Series F Floating

Ball Valves

AOP
Series F Floating Ball Valves
KN
REV 2, 08/27/08
 Series F Floating Ball Valves

YOU HAVE A CHOICE, WHY NOT SELECT THE BEST ?

AOP Industries offers a wide range of floating ball AOP products are marketed worldwide by domestic
valves. The design has been developed based on and international representatives. Many of these
our customers demands and requirements. representatives maintain local inventories for
When you specify an AOP Ball Valve, you have selected immediate delivery.
the premier equipment offered in the industry. AOP offers check valves, needle valves, in addition
With our state of the art manufacturing techniques, our to our threaded end, butt weld and flanged end
valves are produced to unparalleled craftsmanship with ball valves.
superior performance. Call AOP Industries, our field representatives,
AOP Ball Valves are stocked by a network of authorized or local distributors today for more information on
distributors to service the petroleum producing and how AOP can provide solutions for your upstream
refining industries in the US and Canada. wellhead and downstream production needs.

STANDARD FEATURES ON ALL SERIES F BALL VALVES

AOP two-piece, bolted body flanged end valves are designed to meet or exceed today's abrasive and corrosive
applications. All AOP Series F Ball Valves incorporate the following standard features:

• Stem is back-seated and positively retained: • Standard locking handle

cannot be removed with the valve in service • Conforms to NACE MR0175 Standard with
• Stem lube fitting and weather seal 316 Stainless Steel Trim
• Hard chrome plated ball for extended life and • Available in both standard bore and full bore
ease of operation • Double stem flat design indicates ball position
• Fire Safe design • Ball includes pressure equalization hole to
prevent trapped pressure in body cavity in
open position

STEM LUBE FITTING BOLTED BODY DESIGN STANDARD DELRIN AND

AND WEATHER SEAL AOP's Series F Ball Valve is a REINFORCED TEFLON SEATS
External stem lube fitting and rugged two-piece bolted design. AOP seats provide bubble-tight
internal lube channel allows for Our premier ball valve is available sealing at high and low pressures.
effective lubrication of the stem in sizes 1 in. FP - 6 in. RP and In the event of seat damage
journal. Weather seal prevents pressures up to 3705 psi. (e.g., fire) the design incorporates
external attack by corrosion and Body materials are available in metal-to-metal sealing.
foreign abrasives. carbon steel, low temp carbon Optional seat material include
steel (LCC) and CF8M stainless steel. Nylon, RTFE, PEEK and Devlon.

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Series F Floating Ball Valves

MATERIALS LIST AND STANDARDS

SERIES F MATERIALS LIST

Item Qty. Part Material (Standard)
1 1 Body ASTM A216 WCB Carbon Steel
2 1 Adapter ASTM A216 WCB Carbon Steel
3 1 Ball Hard Chrome Plated Carbon Steel, 316 Stainless Steel (NACE)
4 2 Seat Delrin, Teflon, Devlon
5 1 Stem Plated Carbon Steel, 316 Stainless Steel (NACE)
6 1 Stop Plate Plated Steel
7 1 Handle Ductile Iron
8 1 Thrust Bearing TFE
9 1 Stem Bearing Nylon
10 1 Body Seal Buna-N/FKM (NACE)
11 2 Stem Seal Buna-N/FKM (NACE)
12 1 Retaining Ring Spring-Steel
13 1 Lube Fitting Steel
14 1 Stop Pin Steel
15 1 Handle Bolt Carbon Steel
16 * Hex Nut ASTM A194-2H/2HM
17 * Studs ASTM A193-B7/ B7M

* Quantity depends on Valve Size and Pressure Class.

Note: All Valves incorporating 316 Stainless Steel Trim Conform to NACE MR0175.

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 Series F Floating Ball Valves

BASE AND OPTION NUMBERS

ACTUATORS/GEAR OPERATOR
Pneumatic actuators, electric actuators and accessories are available for mounting on AOP Series F Ball Valves.
Actuator mounting holes in the stem boss surface are standard with all Series F Ball Valves.
Factory-mounted valve actuator packages mean single-source efficiency, responsibility and warranty.
Consult AOP for actuator sizing and selection information.
ENDURO-BOND COATING
Enduro-Bond coating available for increased life span comparable to Stainless Steel or Aluminum Bronze.

ASSEMBLY CODES/OPERATION NUMBERS

Body/Adapter Material
1 - Carbon Steel
6 - Coated Carbon Steel

Trim Material (Ball/Stem)

1 - CS/CS Standard (CS Trim Non-NACE)
2 - 316 SS/316 SS (NACE SS Trim Only)

End Connection
6 - Flanged RF
7 - Flanged RTJ

Seats
1 - Devlon
3 - RTFE
5 - PEEK Pneumatic Actuator
7 - Delrin

Seals
1 - Buna-N
2 - FKM
6 - 615 FKM
9 - HNBR

Actuation
1 - Lever w/Locking Device
3 - Gear Operator
4 - Gear Operator w/Locking Device
9 - Bare Stem

Pipe Size Gear Operator

99 - Standard
XX- See Weld Chart

Options
99 - None
E1 - EB Body/Adapter Only
E2 - EB Body, Adapter & Bolting Only
E3 - EB Body, Adapter, Bolting & Operator Only

ASSEMBLY BASE NUMBERS

Size Model
XXXX - X X X X X X XX XX (in.) 150 RF 300 RF 600 RF 600 RTJ 900 RF 900 RTJ 1500 RF 1500 RTJ
Base No. Suffix Codes 1 FP 6100- 6300- 6600- 6600- 6900- 6900- 6500- 6500-
1.5 FP 6101- 6301- 6601- 6601- 6901- 6901- 6501- 6501-
2 RP 6102- 6302- 6602- 6602- 6902- 6902- 6502- 6502-
2 FP 6103- 6303- 6603- 6603- 6903- 6903- 6503- 6503-
3 RP 6105- 6305- 6605- 6605- 6905- 6905- - -
3 FP 6106- 6306- 6606- 6606- - - - -
4 RP 6107- 6307- 6607- 6607- - - - -
4 FP 6108- 6308- 6608- 6608- - - - -

Alternate Seat, Seal, Trim Materials Available Upon Request. 6 RP 6109- 6309- 6609- 6609- - - - -

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Series F Floating Ball Valves

DIMENSIONS

Standard Locking Plate

and Mounting Pad
Handle can be locked in
open or closed position.
Large, stable mounting pad
standard on the Series F Valves.

SERIES F DIMENSIONAL DATA (in.)

DIMENSION 1 FP 1.5 FP 2 RP 2 FP 2.5 RP 3 RP 3 FP 4 RP 4 FP 6 RP
A PORT 1 1.5 1.5 2 2 2 3 3 4 4
B 150 RF 5 6.5 7 7 7.5 8 8 9 9 10.5
B 300 RF 6.5 7.5 8.5 8.5 9.5 11.125 11.125 12 12 15.875
B 600 RF 8.5 9.5 11.5 11.5 13 14 14 17 17 22
B 600 RTJ 8.5 9.5 11.625 11.625 13.125 14.125 14.125 17.125 17.125 22.125
B 900 RF 10 12 14.5 14.5 - 15 - - - -
B 900 RTJ 10 12 14.625 14.625 - 15.12 - - - -
B 1500 RF 10 12 14.5 14.5 - - - - - -
B 1500 RTJ 10 12 14.625 14.625 - - - - - -
C 150 4.25 5 6 6 7 7.5 7.5 9 9 11
C 300 4.875 6.125 6.5 6.5 7.5 8.25 8.25 10 10 12.5
C 600 4.875 6.125 6.5 6.5 7.5 8.25 8.25 10.75 10.75 14
C 900 5.875 7 8.5 8.5 - 9.5 - - - -
C 1500 5.875 7 8.5 8.5 - - - - - -
D 3.74 4.94 4.94 5.31 5.31 5.31 6.75 6.75 8.4* 8.4*
E 6 8 8 8 8 8 15 15 18* 18*
F 0.374 0.56 0.56 0.56 0.56 0.56 0.622 0.622 0.745* 0.745*
G 0.622 0.873 0.873 0.873 0.873 0.873 1.24 1.24 1.365* 1.365*
H 0.64 0.77 0.77 0.77 0.77 0.77 0.99 0.99 1.13* 1.13*

* Dimensions are for Class 150 Lever Operated Valves Only. Classes 300 and 600 require Gear Operators or Actuators.

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 Series F Floating Ball Valves

ENGINEERING SPECIFICATIONS

PRESSURE/TEMPERATURE CHART
4500

4000

3500
DEL
RIN
PRESSURE (psi)

3000
PEEK
NYLON
2500

2000
1 in. - 2 in. DEVLON
1500

FKM
3 in. - 4 in.
1000
TEFL
ON SATURATED STEAM
500

0
0 100 200 250 300 400 500 600 700
TEMPERATURE (°F)
These pressure and temperature ratings are the maximum shut-off for each seat combination for continuous service at temperature.
For maximum ASME body ratings consult the factory or ASME B16.34.

TORQUE VALUES in - lbs. WARRANTY

AOP Industries products are guaranteed against defects
Bore Pressure (psi) of material workmanship for one (1) year from date of
Size (in.) 285 740 1480 2220 3705 invoice, provided such products are used normally and
within the service and pressure range for which they
1 280 345 585 770 1180
were manufactured.
1 1/2 530 710 880 1150 2000 Claims for breach of the Warranty shall be limited to
2 590 945 1180 1670 2700 replacement, free of charge. F.O.B. Moore, Oklahoma,
of any part or product that proves defective in material
3 1300 2155 2685 - - or workmanship, upon written notice of such defect
4 2140 3550 4423 - - given in thirty (30) days and return of such item to AOP
Industries, Moore, Oklahoma.
Torques are based on clean wet service.
Cost of labor, freight, drayage, or other similar charges
If other conditions exist, a service factor should be applied.
Consult AOP for specific service. shall be at the customer's expense. This Warranty is
limited in extent to the Warranty, if any, which the user
receives from the manufacturers of any component
parts. All other warranties or liabilities expressed,
implied, oral or statutory, including any warranty of
merchantability or fitness for a particular purpose are
FLANGED VALVE CV VALUES expressly denied. In no event shall AOP, it's agents or
employees be liable for injury or damage to any person
Size Class or property whatsoever or for any special, indirect,
(in.) 150 300 600 900 1500 secondary, or consequential damage of any nature
1 89 79 68 70 70 however arising.

2 RP 137 128 117 119 119 ORDERS POLICY

All orders are subject to acceptance by AOP Industries
2 FP 490 422 368 365 365
home office. Prices are subject to change without notice
3 RP 238 216 203 175 - and any errors in published prices are subject to
correction.
3 FP 1380 1055 1000 - -
No materials may be returned for credit without written
4 RP 635 610 580 - - authorization from AOP. Credit will not be issued for
4 FP 2560 2100 1850 - - materials after one (1) year from date of purchase.
AOP reserves the right to deduct reconditioning and
6 RP 925 905 895 - -
handling charges when issuing credits for returned
Flow in US gallons of water per minute with a 1 psi pressure drop material. Products of special design will not be accepted
across the valve. Use this value in the flow formulas. for credit.

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Series F Floating Ball Valves

MATERIAL COMPATIBILITIES
AOP Industries, Inc., provides assistance to their customers in selecting the best material for a particular application.
it is the responsibility of the user to determine the suitability of materials for their intended use. AOP Industries does not accept
any responsibility for any direct, compensatory or consequential damages arising from or related to the misapplication of any
of its products. Material compatibilities listed may be temperature dependent. Generally this list considers compatibility at 70°F.

Body and Trim Seat and Seal Body and Trim Seat and Seal
Rating Interpretation: D C 3 D T B V E Iso-octane G E E E E E E U
E = Excellent U A 1 E E U I P Isopropyl Alcohol G E E U E G E E
G = Good C R 6 L F N T D Isopropyl Ether G E E E E G U U
F = Fair T B R L A O M Jet Fuel F E E E E U E U
U = unsatisfactory
I O S I O - N Kerosene E E E E E E E U
L N S N N N Ketones E E E G E U U E
Materials recommendations E / Linseed Oil E E E G E E E F
are at 100% unless stated S N Liquefied Pet. Gas G E E E E E E U
®
otherwise. AFLAS Consult
I T Y Lubricating Oil E E E G E E E U
AOP regarding use of AFLAS
in specified applications. R E L Magnesium Hydroxide G G E G E G E E
O E O Methane E E E E E E E U
N L N Methanol E E E E E U U E
Acetone E G E E E U U E Methyl Acetone G E E F E U U E
Acetylene (Dry) E G E E E E E E Methylamine G G G F E G G E
Air (200°F) E E E E E G E E Methyl Ethyl Ketone E G E G E U U E
Alcohol, Butyl G G G G E E E G Mineral Oil G G E E E E E U
Alcohol, Ethyl G G G E E F F E Molasses G G E G E E E E
Alcohol, Methyl G G G E E U U E Naphtha G E E E E G E U
Aluminum Chloride F G E U E E E E Naphthalene G E E G E U E U
Amines G G G G E U U U Nitrous Acid F U G U E U G F
Ammonia, Anhydrous G G E G E G U E Nitrogen Gas E E E E E E E E
Ammonia, Aqueous G E E G E G F E Oxygen Consult Factory
Ammonia Solutions G G E G E G F E Ozone (Dry) G F G U E U E E
Ammonium Carbonate (Sat.) G G G E E U E E Paints and Solvents E E E F E F G U
Ammonium Hydroxide (Sat.) G G G E E U U E Paraffin E E E G E E E U
Asphalt E E E G E G E U Pentane G G G E E E E U
Barium Carbonate (Sat.) F G G G E E E E Phenol U G E U E U E U
Beet Sugar Liquors G G E E E E E E Potassium Chloride (30%) F G E E E E E E
Benzaldehyde F U G G E U U E Potassium Cyanide (30%) G G G G E E E E
Benzene, Benzoil G G G E E U E U Potassium Hydroxide to 50% G G G G E G U E
Bunker Oils (Fuels) G E E E E E E E Potassium Nitrate (80%) G G G G E E E E
Butadiene G G G E E U E U Propane G E E G E E E U
Butane G E E E E E E U Propylene Glycol G E E E E E E E
Butylene G G G E E U E U Soap Solutions F G E G E E E E
Carbon Disulfide F G G G E U E U Sodium Acetate F U G E E G U E
Carbon Dioxide (Dry) F E E G E G G G Sodium Carbonate F G G E E E E E
Carbonic Acid U U G E E G E E Sodium Chloride (30%) U G G E E E E E
Castor Oil G G E G E E E G Sodium Cyanide F G E E E E E E
Chlorine Gas (Dry) G G G U E U E U Sodium Hydroxide (10%) F G E E E E G E
Chlorobenzene (Dry) G G G G E U E U Sodium Hydroxide (50%) U F E G E E G E
Crude Oil, Sweet G E E E E G E U Sodium Nitrate F G E G E G E E
Crude Oil, Sour F G E E E F E U Sodium Perborate (10%) F G G G E G E E
Cutting Oils, Water G G E E E E E U Sodium Phosphate (Acid) F U G G E E E E
Cyclohexane G G G E E E E U Sodium Phosphate (Alkaline) F G G G E E E E
Diesel Fuels G E E E E E E U Sodium Silicate F G G E E E E E
Diethylamine G U G E E G U G Sodium Sulfate F G E G E E E E
Dowtherms Oil G E E G E U E U Sodium Sulfide (to 50%) F G G E E E E E
Drilling Mud G G E E E E E E Sodium Sulfite (10%) F G E E E E E E
Ethane E E E E E E E U Steam G E E U E F U E
Ethylene Glycol G G G G E E E E Styrene G E E U E U G U
Ethylene Oxide G G G G E U U F Sulphur Dioxide Gas (Dry) F E G U E U U E
Fish Oils G G E G E E E U Sulphur Dioxide Gas (Wet) F U G G E U U E
Formaldehyde (Cold 35% Sol) F U E G E G E G Sulphur Trioxide (Dry) F G G U E U E G
Freon G G E E E E G U Tall Oil F G G G E E E U
Fuel Oil G E E G E E E U Toluene, Toluol G E E G E U E U
Gas, Natural G G E E E E E U Transformer Oil G E E G E E E U
Gas Odorizers (Hhiol) G G E E E U U E Tributyl Phosphate F G G G E U U E
Gasoline (Leaded) G E E E E G E U Turpentine F G E G E E E U
Gasoline (Unleaded) G E E G E U E U Urea (to 50%) F G G G E E E E
Glue E G G G E E E F Water, Salt U U G G E G E E
Glycols G G E G E E E E Waxes G G G E E E E U
Hexane G G E E E E E U Xylene (Dry) G E E G E U E U
Hydraulic Oil G E E G E E E U Zinc Chloride F U G U E E E E
Hydrogen Gas Consult Factory Zinc Sulfate F U E G E E E E
Hydrogen Sulfide (Dry) G G E E E E E E
Hydrogen Sulfide (Wet) F G G G E U E E
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 AOP Industries
2101 South Broadway
Moore, Oklahoma 73160
P.O. Box 6979
Moore, Oklahoma 73153-0979
Phone: 405-912-4446
Toll Free: 800-654-4493
Fax: 405-912-4440
E-Mail: sales@aopind.com
Web Address: www.aopind.com

Printed in Canada 08/08-ION-3M CT-AOP-SERIESF