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Coal Milling System Gyanendra Sharma NPTI Delhi
Coal Milling System Gyanendra Sharma NPTI Delhi
Combustion
10. Over-fire air shall be accurately measured and controlled to
±3% accuracy.
11. Furnace exit shall be oxidizing; 3% oxygen is preferable.
12. Mechanical tolerances of burners and dampers shall be ±
6.5mm.
13. Secondary air distribution to burners shall be within 5-10% of
average.
•GRINDIBILTY OF COAL
•MOISTURE CONTENT
•SIZE OF COAL INPUT
•FINENESS DESIRED AS OUTPUT
•MILL WEAR
H A R D G R O V E G R IN D A B IL IT Y
100
95
90
85
M A X IM U M C A P A C IT Y
80
75
70
65
60
55
50
45
40
35
40 50 60 70 80 90 100 110 120 130 140 150 160
B Exceeding 5600 but not 19.6 to 23.8 Exceeding 6049 but not
exceeding 6200 exceeding 6454
C Exceeding 4940 but not 23.9 to 28.6 Exceeding 5597 but not
exceeding 5600 exceeding. 6049
D Exceeding 4200 but not 28.7 to 34.0 Exceeding 5089 but not
exceeding 4940 Exceeding 5597
E Exceeding 3360 but not 34.1 to 40.0 Exceeding 4324 but not
exceeding 4200 exceeding 5089
F Exceeding 2400 but not 40.1 to 47.0 Exceeding 3865 but not
exceeding 3360 exceeding. 4324
G Exceeding 1300 but not 47.1 to 55.0 Exceeding 3113 but not
exceeding 2400 exceeding 3865
03/27/2021 Gyanendra Sharma, NPTI Delhi
Burning of Coal
4000
3500
3000
2500
1 2 3 4 5 6
Test 7
No. 8 9 10 11 12 13
4200
4000
3800
3600
3400
3200
1 2 3 4 5 6 7 8
Test No.
5000 7000
4000 6000
3500
3000 5000
1 2 3 9
Test No.
GCV - kcal/kg Aux. Power - kWh
1. Mill choking
2. Fineness is poor
3. Mill reject very high
4. Mill outlet temperature low/high
5. Unequal distribution of coal flow
6. No coal flow from bunker/feeder/centre feed pipe
7. Foreign material
8. Lubrication problem
9. Mill / piping erosion high
10. Others
Inverted
Cone gap
Liner
bracket
Center Feed
Pipe Gap
IMPACT
90
mm
90
mm
95
mm
50 60 70
HARDGROVE GRINDABILITY
REMEDY
INCREASE HEADER PRESSURE