60 & 70 Nitrile
Stem 40, 60 & 70 Stainless steel
Travel Stop Body 40, 60 & 70 Cast iron

W4742–1 / IL W4740–1 / IL Optional Up Travel Stop Assembly


TYPICAL OF THE TYPE 1052 TYPICAL OF THE TYPE 1051 Closing Cap All Brass
ACTUATOR WITH ADJUSTABLE ACTUATOR WITH NONĆADJUSTABLE O-Ring All Nitrile
SPRING SEAT SPRING SEAT
Stem All Bronze
Travel Stop Body All Cast iron
1. Housing, lower diaphragm casing, and spring barrel are an integral casing for sizes
Figure 2. Sectional Views of Spring Seat Construction Details 20 and 33.

4
Bulletin 61.1:1051

W2291-3 / IL

W3813-1 / IL

Figure 3. Sectional Views Typical of Size 40, 60,and 70 Actuators

W4741-1 / IL
W4742-1 / IL

Figure 4. Sectional Views of the Size 33 Actuator

5
Bulletin 61.1:1051

28A1214-B / DOC

28A1207-B / DOC

ADJUSTABLE UP TRAVEL STOP FOR ADJUSTABLE UP TRAVEL STOP


SIZE 20 THROUGH 40 ACTUATORS FOR SIZE 60 ACTUATORS

36A6251-C / DOC

CV8057-E / DOC

ADJUSTABLE UP TRAVEL STOP ADJUSTABLE DOWN TRAVEL STOP


FOR SIZE 70 ACTUATORS FOR SIZE 40 THROUGH 70 ACTUATORS

Figure 5. Optional Adjustable Travel Stops

6
Bulletin 61.1:1051
Table 4. Construction Features and Option Applicability by Actuator Size
ACCESSORY SWITCH
STANDARD TRAVEL STOP OPTIONAL TRAVEL STOP
OPTIONAL MOUNTING
ACTUATOR ACTUATOR
MANUAL Proximity Mechanically
SIZE TYPE Range of Range of
Style Style OVERRIDE (GO) Operated
Adjustability Adjustability
Switches Switches
Internally 30 degrees
Top-mounted Externally
adjustable up-travel and
20 1052 handwheel mounted, lever
up-travel stop and 30 degrees
Top-mounted only operated
down-travel stop down-travel
up-travel
up travel stop
1051 Externally 35 degrees only Integrally
adjustable up-travel
u travel and Top-mounted mounted,
33 handwheel
hand heel for Externally
up-travel stop and 35 degrees actuated by
1052 90 degrees
down-travel stop down-travel infrequent internal cams mounted, lever
operation or operated
1051
40 side-mounted
1052 Top-mounted manual Externally
up-travel
p tra el stop mounted, lever
actuator for mounted
1051 Fixed Not a
applicable
licable
60 or down-travel routine
ro tine operated
1052 stop
sto operation
70 1052 Not available

UP TRAVEL STOP
DOWN
TRAVEL PROXIMITY
W3145 / IL
STOP SWITCHES
W4738 / IL

Figure 6. Size 33 Actuator with Externally Adjustable Travel Figure 7. Top-Mounted Handwheel
Stops and Integrally Mounted, Cam Operated
Proximity Switches

7
Bulletin 61.1:1051

DISK VALVE SERIES OR


BALL VALVE SERIES OR DESIGN
DESIGN
MOUNTING ( )
ACTION(1) BALL/PLUG DISK 8510B, 8532,
CV500&
ROTATION TO V250 V150 V200 & V300
V150, ROTATION TO 8560
V500
CLOSE CLOSE & 9500
PDTC CCW A A A CW B
Right-Hand
PDTO CCW B B B CW A
PDTC CCW C C C CW D
Left-Hand
PDTO CCW D D D CW C
Left-Hand PDTC CW NA C NA NA NA
(Optional)(2, 3) PDTO CW NA D NA NA NA
1. PDTC—Push-down-to-close, and PDTO—Push-down-to-open.
2. Applies to Vee-Ball valves only, 3- through 12-inch Series B and 14- to 20-inch, with or without attenuator.
3. A left hand ball will be required, consult your Fisher Controls sales office.

STYLE A STYLE B

POSITION 1 1 POSITION 1 1
STYLE D

FLOW
STYLE C
2 4
LEFT-HAND
MOUNTING 4 2

3 3

RIGHTĆHAND MOUNTING
STYLE D STYLE C

STYLE B

STYLE A POSITION 1 1 POSITION 1 1

FLOW

2 4

4 2

3 3
RIGHT-HAND
MOUNTING
LEFTĆHAND MOUNTING
NOTES:
1 POSITION 1 IS STANDARD; POSITIONS 2 THROUGH 4
(SHOWN IN DOTTED LINES) ARE ALTERNATIVES.
43A6505-A
A1584-3

Figure 8. Mounting Styles and Positions

8
Bulletin 61.1:1051

ACTUATOR
CAP SCREW MOUNTING PLATE LEVER

MOUNTING PLATE ASSY

MODIFIED
COVER ACTUATOR
HOUSING

PADLOCK
(CUSTOMER
SUPPLIED)

LOCKING
GROOVE PIN MECHANISM
PADLOCK CAP SCREW
24B0391-A
A6226 / IL (CUSTOMER SUPPLIED)
A6019-2 / IL

Figure 9. Actuator Locking Mechanism for Size 33


Figure 10. Actuator Locking Mechanism for
Sizes 40, 60, and 70

Installation
with the mounting positions shown in figure 8. Make
clearance considerations before mounting the actuator
The actuator is normally positioned vertically in a hori-
to determine the most suitable mounting position.
zontal pipeline. Four mounting styles and four posi-
tions for each style are possible (see figure 8). Due to
its weight, the Type 1052 size 70 actuator must be ex- Adjustable Travel Stops
ternally supported if mounted in the horizontal position.
Adjustable travel stops (in addition to those shown in
figure 5) are available as discussed below.
When looking in the direction of flow in the pipeline, an As used here, down or downward means in a direction
actuator is right-hand mounted when it is on the right toward the valve shaft and away from the piston and
side of the pipeline, and an actuator is left-hand diaphragm.
mounted when it is mounted on the left side of the
pipeline. An adjustable down travel stop for Type 1051 (size 40
and 60) and Type 1052 (size 30, 40, 60, and 70) is
installed in a special actuator housing. The assembly
By Fisher Controls definition, forward flow is into the consists of a special housing, cap screw, locknut, le-
face side of the disk or ball, and reverse flow is into the ver, and rod end bearing. The cap screw can be posi-
hub side of the disk or ball. tioned to limit downward travel of the actuator lever to
any rotation between 0 and 90 degrees.
The locking mechanism shown in figures 9 and 10 is
Dimensions for both actuator types are shown in figure not to be used as a travel stop. Please specify an ad-
11. These dimensions should be used in conjunction justable travel stop assembly instead.

9
Bulletin 61.1:1051

E
ACTUATOR C F H P Y
Type 1051 Type 1052
SIZE
mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches
20 251 9.88 --- --- 256 10.06 18 0.69 76 3.00 52 2.06 59 2.32
33 289 11.38 338 13.31 338 13.31 33 1.31 116 4.56 92 3.62 65 2.56
40 333 13.12 505 19.88 607 23.88 54 2.12 114 4.50 175 6.88 73 2.88
60 473 18.62 749 29.50 876 34.50 64 2.50 121 4.75 186 7.31 76 3.00
70 536 21.12 --- --- 849 33.44 64 2.50 121 4.75 186 7.31 76 3.00

VALVE SHAFT
FIGURE T U V W
DIAMETER
REFERENCE
mm Inches mm Inches mm Inches mm Inches mm Inches
Style F Mounting: Vee-Ball, 8532 and 8510B & 8560 edisc Valves
T
12.7 - 15.9 1/2 - 5/8 A 117 4.62 --- --- 137 5.38 14.2 0.56
19.1 - 25.4 3/4 - 1 B 152 6.00 32 1.25 160 6.31 14.2 0.56
31.8 - 38.1 1-1/4 - 1 -1/2 B 235 9.25 46 1.81 148 5.81 17.5 0.69 W DIA
44.5 - 50.8 1-3/4 - 2 B 273 10.75 51 2.00 286 11.25 20.6 0.81 REFERENCE A

Style G Mounting: 7600 and 9500 Series Valves U

12.7 1/2 A 117 4.62 --- --- 137 5.38 11.0 0.44
15.9 - 25.4 5/8 - 1 B 146 5.75 32 1.25 160 6.31 11.0 0.44
31.8 - 38.1 1-1/4 - 1-1/2 B 210 8.25 51 2.00 148 5.81 17.5 0.69 T

44.5 - 50.8 1-3/4 - 2 B 241 9.50 70 2.75 286 11.25 20.6 0.81

W DIA
REFERENCE B
ACTUATOR/VALVE BODY
MOUNTING DIMENSIONS
14A7222-F
A2206-4 / IL

1/2-14 NPT
SIZE 70 1/4-18 NPT
C DIA
SIZE 20, 40,
& 60

C DIA 1/4-18 NPT

H H

F Y H F Y
P V P V
14A7222-F
16A0600-B
TYPE 1052 SIZE 20, 40, 60, TYPE 1051 AND 1052 SIZE 33 TYPE 1051 SIZE 40
B1412-4 / IL AND 70 ACTUATOR ACTUATOR ONLY AND 60 ACTUATOR

Figure 11. Dimensions

10
Bulletin 61.1:1051

JC DIA
ACTUATOR HC JC
SIZE mm Inches mm Inches 1/4-18
NPT HC
20 184 7.25 171 6.75
33 190 7.50 222 8.75
40 281 11.06 356 14.00 E
60 333 13.12 356 14.00
TOPĆMOUNTED
70 378 14.88 356 14.00 14A7221-D
A3023 / IL HANDWHEEL

Figure 11. Dimensions (Continued)

11
Bulletin 61.1:1051

edisc, Vee-Ball, Fisher and Fisher-Rosemount are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc.
All other marks are the property of their respective owners. This product may be covered by one or more of the following patents: 4,746,772 or under pending patents.
Fisher Controls International, Inc. 1983, 2000; All Rights Reserved

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express
or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

For information, contact Fisher Controls:


Marshalltown, Iowa 50158 USA
Cernay 68700 France
Sao Paulo 05424 Brazil
Singapore 128461

12
Printed in U.S.A.

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