Battery Capacity Tester

TES - 33
INSTRUCTION MANUAL
※ Enclosed CD : Software & Protocol Inside.

m
m
V
V V
°C
A °F
IN-CAP OUT-CAP T-CAP
m m m
Ah Ah Ah

NO.
SET

TES ELECTRICAL ELECTRONIC CORP.

 CONTENTS
Title Page
1. FEATURES ................................................................................................... 1
2. NAMES AND FUNCTIONS OF PARTS ....................................................... 2
3. SPECIFICATIONS ........................................................................................ 6
3-1 General Specifications................................................................................... 6
3-2 Electrical Specifications................................................................................. 7
4. OPERATION ................................................................................................. 8
4-1 Preparation .................................................................................................... 8
4-2 Operation....................................................................................................... 9
4-3 Zero Adjust Function.................................................................................... 10
4-4 Hold and Auto – hold Functions .................................................................. 11
4-5 Moving Average Function ............................................................................ 12
4-6 DC Current Measurement ........................................................................... 12
4-7 Disable Auto Power off Function ................................................................. 13
4-8 Setting the Real Time .................................................................................. 13
5. USING COMPARATOR FUNCTION (99 SETS)......................................... 13
5-1 Comparator.................................................................................................. 13
5-2 Comparator Settings.................................................................................... 14
5-3 Comparator Tables ...................................................................................... 14
5-4 Start / Stop Controls the Comparator .......................................................... 15
5-5 Battery State of Charge Indication............................................................... 15
6. BATTERY CHARGE/DISCHARGE CAPACITY MEASUREMENT............ 15
7. LOGGING FUNCTION................................................................................ 16
7-1 Manual and Auto Logging Function (999 sets)............................................ 16
7-2 Continuous Logging Function...................................................................... 18
8. MAINTENANCE.......................................................................................... 18
8-1 Cleaning ...................................................................................................... 18
8-2 Battery Check & Replacement .................................................................... 19
9. RS-232 INTERFACE, SOFTWARE INSTALLATION AND OPERATION .. 19
10. BATTERY REFERENCE TABLE................................................................ 19
11. OPTIONAL THERMAL PRINTER .............................................................. 21

※ Copyright © 2008 TES Electrical Electronic Corp. All rights reserved.

1. FEATURES
z The Battery Tester is designed for measuring the internal resistance,
open-circuit voltage, and terminal temperature of the secondary batteries,
including lead storage cells, nickel-cadmium batteries, lithium-ion batteries
and nickel-metal hydride batteries.
z AC four-terminal method to measure the internal resistance by eliminating
lead resistance and contact resistance to get the accurate results.
z Dual display to show the internal resistance and voltage of the battery
simultaneously.
z It has 99 sets of composite comparator function, which can be set at
resistance and voltage values to get the reliable detection of battery
deterioration.
z Pin type lead, which can easily contact the battery electrodes supplied as
standard to get more accurate 4-terminal measurement.
z Clip type lead with temperature sensor.
z Clamp adaptor for DC current measurements.

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2. NAMES AND FUNCTIONS OF PARTS

SENSE SENSE
SOURCE SOURCE
60V
MAX
INPUT

m
m
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V V
°C
A °F
IN-CAP OUT-CAP T-CAP
m m m
Ah Ah Ah

NO.
SET

Switches and input terminals

1. LCD display.
2. T key :
c to turn the beeper on or off.
d to decrease the displayed value.
e keep pressing this key 2 seconds to change the temperature units.

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3. W key :
c to store one sets reading to memory.
d to move the cursor to the left.
e keep pressing this key 2 seconds to auto-memory mode, press this key
again to exit.
f keep pressing this key 4 seconds to auto data logging mode, press this key
again to exit.
4. S Zero key :
c to turn the zero adjustment function on or off.
d to increase the displayed value.
5. X key :
c to manual recorded data reading mode, press this key again to exit.
d to move cursor to the right.
6. TIME key :
c to average number setting mode, press this key again to exit.
d keep pressing this key 2 seconds to real-time setting mode, press this key
again to exit.
e keep pressing this key 4 seconds to auto-memory and auto data logging
interval time setting mode, press this key again to exit.
7. COMP key :
c to turn the comparator function on and off.
d keep pressing this key 2 seconds to comparator setting mode, press this
key again to exit.
8. HOLD key :
c to turn the data hold function on or off.
d keep pressing this key 2 seconds to turn the auto-hold function on, press
this key again to exit.
9. Rotary switch : Power on/off and resistance range selector switch.
10. AC adaptor input jack : Connects to the black plug of the ac adaptor.
11. DCA CLAMP ADAPTOR input jack : Connects to the yellow plug of the
DCA current adaptor.
12. TEMP. SENSOR input jack : Connects to the blue plug of the clip type test
lead.
13. SENSE – input terminal : Connects to the blue banana plug of the test lead.
14. SENSE + input terminal : Connects to the yellow banana plug of the test lead.
15. SOURCE – input terminal : Connects to the black banana plug of the test lead.
16. SOURCE + input terminal : Connects to the red banana plug of the test lead.

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17. RS232 optical interface : PC interface connector.
Display

m
m
V
V V
°C
A °F
IN-CAP OUT-CAP T-CAP
m m m
Ah Ah Ah

NO.
SET

1. : auto power off function is on.

2. 0ADJ : resistance zero adjustment function is on.
3. H : display is locked.
4. HIGH : comparator value setting function is on.
5. AH : auto-hold function is on.
6. COMP.SET : comparator value setting function is on.
7. AM : auto-memory function is on.
8. LOW : comparator value setting function is on.
9. AVG : average function is on.

10. : beeper is turned on.

11. : battery of the meter is low.

12. – mΩV : Measured voltage or comparator resistance high limit setting.

13. mΩ: Measured resistance or comparator resistance low limit setting.

14. – VA : Measured DC current or comparator voltage high limit setting.

15. – V℃℉ : Measured temperature or comparator voltage low limit

setting.
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16. IN-CAP mAh : Measured battery charge capacity.

17. OUT-CAP mAh : Measured battery discharge capacity.

18. T-CAP mAh : Measured battery total capacity.

(T-CAP) = (IN-CAP)-(OUT-CAP)
19. 100% : the remaining of capacity of the calculated battery.
20. COMP : Appears when the comparator function is on.

21. NO. : Indicates the number of data memory (1-999) or the comparator
table number (1-99).

22. : Flashes once when the one sets data stored to memory.

23. : Appears when the read function is on.

24. : Indicates the elapsed time or the real time (day :

hour : minute : seconds).
25. PASS : Indicates that the tested battery is satisfactory for operation.
26. WARNING : Indicates that the tested battery is begining to deteriorate.
27. FAIL : Indicates that the tested battery has deteriorated.
28. SET : Appears when setting the average number, the time, and the interval
time function is on.
29. INTV : Appears when setting the memory interval time function is on.
30. TIME : Appears when setting the real time function is on.

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3. SPECIFICATIONS
3-1 General Specifications :
z Measuring method : Resistance : AC four – terminal method.
Temperature : NTC thermistor.
DC current : Hall sensor.
z A/D conversion : Dual slope method.
z Display : LCD
z Sampling rate : 1.3 sets (resistance, voltage, temperature and DC current
measurements)/second.
z Open-Circuit terminal voltage : 5V max.
z Input over range : “OL” display.
z Low battery detection “ ” display.
z Test current fault detection : “- - - - ” display.
z Auto power off : If no key operated for 10 minutes.
z Averaging function : OFF, 4, 8 or 16 times.
z Beeper function : for warning and fail results (can be turned on or off).
z Comparator settings : Resistance / voltage High / Low limits.
z Number of comparator settings : 99 sets.
z Comparator output : LCD display of PASS, WARNING, or FAIL results and
beeper for warning and fail results.

Resistance
Voltage Lo IN Hi

Lo WARNING WARNING FAIL

Hi PASS WARNING FAIL

z Manual and Auto Data memory : 999 sets (can be read by meter and
download by PC).
z Continuous Data logging : 6000 sets (only download by PC).
z Operating environment : 0℃ to 40℃ 80%RH (no condensation)
z Storage environment : -10℃ to 50℃ 80%RH (no condensation)
z Power source: Meter→ Six AA size 1.5V alkaline batteries.
DCA current adaptor→ one 9V battery.
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 z Maximum power consumption : 1.0VA
z Continuous operating time : 5.5 hours approx.
z Maximum altitude value usable : 2000m or less.
z Size : Meter→ 198(L)mm × 94(W)mm × 49(T)mm
DCA current adaptor → 193(L)mm × 69(W)mm × 31(T)mm
z Weight : Meter → 530g approx. (including batteries)
DCA current adaptor → 240g approx. (including batteries)
z Accessories : Clip – type test lead with temperature sensor, Pin – type test
lead, 3092CP DCA current adaptor, Zero adjustment board,
Instruction manual, batteries, AC adaptor, Optical RS232
cable, CD PC software, Carrying case.

3-2 Electrical Specifications

Conditions to guarantee accuracy :
Temperature : 23℃ ± 5℃
Humidity : 80%RH or less (no condensation).
Temperature coefficient : 0.10 x (specified accuracy) / ℃. (<18℃ or > 28℃)
Zero adjustment : After zero adjustment for each range.
z Resistance measurement
Range Resolution Measurement current Accuracy
±(3% reading ±
4mΩ 1µΩ 40mA approx.
20 digits)
40mΩ 10µΩ 40mA approx.
400mΩ 100µΩ 4mA approx.
±(0.8% reading ±
4Ω 1mΩ 400µA approx.
6 digits)
40Ω 10mΩ 40mA approx.
400Ω 100mΩ 4µA approx.
Measuring current frequency : 1KHz ± 30Hz

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 z Voltage Measurement
Range Resolution Accuracy
6V 1mV
±(0.1% reading ± 6digits)
60V 10mV
Maximum Input Voltage : 60VDC maximum, No AC voltage input.

DANGER
Do not exceed the maximum permissible input voltage to the
measurement terminal. This could result in injury or damage to the unit.

z Temperature Measurement
Range Resolution Accuracy
-20℃ to 60℃ 0.1℃ ±1.0℃
-4℉ to 140℉ 0.1℉ ±1.8℉
z DC Current Measurement
Range Sensitivity Resolution Accuracy
600A 0.6A ~ 600.0A 0.1A ±(2.0%reading±2digit)
z Optional Accessories : PROVA 15 (including plug wire)
DC Current Measurement
Range Sensitivity Resolution Accuracy
4A 6mA ~ 4A 1mA ±(2.0%reading±2digit)
30A 60mA ~ 30A 10mA ±(2.0%reading±3digit)

4. OPERATION
4-1 Preparation
The following safety information must be observed to ensure maximum
personal safety during the operation of this tester.
1. To avoid electric shock when replacing the batteries first disconnect the leads
from the object to be measured.
2. When replacing the batteries, do not install old batteries with new ones and
do not mix different types of batteries.
3. Check the battery polarity carefully when inserting the batteries.
4. Do not short-circuit used batteries, disassemble them, or throw them in a fire.
Doing so may cause the batteries to explode.
5. Be sure to dispose of used batteries properly.
c Remove the battery cover.
d Insert the batteries into the battery compartment.
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4-2 Operation

WARNING
z Do not attempt to measure DC voltage exceeding 60V. Do not attempt
to measure AC voltages. This could result in injury or damage to the
unit.
z Do not attempt to measure the voltage of a generator. This would
result in an AC voltage being applied to the voltage generating output
terminals, which is dangerous.
z After measuring a high voltage battery, before continuing to measure a
low voltage battery first short the measurement leads together. This
will discharge the DC-elimination capacitor which is connected across
the leads. Otherwise an excess voltage may be applied to the low
voltage battery, which is dangerous.

1. Connect the RED test lead to the SOURCE + terminal,

the BLACK test lead to the SOURCE – terminal,
the YELLOW test lead to the SENSE + terminal, and
the BLUE test lead to the SENSE – terminal.
2. Connect the BLUE miniature plug of the clip type test lead with temperature
sensor to the TEMP. SENSOR jack.
3. Rotate the resistance range switch to the desired position.
4. Carry out the zero adjustment (for detail, see section 4-3).
5. Connect the red clip (probe) of the test lead to the positive (+) side of the
battery to be tested and black clip (probe) to the negative (–) side.
The outer shield conductors of the clip (probe) are connected to the
SOURCE terminals, and the inner clip (probe) conductors are connected to
the SENSE terminals. When contacting the clips (probe) with the battery
terminals, press to that the inner clip (probe) conductors are pushed in side,
and all of the SOURCE and SENSE conductors make good contact.

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 6. Read the battery internal resistance, DC voltage and temperature directly
from the display.
When using the clip type test lead, the temperature sensor is detected and
the temperature is automatically displayed.

m
V
°C

7. Press “ ” key 2 seconds will change the displayed temperature unit.

Note z When the measured DC voltage or battery internal resistance value
is over load, “OL” is display.
z A resistance indication “- - - -” means the AC test current fault that
the measurement could not be made, because there is a break in
the test lead circuit, or the leads are not making good contact with
the object to be measured, or if its resistance is extremely large
compared with the measurement range.
4-3 Zero Adjust Function
The zero adjustment function is to zero the range of resistance. The reading
during zero adjustment will be taken as zero and will be used to calibrate
subsequent measurements.
4-3-1 Pin-type Test Lead Zero Adjustment
Using the supplied zero adjustment board, zero adjustment can be carried out
according to the AC four terminal method.
1. Rotate the resistance range switch to the desired position.
2. Press “ZERO” key to turn on the zero adjustment function on, the “ 0ADJ ”
is displayed by flashing.
3. As shown in the illustration, push the pin type test leads onto two holes in
the zero adjustment board. Choose holes symmetrically on both sides of
the center screw, so that the distance between the leads is about equal to
the distance when measuring the battery terminals.

Contact with SENSE

About equal to the distance when

measuring the battery terminals
Contact with SOURCE
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 4. When the resistance reading is lower that 200 digits and stable, the zero
adjustment is automatically carried out, the “ 0ADJ ” is stop flashing and
the beeper sounds.
5. Remove the pin type test leads from the zero adjust board and
measurement starts, connect the leads to the battery to be tested.
6. Press “Zero” key to exit this function.
Note z If the terminal spacing of the battery to be measured is large than the
zero adjustment board, use the outer most holes for adjustment.
z The zero adjustment is valid for the currently selected range only, as
long as the power remains on. Powering on the meter will resets all
zero adjustment values.
4-3-2 Clip – type Test Lead Zero Adjustment
Short the SOURCE and SENSE of the clip type test lead with
temperature sensor together as shown in the figure below.

sense

The other procedure the same as the pin-type test lead zero adjustment.

4-4 Hold and Auto – hold Functions

4-4-1 Hold function
Press Hold key, “ H ” appears on the display and display is locked.
Press HOLD key again to exit.

4-4-2 Auto – hold function

1. Press HOLD key 2 seconds to auto – hold function, “ AH ” appears
on the display.
2. The meter holds the reading on the display until it detects a new stable
reading. Then the meter beeps and displays the new reading. When
the measured one reading are stable, “ H ” appears on the
display.
3. Press HOLD key again to exit.

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4-5 Moving Average Function
If the resistance measurement value is unstable, this can be corrected with
the moving average function.
1. Press TIME key to samples select mode, “SET” appears on the display.
2. Press S / T key to select desired “OFF (no average)”, “4”, “8” and “16”
samples for average.
3. Press TIME key again to stored the setting and exit.

SET SET SET SET

4-6 DC Current Measurement

1. Connect the yellow miniature plug of the DCA current adaptor to the meter
DCA CLAMP ADAPTOR jack.
2. Press POWER key of the DCA current adaptor to turn on the adaptor, the
POWER LED will lighted. If the LOW BATTERY LED lighted, you should
replace the battery.
3. Make sure the transformer jaw are empty, then press ZERO key to null out
stray magnetism, the LCD then shows 0.0A.
4. Clamp the current transducer (jaw) around one of the conductors under test.
Make sure that the clamp jaw be perfectly closed.
5. Read the meter current value.

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 ZERO
SENSE SENSE
SOURCE SOURCE

60V

LOAD
MAX
INPUT

m
m
V
V V
°C
A °F

Battery
IN-CAP OUT-CAP T-CAP
m m m
Ah Ah Ah

NO.
SET

4-7 Disable Auto Power off Function

If no switch operation for 10 minutes, the meter automatically powers off.
Auto data memory and continuous data logging mode will auto disable the
auto power off function.
For continuous measurement, in some case it may be necessary to disable
the auto power off function.
1. Rotate the resistance range switch to OFF position, turn off the meter.
2. Press and hold down “HOLD” key, then rotate the resistance range switch to
any range to turn on the meter, the “ ” symbol will disappear.

4-8 Setting the Real Time

1. Press TIME key 2 seconds, the “SET TIME” appears on the display.
2. Press S,T, W and X keys to set up the real time-day : hour : minute :
second.
3. Press TIME key again to stored the setting and exit.

5. USING COMPARATOR FUNCTION (99 SETS)

5-1 Comparator
The comparator function compares the measured values with preset High
and Low limit values for internal resistance and voltage, and determines the
range that the measuring value should be. And then display the
corresponding symbol, and sounds a beeper with the WARNING and FAIL
cases.
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 5-2 Comparator Settings
1. Rotate the resistance range switch to the any range.
2. Press and hold down the “COMP” key for 2 seconds, the display will show
COMP.SET to the comparator setting mode.
3. Use S or T key to change the comparator number, from 01 up to 99.
4. Press X key one time, the high limit resistance of the one digit will be
flashing, use the S & T keys to select the desired value. Repeat this
step to set the next three digits, the decimal point, and the resistance
units.
5. Press X key one time, the low limit resistance of the one digit will be
flashing, use the S and T keys to select the desired value. Repeat this
step to set the next three digits, the decimal point, and the resistance
units.
6. Press X key one time, the high limit voltage of the one digit will be
flashing, use the S and T keys to select the desired value. Repeat this
step to set the next three digits and the decimal point.
7. Press X key one time, the low limit voltage of the one digit will be flashing,
use the S and Tkeys to select the desired value. Repeat this step to set
the next three digits and the decimal point.
8. Repeat step 3 to step 7 to set the next comparator number.
9. Press COMP key again to exit.

m
high limit resistance m low limit resistance

V V
high limit voltage low limit voltage

NO.

comparator number

5-3 Comparator Tables

Resistance Low limit resistance High limit resistance

Voltage Lo Middle Hi
Voltage WARNING WARNING FAIL
Comparison Beeper Beeper Beeper

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 WARNING FAIL
Pass
Value Beeper Beeper

Voltage comparison value = (High limit voltage value + Low voltage value)/2

5-4 Start / Stop Controls the Comparator

1. Press key to set the beeper on, the indication will appear on
the display, and the beeper will sound when getting the WARNING or
FAIL result. Press key again to set the beeper off.
2. Press COMP key to start comparator function, the “ COMP ” indication will
appear on the display, and the comparator will be operating once the
measurements are taken.
3. Press S and T keys to select the desired comparator number (01 – 99).
The selected comparator number remains in memory even the power is
turned off.
4. Press COMP key again to stop comparator function.

m
V
V
°C
°F

NO.

state of charge

5-5 Battery State of Charge Indication

Using the comparator settings the battery high limit resistance, low limit
resistance, high limit voltage, and low limit voltage values are specified in
5-2, and current measured the battery voltage and resistance values, then
compute the battery state of charge (SOC) percentage.

6. BATTERY CHARGE/DISCHARGE CAPACITY MEASUREMENT

1. Disable auto power off function (see section 4-7).

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2. Perform the DC current measurement (see section 4-6 in steps 1 – 3).
3. Connect the full discharged battery to the Battery Charger, and use DCA
current adaptor clamp the current transducer (jaw) around of the “+”
conductor.

SENSE SENSE
SOURCE SOURCE
60V
MAX
INPUT

4. Power on the Battery Charger, the meter will be displayed the charge current
value with a plus sign and the battery accumulated charging capacity (IN–CAP).
5. Connect the battery load to the battery and use DC current adaptor clamp the
current transducer (jaw) around of the “+” conductor.

SENSE SENSE
SOURCE SOURCE
60V
MAX
INPUT

6. The meter will be displayed the discharge current value with a minus sign
and the battery accumulated discharge capacity (OUT–CAP).
7. The battery charge / discharge remained capacity is :
(T–CAP) = (IN–CAP) – (OUT–CAP)

7. LOGGING FUNCTION
7-1 Manual and Auto Logging Function (999 sets)
7-1-1 To clear the memorized data
When memory is full, the memory number “999” will appear on the
display and memory function will be stopped.
1.Rotate the resistance range switch to OFF position to turn off the
meter.
2. Press and hold M key, then rotate the resistance range switch to turn on,
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 the display shows “CLr, YES, m, no” symbols.
3. Press W key to select “YES” to clear the memorized data.

7-1-2 To manual memorized the reading

Memory the reading one by one to the memory by pressing M key, and
“NO. XXX M ” will appear on the display for one sec. to indicate the
memorized location.

NO.

7-1-3 To auto memorize the reading

1. Press TIME key for 4 seconds, the display will show SET INTV. Using
S or T key to select desired interval time from 1 second to 255
seconds. Press TIME key to exit.
2. Press M key for 2 seconds to auto memory mode, the “ AM ” symbol
appears on the display. When stored one reading, the “NO. XXX M ” will
appear on the display for one second to indicate the memorized locations.
3. Press M key one time to exit.

NO.

7-1-4 To recall the memorized reading

1. Press R key to review the memorized readings. The display will
show “NO. XXX R ”.
2. Press S and Tkeys to scroll through the memorized readings.
3. Press R key again to stop viewing memorized readings.
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 4. The memorized data can read by transferring to PC.

NO.

7-2 Continuous Logging Function

1. Press TIME key for 4 seconds, the display will show SET INTV. Using
S or T key to select desired interval time from 1 second to 255
seconds. Press TIME key again to exit.
2. Press M key 4 seconds to continuous logging mode, the display will
show “ M ” flashing symbol.
3. Press M key again to exit.
4. The continuous data logging can’t be read from the meter directly.
Users can read the data by transferring to PC.
5. The continuous data logging can’t be cleared by the meter but PC.

8. MAINTENANCE
8-1 Cleaning :
1. Repairs or servicing not covered in this manual should only be performed
by qualified personnel.
2. Periodically wipe the case with a dry cloth. Do not use abrasives or
solvents on this instrument.
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8-2 Battery Check & Replacement：
As the battery power is not sufficient, the will be shown on LCD.
Replacement of six new 1.5V batteries is required.

9. RS-232 INTERFACE, SOFTWARE INSTALLATION AND

OPERATION
‰ For the detailed instruction, please refer to the content of attached CD,
which has the complete instruction of RS-232 interface, software operation
and relevant information.

‰ RS-232 protocol : enclosed in the supplied CD.

10. BATTERY REFERENCE TABLE

Battery Types Reference Value

6V：2Ah ~ 10.5Ah
Motorcycle
12V：2.5Ah ~ 20Ah

Automobile 12V：21Ah ~ 80Ah

Truck 12V：83Ah ~ 160Ah

9V：625mAh (Alkaline)
AA：2850mAh (Alkaline)
Household Appliances AAA：1250mAh (Alkaline)
C：8350mAh (Alkaline)
D：20500mAh (Alkaline)

Lithium Notebook Battery 14.8V：3600mAh ~ 4800mAh

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 11.1V：3600mAh ~ 7200mAh

Lithium Digital Camera Battery 3.7V：650mAh ~ 1350mAh

Lithium Cordless Phone Battery 3.7V：800mAh ~ 1250mAh

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11. OPTIONAL THERMAL PRINTER
1. Rotary range switch to “OFF” position.

2. Connect RS232 cable to printer.

3. Setting printer switch position :

4. Press and hold down “S Zero” key then rotary range switch to desire
range.

5. Setting the meter interval time “INTV” must be greater or equal 12 seconds.

6. Example : Vo1 : 1.230v

Ohm : 0.15Ω
Amp : 0.0A
Temp : 75.2F

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TES ELECTRICAL ELECTRONIC CORP.
7F, No. 31, Lane 513, Rui Guang Road, Neihu Dist. Taipei.
Taiwan, R. O. C.
Tel : (02) 2799-3660 Fax : 886-2-2799-5099
E-Mail : tes@ms9.hinet.net http://www.tes.com.tw
Dec-2010-9