Foam Systems For Storage Tanks: Scope
Foam Systems For Storage Tanks: Scope
Scope
1) [I] This Global Practice (GP) covers the design and installation of firefighting foam systems using
high or low back pressure foam makers, for use with fixed roof tanks operating at approximately
atmospheric pressure (not exceeding 21/2 psig [17 kPag]) or with annular pontoon or double deck
open-top floating roof tanks. The systems also are applicable to tanks furnished with internal floating
roofs or covers.
2) [I] An asterisk (*) indicates that additional information is required. If a job is contracted, this
additional information is furnished in the Job Specification.
Table of Contents
1. Required References..............................................................................................4
1.1. Global Practices–ExxonMobil Engineering Practices ....................................4
1.2. NFPA–National Fire Protection Association ..................................................4
2. Materials ..................................................................................................................4
3. Design......................................................................................................................4
4. Additional Design and Installation Requirements for Fixed Roof Tanks ..........6
Table of Figures
Figure 1: Design and Installation of Foam Chambers Mounted on Tank Shell ........7
Figure 3: Single Foam Outlet Station Layout of Foam Outlet Assembly and
Solution Piping (Schematic and Detailed) ................................................10
1. Required References
This Section lists Practices and Standards that are generically referenced and assumed to be a part of this
document. Unless otherwise specified herein, use the latest edition.
2. Materials
1) * [S] Piping for risers, laterals, and distribution systems shall be carbon steel, Sch. 40 minimum wall
thickness, galvanized or lined with a heat-cured epoxy or phenolic-epoxy system with a minimum dry
film thickness of 8 mils (200 m). The Owner's Engineer shall approve use of unlined pipe.
2) [S] Foam chambers, outlet assemblies, and deflectors shall be carbon steel, galvanized or epoxy lined.
Foam dams shall be fabricated from carbon steel. Pipe carrying foam concentrate shall not be
galvanized.
3) [S] Foam backboards shall be the same material specification and grade as the shell plate to which
they are attached.
4) [S] Frangible diaphragms, incorporated in the seal chamber of foam chambers, shall be 14 oz (0.061
in. [1.5 mm]) thick common soda lime glass, scored to facilitate breakage under foam pressure.
5) [S] Screening, installed at the foam deflector or air entry ports of foam makers, shall be 2 x 2 mesh
with 0.459-in. (12-mm) nominal opening.
3. Design
1) [S] Lateral terminal connection:
a) Laterals shall terminate on the roadside of all pipelines and drainage ditches.
b) The terminal connections shall be located in relation to fire hydrants so that the total length of
hose from the hydrant to fire truck does not exceed 25 ft (7.5 m) and from fire truck to foam
lateral terminals does not exceed 50 ft (15 m). Connections should be located at least a distance
of one tank diameter from the tank but in no case less than 50 ft (15 m).
c) Terminal connections shall be from 2 ft to 4 ft (600 mm to 1200 mm) above grade and shall be
suitably protected against collision.
d) A sign shall be installed at each lateral termination point identifying the tank served.
2) * [S] Fire hose coupling type to be used at terminal connections and at foam outlet stations will be
specified. In some locations, the plant fire departments will provide the actual fire hose couplings.
* [S] Coupling thread type shall be suitable for use with Owner's firefighting equipment. Couplings
shall be provided with dust caps or plugs.
3) [S] For tanks requiring multiple laterals, up to two laterals can be brought to a single location 4 ft
(1200 mm) apart. However, not more than two laterals from any one tank shall be brought to the
same location.
4) * [S] Locate the lateral terminals on the side of the tank lot that most directly faces the prevailing
wind, if any, consistent with good access.
5) [S] The terminal connections on foam makers shall be as follows:
a) Laterals to single foam outlets up to 250 gpm (0.93 m3/min) capacity shall terminate in one NPS
2 1/2 (65 mm) size mating hose coupling.
b) Laterals to single foam outlets greater than 250 gpm (0.93 m3/min) capacity or to multiple foam
outlets shall terminate in one NPS 2 1/2 inch (65 mm) size mating hose coupling for every 250
gpm (0.93 m3/min) of lateral capacity or part thereof.
6) [S] The riser pipe size from the foam maker to the foam chamber shall be determined by hydraulic
calculation, but shall not be smaller than the foam chamber inlet flange size.
7) [S] Riser supports shall be 1/2 in. (12 mm) thick plate, 12 in. (300 mm) length, with the width
depending on riser dimension, but selected to maintain the riser a minimum of 4 in. (100 mm) clear
from the tank shell. Installation shall be as follows:
a) Each support shall be located on about 8-ft (2.4 m) centers and placed perpendicular to the tank
shell and centered on the riser pipe.
b) The edges of the plate shall be continuously welded on all sides to both tank shell and pipe with
1
/4 in. (6 mm) fillet welds to support the shell in event of a fire.
8) [S] Foam lateral size shall be determined by hydraulic calculation, but shall not be less than NPS 21/2
(65 mm) size. Laterals shall be installed as follows
a) Slope continuously toward the termination point outside the dike. If this is impractical, a
(normally closed) NPS 3/4 (20 mm) drain valve shall be provided at the low point.
b) Not run through the dike area of any other tank, group of tanks, or paired tanks. However, piping
within a group of tanks may cross intermediate toe walls within that group.
c) Extend outside the dike to a safe location (taking into consideration the plant prevailing wind) at
least one tank diameter or 50 ft (15 m), whichever is greater, from the tank.
d) Maintain a minimum elevation of 1 ft (300 mm) above finished grade.
9) [S] The ratio of the strainer's open basket area to its pipe area shall be at least 10:1. The net open area
of the strainer shall be at least four times the area of the suction piping.
10) [S] Underground carbon steel piping and portions of above ground carbon steel piping that pass
through a dike or pipe sleeve shall be protected against external corrosion using a Single Coat-Single
Wrap or Double Coat-Double Wrap protective coating system.
11) [S] Permanent connections between the fire water system and any process system shall be prohibited.
Tanks with a fixed roof and no internal floating cover or roof shall be designed such that the foam
chambers shall be shell mounted per Figure 1.
Tanks with a fixed roof and an internal floating cover or roof shall be designed such that the foam
chamber shall be tank-shell mounted per Figure 1, provided the deflector does not interfere with the
specified upper travel limit of the internal floating cover or roof. Shell extension mounted per
Figure 2 is permitted for retrofits.
Exception 1:
* [S] Fixed roof tanks need only meet the requirements for open-top floating roof tanks, per
Section 5, when the construction meets both the following conditions:
a) Provided with an internal floating roof that is either a pontoon-type floating roof or double deck
design floating roof.
b) The fixed roof is aluminum, fiberglass or other lightweight geodesic dome or external cone roof.
Exception 2:
[S] The tank is provided with a SHE Critical nitrogen blanketing system.
PLAN
D
(Note 1)
A A
18-1/2 in.
Foam chamber and deflector
welded or bolted to tank shell with
vapor tight connections
Gasket
Seal
Frangible Glass
Weld
Diaphragm
(Installed per
recommendation of
the manufacturer) 2-1/2 in.
Roof Angle
11 in. max.
13 in.
8 in. Pipe
Foam Chamber
12 in. Pipe
1-1/2 in.
6 in. Class 150
RF, threaded for
welded flange for
6 in. riser 40i
4 in.
Minimum Deflector
Notes:
(1) Diameter D =16 in. for tanks with 30 in. shell manhole.
D =14 in. for tanks with 24 in. shell manhole.
(2) All foam chamber welds shall be 2-pass welded.
1/8
PLAN
16 in.
1/4
A A
18-1/2 in.
20 in.
22 in.
7 in.
1/4
Vapor Tight
Inspection Hatch 1/8
Gasket 26 in.
Frangible Glass Seal
Diaphragm Weld
(Installed per
recommendation of
the manufacturer) 2-1/2 in.
1/8
1/4
3/8 in. thick,
carbon steel 1/8
13 in.
8 in. Pipe
8 in.
1/8 in. thick
carbon steel
Foam Chamber
12 in. Pipe Weak Roof
Seam
1-1/2 in.
6 in. Class 150
RF, threaded for Roof plate
welded flange for cut
6 in. riser 4 in. 40i
Minimum
1/4 Bottom of deflector to be
located above upper
Roof
most position of floating
Angle
cover (under overflow
SECTION A-A ELEVATION
condition)
Acceptable Metric Equivalent Dimensions
in. 1/8 1/4 3/8 1-1/2 2-1/2 4 8 13 16 18-1/2 22 26 4 NPS 6 NPS 8 NPS 12 NPS
mm 3 6 10 38 63 100 200 325 400 463 550 650 100 150 200 300
Note:
(1) Combination bevel plus fillet welds may be used where double fillet welds are shown.
2) * [S] Water-soluble flammable liquids: the Owner's Engineer and the plant Fire Chief shall specify
the need for foam chambers and the applicable details of design and installation.
3) [S] When multiple foam chambers are required, they shall be equally spaced around the tank.
4) [S] Foam makers shall be provided and installed as follows:
RFCH For ExxonMobil Use Only Version 3.0.0
a) * Unless otherwise specified, foam makers with a capacity of 500 gpm at 150 psig (1.89 m3/min
at 1034 kPag) inlet pressure, equal to National Foam Type PHB 50 SS shall be used. The foam
maker shall be located in the riser piping so that the aspirator opening is 5 ft (1500 mm) above
finished grade.
b) * For locations requiring low backpressure foam systems, National Foam Type MCS-33 or MCS-
55 or equivalent shall be used unless otherwise specified. These foam makers shall be located
under the foam chamber at the top of the tank.
c) The foam maker air entry ports shall be provided with screens per Section 2, Item (5). Screens
can be obtained from: National Foam Systems, Inc., 150 Gordon Drive, Lionville, PA 19353
5) [S] Piping layout: Each foam chamber shall be equipped with its own riser, foam maker, and lateral.
Pipe risers and foam makers shall be installed directly below the foam chambers. A flanged spool
piece shall be installed upstream of the foam maker (near finished grade) to permit periodic flushing
of the lateral.
6) [S] Lateral pipe size: Laterals shall be sized so that the maximum pressure drop between the end of
the lateral and foam maker does not exceed 35 psi (240 kPag).
7) [S] Foam chambers on internal floating roof tanks shall not be located above ventilation openings on
the shell.
8) * [C] Non water-soluble combustible liquids: When approved by the Owner’s Engineer and the plant
Fire Chief, a semi-fixed subsurface foam injection system designed per NFPA 11 may be considered
to satisfy local regulatory requirements for tanks that do not require a surface application system (per
Section 4, Item (1), provided both of the following conditions are satisfied:
a) The tank is a fixed roof tank without an internal floating cover.
b) The tank stores a non-polar liquid having a closed-cup flash point of 100F (38C) or higher at a
temperature lower than its closed-cup flash point minus 15F (8C).
Figure 3: Single Foam Outlet Station Layout of Foam Outlet Assembly and
Solution Piping (Schematic and Detailed)
10 ft. Min. D Deflector
Foam C 1/8 in. Thick
Fabricated Deflector:
12 in.
Foam Backboard
From 4 in. Mounted To Clear
Extension Sheet
Std Wall Uppermost
Mounted Minimum Height Piping Position Of Roof
Above Of Backboard
Shell. Depends On Top Screen
Note (1) Position Of Roof 24 in. C
Foam
Bracing
Maker Weather Shield Pad
(Fire Hose Or Secondary B 1/4 in. Thick
Connections Seal
VIEW C-C
Not Shown In
Top Of Shell
24 in.
This View) Note (3)
Foam Dam
3/16 in.
Drain Slots:
Platform Floating 1 in. Wide x 1/2 in. High,
Platform Foam
Solution Piping: Roof Dam On 10 ft Centers
Braced To Tank Shell D B (Approximate Dimensions)
1-1/2 in. Fire Hose Connections Seal
Windgirder (Toroidal type shown)
Note (2) Continuous Fillet Weld
VIEW D-D Tank Shell VIEW B-B
DETAIL A
ACCEPTABLE METRIC EQUIVALENTS
Piping And Fire Hose
Connections, NPS
See Detail A
in. mm
1-1/2 40
2-1/2 65
4 100
Other Linear Dimensions
2-1/2 in. NPS Mating
in. mm in. mm Fire Hose Connections
Grade
1/8 3 1 25 Slope
3/16 5 12 300
1/4 6 24 600
1/2 13 10 ft 3000
Notes:
(1) FOAM BACKBOARD shall be offset from PLATFORM to avoid blocking entrance to FLOATING ROOF.
(2) NPS 1-1/2 fire hose connections and block valve to FOAM MAKER to be accessible from top PLATFORM.
(3) The FOAM DAM shall be increased in height to be 6 in. (150 mm) higher than the weather shield or secondary seal
if these are constructed entirely from non-combustible material. If the weather shield or secondary seal is
constructed of both combustible and non-combustible materials it shall be treated as constructed entirely of
non-combustible material.
3) [S] For open-top floating roof tanks larger than 75-ft (22.5 m) diameter, one foam station shall be
installed for each 80 ft (24 m), and fraction thereof, of tank circumference, equally spaced around the
circumference per Figure 4.
Foam
Backboard
Foam Outlet
80 Ft. Assembly
Foam
Deflector
Solution Supply Piping
(To Hose Connections And
Dike Wall Foam Outlet Assemblies)
General Note:
Two NPS 1-1/2 fire hose connections, per Figure 3, required at only one foam station at top
of tank stairs by the platform. (Other foam outlets around the tank do not require these fire
hose connections or valves.)
4) * [S] Unless otherwise specified, the foam outlet assembly, consisting of a foam maker, foam
deflector, and mounting assembly, shall be National Foam Systems, Inc., Type MBS-9SA/MCS-9FR
or equivalent. Unless otherwise specified, the foam maker shall be furnished with an orifice diameter
of 0.65 in. (16.5-mm). The foam maker air entry ports and the foam deflector shall be provided with
a bird screen per Section 2, Item (5). See Section 4, Item 4 (c) for address of National Foam Systems.
5) [S] A single foam riser may be used to deliver foam solution to the foam outlets. When multiple
foam outlets are installed, the distribution piping to individual outlets shall be located on top of the
wind girder to be accessible for inspection.
6) [S] The foam system including the lateral, riser, and distribution piping shall be sized to deliver 60
gpm (0.23 m3/ min) foam solution to each foam maker inlet at a pressure of 60 psig (420 kPag), based
on a foam proportioning truck discharge pressure of 100 psig (700 kPag).
7) * [S] Foam backboards and foam dams shall be designed for wind pressure (design wind velocity
shall be specified by the Owner's Engineer). Foam dam bracing shall be on the outside of the dam,
away from the foam, so as not to impede the flow of foam. The foam dam shall extend completely
around the roof, and, except for drain slots per Figure 3, shall be continuously seal welded to the roof
for the full length of the dam.
8) [S] Foam backboards mounting and minimum dimensions shall comply with the following:
a) Foam backboards shall be mounted flush with the ID of the shell.
b) The backboard shall be minimum height, but sufficient to have the foam deflector clear the
maximum travel of the roof seal weather shield and other protruding parts at the uppermost
position of the roof.
c) * The width of the backboard shall be 10 ft (3000 mm) minimum, unless otherwise dictated by
unusual wind conditions or experience at the plant location. The Owner's Engineer shall approve
deviation from this minimum width.
9) [S] Guard railings as per GP 09-07-01 shall be installed on wind girders of open-top floating roof
tanks, completely around the tank, when one or more foam outlet stations are installed.
iii) Open-top floating roof tanks with multiple foam outlet system: Coverage of the complete
seal area shall be achieved within 10 minutes of application time.
Record of Change
Version 1.0.0 Date: 01/02
Location Action Description
Initial Publish.
Section 3, Item Modification Modified Rationale to include preventing a spill fire "at one tank" from
(8b) damaging the foam laterals of other tanks.
Section 3, Item Modification Modified Rationale to specify "safely" hooking up hoses to laterals.
(8c)
Section 3, Item Addition Added requirement that "The ratio of the strainer's open basket area to its
9 pipe area shall be at least 10:1. The net open area of the strainer shall be
at least four times the area of the suction piping."
Section 3, Item Modification Changed from 3.9. Modified to read "Underground carbon steel piping
(10) and portions of above ground carbon steel piping that pass through a dike
or pipe sleeve shall be protected against external corrosion using a Single
Coat Single Wrap or Double Coat Double Wrap protective coating
system."
Section 3, Item Modification Changed from 3.9. Modified Rationale to include "These portions can
(10) experience severe corrosion if not protected as described."
Section 3, Item Addition Added, "Permanent connections between the fire water system and any
(11) process system shall be prohibited" to prevent contamination of fire
water with process fluids.
Section 4, Item Modification Consolidated criteria for specifying fixed fire protection by incorporating
(1) information from former 5.10 and added provision to exclude internal
floating roof tanks with nitrogen blanketing from requiring foam systems
unless required by local codes. The nitrogen system should be "safety
critical."
Section 4, Item Modification Modified Rationale to note that foam concentrates for alcohol type fires
(2) "are often alcohol type specific."
Section 4, Item Modification Modified Rationale to include use of screens to prevent debris from
(4c) plugging the system.
Section 5, Item Modification Relocated the Note in Section 5, Item (2) to the Section 5, Item (2)
(2) Rationale.
Section 5, Item Modification Added a reference to GP 09-07-01 for guard railings.
(9)
Section 5, Item Deleted Deleted Section 5, Item (10). See Section 4, Item (1).
(10)
Section 6, Item Modification Added the plant Fire Chief's approval to acceptance testing.
(1)1
Section 6, Item Modification Clarified the test requirements for foam systems.
(1a)
Section 6, Item Modification Modified Rationale to specify that these are the minimum requirements.
(1b)
General Modification Added references to NFPA 11 and NFPA 30 in Rationale. Removed
Pipelines from GP.