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Hermetic Canned Pump

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海密梯克智能化屏蔽泵

H E R M E T I C I N T E LL I G E N T C A N N E D M OTO R P U M P

Low cost and high performance to price ratio

Long service period and low product consumption

Nearly zero maintenance and repair expense

Low operation energy consumption and high efficiency

Simple and compact structure makes low installation expense

High safety performance

Powerful after-sale service group

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公司简介
Brief Introduction

Established in 1997, Dalian Hermetic Pump Co., Ltd. (as Dalian Hermetic) 大连海密梯克泵业有限公司是由大耐泵业有限公
is a joint venture between Hermetic-Pumpen GmbH and Dalian Danai 司和德国海密梯克公司于1997年合资兴建,德方控股
Pumps Co., Ltd., in which the German Party holds 54.38% shares and with 54.38%,中方控股45.62%。主要生产无泄漏的屏蔽泵和
sealless canned motor pump and magnetic drive pump as its main products. 磁力泵,具有安全、高效、环保、节能的特性,特别适
Hermetic-Pumpen GmbH was founded in 1866, being a worldleading 合输送腐蚀性、放射性、有毒、易燃、易爆、易汽化、
position in the global market of sealless pump. 昂贵的介质。

德国海密梯克泵业公司创建于1866年,经过百余
Hermetic products stand for best quality and highest operational safety in 年的发展,是全球领先的无泄漏泵制造商。作为德国
chemical, petrochemical, refrigeration and nuclear industries. Dalian 海密梯克泵业公司的合资企业,我们同步引进德国先进
Hermetic introduced synchronously the advanced design, manufacture 的设计、制造技术,并且还拥有完善的质量保证和优质
technologies from Germany. The excellent quality assurance and 的客户服务体系。我们的产品代表着化工、石油化工、
customer service system is available to provide users with safe, efficient, 医药、纺织、制冷和核工业中更好的质量以及更高的安
environmentally-friendly and energy-efficient solutions to fluid delivery. 全,以“一流的质量、一流的服务、一流的信誉”服务
于社会各界,为用户提供安全、高效、环保和节能的流
体输送方案。
The products have been widely applied in chemical, petrochemical,
pharmaceutical, textile, nuclear power and refrigeration industries. It has 大连海密梯克泵业有限公司产品已广泛应用于石
a long-term partnership with such well-known chemical, petrochemical 化、石油化工、医药、纺织、核电和制冷等领域,是国
enterprises as SINOPEC, CNPC, CHEMCHINA., BASF, BAYER, Evonik Degussa, 内外众多知名企业,如中石化、中石油、中化集团、巴
Dupont, Dow Chemical, etc. 斯夫、拜耳、赢创德固赛、杜邦、道化学等长期合作伙
伴。

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产品简介
Products Brief Introduction

CMP
Working principle
Hermetic canned motor pump is a combination unit of Impeller Pressure nozzle Rotor Stator Motor casing
centrifugal pump and 3-phase AC motor, with the hydraulic (2nd safety containment)

section connecting directly with the motor drive shaft to


constitute the rotor component jointly. The stator can is
embedded on the inner side of the stator to isolate both
the rotor chamber and stator chamber, that makes Hermetic
pumps sealless completely.

Suction nozzle Slide bearings Can


(1st safety containment)

工作原理
海密梯克屏蔽泵是
离心泵和三相交流电机
的共同体,过流部件直
接与驱动电机轴相连,
共同组成转子部件。屏
蔽套嵌在定子内侧以隔
离转子腔和定子腔,使
海密梯克泵达到完全无
泄漏。

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产品简介
Products Brief Introduction

Characteristics of canned motor pump 屏蔽泵特点


Efficient with an European excellent hydraulic model 欧洲优秀水力模型,效率高
The stator can is in Hastelloy C4 imported from Germany, that is 哈氏合金定子屏蔽套,采用特殊工艺滚
formed by rolling in a special process to have a high precision, a good 压成型,精度高、质量好、无焊接缺
quality free from welding defects, a high magnetic permeability and a 陷,导磁率高,抗腐蚀性强
strong resistance to corrosion 滑动轴承材质采用晶体碳化硅(SSIC ,
The slide bearing is in crystal silicon carbide (SSIC, SIC30) to have a SIC30), 强度高,耐磨性好,抗腐蚀性
high strength, a good resistance to wearing, corrosion and a service 强,使用寿命是石墨轴承的10倍以上
life 10 times more than graphite bearing 屏蔽电机为三相鼠笼式感应电机,
The canned motor is a 3-phase squirrel cage type induction motor, 效率高,防护等级IP55, 防爆等级
with a high efficiency, protection class IP55, explosive-proof class de deⅡCT3~T5
Ⅱ CT3~T5 自动水力平衡轴向力
The axial force is balanced automatically and hydraulically 结构简单紧凑,采用积木原理,安装维
In a simple and compact modular structure, it is easy for installation 修方便
and maintenance 与带机械密封的泵相比,平均故障间隔
In comparison with those pumps with mechanical seals, the 时间长,磨损和维修率低,总运行费用
MTBF(Mean Time Between Failure) is longer, the wearing and 低
maintenance rate lower and the total operating cost less 噪音低
low noise

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屏蔽泵选用简表
Simplified diagram of Selection for Canned Motor Pumps

海密梯克屏蔽泵选用简表

100ºC

100ºC

100ºC

100ºC

100ºC
100ºC

屏蔽泵型号表示方法示例
Example for deswwnation of canned motor pump

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单级标准型 (CN、CNF型)
Single Stage Standard Type CN,CNF

口径 32~300

流量 1~1200m3/h

扬程 最大280m

转速 1450/2900r/min

工作温度 -120~+100℃

工作压力 1.6~10 MPa

粘度 最大100mm2/s
图1(Figure 1 )

结构特点:
● 标准泵型,单级
● 高压内循环(CN型见图1,CNF型见图2),无外接管
路,通过输送介质本身来冷却电机、润滑滑动轴承
● 用于输送不易汽化的介质(CN型,汽化压力小于0.5bar)
和易汽化的介质(CNF型,汽化压力大于0.5bar),温度
不高于规定的电机入口最高温度、不含颗粒和融点较低
的介质

图2(Figure 2 )
Size 32~300

Capacity 1~1200m3/h

Head Max. 280m

Rotating Speed 1,450/2,900r/min

Temperature range -120~+100℃

Pressure rating 1.6~10 MPa

Viscosity Max. 100mm2/s

Structural characteristics:
● A pump of standard type with a single stage
● It makes internal high-pressure circulation (Type CN see Figure
1, Type CNF see Figure 2) without external piping, and the motor
is cooled and the slide bearing lubricated by the medium being
delivered
● It is used to deliver those media not boiling (Type CN , with the
vaporizing pressure less than 0.5bar) and media boiling(Type
CNF, with the vaporizing pressure greater than 0.5bar), at a
temperature not more than the specified highest temperature
at the motor suction, free from particles and with a low melting
point

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高温型 (CNK、CAMK型)
High-temperature Type CNK, CAMK

CNK CAMK

口径 32~300 32~150

流量 1~1200 m3/h 0.5~400m3/h

扬程 最大280m 最大500m

转速 1450/2900r/min 2800/2900r/min

工作温度 +100~+450℃ +100~+450℃

工作压力 1.6~10 MPa 1.6~10 MPa

粘度 最大100mm2/s 最大100mm2/s

结构特点:
● 高温型,单级、多级
● 高压外循环(见图3)
● 用于输送高温介质、不含颗粒和融点较低的介质 图3(Figure 3)
● 高温型泵有连接段、带外循环冷却器,用清洁的,冷却
后的介质来冷却电机,润滑滑动轴承

CNK CAMK

Size 32~300 32~150

Capacity 1~1200m3/h 0.5~400m3/h

Head Max. 280m Max. 500m

Rotating Speed 1,450/2,900r/min 2,800/2,900r/min

Temperature
+100~+450℃ +100~+450℃
range

Pressure rating 1.6~10 MPa 1.6~10 MPa

Viscosity Max. 100mm2/s Max. 100mm2/s

Structural characteristics:
● A pump of high-temperature type, with a single stage, multi-
stage
● It makes external circulation at a high pressure (see Figure 3)
● It is used to deliver those media at a high temperature, free from
particles and with a low melting point
● The high-temperature type pump has a connecting section
and an external circulation cooler, which cools the motor and
lubricates the slide bearing with clean, cooled media

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泥浆型 (CNK+D型)
Sludge Type CNK+D

口径 32~300

流量 1~1200m3/h

扬程 最大280m

转速 1450/2900r/min

工作温度 < +450℃

工作压力 1.6~10 MPa

粘度 最大100mm2/s
接计

结构特点: 量泵

● 单级泵,泥浆型化工屏蔽泵,适用于含有杂质的介质
● 外接冷却器,构成高压外循环(见图4),配带一小型计
量泵

图4 (Figure 4)

Size 32~300

Capacity 1~1200m3/h

Head Max. 280m

Rotating Speed 1,450/2,900r/min

Temperature range < +450℃

Pressure rating 1.6~10 MPa

Viscosity Max. 100mm2/s

Structural characteristics:
● A chemical canned motor pump of slurry type with a single
stage, suitable for those media containing impurities
● It is connected with an external cooler to create high-pressure
external circulation (see Figure 4), equipped with a small type
metering pump

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多级标准型 (CAM型)
Multi-Stage Common Standard Type CAM

口径 32~150

流量 0.5~400m3/h

扬程 最大500m

转速 2900r/min

工作温度 -120~+100℃

工作压力 1.6~10 MPa

粘度 最大100mm2/s

结构特点:
● 多级泵,非自吸式
● 高压内循环(见图5),通过输送介质本身来冷却电机、
润滑滑动轴承
● 用于输送易汽化和不易汽化、不含颗粒和融点较低的介质
图5 (Figure 5)
● 小流量、高扬程、体积小,占地面积少且具有极低的汽蚀余量

Size 32~150

Capacity 0.5~400m3/h

Head Max. 500m

Rotating Speed 2900r/min

Temperature range -120~+100℃

Pressure rating 1.6~10 MPa

Viscosity Max. 100mm2/s

Structural characteristics:
● A pump of non-self-priming type with multi-stage
● It makes internal circulation at a high pressure (see Figure 5),
and cools the motor and lubricates the slide bearing with the
medium being delivered
● It is used to deliver those media boiling and not boiling, free
from particles and with a low melting point
● With a low capacity, a high head, a small volume and land
coverage, it has an extremely low NPSH

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CAM串联型
Type CAM-Tandem

规格 最多12级,非自吸式

流量 0.5~300m3/h

扬程 最大1000m

转速 2900r/min

工作温度 -120~+100℃

工作压力 1.6~10 MPa

粘度 最大100mm2/s

结构特点:
● 高压内循环(见图6),通过输送介质本身来冷却电机,润滑滑动
轴承 图6 (Figure 6)

● 小流量,高扬程,具有极低的汽蚀余量

Size Max. 12 stages, non-self-priming type

Capacity 0.5~300m3/h

Head Max. 1,000m

Rotating Speed 2,900r/min

Temperature range -120~+100℃

Pressure rating 1.6~10 MPa

Viscosity Max. 100mm2/s

Structural characteristics:
● It makes internal circulation at a high pressure (see Figure 6),
and cools the motor and lubricates the slide bearing with the
medium being delivered
● With a low capacity, a high head, it has an extremely low NPSH

10

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监控设备
Monitoring equipment

当海密梯克泵在易燃、易爆气体存在的环境中运行时,建议安装监控设备
When a Hermetic pump is operating in an environment where any inflammable, explosive gas exists, it is suggested that monitoring
equipment should be installed.

轴向位移监控器(标配)/ Axial Displacement Monitor(standard configuration)


DCH(中国), 监测轴承磨损和轴向位移
DCH(China), monitors the wearing of bearings and their axial displacements

屏蔽泵等无泄漏泵在众多行业中得到了广泛应用。屏蔽泵的一项 The sealless pumps have been widely applied


关键技术就是要做到转动部件的轴向力平衡, 在使用过程中,一 in many industries, including the canned motor
旦轴向力失去平衡,将导致屏蔽泵迅速损坏,影响正常的生产秩 pump. One of the key techniques of the canned
motor pump is to ensure the axial force balance of
序。
rotating parts. Once the axial force loses balance
in use, the Canned Motor pump will be damaged
rapidly, thus affecting the normal production
order.
DCH-106V系列轴向位移监控器,就是用于监控屏蔽泵轴向位移量 DCH-106V series axial displacement monitor is
的一种装置。当泵的轴向力发生变化时,能及时检测出泵轴相应 a device for monitoring the axial displacement
的位移量,显示位移数据,同时输出相应的电流信号。 of canned motor pump which can detect the
corresponding pump shaft displacement,
display the displacement data, and output the
corresponding signal timely when the axial force
of pump changes.

工作原理/Operational Principle
轴向位移监控器加装在泵的后端盖上,根据电磁涡流原理取得轴 Axial displacement monitor is installed on the
向位移的电压信号,并将此信号放大送至微处理器(MCU)进行 rear cover of the pump; it acquires the voltage
数字化运算。 signal of the axial displacement according to the
electromagnetic eddy current principle, amplifies
and send the signal to the microprocessor (MCU)
for digital computing.

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技术指标/Technical Indicators 产品命名/Product name
环境温度/Ambient temperature: -40~+60℃
型号/Model:
DCH-106V -40℃≤t≤100℃ P≤4MPa DCH - 106 V T P
DCH-106VP -40℃≤t≤100℃ 4MPa<P≤6MPa 高压型 /High-pressure type
DCH-106VT 100<t≤150℃ P≤4MPa
高温型 /High temperature type
DCH-106VTP 100<t≤150℃ 4MPa<P≤6MPa
分辨率/Resolution ratio: 0.01mm 设计序号 /Design number
电源电压/Source voltage: DC 24V(±25%),电源回路电流最大100mA
产品型号 /Product Model
输出信号/Output signal: 4~20mA电流信号
正常运行区/Normal operating zone: 光柱绿灯亮 产品名称 /Product Name
报警区/Warning zone: 光柱黄灯亮
停机区/Shutdown zone: 光柱红灯亮
防护等级/Degree of protection: IP65
防爆等级/Anti-hazard classification: Exd IICT3 Exd IICT4

安装与调试/Installation and Commissioning Insert the sensing head of the monitor into the
将监控器的传感头插入泵端盖孔内,将显示窗调整到适当位置后 holes of the pump end cover, adjust the display
拧紧传感头的锁紧螺母,见图1。 window to the appropriate location, then screw up
the locking nut of the sensing head. Refer to Fig. 1

磁铁 X
Magnet 原值
original

图1 安装示意图/ Fig. 1 Installation diagram

12

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出厂前,将泵轴置于前后两个极限位置,用磁性笔操作仪表盘面 Before delivery, place the pump shaft to the front
的按键,输入泵轴窜量的下限L及实际窜量C。内部的微处理器根 and rear limit positions, operate the keys on
据L、C这两个数据自动计算出传动轴的机械零点、运行区、报警 surface of instrument panel with magnetic pen,
and input the lower limit of pump shaft runout
区及停机区,并记忆此数据。操作显示表盘见图2。
(L) and the actual runout (C). The microprocessor
e type inside can automatically calculate machine origin,
operating zone, alarming zone and shutdown zone
e type of transmission shaft according to the data of L
and C, and memory the data. Operation display
ber
panel is shown in figure 2.

del

me

SET

图2 显示表盘/ Fig. 2 Display panel

现场数字显示泵轴的位移量,光柱指示泵轴的运行区(绿灯 The spot number displays the displacement of


亮)、报警区(黄灯亮)及停机区(红灯亮),同时输出4~ pump shaft, the light-emitting bar indicates the
20mA的电流信号与DCS接口(连接),显示窜量与输出信号关系 operating zone (green lamp lights), alarming zone
(yellow lamp lights) and shutdown zone (red lamp
见图3。
lights) of the pump shaft; meanwhile outputs
the 4 ~20mA current signal and DCS interface
(connection); displays the relationship between
the runout and output signal. Refer to figure 3.

4mA 20mA
4~20mA OUT
12mA

电机端
泵体端
Motor end
Pump

-L H
下限停机点 C/2 上限停机点
Lower limit of -0.6 C+0.6 Upper limit of
窜量
shutdown point -0.5 Runout C C+0.5 shutdown point
0 C
下线报警点 上限报警点
单位/Unit: mm
Lower limit of Upper limit of
alarming point alarming point

图3 DCH-106V 显示窜量与输出信号关系图
Fig. 3 diagram of relationship between the displayed runout and output signal of DCH-106V

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接线图/ Wiring diagram

注意:DCH-106V为四线制仪表,即信号回路与电源回路分开,电源回路电流最大为100mA。
Note: DCH-106V is a meter of four-wire system, i.e. the signal circuit is separated with the power circuit, and the max. current of power circuit is 100mA

功率保护器(选配)/Power Monitor(Optional configuration)


电机功率的欠载、过载和反转保护
Protect the motor power against underload, overload and reversal

DGB-900D 标准型功率监控器
Standard power monitor
DGB-900DZ 转向保护型功率监控器
Rotating-direction protective power monitor
DGB-50L 小功率型功率监控器
Power monitor of small power
DGB-50LZ 小功率转向保护型功率监控器
Rotating-direction protective power monitor of small power
电压范围/Voltage range:380/400V/50Hz
功率范围/Power range:0.8~300kW

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轴向位移监控器(选配)/ Axial Displacement Monitor
(Optional configuration)
MAP(德国), 监测轴承磨损和轴向位移
MAP(Germany), monitors the wearing of bearings and their axial displacements
温度范围/Temperature ranges:-40~+130℃
探杆材质/Pin material:1.4571/Hastelloy C4

温度监控器(选配)/Temperature Monitor(Optional configuration)


热电阻/PT100/Thermal resistor
一体化温度变送器/Integrated temperature transmitter

安装在电机后端盖处,监测转子腔介质温度
Installed on the motor end cover, it monitors the temperature of the medium in the rotor chamber.

Order Information 订货须知


When ordering, please indicate such parameters as capacity, head, liquid, 订货时应指明流量、扬程、介质名称、温
temperature, density, viscosity, vapor pressure, specific heat, pressure in 度、密度、粘度、饱和蒸汽压、比热、泵入
suction and discharge, suction head geod., particles and impurities, etc., 口压力、泵出口压力、最小倒灌高度、颗粒
for us to select the right type for you.
及杂质等参数,以便我们为您正确选型。

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Imagine my efficiency if there is no friction

电 话/ Tel. :+86-411-87581188
传 真/ Fax. :+86-411-87581199
销售电话/ Sales tel. :+86-411-87581186
服务电话/ Service tel. :+86-41187582373
免费服务电话/Free tel. : +86- 400-638-7775

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