INTERNATIONAL

STANDARD
First edition
1992-06-I 5

Bolted bonnet steel gate valves

Robinets-vannes en acier B chapeau boulonne

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Reference number
IS0 6002: 1992(E)

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 IS0 6002:1992(E)

Contents
Page

Scope ................................................................................................. 1

Normative references ....................................................................... 1

Definitions .................................................................................... 1

Pressure/temperature ratings .............................................. ..... 2

Design .......................................................................................... 2
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Materials .................................................................................... 10

Testing and inspection ............................................................. 11

Marking ...................................................................................... 11

8 IS0 1992
All rights reserved. No part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without
permission In writing from the publisher.
International Organization for Standardization
Case Postale 56 l CH-1211 Genkve 20 l Switzerland
Printed in Switzerland

ii

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 IS0 6002:1992(E)

Foreword
IS0 (the International Organization for Standardization) is a worldwide
federation of national standards bodies (I!33 member bodies). The work
of preparing International Standards is normally carried out through IS0
technical committees. Each member body interested in a subject for
which a technical committee has been established has the right to be
represented on that committee. International organizations, govern-
mental and non-governmental, in liaison with ISO, also take pat-l in the
work. IS0 collaborates closely with the International Electrotechnical
Commission (IEC) on all matters of electrotechnical standardization.
Draft International Standards adopted by the technical committees are
circulated to the member bodies for voting. Publication as an Interna-
tional Standard requires approval by at least 75 % of the member bodies
casting a vote.
International Standard IS0 6002 was prepared by Technical Committee
ISO/TC 153, Valves, Sub-Committee SC 1, Design, manufacture, marking
and testing.

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...
III

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 IS0 6002:1992(E)

Introduction
The purpose of this International Standard is the establishment of the
basic requirements and recommendations for flanged or butt-weld end
steel gate valves of bolted bonnet construction.
To maintain compatibility with IS0 7005-I whereby the American flanges
previously designated by a class rating have been converted to nominal
pressure (PN) ratings, this International Standard follows the same sys-
tem. The equivalent ratings are as follows:

Class 150: PN 20

Class 300: PN 50

Class 600: PN 100

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 INTERNATIONAL STANDARD IS0 6002:1992(E)

Bolted bonnet steel gate valves

1 scope dards are subject to revision, and parties to

agreements based on this International Standard
This International Standard specifies the require- are encouraged to investigate the possibility of ap-
ments for bolted bonnet steel gate valves having the plying the most recent editions of the standards in-
following features: dicated below. Members of IEC and IS0 maintain
registers of currently valid International Standards.
- bolted bonnet;
IS0 7-1:1982, Pipe threads where pressure-tight
- outside screw and yoke; joints are made on the threads - Pat-t I: Desig-
nation, dimensions and tolerances.
- inside screw (alternative for PN 10, PN 16, PN 20,
PN 25 and PN 40 only); IS0 5208:--‘j, Industrial valves - Pressure testing of
valves.
- single or double obturator;
IS0 5210:1991, Industrial valves - Multi-turn valve
- wedge or parallel seating; actuator attachments.

- with or without non-metallic obturator or seat IS0 5752:1982, Metal valves for use in t7anged pipe
seals; systems - Face-to-face and centre-to-face dimen-
sions.
- flanged or butt-welding ends.
IS0 6708:1980, Pipe components - Definition of
It covers valves of the nominal sizes DN nominal size.

10; 15; 20; 25; 32; 40; 50; 65; 60; 100; 125; 150; 200; IS0 7005-1:1992, Metallic tlanges - Pat-t 1: Steel
250; 300; 350; 400; 450; 500; 600; 700; 800; 900; tlanges.
1 000.
IS0 7268:1983, Pipe components - Definition of
and applies to valves of the nominal pressures PN nominal pressure.

10; 16; 20; 25; 40; 50; 100. ANSI/ASME 81.20.1:1983, Pipe threads, general pur-
pose (inch).
2 Normative references
3 Definitions
The following standards contain provisions which,
through reference in this text, constitute provisions For the purposes of this International Standard, the
of this International Standard. At the time of publi- definition of nominal size given in IS0 6708 and of
cation, the editions indicated were valid. All Stan- ’ nominal pressure given in IS0 7268 apply.

1) To be published. (Revision of IS0 5208:1982)

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 IS0 6002:1992(E)

4 Pressure/temperature ratings gradual and the section shall be essentially circular

through the entire length of the transition. Sharp
4.1 The pressure/temperature ratings applicable discontinuities or abrupt changes in section in areas
to flanged valves specified in this International that infringe into the transition shall be avoided, ex-
Standard shall be in accordance with those specified cept that test collars or bands, either welded or in-
in IS0 7005-I for steel flanges of the applicable tegral, are allowed. In no case shall the thickness
nominal pressure and material specification. Re- be less than 0,77?,,, at a distance of 1,33&,, from the
strictions of temperature and pressure, for example weld end.
those imposed by soft seals and special trim ma-
terials, shall be indicated on the valve identification 5.1.3 The valve body neck shall maintain the
plate [see 8.5 c)]. minimum body wall thickness t, as specified in 5.1.1
within the distance l,lK measured from the
4.2 The temperature shown for a corresponding outside of the body run along the neck direction,
pressure rating is the temperature of the pressure- where d is the nominal inside diameter as defined
containing shell of the valve. In general, this tem- in 5.2.1.4.
perature is the same as that of the contained fluid.

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Beyond the distance l,l,/dt,,, from the outside of the
The use of a pressure rating corresponding to a body run, straight circular sections of body necks
temperature other than that of the contained fluid is with inside diameter d shall be provided with a
the responsibility of the user.
minimum local wall thickness of t’, where 1’ is de-
termined, by interpolation if necessary, as the value
4.3 For temperatures below the lowest tempera- of f,.,,which would correspond to a value of d equal
ture shown in the pressure/temperature rating ta- to 2d/3, using the applicable nominal pressure rat-
bles in IS0 7005-1, the service pressure shall be no ing.
greater than the rating shown for that lowest tem-
perature. The use of valves at lower temperatures It will be noted that for any case where d > 1,5d, the
is the responsibility of the user. Consideration newly determined minimum wall thickness for the
should be given to the loss of ductility and impact body neck will be greater than the basic value f,,,. In
strength of many materials at low temperature. such cases, this greater wall thickness shall be
provided for all parts of the body neck having a di-
ameter greater than 1.5d.
5 Design
5.1.4 Local areas having less than the minimum
5.1 Body wall thickness wall thickness will be acceptable provided that all
of the following limitations are satisfied:
5.1.1 The minimum body wall thickness, f,,,, at the
time of manufacture shall be as given in table I, ex- a) the area of less than minimum thickness can be
cept as indicated in 5.1.2 to 5.1.4. enclosed by a circle whose diameter is no
greater than O,SSJdt,, where d is the nominal
Additional metal thickness needed for assembly inside diameter as given in table2 and f,,, is the
stresses, closing stresses, stress concentrations minimum body wall thickness as shown in
and shapes other than circular shall be determined table 1;
by individual manufacturers, since these factors
vary widely. W the measured thickness is no less than 0,75t,,,;
5.1.2 The weld preparation in butt-welding end cl enclosure circles are separated from each other
valves (see 5.2.2.2) shall not reduce the body wall by an edge-to-edge distance of no less than
thickness to less than the values specified in 5.1.1 1,75a.
within a region closer to the outside surface of the
body neck than r,,, measured along the run direction. 5.1.5 The terms used in this clause are illustrated
The transition to the weld preparation shall be in figure 1.

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 IS0 6002:1992(E)

/ Axisofbodyneck

Junction of body
run and body neck

Body end flange

Body end port

inside diameter

Body run

Figure 1 - Identification of terms

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Table 1 - Body wall thickness

Nominal pressure PM

Nominal size 10 16 20 25 40 50 100

DN’)
Minimum body wall thickness f,,,
mm

IQ 3 3 3 3 3 3 3-3
15 3 3 3 3 3,1 371 334
20 3 3 3,l 313 395 336 4,1
25 4 4 491 42 496 4,6 48

32 495 495 496 4-6 4,6 4,6 48

40 495 4,5 48 4,6 48 48 53
50 5 535 536 577 691 64 694
85 5 595 596 58 683 6,4 7,q

80 5 5-5 596 5,6 ‘396 7.1 7,9

100 6 6 6,4 696 7,3 7,6 936
125 6-3 615 791 7,2 831 996 11,2
150 695 7 7,d 7,5 898 98 l2,7

200 7 a 881 8.6 10,2 II,2 156

259 735 83 &‘3 9.3 II,4 l2,7 19
300 635 9,5 96 IO,4 12,7 14,2 23,l
350 9 10 IO,4 II,3 14 156 24,6

400 9.6 11 II,2 l2,7 154 17,5 27,7

450 10 II,5 11,9 13 16,6 19 31
500 IO,5 12,5 126 14,5 l&3 20-6 34
Sal II,5 14 14,4 16,3 21,3 23,9 40,4

700 12,5 155 16 l&2 24,3 27,2

800 14 17 17,6 20,l 273 30,5
ml 15,5 165 19,2 22 30,4 336
loo0 17 20 20.6 23,9 33,5 37,2

1) For the corresponding body end port nominal inside diameter, see table2.

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 IS0 6002:1992(E)

5.2 Body dimensions

Table 2 - Body end port nominal inside
5.2.1 Flanges
dlameter d
PN
5.2.1.1 Face-to-face dimensions for flanged end 10: 16; 20: 25 40;50 I 100
valves shall be in accordance with IS0 5752:1982, DN
table 3. d
mm
5.2.1.2 Body end flanges shall comply with the re- 10 IO IO 10
quirements of IS0 7005-l. 15 13 13 13
20 19 19 19
5.2.1.3 End flanges shall be cast or forged integral 25 25 25 25
with the body except that flanges may be attached 32 32 32 32
by welding by a qualified welding operator using a 40 36 30 30
qualified welding procedure, provided that all such 50 50 50 50
flanges on valves DN 50 and larger are butt-welded. 65 64 64 64
Any heat treatment necessary to ensure that the 60 76 76 76
material is suitable for the full range of service 100 loo 100 100
temperatures shall be performed. 125 125 125 125
150 150 150 150
5.2.1.4 For unlined flanged valves, the nominal in- 2w 200 200 200
side diameter, d, of the body end port shall be as 250 250 250 250
specified in table2 as applicable. am 300 300 300
350 335 335 325
5.2.2 Weld ends 4w 385 385 375
450 430 430 420
5.2.2.1 End-to-end dimensions for butt-weld end SW 485 485 465
800 505 585 560
valves shall be in accordance with table3, unless
otherwise specified in the purchase order. 700 690 605 650
wo 795 790
5.2.2.2 Butt-welding ends shall be in accordance 600 895 885
loo0 990 985
with the details shown in figure2, unless otherwise
specified in the purchase order.

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 IS0 6002:1992(E)

Table 3 - End-to-end dimensions (butt-weld end valves), I

Dimensions and tolerances In mlllimetres
PN
10; 16; 25 20 40 50 100
DN
End-to-cl lengths
1 to1. I tol. I tol. 1 tol. I tot.
50 250 f2 216 250 216 292
f2 f2
65 270 241 290 241 330
f3
60 200 283 310 283 356
f3
100 300 305 350 305 432

125 325 381 400 381 508

f3 f3 f3
150 350 403 450 403 559
f4
200 400 419 550 419 660

250 450 457 650 f4 457 787

300 500 502 750 502 838

f4
3w 550 572 a50 762 889 f5

4w 600 610 f4 950 838 991

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4w 650 f4 660 914 f5 1092

wo 700 711 1 150 991 1194 f6

6w 800 813 f5 1 350 1 143 f6 1 397

700 900
f5
600 1000

9w 1 loo
f’3
lDO0 1200

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 IS0 6002:1992(E)

Dimensions in millimetres

a) b) Weldlng end for cornxctlon to pip

of wall thickness T s 22 mm of wall thickness r =- 22 mm

A = nomlnal aufskk dlalneter of welding end (see table 4)

B - nominal lnslde diameter of pipe (for tolerance an El see table 41
r - mndnal Wall thlCkWS Ot PIPE

NOTES

1 The inside and outside surfaces of valve welding ends shall be machine finished overall. The contour within the envel-
ope is at the option of the manufacturer unless specifically ordered otherwise.

2 Intersections should be slightly rounded.

3 Valves having a minimum wall thickness t, Q 3 mm may have ends cut square or slightly chamfered.

4 For the nominal outside diameters and wall thicknesses of standard steel pipes, see IS0 4200:1991, Plain end steel
tubes, welded and seamless - General tables of dimensions and masses per unit length.

Figure 2 - Weld ends

Table 4 - Dimensions and tolerances of weld ends

Dimenslons and tolerances in millimetres

vallve nominal
’ -- 25 32 40 50 65 50 100 125 150 200 250 300 350 400 450 500 600 700 500 900 loo0
I Sib
.~-c DN

I nom. 35 44 50 62
-1.0 78 91 117 144 172 223 270 329 362 413 -1464 516 619 721 825 927 1029
A
t2.5 +4
tol.

IR
+1 +3
toi. -1 -2

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6
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 IS0 6002:1992(E)

5.3 Auxiliary connections

Table 5 - Sizes of auxiliary connections
Auxiliary connectton size
5.3.1 Provision for auxiliary connections is not re- Valve nominal size
quired unless specified in the purchase order.
DN DN (NPS)‘)

5.3.2 Auxiliary connections shall be identified as 5D<DN<lDD 15 (l/2)

indicated in figure3. Each of the 11 locations is des- 125 d DN d 200 20 (3/4)
ignated by a letter. 25D<DN<6W 25 (1)
65OGDN 40 (1 l/2)

1) See ANSI/AWE 81.20.1.

I

5.3.4 When bosses are required to obtain adequate

metal thickness, the inscribed diameter shall be as
K(on as E and F) shown in table6.
I H
Table 6 - Minimum dlameter of bosses
Auxiliary connection size
Yinhnum boss diameter
J ON W’S) --I mm

15 UP) 30
20 (3/4) 44
25 (1) 54
32 (1 l/4) 64
40 (1 l/2) 70

5.3.5 The wall of the valve may be tapped if the

metal is thick enough to allow the effective thread
length shown in figure4 and specified in table 7.
Where the thread length is insufficient or the tapped
hole needs reinforcement, a boss shall be added as
specified in 5.3.4. Threads shall be tapered as
shown in figure4.

Plpe thread
ANWASME B1.20 .I
or
Pipe thread
Figure 3 - Location of tapplngs for auxiliary IS0 7-l Rc...
connections

5.3.3 Unless otherwise specified in the purchase

order, auxiliary connections shall be in accordance
with table 5.
Figure 4 - Thread length for auxiliary connections
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 IS0 6002:1992(E)

Table 7 - Minimum thread lengths for auxiliary Table 8 - Socket dimensions for socket welding
connections connections

Auxiliary connection size MinImtan thread length Auxiliary connectlon size

4d” %in
L
DN W’S) mm mm
DN (NW mm

15 (l/2) 22 5
15 (l/2) 14
20 (3/4) 27 6
20 (3/4) 14
25 (1) 34 6
25 (1) 18
32 (1 l/4) 43 7
32 (1 114) 18
40 (1 l/2) 19
40 (1 l/2) 49 7

5.3.7 Auxiliary connections may be attached by

butt-welding directly to the wall of the valve as il-
lustrated in figure6. Where the size of the opening
is such that reinforcement is necessary, a boss shall
5.3.6 Sockets, for socket welding connections, may be added as specified in 5.3.4.
be provided if the metal is thick enough to accom-
modate the depth of socket and retaining wall as
specified in figure 5 and table8. Where the wall
thickness is insufficient or the socket requires re-
inforcement, a boss shall be added as specified in
53.4. The length of the leg of the attachment weld
shall be 1,09 times the nominal pipe wail thickness
of the auxiliary connection or 3 mm, whichever is
the greater.

Dimensions In millimetres

Figure 6 - Butt-welding for auxiliary connections

5.4 Envelope dimensions

Dimensions21 b and & given in figure 7 and table 9

are dimensions for handwheel-operated valves and
Figure 5 - Socket welding for auxiliary constitute the space necessary to ensure that the
connections valve can be assembled into its position on site.
However, the handwheel diameter may exceed the
face-to-face or end-to-end dimension.

2) These dimensions are given for information only.

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 IS0 6002:1992(E)

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a) Gate valve inside screw bl Gate valve outside screw and yoke

Figure 7 - Envelope dimensions

Table 9 - Maximum envelope dimensions

Dlmensions In millimetres
PY
DN 10; 16; 25 20 40 50 100

4 h 4 4 h, 4 4 4

40 310 440 330 380 310 440 435 470

50 320 440 330 440 310 440 525 535
65 395 600 380 490 395 600 575 595
50 420 600 440 550 395 600 620 675

100 480 665 500 655 460 665 750 a40

125 560 a70 580 775 580 870 880 950
150 610 a70 640 a95 650 870 980 1 150
200 750 1220 760 1 120 790 1 220 1250 1345

250 880 1390 910 1335 925 1 390 4 480 1 640

300 1000 1645 1040 1540 1 030 1 645 1700 1 a55
350 1 115 1740 1130 1785 1 130 1 740 1 915 2 100
4lm 1 225 1995 1230 2 025 I 285 1 995 2060 2350

456 1430 2390 2260 1 545 2 390 2 380 2 500

560 1 470 2495 2 470 1 690 2 495 2 570 2655
SW 1635 29u5 2 865 1085 2 905 3130 3200
766 1820 3 170 3170

mxl 2 120 3620 3 620

so0 3 985 4 265 3 98.5
loo0 4 380 4 380

9
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 IS0 6002:1992(E)

5.5 Operation b) obturator seat surfaces;

5.5.1 Unless otherwise specified by the purchaser, c) body seat surfaces.

the valve shall be supplied with a handwheel. The
valve shall be closed by turning the handwheel in a 6.2.2 Standard trim materials shall be of the gen-
clockwise direction. eral chemical composition specified in table 11.

5.5.2 If operation by a chainwheel, gearbox or ac- NOTE 1 Other trim materials are permitted by agree-
tuator is required, the purchaser shall specify, as ment between manufacturer and purchaser.
applicable
6.2.3 Stems shall be made of wrought or forged
- for chainwheel operation, the dimension from the material.
centreline of the valve stem to the bottom of the
chain loop;
Table 10 - Component materials
- spur or bevel gear, and position of gearing rela- Component Material
tive to pipe axis; To be selected from IS0 7005-I.
Body bonnet
- electric, hydraulic, pneumatic, or other actuator; Soft seals If used, any retaining ring in the
obturator shall be of a material compat-
- maximum service temperature and differential ible with the obturator and any retaining
bolting shall be of 18-8 CrNi type steel.
pressure across the valve;
Obturator Steel at least equal in corrosion resist-
- power supply (for actuators). ance to that of the shell material.

Any special requirements, such as actuator mating Auxiliary con- Cast iron plugs shall not be used.
nection plugs
dimensions, shall comply with IS0 5210.
Yoke separate Carbon steel or same material as bon-
5.5.3 If a limit on handwheel effort is applicable, the from bonnet net.
maximum shall be specified.
Handwheel Steel
Malleable iron
6 Materials Ductile Iron

Handwheel re- Copper alloy

6.1 Materials other than trim materials ialnlng nut Steel
Malleable iron
Ductile iron
Materials for components shall be selected from ta-
ble IO. Stem nuts Copper alloy
Stainless steel
Ductile iron
6.2 Trim Malleable iron

6.2.1 The trim comprises the following: dentlfication plate Corrosion-resistant material attached to
the valve by fasteners of corrosion-
resistant material or by welding.
a) a stem (thrust collars on stems for inside screw
valves shall be integral with stems);

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 IS0 6002:1992(E)

Table 11 - Standard trlm materials

Minimum Brinell
Location Material Material description
hardness

CrNi Chromium nickel alloy

I I
Stem Cr13 Steel, 11,5 % chromium min.

NiCu Nickel copper alloy

Cr13 250 HB 1) Steel, 11,5 % chromium min.

HF 350 HB HF-Hardfacing alloy

Seating surfaces
NiCu Nickel copper alloy

CrNi Chromium nickel alloy

1) A hardness differential of 50 HB is required between the body and obturator seating surfaces if both are made of
Cr13.

7 Testing and inspection d) nominal size (DN followed by the appropriate

number).
7.1 Each valve shall be pressure tested in accord-
ance with the requirements of IS0 5208, except that
a shell test at no less than 1,5 times the 20 “C
8.3 Omission of body markings
pressure rating is mandatory for all valve sizes.
For valves smaller than DN 50, if the size or shape
7.2 The items shown in table12 shall be checked
of the valve body precludes the inclusion of all the
on each valve by the manufacturer.
required markings, one or more may be omitted
provided that they are shown on the identification
8 Marking plate. The sequence of omission shall be as follows:

8.1 Legibility a) nominal size (DN);

Each valve manufactured in accordance with this b) nominal pressure (PIN);

International Standard shall be clearly marked.
c) body material.
8.2 Mandatory body markings

The mandatory body markings, subject to the pro-

visions of 8.3, shall be as follows: 8.4 Marking of pipe end flanges grooved for
ring joints
a) manufacturer’s name or trade-mark;
Pipe end flanges grooved for ring joints shall be
b) body material; marked with the corresponding ring joint gasket
number (e.g. R25). This identification shall be
c) nominal pressure (PN followed by the appropri- marked on the rim of both end flanges. For ring joint
ate number): gasket numbers, see IS0 7005-I.
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11

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 IS0 6002:1992(E)

Table 12 - Inspection requirements

Item Requirement

1 Type and trim To check visually the type, its trim, accessories (e.g. handwheels)

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and other items of the order (e.g. obturator closed).
The delivered valve shall comply with the order
and product standard.

2 Marking To check visually that markings are complete and legible.

The marking shall comply with clause 8.

3 Surface condition To examine visually prior to any coating or painting to determine that
the surface is free from defects which may affect the safety and
functioning of the valve.

4 Coating To examine visually to determine that any specified coating has been
applied.
Where protective coatings are specified, they
shall be applied.

5 Actuation To check that the valve opens and closes properly.

8.5 Identification plate or

An identification plate containing at least the follow- Cr13 HF Cr13

ing marking shall be securely attached to valves
conforming to this International Standard: or

a) the number of this International Standard; Cr13

b) the trim materials, which shall be indicated in the HF

following order, using the appropriate symbols
from table 11: Crl3

1) stem, c) pressure or temperature restrictions that may be

imposed by the manufacturer, due to limitations
2) obturator, on materials or design, including at least the
maximum permissible temperature and the cor-
3) seat: responding allowable pressure.

EXAMPLES
8.6 Additlonal marking
Stem Cr13
Additional markings may be used at the option of the
Obturator HF manufacturer, provided that they do not conflict with
any of the markings specified in this International
Seat Cr13 Standard.

12

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 IS0 6002:1992(E)

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WC 621.646.2
Descriptors: steel products, valves, flanged valves, gate valves, specifications, dimenslons, marking.

Price based on 12 pages

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