Danfoss PVG100 Valves

MAKING MODERN LIVING POSSIBLE
Technical Information
Proportional Valve Group

PVG 100
powersolutions.danfoss.com
Technical Information PVG 100 Proportional Valve Group
Revision History Table of Revisions
Date Changed Rev
Jan 2014 Converted to Danfoss layout – DITA CMS EB
Feb 2006 - Aug 2013 Various changes BA - EA
Feb 2005 New Edition AA
2 520L0720 • Rev EB • Jan 2014

Contents
General Information
Acronyms.............................................................................................................................................................................................6
General ................................................................................................................................................................................................ 6
Standard, oil flow direction and setting of max. flow....................................................................................................6
Valve system................................................................................................................................................................................. 7
General features PVG 100, load independent flow control......................................................................................... 7
PVP - pump side module ......................................................................................................................................................... 7
PVB – basic module.................................................................................................................................................................... 8
Actuation module....................................................................................................................................................................... 8
Remote control units ................................................................................................................................................................ 9
PVG 100 function
PVG 100 with open center PVPF...............................................................................................................................................10
PVG 100 with closed center PVPV / PVPVP / PVPVM......................................................................................................... 12
PVG 100 closed center priority steering PVPVP module ........................................................................................... 12
PVG 100 closed center PVPVM module ........................................................................................................................... 12
PVG 100 basic modules PVB.......................................................................................................................................................12
PVG 100 tank modules ................................................................................................................................................................ 13
Load sensing controls...................................................................................................................................................................14
LS control with bleed orifice (do not use with PVG valves).......................................................................................14
Integral PC function................................................................................................................................................................. 14
Load sensing system characteristics:.................................................................................................................................15
Remote pressure compensated controls.............................................................................................................................. 15
Remote pressure compensated system characteristics:............................................................................................ 15
Typical applications for remote pressure compensated systems:..........................................................................16
PVG 100 main spool with pressure compensated control..............................................................................................16
Pressure compensated system characteristics.............................................................................................................. 17
Typical applications for pressure compensated systems...........................................................................................17
PVMR, friction detent....................................................................................................................................................................17
PVMF, mechanical float position lock.....................................................................................................................................17
PVBS, main mpools for flow control (standard).................................................................................................................. 18
PVBS, main spools for flow control (with linear characteristic)..................................................................................... 18
Safety in application
Building in safety............................................................................................................................................................................19
FMEA (Failure Mode and Effect Analysis) IEC EN 61508............................................................................................. 19
Hazard and risk analysis ISO 12100-1/14121.................................................................................................................. 19
Control system example..............................................................................................................................................................19
Typical wiring block diagram example.............................................................................................................................21
Example of fault monitoring.................................................................................................................................................23
PVG 32 – Mainly used in system with fixed displacement pumps..........................................................................23
PVG 100 – Alternative LS dump or pilot supply disconnect..................................................................................... 24
PVG 120 – Pump disconnect/block for variable pumps............................................................................................. 24
Technical data
PVG 100 technical data................................................................................................................................................................ 25
PVH, hydraulic actuation............................................................................................................................................................. 25
PVM, mechanical actuation........................................................................................................................................................26
PVE, electrical actuation.............................................................................................................................................................. 26
PVEO ............................................................................................................................................................................................. 27
PVEA, PVEH and PVES..............................................................................................................................................................27
Technical characteristics
PVPF, pump side module............................................................................................................................................................ 28
Open center flow rating.............................................................................................................................................................. 28
Closed center flow rating............................................................................................................................................................ 28
PVB, basic module..........................................................................................................................................................................29
PVB with pressure compensation, closed center PVP...................................................................................................... 30
Hydraulic systems
520L0720 • Rev EB • Jan 2014 3

Contents
PVG 100 with variable displacement pump schematic example................................................................................. 33

Electrically actuated PVG 100, variable displacement pump, PVB 100 with integrated pilot operated
check valves............................................................................................................................................................................. 34
Electrically actuated PVG 100/32, fixed displ. pump, PVB 100/32 with integrated pilot operated
check valves............................................................................................................................................................................. 35
Other operating conditions
Oil.........................................................................................................................................................................................................36
Mineral oil....................................................................................................................................................................................36
Non-flammable fluids............................................................................................................................................................. 36
Biodegradable oils....................................................................................................................................................................36
Particle content, degree of contamination...........................................................................................................................36
Filtration............................................................................................................................................................................................ 36
System filters.............................................................................................................................................................................. 36
Internal filters............................................................................................................................................................................. 37
Mounting, PVBS spool sub-assemblies
Standard mounting vs. option mounting.............................................................................................................................38
Modules and Code Numbers
PVPF (Open Center) Inlet Modules - for Pumps with Fixed Displacement .............................................................. 39
PVPF Accessories for Pump Side Modules............................................................................................................................ 39
PVP (Open and Closed) Accessories for Pump Side Modules........................................................................................ 39
PVPV (Closed Center) Inlet Modules....................................................................................................................................... 39
PVPVP, Closed Center Priority Side Modules - for Pumps with Variable Displacement....................................... 40
PVPVM, Closed Center Mid Inlet Modules - for Pumps with Variable Displacement............................................ 40
PVB 100 Basic Modules - for use with standard spools.................................................................................................... 41
PVB 100 Basic Modules - for use with exposed spools; seal plate on “A” port side included ............................41
PVB 100 Basic Modules - for use with High Flow Spools................................................................................................. 42
PVM, Mechanical Actuation ...................................................................................................................................................... 42
PVM / PVH, Covers......................................................................................................................................................................... 42
PVEO, ON/OFF Actuation............................................................................................................................................................ 43
PVEA/PVEH/PVES, Proportional Actuation............................................................................................................................43
PVLA, Anti-Cavitation Valve Fitted into PVB.........................................................................................................................43
PVLP, Shock / Anti-Cavitation Valve Fitted into PVB......................................................................................................... 44
PVT 100, Tank Module.................................................................................................................................................................. 44
PVTI 100/32, Interface Module*................................................................................................................................................ 45
PVG 100 PVSI / PVT, Assembly Kit.............................................................................................................................................45
PVBE (End Bodies), Assembly Kit.............................................................................................................................................. 45
PVG 100 / PVTI, Interface Module Assembly Kit..................................................................................................................45
PVB 32, Assembly Kit.....................................................................................................................................................................45
PVG 32 Basic Modules with T0, PVBZ (Compatible with PVG 100)...............................................................................45
PVG 32 Basic Modules with T0, PVB (Compatible with PVG 100)................................................................................. 47
Standard Spools for Electrical and Mechanical Actuation.............................................................................................. 47
Standard Spools for Hydraulic Actuation..............................................................................................................................48
Spools for Friction Detent, PVMR (not compatible with PVBZ 100)............................................................................ 48
Spools for Mechanical Float position, PVMF (not compatible with PVBZ 100)....................................................... 49
Standard Spools Linear Flow Characteristics (Electrical and Mechanical Actuation)............................................49
Standard Spools (Electrical and Mechanical Actuation), Linear Flow Characteristics...........................................49
Standard Spools (Hydraulic and Mechanical Actuation), Linear Flow Characteristics..........................................49
Standard Spools (Electrical and Mechanical Actuation), Full Open A/B → T and Neutral; Progressive
Flow Characteristics ..............................................................................................................................................................50
Standard Spools (Hydraulic and Mechanical Actuation), Full Open A/B → T and Neutral; Progressive
Flow Characteristics...............................................................................................................................................................50
High Flow Spools (Electrical and Mechanical Actuation)................................................................................................ 50
High Flow Spools (Hydraulic and Mechanical Actuation)............................................................................................... 50
Exposed Spools...............................................................................................................................................................................51
Dimensions
4 520L0720 • Rev EB • Jan 2014

Contents
PVG 100 dimensions in general................................................................................................................................................ 52

PVG 100 with open center PVPF ..............................................................................................................................................53
PVG 100/32, closed center PVPV.............................................................................................................................................. 55
PVG 100, Closed Center PVP with Integrated Priority Valve ..........................................................................................57
Example: PVG 100 with variable displ. pump...................................................................................................................... 59
Module selection chart
Exploded view for module selection ..................................................................................................................................... 60
Order specification
Please state.......................................................................................................................................................................................65
Standard and option assembly................................................................................................................................................. 65
Reordering........................................................................................................................................................................................65
Specification sheet
Specification Form.........................................................................................................................................................................66
520L0720 • Rev EB • Jan 2014 5

General Information
Acronyms
This table provides a definition of some commonly used terms
PVG = Proportional Valve Group

PVP Pump Side Module (Inlet) PVMD Cover for Mechanical Activation
PVPF Open Center PVP PVMF Cover for Mechanical Float
PVPV Closed Center PVP PVMR Cover for Friction Detent
PVPVP Closed Center PVP w/Priority PVH Cover for Hydraulic Actuation
PVPP Electrical Pilot Shut-Off Valve PVE Electrical Actuator
PVPE Electrical Unloading Valve PVEA Electrical Actuator-Fine Proportional
PVB Basic Module (Body) PVEH Electrical Actuator-High Proportional
PVBZ Basic Module (Body) Zero Leak PVES Electrical Actuator-Super Proportional
PVBS Main Spool for PVB PVEO Electrical Actuator-ON/OFF
PVLP Shock Valve PVT Tank Side Module
PVLA Anti-Cavitation Valve PVAS Assembly (Tie Rod) Kit
PVM Mechanical Actuator
General
Standard, oil flow direction and setting of max. flow

PVEH/PVES
PVEA
PVEO
PVH PVT
PVMD B
PVMR/PVMF A
P-A
PVB P-B
Q max: P B
PVM Q max: P A
7-9 N•m
[61-79 lbf•in]
PVP P301 132
6 520L0720 • Rev EB • Jan 2014

General Information
Valve system
PVG 100 is a hydraulic load sensing valve, designed to fulfill efficiency requirements.
From a simple load sensing directional valve to an advanced electro hydraulic controlled load
independent proportional valve the PVG 100 modular system makes it possible to build up a valve group
to fulfill customer requirements. The compact external dimensions of the valve remain unchanged
whatever combination is specified.
General features PVG 100, load independent flow control
• Flow sharing for maximum controllability and safety

• Load-independent flow control for precise operation and improved productivity
‒ Oil flow to an individual function is independent of the load pressure of this function regardless of
sufficient or insufficient pump flow.
‒ Oil flow to one function is independent of the load pressure of other functions regardless of
sufficient or insufficient pump flow.
• Load-sensing technology for higher efficiency, safety, reduced energy consumption, and longer
system lifetime
• Configurable as an advanced electrical, hydraulic or mechanically operated proportional load-sensing
valve
• Open spool-ends for system integrating mechanical cable or linkage actuation
• Modular design providing a wide range of configuration possibilities
• Up to eight different sections per valve group (maximum flow per section: 240 l/min [63.4 gal/min])
• Can be configured in combination with PVG 32 (with T0) for maximum flexibility (up to 20 basic valve
modules per valve group)
• Optimized return flow characteristics, which minimizes pressure loss
• Low weight
• Compact design and installation
• BSP and UNF connection threads
PVP - pump side module
• Build in load sense relief valve

• System pressure up to 350 bar (5075 psi)
• Full Flow dump valve (open center only)
• Pilot supply shut off (optional) ••Accumulator gauge connection
• Pressure gauge connection
• Pilot gauge connection
• Integrated pilot supply valve
• Versions:
‒ Open center version for systems with fixed displacement pumps

‒ Closed center versions for systems with variable displacement pump
‒ Integrated priority valve for dynamic steering integration
520L0720 • Rev EB • Jan 2014 7

General Information
PVB – basic module
• Integrated pilot operated check valves in A and B work ports for low internal leakage
• Integrated pressure compensator
• Interchangeable spools
• Single and Dual Shock/suction valves for A and B ports
• Different interchangeable spool variants
• All versions suitable for mechanical, hydraulic and electrical actuation
• Versions:
‒ PVG100-HF (High Flow) version for less total pressure loss at increased flow
‒ End module version for extra space savings
‒ Open spool-end version for extended mechanical actuation possibilities
Actuation module
The basic module is always fitted with mechanical actuator PVM, which can be combined with the
following as required:
• Electrical actuator (11 – 32 V AC/DC):
‒ PVES – proportional, Super

‒ PVEH – proportional, high performance
‒ PVEH-F – proportional high performance, Float
‒ PVEA – proportional low hysteresis (not recommended for PVG 100-HF High Flow)
‒ PVEM – proportional, medium performance
‒ PVEO – ON/OFF
‒ PVEU – proportional, voltage control, 0-10 V
‒ PVED-CC – Digital CAN controlled J1939/ISOBUS
‒ PVED-CX – Digital CAN controlled CAN open extra vehicle system safety
‒ PVEP – PVM controlled (11-32 V)
‒ PVHC – High Current actuator for PVG
• PVMD, cover for Mechanical actuation
• PVMR, cover for Mechanical detent (not compatible with PO check modules)
• PVMF, cover for Mechanical Float (not compatible with PO check modules)
• PVH, cover for Hydraulic actuation.
8 520L0720 • Rev EB • Jan 2014

General Information
Remote control units
• Electrical remote control units:
‒ PVRE, PVRET ‒ JS1000 Ball grip

‒ PVREL ‒ JS1000 PRO grip
‒ PVRES ‒ JS2000
‒ Prof 1 ‒ JS6000
‒ Prof 1 CIP ‒ JS7000
‒ JS120
• Hydraulic remote control unit:
‒ PVRHH
520L0720 • Rev EB • Jan 2014 9

PVG 100 function
PVG 100 with open center PVPF

When the pump is started and the main spools in the individual basic modules are in the neutral position,
oil flows from the pump, through connection P, across the pressure matching spool (11) to tank. The oil
flow led across the pressure matching spool determines the pump pressure (stand-by pressure).
When one or more of the main spools are actuated, the highest load pressure is fed through the shuttle
valve circuit (4, 7) to the spring chamber (10) behind the pressure matching spool, and completely or
partially closes the connection to tank. Pump pressure is applied to the opposite side of the pressure
matching spool. The pressure relief valve (1) will open should the load pressure exceed the set value,
diverting pump flow back to tank.
Optional PVPC with check valve option may be used in systems where it is necessary to operate the PVG
100 valve by means of the electrical remote control without pump flow.
For additional information about PVPC refer to the publication 520L0344.
Optional electrically actuated pilot shut off valve PVPP provides additional functional system safety by
removing pilot oil from the electrical actuation or hydraulic actuation system, disabling main spool
actuation. When the PVPP is used with the PVBZ P.O. check valve system it is possible to disable actuation
during mechanical actuation
10 520L0720 • Rev EB • Jan 2014

PVG 100 function
PVG 100 sectional view PVP with open center
P
Port 1
12
Pilot
Supply
10
PVPD / PVPE Pressure Matching

Facility Spool
T P
11 2
B A
3
P
T T
B A
P
T T
P301 234
Legend:
7 – Shock and suction valve, PVLP
1 – LS relief valve
8 – Main spool, PVBS
2 – Shuttle valve
9 – Max. oil flow adjustment screws for ports A and B
3 – Pilot operated check valve, POC
10 – Spring 12 or 20 bar
4 – LS line
11 – Pressure matching spool
5 – Logic cartridge for POC
12 – Orifice
6 – Pressure compensator
520L0720 • Rev EB • Jan 2014 11

PVG 100 function
PVG 100 with closed center PVPV / PVPVP / PVPVM

In load sensing systems the load pressure is led to the pump control via the LS connection (2 in the
diagram below). When the work functions are in the spring neutral position the LS pressure is drained to
tank via the PVG valve. In this condition the pump control sets the displacement so that leakage in the
system is compensated for, to maintain the set stand-by pressure (pump margin). When a main spool is
actuated the pump control will adjust the displacement so that the set differential pressure between P
and LS is maintained.
The PVG100 Inlet LS relief valve (1) is specifically designed to ensure a constant margin pressure across
the main spool, providing demanded regulated flow during maximum load pressure conditions. This
relief adjustment is critical when there are two or more functions being operated together. An incorrectly
adjusted Inlet relief could result in a vast reduction in regulated flow from the adjacent functions that
operate at a lower load pressure. To accurately adjust the inlet LS relief, the pump standby pressure must
be known in addition to the maximum operating load pressure.
Example
Pressure comp pressure level 172 bar [2500 psi]
LS standby pressure requirement that delivers the desired flow -20 bar [-290 psi]
Maximum load pressure requirement 152 bar [2210 psi]
Inlet relief pressure setting 152 bar [2210 psi]
Optional PVPC with check valve option may be used in systems where it is necessary to operate the PVG
100 valve by means of the electrical remote control without pump flow.
For additional information about PVPC refer to publicaton 520L0344.
Optional electrically actuated pilot shut off valve PVPP provides additional functional system safety by
removing pilot oil from the electrical actuation or hydraulic actuation system, disabling main spool
actuation. When the PVPP is used with the PVBZ P.O. check valve system it is possible to disable actuation
during mechanical actuation.
PVG 100 closed center priority steering PVPVP module

The priority steering version of the PVPV will accommodate pump flows up to 250 l/min [66 US gal/min]
and Control Flow (CF) up to 60 l/min [16 US gal/min] for dynamic steering systems. Additional return port
is included with the PVPVP module.
PVG 100 closed center PVPVM module

The mid-inlet version of the PVPV will accommodate pump flows up to 400 l/min [106 US gal/min]
providing greater efficiency and flexibility when combined with standard and high flow work function
modules.
PVG 100 basic modules PVB
In the pressure-compensated basic module the compensator (9) maintains a constant pressure drop
across the main spool (11) - both when the load changes and when a module with a higher load pressure
is actuated.
Besides independent flow the other advantage of post-compensated work sections is the ability to
control multifunction operation when flow demand exceeds pump capacity. This means that all work
sections will continue to function regardless of differences in their load and regardless of the pump flow.
The flow relationships specified between functions will be maintained over the full flow range of the
pump.
The shock valves PVLP (10) with fixed setting and the suction valves PVLA on ports A and B are used for
the protection of the individual working function against intermittent pressure overload and/or
12 520L0720 • Rev EB • Jan 2014

PVG 100 function
cavitation. Optional facilities for dual shock valves for ports A and B provide extra passage area reducing
pressure drop for anti-cavitation applications.
Pilot operated check valve system PVBZ option (6, 8) on ports A and B are uses to reduce the work port to
tank leakage eliminating the need for external actuator load holding in non-critical load holding
applications. All PVG 100 modules contain an integrated T0 drain system to insure optimal performance
for PVBZ and all electrical actuation offerings. T0 is most effective when connected directly to the
hydraulic system reservoir independent of the main Tank return system.
PVG 100 tank modules
Designed for low pressure drop at high return flows all PVT modules include facilities for PVLP shock
valves insuring pressure passage spike protection during pump starvation recovery.
520L0720 • Rev EB • Jan 2014 13

PVG 100 function
Legend: 7 – LS line
1 – LS relief valve 8 – Logic cartridge for POC
2 – LS connection 9 – Pressure compensator
3 – Priority spool for CF 10 – Shock and suction valve, PVLP
4 – LS connection for steering unit 11 – Main spool, PVBS
5 – Shuttle valve 12 – Max. oil flow adjustment screws for ports A and B
6 –Pilot operated check valve, POC 13 – LS comp (LS signal sent back to compensators)
Load sensing controls

The LS control matches system requirements for both pressure and flow in the circuit regardless of the
working pressure. Used with a closed center control valve, the pump remains in low-pressure standby
mode with zero flow until the valve is opened. The LS setting determines standby pressure.
Typical operating curve Load sensing circuit
Q max
Flow
PC setting
0
0 Pressure
P101 968E
P101 967
Most load sensing systems use parallel, closed center, control valves with special porting that allows the
highest work function pressure (LS signal) to feed back to the LS control. Margin pressure is the difference
between system pressure and the LS signal pressure. The LS control monitors margin pressure to read
system demand. A drop in margin pressure means the system needs more flow. A rise in margin pressure
tells the LS control to decrease flow.
LS control with bleed orifice (do not use with PVG valves)
The load sense signal line requires a bleed orifice to prevent high-pressure lockup of the pump control.
Most load-sensing control valves include this orifice. An optional internal bleed orifice is available, for use
with control valves that do not internally bleed the LS signal to tank.
Integral PC function
The LS control also performs as a PC control, decreasing pump flow when system pressure reaches the PC
setting. The pressure compensating function has priority over the load sensing function.
For additional system protection, install a relief valve in the pump outlet line.
14 520L0720 • Rev EB • Jan 2014

PVG 100 function
Load sensing system characteristics:
• Variable pressure and flow

• Low pressure standby mode when flow is not needed
• System flow adjusted to meet system requirements
• Lower torque requirements during engine start-up
• Single pump can supply flow and regulate pressure for multiple circuits
• Quick response to system flow and pressure requirements
Remote pressure compensated controls

The remote PC control is a two-stage control that allows multiple PC settings. Remote PC controls are
commonly used in applications requiring low and high pressure PC operation.
Typical operating curve Closed center circuit with remote PC
Q max
Flow
Remote PC setting
PC setting
0
0 Pressur e P101 969E
P101 966
The remote PC control uses a pilot line connected to an external hydraulic valve. The external valve
changes pressure in the pilot line, causing the PC control to operate at a lower pressure. When the pilot
line is vented to reservoir, the pump maintains pressure at the load sense setting.
When pilot flow is blocked, the pump maintains pressure at the PC setting. An on-off solenoid valve can
be used in the pilot line to create a low-pressure standby mode. A proportional solenoid valve, coupled
with a microprocessor control, can produce an infinite range of operating pressures between the low
pressure standby setting and the PC setting.
Size the external valve and plumbing for a pilot flow of 3.8 l/min [1 US gal/min]. For additional system
protection, install a relief valve in the pump outlet line.
Remote pressure compensated system characteristics:
• Constant pressure and variable flow

• High or low pressure standby mode when flow is not needed
• System flow adjusts to meet system requirements
• Single pump can provide flow to multiple work functions
520L0720 • Rev EB • Jan 2014 15

PVG 100 function
Typical applications for remote pressure compensated systems:
• Modulating fan drives

• Anti-stall control with engine speed feedback
• Front wheel assist
• Road rollers
• Combine harvesters
• Wood chippers
PVG 100 main spool with pressure compensated control

The PC control maintains constant system pressure in the hydraulic circuit by varying the output flow of
the pump. Used with a closed center control valve, the pump remains in high pressure standby mode at
the PC setting with zero flow until the function is actuated.
Typical operating curve Simple closed-center circuit
Q max
Flow
PC setting
0
0 Pressur e P101 166E
P101 965
Once the closed center valve is opened, the PC control senses the immediate drop in system pressure
and increases pump flow by increasing the swashplate angle.
The pump continues to increase flow until system pressure reaches the PC setting. If system pressure
exceeds the PC setting, the PC control reduces the swashplate angle to maintain system pressure by
reducing flow.
The PC control continues to monitor system pressure and changes swashplate angle to match the output
flow with the work function pressure requirements.
If the demand for flow exceeds the capacity of the pump, the PC control directs the pump to maximum
displacement. In this condition, actual system pressure depends on the actuator load.
For additional system protection, install a relief valve in the pump outlet line. * Do not use the PVG 32
with bleed down load sense control.
16 520L0720 • Rev EB • Jan 2014

PVG 100 function
Pressure compensated system characteristics
• Constant pressure and variable flow

• High pressure standby mode when flow is not needed
• System flow adjusts to meet system requirements
• Single pump can provide flow to multiple work functions
Typical applications for pressure compensated systems
• Constant force cylinders (bailers, compactors, refuse trucks)

• On/off fan drives
• Drill rigs
• Sweepers
• Trenchers
PVMR, friction detent
The friction detent PVMR allows the directional PVMR

spool to be held in any position, resulting in
infinitely variable, reversible, pressure
compensated flow.
This can be sustained indefinitely without having
to continue to hold the mechanical lever.
Friction detent spool position may be affected by
high differential actuator flow forces and system
vibration resulting in work function flow reduction.
PVMF, mechanical float position lock

Allows the float spool to be held in the float position after release of the mechanical handle.
PVMF, standard mount only PVMF, optional mount only
520L0720 • Rev EB • Jan 2014 17

PVG 100 function
P → A → F (Push-in) P → A → F (Pull-out)
PVBS, main mpools for flow control (standard)

With post-compensated valves, the A and B work port flow will depend on the pressure drop across the
main spool PVBS.
In open center systems, this pressure drop (standby-pressure) is determined by the volume of fixed pump
flow led to tank across the pressure adjusting spool in the inlet PVPF and the pressure adjusting spool
bias spring pressure. Since the pressure drop varies with pump flow volume led to tank, the A and B work
port flow will vary.
In closed center systems, the pressure drop across the main spool equals the standby setting of the
pump, measured at the P-port of the valve. The A and B work port flow will remain unchanged as long as
the standby is unchanged.
PVBS, main spools for flow control (with linear characteristic)

PVBS main spools with linear characteristic deliver a higher flow gain directly proportional to the linear
spool travel beyond the dead band.
18 520L0720 • Rev EB • Jan 2014

Building in safety
All makes and all types of control valves (including proportional valves) can fail. Thus the necessary
protection against the serious consequences of function failure should always be built into the system.
For each application an assessment should be made for the consequences of pressure failure and
uncontrolled or blocked movements.
To determine the degree of protection that is required to be built into the application, system tools such
an FMEA (Failure Mode and Effect Analysis) and Hazard and Risk Analysis can be used.
FMEA (Failure Mode and Effect Analysis) IEC EN 61508

FMEA is a tool used for analyzing potential risks. This analytical technique is utilized to define, identify,
and prioritize the elimination or reduction of known and/or potential failures from a given system before
it is released for production.
Please refer to IEC FMEA Standard 61508.
Hazard and risk analysis ISO 12100-1/14121

This analysis is a tool used in new applications as it will indicate whether there are special safety
considerations to be meet according to the machine directives EN 13849.
Dependent on the determined levels conformety this analysis will determine if any extra requirements
for the product design, development process, production process or maintenance, i.e. the complete
product life cycle.
W Warning
All makes/brands and types of directional control valves – inclusive proportional valves – can fail and
cause serious damage. It is therefore important to analyze all aspects of the application.
Because the proportional valves are used in many different operation conditions and applications, the
manufacturer of the application is alone responsible for making the final selection of the products – and
assuring that all performance, safety and warning requirements of the application are met.
The process of choosing the control system – and safety levels – is governed by the machine directives
EN 13849 (Safety related requirements for control systems).
Control system example

Example of a control system for manlift using PVE Fault monitoring input signals and signals from
external sensors to ensure the PLUS+1® main controllers correct function of the manlift.
520L0720 • Rev EB • Jan 2014 19

Control system example
Legend:
1 – Main power supply
2 – Emergency stop/man present switch
3 – HMI/Joystick control
4 – Movement detection sensors
5 – Main controller
6 – PVG control valve
7 – Hydraulic deactivation
20 520L0720 • Rev EB • Jan 2014

Electrical block diagram for above illustration
Main power supply Emergency stop and Motion detection sensor

(battery) Man present switch
Supply Main control valve

Main controller
Neutral Supply Signal
PVE
HMI / Joystick Detection Control Conditioning
Joystick
neutral switch
Signal Fault
Monitoring
Control
Signal Conditioning PVE fault output
Failure
Detection Hydraulic deactivation
P301 317
W Warning
It is the responsibility of the equipment manufacturer that the control system incorporated in the
machine is declared as being in conformity with the relevant machine directives.
Typical wiring block diagram example

Example of a typical wiring block diagram using PVEH with neutral power off switch and fault monitoring
output for hydraulic deactivation.
520L0720 • Rev EB • Jan 2014 21

Typical wiring block diagram example

Emergency Man present
stop switch
A
PVE 1 Neutral detection / Supply control PVEH

1) with AMP
C signal connector
OFF
≠ Delay US
neutral UDC2
B Error
PVE 2 Neutral detection / Supply control PVEH

1) with AMP
C signal connector
OFF
≠ Delay US
neutral UDC2
B Error
E1 E2
2) Alarm
logic
Output
OR
3) Memory
high=on
AND
low=off
Hydraulic
Fault detection output D deactivation
P301 318
A– Emergency stop / man present switch

B– PVE Faultmonitoring signals
C– Neutral signal detection.
D– Hydraulic deactivation
System Control Logic e.g. PLUS+1® for signal monitoring and triggering signal for deactivation of the
hydraulic system.
W Warning
It is the responsebilty of the equipment manufacturer that the control system incorporated in the
machine is declared as being in confirmity with the relevant machine directives.
22 520L0720 • Rev EB • Jan 2014

Example of fault monitoring

Similar to previous example using fault monitoring for deactivation of the hydraulic system with extra
fault inputs using the PVE’s with DI (Direction Indication) function.
Example of fault monitoring for deactivation of the hydraulic system
Emergency Man present
Stop switch
PVE 1 Neutral detection / Supply control PVEH-DI

1) AMP supply
signal connector
OFF
≠ Delay US
neutral UDC2
Error
PVEH-DI
AMP connector
2) Fault detection DI-A
DI-B 3) 4) DI-B
DI-A DI Output Delay Memory
US Logic Error
PVE 2 Neutral detection / Supply control PVEH-DI

1) AMP supply
signal connector
OFF US
≠ Delay
neutral UDC2
Error
PVEH-DI
AMP connector
Fault detection DI-A
2)
DI-B 3) 4)
DI-A DI Output Delay Memory
US Logic Error
OR
AND
high=on
low=off
Hydraulic
Fault detection output deactivation
P301 319
System Control Logic e.g. PLUS+1® for signal monitoring and triggering signal for deactivation of the
hydraulic system.
W Warning
It is the equipment manufacturers responsibility to ensure that the control system incorporated in the
machine is declared as being in conformity with the relevant machine directives.
Other non-electrical modules which can be used in connection with hydraulic deactivation at different
levels.
PVG 32 – Mainly used in system with fixed displacement pumps
• PVSK, commonly used in crane application - full flow dump

• PVPX, LS dump to tank
520L0720 • Rev EB • Jan 2014 23

PVG 100 – Alternative LS dump or pilot supply disconnect
• PVPP, pilot oil supply shut off

• External cartridge valve connecting LS Pressure to Tank
• External cartridge valve connecting main Pressure to Tank
PVG 120 – Pump disconnect/block for variable pumps
• PVPE, full flow dump for the PVG 120
24 520L0720 • Rev EB • Jan 2014

Technical data
PVG 100 technical data

The technical data for PVG 100 are typical measured results. For the hydraulic system a mineral based
hydraulic oil with a viscosity of 21 mm2/s [102 SUS] and a temperature of 50 °C [122 °F] was used.
PVG 100 technical data

Max. pressure Port P continuous 350 bar [5075 psi]
Port P intermittent 1) 400 bar [5800 psi]
Port A/B 2) 350 bar [5075 psi]
Port T, static / dynamic 25 bar/40 bar [365/580 psi]
Port T0, static / dynamic 5 bar/10 bar [75/145 psi]
Oil flow, rated Port P (PVPV / PVPVM) 250/400 l/min [66/106 US gal/min]
(See characteristics)
Port A/B, with press. comp. 180 l/min [47.6 US gal/min]
@15 bar [217psi]3) 240 l/min [63.4 US gal/min]
Spool travel, standard ± 7 mm [±0.28 in]
Spool travel, float Proportional range A: 5.5 mm A: [±0.22 in]
position spool P→A→F B: 7.0 mm B: [±0.28 in]
Float position 8 mm [±0.32 in]
Dead band, Standard ± 1.5 mm [±0.06 in]
flow control spools
Max. spool leakage A/B→T, without shock valve3) 20/30 cm3/min [1.22/1.85 in3/min]
at 100 bar [1450 psi] and
A/B→T, with shock valve3) 25/35 cm3/min [1.53/2.14 in3/min]
21 mm2/s [102 SUS]
Max. internal leakage with pilot operated check A/B→T, without shock valve 1 cm3/min [0.06 in3/min]
valve at 200 bar [2900 psi] and
A/B→T, with shock valve 6 cm3/min [0.37 in3/min]
21 mm2/s [102 SUS]
Oil temperature Recommended temperature 30 → 60°C [86 → 140°F]
(inlet temperature)
Min. temperature -30°C [–22°F]
Max. temperature +90°C [194°F]
Oil viscosity Operating range 12 - 75 mm2/s [65 - 347 SUS]
Min. viscosity 4 mm2/s [39 SUS]
Max. viscosity 460 mm2/s [2128 SUS]
Ambient temperature -30 → +60°C [–22 → +140°F]
Filtration / Max. contamination (ISO 4406) 23/19/16
1) Intermittent operation: the permissible values may occur for max. 10% of every minute.
2) PVG 100-HF - 350 bar [5075 psi] rated for 250 000 cycles, max. continuous pressure 320 bar [4640 psi].
3) PVG 100-HF - High Flow option work section.
PVH, hydraulic actuation
PVH, hydraulic actuation data

Regulation pressure range 5 – 15 bar [75 – 220 psi]
Max. pilot pressure 30 bar [435 psi]
Max. pressure on port T 1) 10 bar [145 psi]
1) The PVRHH remote control (hydraulic joystick) lever should be connected directly to tank.
520L0720 • Rev EB • Jan 2014 25

Technical data
PVM, mechanical actuation
PVM operating force

Actuation Neutral position Max. spool travel
Operating force PVM + PVMD, PVM + PVE 22 ± 3 N 28 ± 3 N
(PVE without voltage applied) [5 ± 0.7 lbf] [6.3 ± 0.7 lbf]
PVM + PVH 27 ± 3 N 83 ± 3 N
[6 ± 0.7 lbf] [18.7 ± 0.7 lbf]
PVM + PVMR Spool displacement from neutral position 34 N [7.6 lbf]
Spool displacement from any other position 12 N [2.7 lbf]
PVM + PVMF Spool displacement from neutral position 22 N [5.0 lbf]
Spool displacement into float position 60 N [13.5 lbf]
Spool displacement away from float position 28 N [6.3 lbf]
Proportional regulation range, control lever, standard spool ±19.5°
Proportional regulation range ±15.3°
Float position 22.3°
Control lever positions No. 2 × 6
PVE, electrical actuation
PVE reaction time (s)

Voltage Reaction time function PVEO PVEA 2) PVEH PVES
ON/OFF Prop. fine Prop. high Prop. super
Neutral From neutral position to max. Max. 0.235 0.500 0.230 0.230
switch spool travel
Rated 0.180 0.320 0.150 0.150
Min. 0.120 0.250 0.120 0.120
From max. spool travel to Max. 0.175 0.550 0.175 0.175
neutral position
Rated 0.090 0.400 0.090 0.090
Min. 0.065 0.300 0.065 0.065
Constant From neutral position to max. Max. – 0.500 0.200 0.200
voltage spool travel Rated – 0.320 0.120 0.120
Min. – 0.250 0.050 0.050
From max. spool travel to Max. – 0.250 0.100 0.100
neutral position Rated – 0.200 0.090 0.090
Min. – 0.150 0.065 0.065
Hysteresis 1) Rated - 2% 4% <1%
1) Hysteresis is indicated at rated voltage and f = 0.02 Hz for one cycle. A cycle including N > full A > N > full B > N.
2) For standard PVG 100 spools.
PVE oil consumption, l/min [US gal/min]

Voltage Function PVEO PVEA 1) PVEH PVES
ON/OFF Prop. fine Prop. high Prop. super
Without voltage Pilot oil flow Neutral 0
per PVE
With voltage Locked 0.1 [0.026] 0.5 [0.132] 0.1 [0.026] 0.2 [0.053]
1 actuation 0.002 [0.053]
Actuations 0.7 0.75 [0.2] 1.1 [0.29] 1.1 [0.29]
[0.185]
26 520L0720 • Rev EB • Jan 2014

Technical data
1) For standard PVG 100 spools.
PVEO
Supply voltage UDC rated 12 V DC 24 V DC
range 11 V to 15 V 22 V to 30 V
max. ripple 5%
Current consumption at rated voltage 0.65 A @ 12 V 0.33 A @ 24 V
Input impedance in relation to 0.5 • U DC 12 KΩ
Power consumption 8W
PVEA, PVEH and PVES

Supply voltage UDC rated 11 V to 32 V
range 11 V to 32 V
max. ripple 5%
Current consumption at PVEH/PVES (PVEA) 0.57 (28) A @ 12 V 0.3 (15) A @ 24 V
rated voltage
Signal voltage neutral 0.5 • UDC
A-port ↔ B-port 0.25 • UDC to 0.75 • UDC
Signal current at rated voltage 0.25 mA to 0.70 mA
Input impedance in relation to 0.5 • UDC 12 KΩ
Input capacitor 100 ηF
Power consumption PVEH/PVES (PVEA) 7 (3.5) W
For detailed information, see PVE actuator catalog, 520L0553.
520L0720 • Rev EB • Jan 2014 27

The characteristics in this catalog are typical measured results. During measuring a mineral based
hydraulic oil with a viscosity of 21 mm2/s [102 SUS] at a temperature of 50°C [122°F] was used.
PVPF, pump side module
Pressure relief valve characteristic in PVP Neutral flow pressure in PVP, open center
The pressure relief valve is set at an oil flow of 15 l/min [4 US gal/min]. Setting range: 30 to 350 bar [435 to
5075 psi]
Open center flow rating
The flow rating of the different main spools will depend on the standby pressure available. In open center
systems, the standby pressure equals the pressure drop P–>T, see the diagram above. A pump flow of 150
l/min led to tank across the pressure adjusting spool, will generate a standby pressure of app. 15 bar (PVP
with 12 bar spring). The according main spool flow ratings will correspond to the curves.
For PVPs with a 20 bar spring, the standby pressure available will be 20 bar or higher. Hence the
according main spool flow ratings will correspond.
Closed center flow rating
The flow rating of a the different main spools, PVBS, is dependent upon the Load Sense margin (pump
margin pressure). The nominal flows specified for each PVBS is specified at 15 bar [218 psi] Ls margin
pressure. If Ls margin is increased above 15 bar [218 psi], the PVBS will deliver more flow then the
nominal rating. The following curves show the relationship between Ls margin and work port flow.
Flow vs. LS margin @ maximum spool shift
28 520L0720 • Rev EB • Jan 2014

C Caution
Because of flow forces, cylinder differential areas, Danfoss recommends Ls margins under 25 bar [360 psi].
As noted above, work port flow is dependent upon the Ls margin set on the pump. PC pumps maintain a
constant discharge pressure which is equal to the PC setting on the pump. Hence the Ls margin for PC
pumps can be thought of as the difference between the PC setting and the load pressure. Therefore work
port flow will change with load pressure, thus, pressure compensated flow will not be obtained.
PVB, basic module
Pressure drop PVB at max. main spool travel
Dp Dp
psi bar
PVG 100 A/B T max spool travel
900 60
150
800
50 180
700
40 210
600 40
65 130
500
30 100 240
400
300 20
200
10
100
0 0 Q A/B
40 80 120 160 200 240 280 320 360 400 440 l/min
Q A/B
0 40 50 60 70 80 90 105
US gal/min
V310203.B
520L0720 • Rev EB • Jan 2014 29

Pressure drop PVB for open spool in neutral position

Dp D p A/B T neutral open center spool
psi bar
100 130
3500 250
3000 40/65 150/180

200
2500
160
2000
120
1500
80
1000
500 40
0 0 Q A/B
0 10 20 30 40 50 l/min
Q A/B
0 2 4 6 8 10 12 14 US gal/min
V310204.A
PVB with pressure compensation, closed center PVP

Oil flow as a function of spool travel for spools A to F - 20 bar [290 psi]
Set pressure difference between pump pressure and LS signal = 20 bar [290 psi] measured at the P-port
of the valve.
30 520L0720 • Rev EB • Jan 2014

Oil flow as a function of spool travel for spools A to F - 15 bar [218 psi]
Set pressure difference between pump pressure and LS signal = 15 bar [218 psi] measured at the P-port
of the valve.
PVLP, shock and suction valve PVLP/PVLA, suction valve
The shock valve PVLP is designed to absorb shock effects. Consequently, it should not be used as a
pressure relief valve. PVLP is set at an oil flow of 10 l/min [2.6 US gal/min].
520L0720 • Rev EB • Jan 2014 31

32 520L0720 • Rev EB • Jan 2014

Hydraulic systems
PVG 100 with variable displacement pump schematic example

A B A B A B A B
240
240 160
Inlet LS T
Relief
setting
PVLP setting
in PVT should
250 be a minimum
of 30 bar above
setting on the
pump or external
relief valve
300
T0 Pgage Pp
P
270 bar
520L0720 • Rev EB • Jan 2014 33

Hydraulic systems
Electrically actuated PVG 100, variable displacement pump, PVB 100 with integrated pilot operated check valves
A B A B A B A B
P301 232
34 520L0720 • Rev EB • Jan 2014

Hydraulic systems
Electrically actuated PVG 100/32, fixed displ. pump, PVB 100/32 with integrated pilot operated check valves
520L0720 • Rev EB • Jan 2014 35

Oil
The main duty of the oil in a hydraulic system is to transfer energy; but it must also lubricate the moving
parts in hydraulic components, protect them against corrosion, and transport dirt particles and heat out
of the system. It is therefore important to choose the correct oil with the correct additives. This gives
normal operation and long working life.
Mineral oil
For systems with PVG 100 valves Danfoss recommends the use of mineral-based hydraulic oil containing
additives: Type HLP (DIN 51524) or HM (ISO 6743/4).
Non-flammable fluids
Phosphate-esters (HFDR fluids) can be used without special precautions. However, dynamic seals must be
replaced with FPM (Viton) seals. Please contact the Danfoss Sales Organization, if the PVG 100 valve is to
be used with phosphate-esters.
The following fluids should only be used according to agreement with the Sales Organization for
Danfoss:
• Water-glycol mixtures (HFC fluids)
• Water-oil emulsions (HFB fluids)
• Oil-water emulsions (HFAE fluids)
Biodegradable oils
PVG 100 valves can be used in systems with rapeseed oil.
The use of rapeseed oil is conditioned by:
• complying with the demands on viscosity, water content, temperature and filtering etc. (see chapters
below and technical data page 7).
• adapting the operating conditions to the directions of the oil supplier.
Before using other biodegradable fluids, please consult the Danfoss Organization.
Particle content, degree of contamination

Oil filtration must prevent particle content from exceeding an acceptable level, i.e. an acceptable degree
of contamination.
Maximum contamination for PVG 100 is 23/19/16 (see ISO 4406. Calibration in accordance with the
ACFTD method).
In our experience a degree of contamination of 23/19/16 can be maintained by using a filter fineness as
described in the next section.
Filtration
Effective filtration is the most important precondition in ensuring that a hydraulic system performs
reliably and has a long working life. Filter manufacturers issue instructions and recommendations. It is
advisable to follow them.
System filters
Where demands on safety and reliability are very high a pressure filter with bypass and indicator is
recommended. Experience shows that a 10 µm nominal filter (or finer), or a 20 µm absolute filter (or finer)
is suitable. It is our experience that a return filter is adequate in a purely mechanically operated valve
system.
36 520L0720 • Rev EB • Jan 2014

The fineness of a pressure filter must be selected as described by the filter manufacturer so that a particle
level of 23/19/16 is not exceeded.
The filter must be fitted with pressure gauge or dirt indicator to make it possible to check the condition of
the filter.
In systems with differential cylinders or accumulators the return filter must be sized to suit the max.
return oil flow. Pressure filters must be fitted to suit max. pump oil flow.
Internal filters
The filters built into PVG 100 are not intended to filter the system but to protect important components
against large particles. Such particles can appear in the system as a result of pump damage, hose fracture,
use of quick-couplings, filter damage, starting up, contamination, etc.
The filter in the electrical actuator PVE protecting the solenoid valves has a mesh of 150 µm.
Bursting pressure drop for internal filters is 25 bar [360 psi].
520L0720 • Rev EB • Jan 2014 37

Mounting, PVBS spool sub-assemblies
Standard mounting vs. option mounting

Standard mounting – the PVM on the “A” port side of the PVB
B A
LS holes
P301 065
Standard Mounted Work Section
Standard mounting is defined as installing the PVM on the “A” port side of the PVB. Because of this, the
PVE or PV cover (PVH, PVMD, PVMR, PVMF or PVHC) would be on the “B” port side of the valve.
Option mounting – the PVM on the “B” port side of the PVB
B A
LS holes
P301 066
Option mounting is defined as installing the PVM on the “B” port side of the PVB. Because of this, the PVE
or PV cover (PVH, PVMD, PVMR, PVMF or PVHC) would be on the “A” port side of the valve.
The PVBS in PVG 100 are not symmetric. Because of this the “Load Sense” (Ls) holes in the PVBS main
spool must be installed so that they are on the “B” port side of the PVB.
Standard mounting spool (upper PVBS) vs. Option mounting spool (below PVBS)
LS holes
P301 050
Before determining spool part numbers, determine whether the section will be standard or option
mounted. Standard and Option mounting only applies to a work section. Standard and option mounted
section can be used together in the same stack.
38 520L0720 • Rev EB • Jan 2014

PVPF (Open Center) Inlet Modules - for Pumps with Fixed Displacement
Symbol Description BSP port SAE Port

G1 1 5∕16-12
Refer to PVPE and Dummy
Spool in PVPF Acessories
Open center pump side module for pumps with fixed 12 bar 161B5110 161B5510
LS displacement. spring*
T0
Max pump flow 250 l/min [66 US gal/min].
Pgage 20 bar 161B5112 161B5512
With pilot supply for PVE actuation.
spring*
P With pilot gauge port.
PP
TP PP LS LS T0 Open center pump side module for pumps with fixed 12 bar 11013065 11013066
P301 051
displacement. spring*
20 bar 11013067 11013068
With pilot supply for PVH/PVHC actuation.
spring*
With pilot gauge port.
Refer to PVPE and Dummy
Spool in PVPF Acessories
Open center pump side module for pumps with fixed 12 bar 161B5140 161B5540
LS displacement. spring*
T0
Pgage Max pump flow 250 l/min [66 US gal/min].
20 bar 161B5142 161B5542
With pilot supply for PVE actuation.
spring*
P Accumulator port and facility for pilot shut-off valve
PP (PVPP).
TP PP LS LS T0
Refer to PVPP in PVP Accessory Section Open center pump side module for pumps with fixed 12 bar 11013071 11013072
P301 052
displacement. spring*
20 bar 11013073 11013074
spring*
Accumulator port and facility for pilot shut-off valve
(PVPP).
* Spring for pressure matching spool - PVPF only.

PVPF Accessories for Pump Side Modules
Symbol Description Code Number

— Dummy Spool 155G5041
PVPE LS PVPE 12 V 155G5052
T0
Electrically actuated normally open, unloading valve
Pgage 24 V 155G5054
If PVPE is not required the “Dummy Spool” must be
P specified
PP
TP PP LS LS T0
P301 053
PVP (Open and Closed) Accessories for Pump Side Modules

LS PVPP 12 V 800572719
T0
Electrically Actuated Pilot Shut Off Valve
Pgage 24 V 800572819
Normal Closed Solenoid Valve
P
PP
TP PP LS LS T0
PVPP
P301 054
PVPV (Closed Center) Inlet Modules

G1 1 5∕16-12
Closed Center Pump Side Module for pumps with variable 161B5111 161B5511
displacement.
520L0720 • Rev EB • Jan 2014 39


G1 1 5∕16-12
LS Max pump flow 250 l/min [66 US gal/min].
T0 With pilot supply for PVE actuation.
Pgage
P Closed Center Pump Side Module for pumps with variable 11013069 11013070
PP displacement.
TP PP LS T0
P301 055 Max pump flow 250 l/min [66 US gal/min].
LS Closed Center Pump Side Module for pumps with variable 161B5141 161B5541
T0
Pgage
displacement.
P With pilot supply for PVE actuation.
PP With pilot gauge port.
TP PP LS T0
Refer to PVPP in PVP
Accumulator port and facility for pilot shut off valve.
Accessory Section P301 056
Closed Center Pump Side Module for pumps with variable 11013075 11013076
displacement.
Accumulator port and facility for pilot shut off valve.
PVPVP, Closed Center Priority Side Modules - for Pumps with Variable Displacement
BSP port SAE port

P: G¾ P: 1 1∕16-12
T: G1 T: 1 5∕16-12
CF: G½ CF: ¾-16
T T0 CF LSST P LS PVPVP 161B5211 161B5611
Pgage
Closed Center Pump Side Modules for pumps
with variable displacement
Max pump flow 250 l/min [66 US gal/min]
PP Max CF flow 60 l/min [15.9 US gal/min]
P301 057
With integrated priority function
With pilot supply for PVE actuation
PVPVP 11013077 11013078
Closed Center Pump Side Modules for pumps
with variable displacement
Max pump flow 250 l/min [66 US gal/min]
Max CF flow 60 l/min [15.9 US gal/min]
With integrated priority function
With pilot supply for PVH/PVHC actuation
PVPVM, Closed Center Mid Inlet Modules - for Pumps with Variable Displacement
* requires two PVAS kits
BSP port: SAE port:

P = 1¼ Code 62 P = 1¼ Code 62
Metric flange LS, TO, Metric flange
Pg, Pp = G ¼ LS, TO, Pg, Pp =
9/16-18 UNF
PVPVM 11130086* 11133048*
40 520L0720 • Rev EB • Jan 2014

BSP port: SAE port:

P = 1¼ Code 62 P = 1¼ Code 62
Metric flange LS, TO, Metric flange
Pg, Pp = G ¼ LS, TO, Pg, Pp =
9/16-18 UNF
LS Mid modules for pumps with variable displ.
T0 Max. pump flow 400 l/min [106 US gal/min]
P
With pilot supply for PVE actuation
LS
Pgage PVPVM 11133046* 11133047*
PP Mid modules for pumps with variable displ.
TP PP LS T0
Max. pump flow 400 l/min [106 US gal/min]
With pilot supply for PVH / PVHC actuation
PVB 100 Basic Modules - for use with standard spools
BSP port SAE port

G¾ 1 1∕16-12 UNF
PVB Without PVLP 161B6250 161B6650
1 2 A Post Compensated
With PVLP 161B6260 161B6660
B
TP PP LS LScomp
T0 PVB End Module Without PVLP 11006889*** 11036948***
Shown with PVLP Facility
PVLP not included with PVB P301 125
Post Compensated With PVLP 11070866***
PVB with tank port in bottom of PVB With PVLP 11006887* -
Post Compensated
Shown without PVLP Facility PVBZ Without PVLP 161B6252** 161B6652**
Post Compensated
1 2 A With PVLP 161B6262** 161B6662**
With pilot Operated check valve on work
B
Port A and B
TP PP LS LScomp
T0
P301 126
* To be used with PVB end modules

** Not compatible with PVMR or PVMF Spools
*** Only compatible with PVPVP, PVB, PVPVM and PVT (insure that shock valve is allowed to drain to a
tank)
PVB 100 Basic Modules - for use with exposed spools; seal plate on “A” port side included
BSP port SAE port

G¾ 1 1∕16-12 UNF
PVB Without PVLP 11051707 11051708
1 2 A Post compensated
With PVLP 11051709 11051710
B
TP PP LS LScomp
T0
Shown with PVLP Facility
PVLP not included with PVB P301 125
Shown without PVLP Facility PVBZ Without PVLP 11051711* 11051712*

Post compensated
1 2 A With PVLP 11051713* 11051714*
With pilot operated check valve on work
B
Port A and B
TP PP LS LScomp
T0
P301 126
520L0720 • Rev EB • Jan 2014 41

* Not compatible with PVMR or PVMF Spools.

PVB 100 Basic Modules - for use with High Flow Spools
BSP port SAE port

A, B = G ¾ 1 3�16-12 UNF
PVB 11102180 11102181
1 2 A Without facility for PVLP
B
TP PP LS LScomp
T0
PVB 11102178 11101825
Shown with PVLP Facility With facility for PVLP (2x for A and B)
PVLP not included with PVB
Shown without PVLP Facility

PVB with PVBZ on A and B 11102184 11102185
1 2
Without facility for PVLP
A
B PVB with PVBZ on A and B 11102182 11102183

TP PP LS LScomp
T0 With facility for PVLP (2x for A and B)
P301 126
PVM, Mechanical Actuation
with stop screws* without stop screws

PVM, aluminum housing 157B3171 157B3191
Standard, spring centered
PVM, aluminum housing 157B3173 157B3193
Without actuation lever and base
Shaft for mounting of actuation lever
PVM, cast Iron housing 157B3161 -
PVM, anodized aluminum housing 157B3184 -
* Stop screws provide Individual flow adjustment on ports A and B.

PVM / PVH, Covers

— PVMD*, Cover for purely mechanical actuation aluminum 157B0001
cast iron 157B0021
PVH, Cover for hydraulic remote control G¼ 157B0008
9∕16-18 UNF 157B0007
PVMR*, Cover for friction detent 157B0015
PVMF*, Mechanical float position lock, P -> A -> F 157B0005
* Opposite of PVM, not compatible with PVG 100 PVBZ.
42 520L0720 • Rev EB • Jan 2014

PVEO, ON/OFF Actuation
Symbol Description Hirschmann AMP Deutsch
12 V 24 V 12 V 24 V 12 V 24 V
PVEO ON/OFF 157B4216 157B4228 157B4901 157B4902 157B4291 157B4292
ON/OFF with ramp 157B4217 157B4229 157B4903 157B4904 - -
ON/OFF anodized 157B4266 157B4268 - 157B4272 - -
PVEA/PVEH/PVES, Proportional Actuation
Symbol Description Hirschmann AMP Deutsch
11 - 32 V 11 - 32 V 11 - 32 V
PVEA Standard, active fault monitoring - 157B4734 157B4792
Standard, passive fault monitoring - 157B4735 -
PVEA-DI Standard, active fault monitoring - 157B4736 157B4796
PVEH Standard, active fault monitoring 157B4032 157B4034 157B4092
Standard, passive fault monitoring 157B4033 157B4035 157B4093
Float, passive fault monitoring - - 157B4392
Standard, passive, anodized - 157B4073 -
Float, active fault monitoring 157B4332 157B4034 -
PVEH-DI Standard, active fault monitoring - 157B4036 157B4096
PVES 0% hysteresis, active fault monitoring 157B4832 157B4834 157B4892

0% hysteresis, passive fault monitoring 157B4833 157B4835 -
PVEP PVEP, voltage PWM, active fault monitoring - - 157B4752
PVED Can-Bus interface - 157B4943 157B4944
PVLA, Anti-Cavitation Valve Fitted into PVB
Symbol Description Code number

PVLA PVLA 157B2001
Anti-cavitation valve installed
in PVLP cavity of PVB
1 2
A
B
TP Pp LSLScompT0
P301 134
Work Port Open To Tank Cap 157B2002

For connecting non-active work
port to tank
1 2
A
B
TP PP LS LScomp T0
P301 135
520L0720 • Rev EB • Jan 2014 43

PVLP, Shock / Anti-Cavitation Valve Fitted into PVB
Symbol Description Setting Code number
bar psi
PVLP PVLP 32 460 157B2032
Shock and anti-
50 725 157B2050
cavitation valve
1 2 A
(Not adjustable) 63 914 157B2063
80 1160 157B2080
B
TP PP LSLScomp T0
P301 133
100 1450 157B2100
125 1813 157B2125
140 2031 157B2140
150 2175 157B2150
160 2320 157B2160
175 2538 157B2175
190 2755 157B2190
210 3045 157B2210
230 3335 157B2230
240 3480 157B2240
250 3625 157B2250
265 3843 157B2265
280 4061 157B2280
300 4351 157B2300
320 4641 157B2320
350 5075 157B2350
PVT 100, Tank Module
Symbol Description Port size Code number

PVT G 1¼ 161B2500
Without active elements
15∕8-UNF 161B2520
With T-port
PVLP shock valve facility
PVT G 1¼ 161B2505
15∕8-UNF 161B2525
With T-port
With LX connection G1/4
[ 9/16 in – 18 UNF]
44 520L0720 • Rev EB • Jan 2014

PVTI 100/32, Interface Module*
Symbol Description Port size Code number

PVTI G 1¼ 161B2200
15∕8-UNF 161B2220
With T-port
* Must use T0 equipped PVG32 Modules, for details see Danfoss Technical Information Basis Modules
PVBZ, 520L0721.
PVG 100 PVSI / PVT, Assembly Kit
Description Code number 161B….
1 PVB 2 PVB 3 PVB 4 PVB 5 PVB 6 PVB 7 PVB 8 PVB

Tie bolts and seals 8001 8002 8003 8004 8005 8006 8007 8008
PVBE (End Bodies), Assembly Kit
Description Code number

PVG 100 / PVTI, Interface Module Assembly Kit

PVB 32, Assembly Kit
1 PVB 2 PVB 3 PVB 4 PVB 5 PVB 6 PVB 7 PVB 8 PVB 9 PVB 10 PVB
Tie bolts and seals 8000 8001 8002 8003 8004 8005 8006 8007 8008 8009
PVG 32 Basic Modules with T0, PVBZ (Compatible with PVG 100)
Symbol Description PVBZ Without thermal With thermal relief

relief valve 157B... valve 157B...
BSP SAE BSP SAE

Without compensator and load 6051 6451 - -
drop check valve
With pilot operated check valves
on work port B
Max. work port pressure =
210 bar [3045 psi]
520L0720 • Rev EB • Jan 2014 45

Symbol Description PVBZ Without thermal With thermal relief

relief valve 157B... valve 157B...
BSP SAE BSP SAE
Without compensator and load 6052 6452 - -

A
drop check valve
on work port A and B
B Max. work port pressure =
210 bar [3045 psi]
T P LS Pp T0 157-586.13
With compensator 6251 - 6261 6661

on work port B
Compensated work port flow A/B =
100 l/min [26.4 US gal/min]
Max. work port pressure =
210 bar [3045 psi]
With compensator 6252 6652 6262 6662

Compensated work port flow
A/B = 100 l/min [26.4 US gal/min]
Max. work port pressure 210 bar
[3045 psi]
With compensator - - 6266 6666

LSA/B shuttle valve for float and
shuttle pin
Compensated work port flow
A/B = 100 l/min [26.4 US gal/min]
Max. work port pressure 210 bar
[3045 psi]
Connection: A and B-port G 1/2 [ 7/8 in - 14]

Please refer to Publications 520L0344 for PVBZ spool selection and to 520L0721 for the PVBZ modules
with P.O. check.
46 520L0720 • Rev EB • Jan 2014

PVG 32 Basic Modules with T0, PVB (Compatible with PVG 100)
Symbol Description PVB Code number 157B.....
Without PVLP 63 With PVLP 63
BSP SAE BSP SAE

Without load drop check 6010 6410 - -
valve and pressure compensator.
Can be used where load holding
valves prevent oil from floating
back through the channel P.
Load drop check valve 6110 6909 6140 6904
With compensator valve 6210 6922 6240 6906
With compensator valve 6213 6613 6243 6643

Adjustable LS A/B limiting
valves.
External LS connection
port A/B.
Also used for float
position spools.
Connection: A and B-port G 1/2 [7/8 in –14]

Refer to Publication 520L0344 for PVB spool selection.
Standard Spools for Electrical and Mechanical Actuation
Symbol Pressure Compensated Flow (Specified flow is at 15 bar pump margin pressure)
l/min [US gal/min]
A B C D E F
40 [10.6] 65 [17.2] 100 [26.4] 130 [34.4] 150 [39.6] 180 [47.6]
4-way, 3 position, Closed Neutral Position 161B7022 161B7023 161B7024 161B7025 161B7026 161B7027
Standard Mount
Option Mount 11013079 11013080 11013081 11013082 11013083 11013084
P301 058
520L0720 • Rev EB • Jan 2014 47

l/min [US gal/min]
A B C D E F
40 [10.6] 65 [17.2] 100 [26.4] 130 [34.4] 150 [39.6] 180 [47.6]
4-way, 3-position, Throttled Open Neutral Position 161B7122 161B7123 161B7124 161B7125 161B7126 161B7127
Standard Mount
Option Mount 11013085 11013086 11013087 11013088 11013089 11013090
P301 059
4-way, 4-position, Closed Neutral Position, Electric float 161B7622 161B7623 161B7624 161B7625 161B7626 161B7627
P –> A –> F
Standard Mount
Option Mount 11013091 11013092 11013093 11013094 11013095 11013096
P301 060
4-way, 3-position, Throttled Open Neutral Position 11016865 11016866 11016867 11016868 11016869 11016870
Electric Float P –> A –> F
Standard Mount
Option Mount 11016871 11016872 11016873 11016874 11016875 11016876
P301 060
Standard Spools for Hydraulic Actuation
l/min [US gal/min]
A B C D E F
40 [10.6] 65 [17.2] 100 [26.4] 130 [34.4] 150 [39.6] 180 [47.6]
4-way, 3 position, Closed Neutral Position 161B9522 161B9523 161B9524 161B9525 161B9526 161B9527
Standard Mount
Option Mount 11013097 11013098 11013099 11013100 11013101 11013102
P301 058
Standard Mount
Option Mount 11013103 11013104 11013105 11013106 11013107 11013108
P301 059
Spools for Friction Detent, PVMR (not compatible with PVBZ 100)
l/min [US gal/min]
A B C D E F
40 [10.6] 65 [17.2] 100 [26.4] 130 [34.4] 150 [39.6] 180 [47.6]
Standard Mount
Option Mount 11013109 11013110 11013111 11013112 11013113 11013114
P301 061
48 520L0720 • Rev EB • Jan 2014

Spools for Mechanical Float position, PVMF (not compatible with PVBZ 100)
l/min [US gal/min]
A B C D E F
40 [10.6] 65 [17.2] 100 [26.4] 130 [34.4] 150 [39.6] 180 [47.6]
4-way, 3 position, Throttled Open Neutral Position 161B9822 161B9823 161B79824 161B9825 161B9826 161B9827
Standard Mount
Option Mount 11013115 11013116 11013117 11013118 11013119 11013120
P301 062
Standard Spools Linear Flow Characteristics (Electrical and Mechanical Actuation)
l/min [US gal/min]
A B C D E F
40 [10.6] 65 [17.2] 100 [26.4] 130 [34.4] 150 [39.6] 180 [47.6]
4-way, 3 position, Closed Neutral Position 11016852 11016853 11016854 11016855 11016857 11016858
Standard Mount
Option Mount 11016859 11016860 11016861 11016862 11016863 11016864
P301 058
Standard Spools (Electrical and Mechanical Actuation), Linear Flow Characteristics
l/min [US gal/min]
A B C D E F
40 [10.6] 65 [17.2] 100 [26.4] 130 [34.4] 150 [39.6] 180 [47.6]
4-way, 3-position, Throttled Open Neutral Position 11116606 11116607 11116608 11116609 11116610 11116611
Standard Mount
Option Mount - - 11090529 11090653 - -
P301 059
Standard Spools (Hydraulic and Mechanical Actuation), Linear Flow Characteristics
l/min [US gal/min]
A B C D E F
40 [10.6] 65 [17.2] 100 [26.4] 130 [34.4] 150 [39.6] 180 [47.6]
4-way, 3 position, Throttled Open Neutral Position 11116612 11116613 11116614 11116615 11116616 11116617
Standard Mount
P301 059
520L0720 • Rev EB • Jan 2014 49

Standard Spools (Electrical and Mechanical Actuation), Full Open A/B → T and Neutral; Progressive Flow Characteristics
l/min [US gal/min]
A B C D E F
40 [10.6] 65 [17.2] 100 [26.4] 130 [34.4] 150 [39.6] 180 [47.6]
4-way, 3 position, Open Neutral Position 11121597 11121598 11121599 11121600 11121601 -
Standard Mount
Standard Spools (Hydraulic and Mechanical Actuation), Full Open A/B → T and Neutral; Progressive Flow Characteristics
l/min [US gal/min]
A B C D E F
40 [10.6] 65 [17.2] 100 [26.4] 130 [34.4] 150 [39.6] 180 [47.6]
4-way, 3 position, Open Neutral Position 11121602 11121603 11121604 11121605 11121606 11005747
Standard Mount
High Flow Spools (Electrical and Mechanical Actuation)
High Flow Spools (Electrical and Mechanical Actuation)

Symbol Pressure Compensated Flow
(Specified flow is at 15 bar pump margin pressure)
210 l/min 240 l/min

[55.4 US gal/min] [63.4 US gal/min]
4-way, 3 position, Closed Neutral Position 11102188 11102192
Standard Mount
Option Mount 11102200 11102205
P301 058
4-way, 3-position, Throttled Open Neutral Position 11102189 11102193

Standard Mount
Option Mount 11102201 11102206
P301 059
High Flow Spools (Hydraulic and Mechanical Actuation)
High Flow Spools (Hydraulic and Mechanical Actuation)

210 l/min 240 l/min

4-way, 3 position, Closed Neutral Position 11102186 11102190
Standard Mount
Option Mount 11102198 11102202
P301 058
4-way, 3-position, Throttled Open Neutral Position 11102187 11102191
50 520L0720 • Rev EB • Jan 2014

High Flow Spools (Hydraulic and Mechanical Actuation) (continued)

210 l/min 240 l/min

Standard Mount
Option Mount 11102199 11102203
P301 059
Exposed Spools
The following spools are available with an exposed tang for mechanical actuation. These spools are only
available for standard mounting.
020065
PVB part number
includes seal plate
P301 136
Symbol Pressure compensated flow l/min [US gal/min]*
A B C D E F
40 [10.6] 65 [17.2] 100 [26.4] 130 [34.4] 150 [39.6] 180 [47.6]
4-Way, 3-Position, Closed Neutral Position
Standard Mount 11051695 11051696 11051697 11051698 11051699 11051700
P301 138
4-Way, 3-Position, Throttled Open

Standard Mount
11051701 11051702 11051703 11051704 11051705 11051706
P301 139
∅10 [0.39] 16 [0.63]

10 [0.39] wide
PVBS part number

Includes spring centering kit P301 137
520L0720 • Rev EB • Jan 2014 51

Dimensions
PVG 100 dimensions in general
P301 064
52 520L0720 • Rev EB • Jan 2014

Dimensions
PVG 100 with open center PVPF
Legend:
P: Pump port: G1 [15∕16 in-12UNF]
Pp accumulator: G¼ [9∕16 in-18UNF] L: LS relief valve
T0 and LS: G¼ [9∕16 in-18UNF] G: PVPE unloading valve
P and Pp gauge: G¼ [9∕16 in-18UNF] H: PVPP pilot shut off valve
K: LX: G¼ [9∕16 in-18UNF] J: Mounting thread; M12 x 14 mm deep
F: Tank port: G1 [15∕16 in-12UNF]
520L0720 • Rev EB • Jan 2014 53

Dimensions
To avoid spool bind or leakage between sections caused by uneven mounting surfaces it is
recommended to only use 3 of 4 mounting holes provided.

L1 mm 80 128 176 224 272 320 368 416
[in] [3.15] [5.04] [6.93] [8.82] [10.71] [12.60] [14.49] [16.38]
L2 mm 176 224 272 320 368 416 464 512
[in] [6.93] [8.82] [10.71] [12.60] [14.49] [16.38] [18.27] [20.16]
54 520L0720 • Rev EB • Jan 2014

Dimensions
PVG 100/32, closed center PVPV
520L0720 • Rev EB • Jan 2014 55

Dimensions
Legend:
E: Port A and B PVB 100; G¾ [11∕16 inin - 12 UNF]
Pp accumulator: G¼ [9∕16 in-18UNF]
H : Port A and B PVB 32; G½ [7∕8 in - 14 UNF]
T0 and LS: G¼ [9∕16 in-18UNF]
I : Mounting thread ; M8 x 15 mm deep [5∕16 in - 18
P and Pp gauge: G¼ [9∕16 in-18UNF] UNC]
D: Pump port; G1 [15∕16 in-12UNF] J: Mounting thread; M12 x 14 mm deep
F: Tank port; G1¼ [15∕8 in - 12 UNF] L: LS relief valve
L1 mm 80 128 176 224 272 320 368 416 - -
[in] [3.15] [5.04] [6.93] [8.82] [10.71] [12.60] [14.49] [16.38] - -
L2 mm 100 148 196 244 292 340 388 436 484 532
[in] [3.94] [5.83] [7.72] [9.61] [11.50] [13.39] [15.28] [17.16] [19.05] [20.94]
L3 mm - 245 293 341 389 437 485 533 581 629
[in] - [9.64] [11.54] [13.43] [15.31] [17.20] [19.09] [20.98] [22.87] [24.76]
It is recommended not to exceed 10 PVB 100/32 in a valve group.
56 520L0720 • Rev EB • Jan 2014

Dimensions
PVG 100, Closed Center PVP with Integrated Priority Valve
Legend:
K: LX connection G¼ [9∕16 in - 18 UNF]
CF: G½ [¾ in - 16 UNF]
Lst: LS for steering unit; G¼ [9∕16 in - 18 UNF]
LS: G¼ [9∕16 in - 18 UNF]
E: Port A and B PVB 100; G¾ [1 1∕16 in - 12 UNF]
P gauge: G¼ [7∕16 in - 24 UNF]
H: Mounting thread M12 x 14 mm deep
T0 port: G¼ [9∕16 in - 18 UNF]
J: Mounting bracket with holes for M12 screws
Pp gauge: G¼ [7∕16 in - 24 UNF]
M: LS relief valve
P pump: G¾ [1 1∕16 in - 12 UNF]
F: G¼ [1 1∕16 in]
520L0720 • Rev EB • Jan 2014 57

Dimensions

L1 mm 140 188 236 284 332 380 428 476
[in] [5.51] [5.12] [9.29] [11.18] [9.13] [14.96] [16.85] [18.74]
L2 mm 198 246 294 342 390 438 486 534
[in] [7.80] [9.69] [11.57] [13.46] [15.35] [17.24] [19.13] [21.02]
58 520L0720 • Rev EB • Jan 2014

Dimensions
Example: PVG 100 with variable displ. pump

3X Torque
38 - 42 N•m
131 ± 2.5
[5.16 ± 0.1]
To port
(9/16-18 SAE)
161 ± 3
[6.34 ± 0.12] 12 ± 2
Work Ports [0.47 ± 0.08]
Outlet ports
Inlet Port (1 5/8-12 SAE) 201
(247) (1 5/16-12 SAE) REF.
[9.72] 175
REF.
24.5 ± 2.0 [0.96 ± 0.08]
93 ± 2 118.0 ± 2.5
[3.66 ± 0.08] [4.65 ± 0.1]
62.5 ± 2
[2.46 ± 0.08]
92.5 12.5 ± 2 [0.49 ± 0.08]
[3.64]
(60)
(83)
[2.36]
[3.27]
12.5 ± 2 [0.49 ± 0.08]
(51.3) [2.02]
(44)
39 ± 2 [1.53 ± 0.08]
[1.73]
173 ± 3 87 ± 2 [3.43 ± 0.08]
[6.81 ± 0.12] 135 ± 2.5 [5.31 ± 0.1]
183 ± 2.5 [7.2 ± 0.1]
235 ± 3 [9.25 ± 0.12]
(268) [10.55]
224 ± 2.5 [9.6 ± 0.1]
LX Ports
(9/16-18 SAE)
161 ± 3.0 161 ± 3

[6.34 ± 0.12] [6.34 ± 0.12]
Inlet Ports
111.5 ± 2.5 Tank Ports
[4.39 ± 0.1]
P301 140E
520L0720 • Rev EB • Jan 2014 59

Exploded view for module selection
0 0 0 PVPP
PVPD
PVP c PVE, PVHC

PVPE
PVPC 1-12
16
PVBZ PVB
a
13 PVTI
c PVMD, PVH
PVM
PVT
PVLP/A
15
Assembly kit 157-699.11
PVP 100, Pump Side Module – Open center, PVPF with pilot supply (excludes PVPD/PVPE)
Port Open center, PVPF with pilot supply
for PVE for PVE and facility for pilot for PVH/PVHC for PVH/PVHC and facility for
shut off pilot shut off
12 bar 20 bar 12 bar 20 bar 12 bar 20 bar 12 bar 20 bar

P=G1 161B5110 161B5112 161B5140 161B5142 11013065 11013067 11013071 11013073
P = 15/16 161B5510 161B5512 161B5540 161B5542 11013066 11013068 11013072 11013074
UNF
Weight 8.5 kg [12.3 lb]
60 520L0720 • Rev EB • Jan 2014

PVP 100, Pump Side Module – Closed center, PVPV with pilot supply
Port Closed center, PVPV with pilot supply
for PVE for PVE and facility for PVE with for PVH/PVHC for PVH/PVHC and for PVH/PVHC with
for pilot shut-off integrated priority facility for pilot integrated priority
function shut-off function
P=G1 161B5111 161B5141 - 11013069 11013075 -
P = 1⁵⁄₁₆ UNF 161B5511 161B5541 - 11013070 11013076 -
P = G ¾; T = G 1 - - 161B5211 - - 11013077
P = G 1¹⁄₁₆ UNF; - - 161B5611 - - 11013078
T = 1⁵⁄₁₆ UNF
Weight 8.5 kg [12.3 lb]
PVP 100, Pump Side Module – Closed center, PVPVM with pilot supply
Port Closed center, PVPVM with pilot supply
for PVE for PVH/PVHC

P = 1 ¼ in Metric flange BSP 11130086 11133046
P = 1 ¼ in Metric flange SAE 11133048 11133047
PVB, Basic Module

Code no. Without facilities for With facilities for
shock valves A and B shock valves A and B
G¾ 11/16 in-14 G¾ 11/16 in-14

Without pilot operated check valve 161B6250 161B6650 161B6260 161B6660
With pilot operated check valve 161B6252 161B6652 161B6262 161B6662
Exposed spools PVB 11051707 11051708 11051709 11051710
Exposed spools PVBZ 11051711 11051712 11051713 11051714
End module - 11036948 11006889 11070866
Module with tank port in bottom - - 11006887 -
PVB module, twin shock valve - - - 11077581
Weight kg [lb] 5.5 kg [12.13 lb]
PVB, Basic Module – High Flow 20 mm

G¾ 11/16 in-14 G¾ 11/16 in-14

Without pilot operated check valve 11102180 11102181 11102178 11101825
With pilot operated check valve 11102184 11102185 11102182 11102183
PVPD, Accessory Module for PVP 100

Code no. Weight
Plug, PVPD 155G5041* 0.4 kg [0.9 lb]
* For PVPF only
520L0720 • Rev EB • Jan 2014 61

PVPE, Accessory Module for PVP 100

Code no. 12 V 24 V Weight
PVPE, Elec. unloading valve 155G5052* 155G5054* 0.7 kg [1.1 lb]
* For PVPF only
PVPC, External pilot supply

Code no. G¼ 9∕16-18 UNF Weight
Without check valve 157B5400 157B5425 0.05 kg
[0.1 lb]
With check valve 157B5600 -
Not available for PVPV 157B5211 and 157B5611, (for details see catalog, 520L0344)
PVM, mechanical actuation

Code No. With Without Lever position angle
stop screw stop screw
Standard 157B3171* 157B3191 22.5°
157B3161**
Standard, with base, 157B3174 157B3194 37.5°
without arm and button
Standard, without base, 157B3173 157B3193 –
arm and button
Weight kg [lb] 0.4 [0.9]
* Anodized 157B3184
** Cast iron
PVB, PVBZ Spools

G¾ 11�16 in-14 G¾ 11�16 in-14

Exposed spools PVB 11051707 11051708 11051709 11051710
Exposed spools PVBZ 11051711 11051712 11051713 11051714
PVLA, Anti-Cavitation Valve

PVLA Code No. Weight
Cap A or B 157B2002 0.04 kg
[0.09 lb]
Valve A or B 157B2001 0.05 kg
[0.1 lb]
PVLP, shock/and anti-cavitation valves

Code no. 157B.… 203 205 206 208 210 212 214 215 216 217 219 221 223 224 225 226 228 230 232 235
2 0 3 0 0 5 0 0 0 5 0 0 0 0 0 5 0 0 0 0
Setting bar 32 50 63 80 100 125 140 150 160 175 190 210 230 240 250 265 280 300 320 350
62 520L0720 • Rev EB • Jan 2014

PVLP, shock/and anti-cavitation valves (continued)

Code no. 157B.… 203 205 206 208 210 212 214 215 216 217 219 221 223 224 225 226 228 230 232 235
2 0 3 0 0 5 0 0 0 5 0 0 0 0 0 5 0 0 0 0
[psi] 460 725 914 116 145 181 203 217 232 253 275 304 333 348 362 384 406 435 464 507
0 0 3 1 5 0 8 5 5 5 0 5 5 1 1 1 5
Weight [kg [lb] 0.05 kg [17 lb]
Accessory Module for PVP 100

Code no. 12 V 24 V Weight
PVPP, Pilot shut off valve 800572719 800572819 0.3 kg [0.7 lb]
PVE, Electrical Actuation

Code No. Hirsch AMP Deutsch Weight
PVEO, ON/OFF 12 V 157B4216 157B4901 157B4291 0.6 kg
24 V 157B4228 157B4902 157B4292 [1.3 lb]
PVEO-R, ON/OFF 12 V 157B4217 157B4903 11109080
24 V 157B4229 157B4904 11109092
PVEA, active fault mon. - 157B4734 157B4792 0.9 kg
PVEA, passive fault mon. - 157B4735 11107365 [2 lb]
PVEA-DI, active fault mon. - 157B4736 157B4796
PVEA-DI, passive fault mon. - 157B4737 -
PVEH active fault mon. 157B4032 157B4034 157B4092 1 kg
PVEH passive fault mon. 157B4033 157B4035 157B4093 [2.2 lb]
PVEH-F float pos. act. fault 157B4332 - 157B4392
PVEH-DI active fault mon. - 157B4036 157B4096
PVEH-DI passive fault mon. - 157B4037 -
PVEP active fault mon. - - 11033842
PVES, active fault mon. 157B4832 157B4834 157B4892
PVES, passive fault mon. 157B4833 157B4835 11089276
PVED-CC, Can-Bus interface - 157B4943 157B4944
PVHC, High Current PWM Actuator

Code No. 12 V 24 V
Amp 11112037 11112036
Deutsch 11112038 11112039
PVMD, PVH, PVMR, PVMF Covers

Code No. Weight
Cover for PVM 157B0001 0.1 kg 0.2 lb
PVH, Hydraulic actuation G 1/4 157B0008 0.2 kg 0.4 lb
9/16 -18 UNF 157B0007 0.9 kg 2.0 lb
PVMR (friction detent) 157B0015 0.3 kg 0.6 lb
PVMF (mech. float position) 157B0005
520L0720 • Rev EB • Jan 2014 63

PVTI 100/32 interface module

Code no. BSP SAE Weight
PVTI, 161B2200 161B2220 8.7 kg
with T-port and PVLP facility [19.18 lb]
T-connection G 1¼ [15∕8 UNF]
Tank Module, PVT

Code no. BSP SAE Weight
PVT, with T-port and PVLP facility 161B2500 161B2520 6.3 kg
[13.89 lb]
PVT, with LX connection, 161B2505 161B2525
T-port and PVLP facility
T-connection G 1¼ [15∕8 UNF]
Assembly Kit PVG 100 / PVPT

Description Code No.

Tie bolts and seals 161B8001 161B8002 161B8003 161B8004 161B8005 161B8006 161B8007 161B8008
Assembly Kit PVG 100 / PVT Interface Module


Tie bolts and seals 161B8021 161B8022 161B8023 161B8024 161B8025 161B8026 161B8027 161B8028
Assembly Kit PVG100 for PVB End module (must be used with bottom tank ported PVB)

Assembly Kit PVB 32

PVB’s 157B8000 157B8001 157B8002 157B8003 157B8004 157B8005 157B8006 157B8007 157B8008 157B8009
Weight [kg [lb] 0.1 [0.2] 0.15 [0.3] 0.25 [0.6] 0.3 [0.7] 0.4 [0.9] 0.45 [1] 0.5 [1.1] 0.6 [1.3] 0.65 [1.4] 0.7 [1.6]
64 520L0720 • Rev EB • Jan 2014

Order specification
An order form for Danfoss PVG 100 hydraulic valve is shown on the next page. The form can be obtained
from the Danfoss Sales Organization.
Both the module selection chart on the previous pages and the order form are divided into fields 0, 1-10,
11, 12, 13, a, b, and c.
Each module has its own field:
0: Pump side module PVP
Plug for external pilot oil supply PVPC
Electrical unloading valve PVPE
Electrical pilot shut off valve PVPE
1-10: Basic valves PVB
13: Main spool PVBS
a: Mechanical actuator PVM
c: Cover for mechanical actuation PVMD
Cover for hydraulic actuation PVH
Electrical actuators PVE
b: Shock and suction valve PVLP
Suction valve PVLA
11: End plate PVSI
Tank module PVT
Interface module PVTI
12: Assembly kit PVAS
Please state
• Code numbers of all modules required

• Required setting (P) for pump side module
Standard and option assembly

The PVG 100 valve group is assembled the way the module selection chart shows if the code number for
PVM is written in field a, and the code number for PVMD, PVE or PVH in field c.
The valve group is assembled so that the mechanical actuator is mounted on the opposite end of the
basic module, if the code number for PVM is written in field c of the order form and the code numbers for
PVMD, PVE or PVH in field a.
Reordering
The space at the top right-hand corner of the form is for Danfoss to fill in.
The code number for the whole of the specified valve group (PVG No.) is entered here.
In the event of a repeat order all you have to do is enter the number Danfoss has given on the initial
confirmation of order.
520L0720 • Rev EB • Jan 2014 65

Specification sheet
Specification Form
66 520L0720 • Rev EB • Jan 2014

520L0720 • Rev EB • Jan 2014 67

Products we offer: Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electronic components. We specialize in providing state-of-the-art technology and solutions that
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Go to www.powersolutions.danfoss.com for further product information.
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outstanding performance. And with an extensive network of Global Service Partners, we also provide
• Joysticks and Control comprehensive global service for all of our components.
Handles
• Microcontrollers and Please contact the Danfoss Power Solution representative nearest you.
Software
• Open Circuit Axial Piston
Pumps
• Orbital Motors
• PLUS+1® GUIDE
• Proportional Valves
• Sensors
• Steering
• Transit Mixer Drives
Comatrol
www.comatrol.com
Local address:
Schwarzmüller-Inverter
www.schwarzmueller-
inverter.com
Turolla
www.turollaocg.com
Valmova
www.valmova.com
Hydro-Gear
www.hydro-gear.com
Daikin-Sauer-Danfoss
www.daikin-sauer-danfoss.com
Danfoss
Power Solutions
Danfoss Danfoss Danfoss (Shanghai) Co. Ltd.
Power Solutions US Company Power Solutions GmbH & Co. OHG Power Solutions ApS Building #22, No. 1000 Jin Hai Rd
2800 East 13th Street Krokamp 35 Nordborgvej 81 Jin Qiao, Pudong New District
Ames, IA 50010, USA D-24539 Neumünster, Germany DK-6430 Nordborg, Denmark Shanghai, China 201206
Phone: +1 515 239 6000 Phone: +49 4321 871 0 Phone: +45 7488 2222 Phone: +86 21 3418 5200
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
520L0720 • Rev EB • Jan 2014 www.danfoss.com © Danfoss A/S, 2014

Danfoss PVG100 Valves

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Danfoss PVG100 Valves

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What are some of the components described in the document?

What are some of the components described in the document?

MAKING MODERN LIVING POSSIBLE

Proportional Valve Group

Revision History Table of Revisions

Date Changed Rev

Jan 2014 Converted to Danfoss layout – DITA CMS EB

Feb 2006 - Aug 2013 Various changes BA - EA

Feb 2005 New Edition AA

2 520L0720 • Rev EB • Jan 2014

520L0720 • Rev EB • Jan 2014 3

PVG 100 with variable displacement pump schematic example................................................................................. 33

4 520L0720 • Rev EB • Jan 2014

PVG 100 dimensions in general................................................................................................................................................ 52

520L0720 • Rev EB • Jan 2014 5

PVG = Proportional Valve Group

Standard, oil flow direction and setting of max. flow

PVP P301 132

6 520L0720 • Rev EB • Jan 2014

General features PVG 100, load independent flow control

• Flow sharing for maximum controllability and safety

PVP - pump side module

• Build in load sense relief valve

‒ Open center version for systems with fixed displacement pumps

520L0720 • Rev EB • Jan 2014 7

PVB – basic module

• Electrical actuator (11 – 32 V AC/DC):

‒ PVES – proportional, Super

8 520L0720 • Rev EB • Jan 2014

Remote control units

• Electrical remote control units:

‒ PVRE, PVRET ‒ JS1000 Ball grip

• Hydraulic remote control unit:

520L0720 • Rev EB • Jan 2014 9

PVG 100 function

PVG 100 with open center PVPF

10 520L0720 • Rev EB • Jan 2014

PVG 100 function

PVG 100 sectional view PVP with open center

PVPD / PVPE Pressure Matching

520L0720 • Rev EB • Jan 2014 11

PVG 100 function

PVG 100 with closed center PVPV / PVPVP / PVPVM

PVG 100 closed center priority steering PVPVP module

PVG 100 closed center PVPVM module

12 520L0720 • Rev EB • Jan 2014

PVG 100 function

520L0720 • Rev EB • Jan 2014 13

PVG 100 function

Load sensing controls

Typical operating curve Load sensing circuit

14 520L0720 • Rev EB • Jan 2014

PVG 100 function

Load sensing system characteristics:

• Variable pressure and flow

Remote pressure compensated controls

Typical operating curve Closed center circuit with remote PC