Sail GI

General Technical Specification
1.0 GENERAL
1.1 Scope
This part deals with the requirements of materials for use in construction work with regard
to quality, testing, approval and storage, before they are used on work. This part is
supplementary to Part-II: Workmanship and Other requirements of the Technical
Specifications for civil works.
1.2 Standard
A high standard of quality is required for all materials used in construction work. They
shall be the best of the kind obtainable indigenously in each case and shall be procured
from manufacturers of repute in order to ensure uniformity of quality and assurance of
timely supply.
1.3 Approval and Tests
1.3.1 All materials to be used in construction shall be subject to approval of the Engineer. The
Contractor shall apply sufficiently in advance with samples of the materials including the
supporting test results from the approved laboratory and other documentary evidence
from the manufacturer wherever applicable and indicating the types of materials and their
respective sources. The delivery of materials at site shall commence only after the
approval of the quality, grading and sources of the materials by the Engineer.
1.3.2 The quality of all materials once approved shall be maintained throughout the period of
construction and periodical tests shall be carried out to ensure that it is maintained. Such
routine tests shall be listed under the different materials and/or as may be ordered by the
Engineer from time to time.
1.3.3 Where a particular "Brand" or "Make" of material is specified in the Schedule of Items or
Technical Specifications, such "Brand" or "Make" of material alone shall be used on the
work. Should it become necessary for any reason (such as non-availability/ceased to be
produced), to use any material other than the specified "Brand" or "Make", the Contractor
shall submit sample of the same to the Engineer for approval together with test
certificates and other documents necessary for examining and giving approval thereof.
Should such change or substitution of materials, subsequently approved, results in use of
material of price lower than that of the material specified in the Schedule of Items or
Technical Specifications, the rates of work affected by the substitution shall be
proportionately reduced. Similarly, in case the substitution results in use of material of
price higher than that specified in the Schedule of Items or Technical Specifications, the
rates of work affected by the substitution shall be proportionately increased.
1.4 Codes
1.4.1 The years of publication against various standards, referred in this specification,
correspond to the latest standards as on date of preparation of this specification. During
use of this specification in future, the latest publication as on date shall be referred to.
Where standards are not yet published by the BIS or IRC, adoptable British Standards or
other International Standards shall apply.
1.4.2 In case of any conflict in meaning between these specifications and those of BIS or IRC,
or British /International Standard; the provisions of these specifications shall prevail.
1.5 Rejection of Materials
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1.5.1 Any material brought to site which, in the opinion of the Engineer is damaged,
contaminated, deteriorated or does not comply with the requirement of this specification
shall be rejected.
1.5.2 If the routine tests or random site tests show that any of the materials, brought to site, do
not comply in any way with the requirements of this specification or of I.S. Codes as
applicable, then that material shall be rejected.
1.5.3 The Contractor at his own cost shall remove from site any and all such rejected material
within the time specified by the Engineer.
2.0 MATERIALS FOR CONCRETE
2.1 Aggregates
2.1.1 Aggregates shall comply with the requirements of IS: 383-1970 "Coarse and Fine
Aggregates for Concrete". They shall be hard, strong, dense, durable, clean and free
from veins and adherent coating, vegetable matter and other deleterious substances; and
shall be obtained from approved sources. Aggregates shall not contain any harmful
material such as pyrites, coal, lignite, shale or similar laminated material, clay, alkali, soft
fragments, sea shells and organic impurities in such quantity as to affect the strength or
durability of concrete. Aggregates which are chemically reactive with alkalies of cement
shall not be used. Aggregates which are not sufficiently clean shall be washed in clean
fresh water to the satisfaction of the Engineer.
2.1.2 Testing
All aggregates shall be subject to inspection and testing. The Contractor shall submit
samples for testing as may be required by the Engineer. Sampling and testing shall be
carried out in accordance with IS: 2386-1963 "Methods of Test for Aggregates for
concrete".
2.1.3 Grading
The Contractor shall ensure that the full range of aggregate used for making concrete is
graded in such a way as to ensure a dense workable mix. The delivery of aggregates will
commence only when the Engineer has approved the samples and the quality and grade
shall be maintained consistent and equal to the approved sample. Before construction
commences, the Contractor shall carry out a series of tests on the aggregates and on the
concrete made therefrom to determine the most suitable grading of the available
aggregates. Once the most suitable grading has been found, the grading shall be
adopted for the construction of the works and periodic tests shall be carried out to ensure
that it is maintained.
2.1.3.1 Size and grading of fine aggregates
The grading shall conform to IS: 383-1970 and shall be within the limits of Grading Zone-
III. The maximum size of particle shall be 4.75mm and shall be graded down. Sand
containing more than 10% of fine grains passing through 150 micron sieve or having the
fineness modulus less than 2 shall not be used for concrete work.
2.1.3.2 Size and grading of coarse aggregates
The nominal maximum size of the aggregates for each mark of concrete or for each type
of work shall depend upon the description of the particular item in the Schedule of Items
and/or according to relevant clauses of IS: 456-1978. The aggregates shall be well

graded and the grading shall conform to relevant requirements of IS: 383-1970
depending upon the maximum nominal size as specified or as required.
2.1.3.3 Fine aggregate for mortar and grout
The grading of fine aggregate for mortar and grout shall be within the limits of grading
zone III and IV as defined in IS: 383-1970.
2.1.4 Storage & stacking
Care shall be taken in the storage to avoid intrusion of any foreign materials into the
aggregates and where two types of aggregates are stored close to each other, they shall
be separated by a wall or plate. In case of stockpiling, care shall be taken to avoid
forming pyramids resulting in segregation of different sized materials. The height of the
stacks shall be generally limited to 150 cm.
2.2 Coarse Aggregates
2.2.1 Types
The type of coarse aggregate viz., stone chips, gravel or broken brick shall be as
described in the Schedule of Items. Unless otherwise specified in the Schedule of Items,
stone chips shall be used as coarse aggregate.
2.2.2 Stone chips
It shall be crushed or broken from hard stone obtained from approved quarries of
igneous or metamorphic origin. The stone chips shall be hard, strong, dense, durable
and angular in shape. It shall be free from soft, friable, thin, flat, elongated or laminated
and flaky pieces and free from dirt, clay lumps, and other deleterious materials like coal,
lignites, silt, soft fragments, and other foreign materials which may affect adversely the
strength & durability of concrete. The total amount of deleterious /foreign materials shall
not exceed 5% by weight according to relevant clause of IS: 383-1970. If found
necessary the stone chips shall be screened and washed before use.
2.2.3 Gravel
It can be either river bed shingle or pit gravel. It shall be sound, hard, clean, irregular in
shape and suitably graded in size with or without some broken fragments. It shall be free
from flat particles, powdered clay, silt, loam and other impurities. Before using, the gravel
shall be screened and washed to the satisfaction of the Engineer. However, the
foreign/deleterious materials shall not exceed 5% by weight.
2.2.4 Broken bricks / Brick aggregates
DELETED
2.3 Fine Aggregates
2.3.1 Unless specified otherwise it shall either be natural river sand or pit sand.
2.3.2 Sand shall be clean, sharp, strong, angular and composed of hard siliceous material. It
shall not contain harmful organic impurities in such form or quantities as to affect
adversely the strength and durability of concrete. Sand for reinforced concrete shall not
contain any acidic or other impurities which is likely to attack steel reinforcement. The
percentage of all deleterious materials including silt, clay etc., shall not exceed 5% by
weight. If directed, sand shall be screened or washed before use to the satisfaction of
Engineer.

2.3.3 Crusher dust
Crusher stone dust ( that is retained on 300 micron sieve ) only to be used under floors or
at locations where ever sand filling is generally used. In this project sand filling is not to
be used .In cases wherever sand filling is specified / indicated ,the same is to be replaced
with crusher dust.
2.4 Lime
Lime for mortars and concrete shall conform to IS: 712-1984 The total of CaO and MgO
content in quick lime shall not be less than 85% (MgO shall not exceed 5%). Quicklime,
after slaking, shall leave a residue of not more than 5% by weight on IS sieve 85.
2.5 Surkhi
DELETED
2.6 Cement
Ordinary Portland cement / Portland slag cement complying with the requirements of
IS:269-1989 and I.S. 455-1989 respectively shall be used for making plain and reinforced
concrete, cement grout and mortar.
Other types of cement may be used depending upon the requirements of certain jobs
with the approval of the Engineer. These shall conform to the following standards :
Portland Pozzolana Cement IS: 1489-1991
Rapid Hardening Portland Cement IS: 8041-1990
43 Grade Ordinary Portland Cement IS: 8112-1989
53 Grade Ordinary Portland Cement IS: 12269-1987
Hydrophobic Portland Cement .. IS: 8043-1991
High alumina cement for structural work IS: 6452-1989
White portland cement IS: 8043-1989
Sulphate Resisting Portland Cement IS: 12330-1988
2.6.1 Testing of samples
The Contractor shall supply a copy of the manufacturer's test certificate for each
consignment of cement supplied by him and consignments shall be used on work in the
order of delivery. The Contractor shall supply samples of cement to the Engineer as
frequently as he may require for testing. The sampling of cement for testing shall be
according to IS: 3535-1986. All tests shall be in accordance with the relevant clauses of
IS: 4031 (Part-I to Part-15) 1988 to 1991 & IS: 4032-1985.
2.6.2 Contractor's responsibility
From the time a consignment of cement is delivered at site and tested and approved by
the Engineer until such time as the cement is used on the works, the Contractor shall be
responsible for keeping the same in sound and acceptable condition and at his expense
and risk. Any cement which deteriorates while in the Contractor's charge and is rejected

as unsuitable by the Engineer, shall be removed from the site to outside the limits of work
at the cost of contractor within two days of ordering such removal by the Engineer.
2.6.3 Stock of cement
In order to ensure due progress, the Contractor shall at all times maintain on the site at
least such stock of cement as the Engineer may from time to time consider necessary.
No cement shall be used upon the works until it has been accepted as satisfactory by the
Engineer.
2.6.4 Storage of cement
The cement shall be stored in such manner as to permit easy access for proper
inspection and in a suitable weather-tight, well ventilated building to protect it from
dampness caused by ingress of moisture from any source. Different types of cement
shall be stored separately. Cement bags shall be stacked at least 15 to 20 cm clear of
the floor leaving a space of 60 cm around the exterior walls. The cement shall not be
stacked more than 10 bags high. Each consignment of cement shall be stacked
separately to permit easy access for inspection.
2.7 Water
Water used for mixing concrete and mortar and for curing shall be clean and free from
injurious amounts of oil, acid, alkali, salts, sugar, organic materials or other substances
that may be deleterious to concrete or steel. The pH value of water shall generally be not
less than '6'. Water has to meet the requirements mentioned in clause 4.3 of IS: 456-
1978. Water shall be obtained from an approved source.
Where it is obtained from a source other than a supply main, it shall be tested to
establish its suitability. Water for construction purpose shall be stored in proper storage
tanks to prevent any organic impurities getting mixed up with it.
2.8 Admixture for Concrete
2.8.1 Approval
Admixtures to concrete shall not be used without the written consent of the Engineer.
When permitted, the Contractor shall furnish full details from the manufacturer and shall
carry out such test as the Engineer may require before any admixture is used in the work.
2.8.2 Types
2.8.2.1 Integral water proofer
Admixtures used as integral water proofer shall be free of chlorides and sulphates and
shall conform to IS: 2645-1975. The application and
doses shall be as per manufacturer's specification.
2.9 Interval of Routine Test
2.9.1 The routine tests of materials, delivered at site, shall be at the following intervals :
Aggregates - Fortnightly or for every 200 m3 for each aggregate whichever is

earlier and in other respects generally as per IS : 2386 (Part 1 to
8)-1963.
Cement - Fortnightly or for each consignment, within 4 days of delivery and in

other respects generally as per IS : 4031-1988.

Water - Once in two months for each source of supply and in other
respects generally as per IS : 456-1978.
Reinforcement - For each consignment within 4 days of delivery in accordance with

I.S. 1786-1985, I.S. 1599-1985 and I.S. 1608-1972.
3.0 STEEL
3.1 For Reinforcement
Reinforcing bars for concrete shall be round steel bars of the following types as may be
shown on the drawing :
i) Plain mild steel bars conforming to Grade-I of IS : 432-1982 "Mild Steel & Medium
Tensile Steel for Concrete Reinforcement".
ii) "High strength deformed steel bars conforming to IS : 1786-1985 for Concrete
Reinforcement".
iii) Reinforcement fabrics conforming to IS:1566-1982 "Hard Drawn Steel Wire Fabric
for Concrete Reinforcement"
All reinforcement bars shall be of uniform cross sectional area and be free from loose mill
scales, dust, loose rust, coats of paint, oil or other coatings which may destroy or reduce
bond. Further all diameters supplied in coils need to be straightened by mechanical means
using straightening machines as required .Unit weight of reinforcement bars conforming to
I.S. 1786-1985 is as given below.
Nominal Size (Dia) Mass Per Metre Run

(mm) (Kg)
6 0.222
8 0.395
10 0.617
12 0.888
16 1.580
18 2.000
20 2.470
22 2.980
25 3.850
28 4.830
32 6.310
3.2 Binding wire
Binding wire for reinforcement shall be annealed steel wire 20 BWG conforming to IS : 280
-1978 "Specification for Mild Steel Wire".
3.3 Light structural work and inserts
Steel for light structural work and for preparation of inserts and embedments shall conform
to IS: 2062-1992 "Steel for general structural purposes - Specification."

3.4 Steel Tubes
Steel tubes for use in light structural work and inserts shall be of light or medium class (as
may be specified in drawings or the schedule of items) and of grade YST 25 conforming to
IS : 1161 - 1979 "Specification for Steel Tubes for Structural Purposes".
3.5 Foundation Bolts
3.5.1 Bolts to be embedded in concrete shall, unless otherwise detailed in drawings, conform to
IS : 5624-1970 "Specification for Foundation Bolts". Material for bolts, shall, be of steel
conforming to IS : 2062-1992 or as per details provided in drawings based on Technical
requirement
3.5.2 Nuts and locknuts shall conform to IS : 1363 (Part 1 to 3) -1992 "Specification for Black
Hexagon Bolts, Nuts and Lock Nuts (Diameter 6-39 mm) and Black Hexagon Screws
"Specification for Hexagon Bolts and Nuts (M-42 to M-150)".
3.5.3 Plain washers shall conform to IS : 2016 -1967 "Specification for Plain Washers and spring
washers shall conform to IS : 3063 -1972 "Spring Washers for Bolts, Nuts & Screws".
3.6 Steel Tubes for Non-structural use
3.6.1 Steel tubes for non-structural use shall conform to IS : 1239 (Part-I) -1990 "Specification
for Mild Steel Tubes, Tubular and Other Wrought Steel fittings, Part-I : Mild Steel Tubes".
3.6.2 Fittings for steel tubes used for non-structural purposes shall conform to IS : 1239 (Part-II)
-1992 "Specification for Mild Steel Tubular and Other Wrought Steel Pipe Fittings".
3.7 Threaded Fasteners
Bolts and nuts for fastening shall conform to IS:1367 (Part 1)-1980 "Technical Supply
Conditions for Threaded Fasteners".
3.8 Testing
Test certificates from manufacturer shall be submitted for each consignment. Any
additional test which the Engineer may require shall be done according to IS : 1786-1985,
1566-1982, 280-1978, 2062-1992, 1161-1979, 2614-1969, 3063-1972, 1239 (Part 1 and
2)-1990 and 1992 and 1367-1980.
3.9 Cast Steel
3.9.1 Quality
Cast steel shall conform to IS : 1030-1989 "Carbon Steel Casting for General Engineering
Purpose". Unless otherwise specified, it shall conform to Grade2.
3.10 Conduits
3.10.1 Steel for electrical wiring
Rigid steel conduits for electrical use shall conform to IS : 9537 (Part 2) - 1981 for rigid
pipes and to IS : 3480-1966 for flexible conduits. Fittings for conduits shall conform to IS :
2667-1988.
All conduit pipes shall be finished with galvanised or stove-enamelled surface. All
accessories shall be of threaded type and pipes shall be jointed by means of screwed
couplers only. Bend in conduits shall be made to the dimension shown in drawing, but a
minimum of 12 times the diameter. Where shown in drawing they shall be treated with
anticorrosive preservative as specified.

3.10.2 Non-metallic conduit for electrical wiring
Non-metallic conduits for electrical use shall conform to IS : 9537 (Part 3) -1983 for rigid
pipes and to IS : 6946 -1973 for flexible pipes. Fittings shall conform to IS : 3419-1989.
Bends shall be achieved by bending the pipes by inserting suitable solid or inspection type
normal bends, elbows or similar fittings.
4.0 ASBESTOS CEMENT PRODUCTS
4.1 General
Asbestos cement products shall be free from visible defects, uniform in colour, of required
density, length, thickness and diameter within the allowable tolerance. They shall be
obtained from an approved source of manufacture and stored safely. Methods of test shall
be according to IS:5913-1989 "Method of Test for Asbestos Cement Products."
4.2 Building Boards
These shall be of Class A, B and C with board thickness being 6.5mm , 5mm and 4mm
respectively. The length shall be 2400, 1800 and 1200mm and width in all cases 1200 mm.
Building boards shall conform to IS : 2098 - 1964 "Asbestos Cement Building Boards".
They shall, when tested in two perpendicular directions, take a load of not less than 15 kgf
for Class-A and 10 Kgf for Class-B and Class-C boards.The boards shall show water
absorption of not more than 40% of their dry weight.
4.3 Flat Sheets
Flat sheets shall conform to IS : 2096-1992 "Asbestos Cement Flat Sheets". They shall
have a bending stress of not less than 225 kgf/cm2 & a density of 1.6 kg/dm3 for
compressed sheets & a bending stress of not less than 160 kgf/cm2 and a density of 1.2
Kg/ dm3 for uncompressed sheets. Nominal thickness shall be 5,6,8,10 and 15 mm ,
length 2400, 1800 and 1200mm and width 1200mm. Water absorption shall not exceed
28% of dry wt.
4.4 Pipes and fittings
Pressure pipes shall conform to IS : 1592-1989 "Asbestos Cement Pressure Pipes" and to
IS : 9627 -1980 "Asbestos Cement Pressure Pipes (Light Duty)". Pipes for sewerage and
drainage shall conform to IS : 6908 -1991 "Asbestos Cement Pipes and Fittings for
Sewerage and Drainage ". Building pipes gutters and fittings shall conform to IS : 1626 -
(Part 1 to 3)-1980 to 1991 "Asbestos Cement Building pipes and pipe fittings".
Pressure pipes shall satisfy Hydraulic test and transverse crushing test as per IS : 5913-
1989.
4.5 Corrugated and Semi-Corrugated Sheets
These shall conform to IS : 459 -1992 "Unreinforced Corrugated and Semi-Corrugated

Asbestos Cement Sheets". Unless otherwise stated the sheets shall be corrugated and not
less than 6mm thick. The sheets shall have a load bearing capacity of not less than 5
N/mm width of specimen and shall not absorb more water than 28% of its dry weight.
Overall width of corrugated sheets is 1050mm and of semi-corrugated sheet is 1100mm.
4.6 Asbestos Cement Roof fittings

These shall conform to IS : 1626 (Part 3)-1981. Shapes and dimensions shall be as given
in the above mentioned code. All finished products shall be free from visual defects that
impair appearance or serviceability. Surface of fittings shall be of uniform texture and shall
have neatly trimmed edges. Mean water absorption shall not be more than 28% of dry
mass of the material.
5.0 BRICK AND STONES
5.1 Bricks
Bricks for masonry in foundations, walls and other locations shall be common burnt clay
building bricks having minimum crushing strength of 5 N/sq.mm., or such other strength as
may be described in the Schedule of Items, when tested in accordance with IS : 1077-1992
"Common Burnt Clay Building Bricks". They shall be sound, hard and thoroughly well burnt,
with uniform size having rectangular faces with parallel sides and sharp straight right
angled edges and be of uniform colour with fine compact uniform texture. Bricks shall be of
uniform deep red cherry or copper colour. They shall be free from flaws, cracks and
nodules of free lime. Water absorption after 24 hours immersion in cold water shall be not
more than 20% by weight. They shall not absorb more than 10% by weight of water after
immersion for six hours. They shall emit a clear metallic ringing sound when struck by a
mallet and shall not break when dropped on their face, from a height of 60 cm. Fractured
surface shall show homogeneous, fine grained uniform texture, free from cracks, air holes,
laminations, grits, lumps of lime, efflorescence or any other defect which may impair their
strength, durability, appearance and usefulness for the purpose intended. Underburnt or
vitrified bricks shall not be used. Samples of bricks brought to the site shall be tested
periodically for compression and other tests according to IS : 3495 (Parts-1 to 4) -1992
"Method of Test for Burnt Clay Building Bricks". Where the size of bricks is not specifically
mentioned, it shall be taken to mean conventional sizes as is commonly available in the
area. In case modular bricks are to be used, it shall be accordingly specified in Schedule of
Items. The bricks shall be classified on the basis of average compressive strength as given
in table 1 of IS : 1077-1992.
5.2 Handling
Bricks shall be unloaded by hand and carefully stacked and all broken bricks shall be
removed from the site.
5.3 Samples and Inspection
Representative samples shall be submitted by the contractor and approved samples

retained by the Engineer for comparison and future reference. Bricks shall be obtained
from approved manufacturer. All bricks shall be subject to inspection on the site and shall
be to the approval of the Engineer who may reject such consignment as are considered by
him to be inferior to the quality specified. The Contractor shall provide all labour and plant
required for the inspection and conduct such test as shall be required by the Engineer
without additional charges.
5.4 Brick Bats

DELETED
5.5 Laterite Stone Blocks
These shall conform to IS : 3620 -1979 "Laterite Stone Blocks for Masonry". The laterite
stone blocks shall have a minimum compressive strength of 30 kg/cm2 and to be tested as
per IS : 1121-1974. The blocks shall be minimum 15 cm thick but not exceeding 30 cm.
They shall be dressed to the desired sizes and shapes with an axe. Laterite stones shall be
well seasoned by exposure to air before dressing and using on work.

5.6 Stone (granite, trap, sandstone, quartzite etc.)
5.6.1 Stone used shall be strong, durable, dense, compact, close grained, homogeneous, fire
resistant and shall be obtained from sources approved by Engineer. Stones shall
additionally be hard, sound, free from cracks, decay and other flaws or weathering and
shall be easily workable. Stones with round surfaces shall not be made use of.
5.6.2 Stones shall have a crushing strength of not less than 200 kg/cm2. Stones with lesser
crushing strength may be used in works with prior approval of the Engineer. Stones shall
be non-porous and when tested in accordance with IS : 1124 -1974 "Method of Test for
Determination of Water Absorption Etc.," shall show water absorption of less than 5% of its
dry weight when soaked in water for 24 hours. Tests for durability and wheathering shall be
done in accordance with IS : 1126-1974 and IS : 1125-1974 respectively. The working of
stones to required sizes and their dressing shall be as per IS : 1127-1970
"Recommendations for dimensions and workmanship of natural building stones for
masonry work" and IS : 1129 -1972 "Dressing of Natural Building Stones". Stones
especially limestone and sand stones shall be well seasoned by exposure to air before use
in construction works.
5.6.3 Size
Normally stones shall be of size that could be lifted and placed by hand, between 20 to 30
kg per piece. The length of stones shall not exceed 3 times the height and the breadth on
base shall not be greater than 3/4 of the thickness of wall or less than 15cm. The height of
stone may be upto 30cm.
5.6.4 Dressing
5.6.4.1 Random rubble
Stones shall be hammer dressed on the face, the sides, and the beds to enable it to come
into close proximity with the neighbouring stone. The bushings in the face shall not project
more than 4cm on all exposed faces and 2cm on a face to be plastered, nor shall it have
depressions more than 1cm from the average wall surface.
5.6.4.2 Coursed rubble - First sort
Face stones shall be hammer dressed on all beds, and joints, so as to give them
approximately rectangular block shape. These shall be squared on all joints and beds. The
bed joint shall be rough chisel dressed for atleast 5cm back from the face, and side joints
for atleast 4cm such that no portion of the dressed surface is more than 6mm from a
straight edge placed on it. The bushing on the face shall not project more than 4cm as an
exposed face and one cm on a face to be plastered. The hammer dressed stone shall also
have a rough tooling for a minimum width of 2.5cm along the four edges of the face of the
stone, when stone work is exposed.
5.6.4.3 Coursed rubble - Second sort
Dressing shall be as specified in 5.6.4.2 except that no portion of dressed surface shall
exceed 10mm from a straight edge placed on it as against 6mm for first sort.
5.6.4.4 Stone for veneering
Stone lining upto 8cm shall be treated as veneering work. The stone shall be cut into slabs
or required thickness along the planes parallel to the natural bed. Every stone shall be cut
to the required size and shape so as to be free from any waviness and to give truly vertical
and horizontal joints. Adjoining faces shall be fine chisel dressed to a depth of a 6mm, so
that when checked with a 60cm straight edge, no point varies from it by more than 1mm.

All edges shall be chisel dressed to be true, square and free from chippings. Top and
bottom faces shall be dressed to within 3mm tolerance and vertical faces to within 6mm
tolerance, when checked with a 60mm straight edge. Dressing at the back shall not be
done.
5.7 Hollow and Solid Concrete Blocks
5.7.1 Cement concrete blocks used in the construction of concrete masonry load bearing as well
as non-load bearing walls shall conform to the requirements of IS : 2185 (Part 1)-1979.
Physical properties such as density, compressive strength, water absorption etc., shall be
determined in accordance with the procedure laid down in IS : 2185 (Part 1) -1979 and
shall conform to the requirement laid therein. When inspected visually all blocks shall be
sound, free from cracks, broken edges, honeycombing and other defects which would
interfere with the proper placing of blocks or impair strength or permanence of
construction.
5.7.2 Dimensions and tolerance
The blocks shall be made in sizes and shapes to suit the particular job and shall include
stretcher, corner, double corner or pier, jamb, header, bullnose and floor units.
5.7.2.1 The nominal dimensions of concrete block shall be as follows :
Length : 400, 500 or 600mm

Height : 200 or 100mm
Width : 50, 75,100, 150, 200, 250 or 300mm
In addition, blocks shall be manufactured in half and other suitable lengths and shapes to
suit Architectural requirements.
5.7.2.2 The maximum dimensional tolerances shall be plus or minus 5mm in length and plus or
minus 3mm in height and width.
5.7.3 Hollow blocks (open and closed cavity)
5.7.3.1 The blocks having solid material about 50% to 75% of total volume of the block calculated
from the overall dimensions shall be termed as hollow blocks. Grade-A blocks used as
load bearing units shall have a minimum block density of 1500 kg/m3 and shall have
minimum average compressive strength of 3.5, 4.5, 5.5 or 7.0 N/mm2 at 28 days as
specified.
5.7.3.2 Grade-B Blocks used as load bearing units shall have block density less than 1500 kg/m3,
but not less than 1000 kg/m3 and shall have compressive strength of 2.0, 3.0, or 5.0 N/
mm2 or as specified.
5.7.3.3 Grade-C blocks used as non load bearing units shall have block density less than 1500
kg/m3, but not less than 1000 kg/m3 and compressive strength of 1.5 N/mm2 at 28 days.
5.7.4 Solid blocks
The blocks having solid material more than 75% of the total volume of the be block shall be
termed as solid block. Solid blocks (Grade-D) used as load bearing units shall have a block
density of not less than 1800 kg/m3 and compressive strength of 4.0 or 5.0 N/mm2 as
specified.
5.7.5 Mix proportion

The concrete mix used for blocks shall not be richer than one part by volume of cement to
six parts by volume of combined aggregates before mixing.
5.7.6 Surface texture and finish
Surface texture, that is, very fine closed texture or coarse open texture and finish, whether
coloured or not shall be according to the drawing, description in the Schedule of Items or
instructions of the Engineer.
5.7.7 Marking and certificate
The blocks shall be marked permanently indicating the Grade of the unit, identification of
the manufacturer and the year of manufacture. Manufacturers test certificate shall be
supplied with the delivery of each lot.
5.8 Cement, Lime and Water
Cement, lime and water shall conform to the specification under the Section Concrete of
this part.
5.9 Sand for Masonry Mortar
Sand for masonry mortars shall be natural sand, crushed stone sand or crushed gravel
and shall comply with IS : 2116 - 1980 "Sand for Masonry Mortars". The sand shall be
hard, durable, clean and free from adherent coatings and shall not contain amount of
clay, silt and fine dust more than 5% by wt. Sand shall not contain any harmful impurities
such as iron pyrites, alkalies, salts, coal, mica and organic matters. The particle size
grading of sand for use in mortars shall be within the limits as specified in Table I of
above code.
6.0 SAND FOR PLASTERING
Sand for use in mortars for internal wall, ceiling and external plastering and rendering
shall conform to IS:1542 -1992. It shall not contain any harmful impurities such as iron
pyrites, alkalis, salts, coal, mica and organic matters. Percentage of salt and dust shall
not be more than 5% by weight. Grading of sand shall be within the limits specified in
clause no. 5.1 of above code. Fineness modulus of naturally occuring sand shall not be
less than 1.5.
7.0 MATERIALS FOR FLOORING & PAVING
7.1 Cement and Binders
7.1.1 Cement
Cement, fine aggregates, reinforcement and water used shall comply with the
requirements of concrete as per clauses 2.1, 2.3, 2.6 and 2.7 of this part.
7.1.2 Water
Water for construction shall be clean, soft, free from loam, salt and
organic materials. Hard water shall not be used.
7.2 Aggregates
7.2.1 Coarse Aggregate

7.2.1.1 Coarse aggregate shall conform to the requirement as per clauses 2.1 and 2.2 of this
part.
7.2.1.2 For granolithic floor the screeded bed shall comprise of aggregates size 15mm and down
graded and topping shall comprise of clean fine stone chippings, size 4mm and down.
For concrete floor with hardener treatment the topping shall comprise of stone chippings,
size 6mm and down and for in-situ terrazzo flooring, chippings shall be within sizes
12mm to 6mm graded. The marble chips for topping of terrazzo floor shall be of 3-6mm
size and shall conform to Grade-I of IS : 2114-1984 "CP for laying in-situ terrazo floor
finish".
7.2.2 Common burnt clay bricks
Common burnt clay bricks shall conform to IS : 1077-1992 and comply with requirements
under the section "Brick and Stones" of this part.
7.2.3 Rubble
Rubble of approved quality shall be used and shall be clean and free from dirt. The loose
and weathered sections shall be removed before use. Rubble used as hard core shall
have a least lateral dimension (thickness) between 100mm and 225mm, depending on
the thickness of hardcore.
7.3 Tiles
7.3.1 Terrazzo Tiles
Terrazzo tiles shall be machine made under a minimum pressure of 140 kg/cm2. It shall
have a minimum total thickness of 20mm including a minimum of 6mm thick topping. It
shall be of size, texture, colour, shade and pattern as specified in schedule of item and
as approved by the Engineer.
7.3.2 White Glazed Tile
White glazed tiles shall be of approved manufacture and quality and shall conform to
IS:777 - 1988 "Glazed Earthenware Tiles. They shall be true in shape, free from hair
cracks, crazing spot, chipped edges and corners and surface shall be perfectly flat
without warps and of uniform colour. The top surface shall be glazed either gloss or matt
as specified. The tiles, normally shall be 149mm x 149mm or 99mm x 99mm size and
shall not be less than 5mm thick or as specified. The tolerance on average facial
dimension value shall be plus or minus 0.8 and on thickness plus or minus 0.5mm. The
specials such as coves, internal and external angles, beads, cornices and their corner
pieces shall be of specified sizes and of thickness not less than the thickness of tiles.
7.3.3 Coloured tiles
Only glaze shall be coloured as specified. The size and specification of tiles shall be
same as for the white glazed tiles.
7.3.4 Marble tiles
It shall conform to IS : 1130 -1960 "Marble (Blocks, Slabs and Tiles)". Marble for paving
and facing work shall be of selected quality, hard, sound, dense and homogeneous in
texture (with crystalline texture) and free from cracks, decay, weathering and flaws and
shall be of kind and quality, size and thickness as specified in schedule of items. The
samples of tiles shall be got approved by the Engineer before use. The tiles shall be cut
to the requisite dimensions.

7.4 Pigments
Pigments incorporated in mortar or used for grouting shall be subject to approval of

Engineer and as per table I of IS : 2114-1984.
7.5 Red Oxide of Iron
Red oxide of iron where used for "Red Artificial Stone Flooring" shall be of quality approved
by the Engineer, and shall be of uniform tint.
7.6 Hardening Agents
Hardening agents such as ironite used for "Cement Concrete Flooring with Hardener
Treatment", shall be of quality approved by the Engineer for every work.
7.7 Dividing Strips
Dividing strips shall be of aluminium, glass, brass, copper, plastic or similar materials as
specified in the schedule of item and of quality approved by the Engineer. Strips shall be
1.5 mm thick unless otherwise specified penetrating to the full depth of the flooring.
Aluminium strips when used shall have a protective coating of bitumen.
7.8 Marble Chips
It shall be in sizes varying from 1mm to 25mm and in different colours as per
requirement. Marble chips shall be hard, sound, dense and homogeneous in texture with
crystalline and coarse grains. It shall be uniform in colour and free from cracks, stains,
decay and weathering and shall be obtained from approved source.
7.9 Marble Powder
It shall be clean, free from dust and other foreign materials and of approved quality,
obtained from approved source. It shall pass through sieve 300 conforming to IS: 460-
(Part-1)-1985.
8.0 TIMBER
8.1 General
All timber used for carpentry and joinery works shall be new. It shall be well seasoned by a
suitable process conforming to IS : 1141-1973 before being planed to the required sizes. It
shall be sound, straight, free from sap, radial cracks, decay, fungal growth, boxed heart,
pitch pockets, borer holes, splits, loose knots, flaws or any other defects and shall show a
clean surface when cut. Timber shall conform to the requirements of IS : 1003 (Part 1&2)-
1983 to 1991. The finished components shall be given suitable preservative treatment
wherever necessary.
8.2 Teak wood/Sal / Bija Sal / Deodar / Kail and other varieties of timber
8.2.1 Teak wood
The timber shall be of good quality and well seasoned. It shall be of fairly uniform colour
and shall be free from defects such as cracks, dead knots, shakes etc. No individual hard
and sound knot shall be more than 15 sq. cm. in size and aggregate area of all such

knots shall not exceed 2 % of the area of the piece. Wood shall be generally free from
sap wood but traces of the same shall be allowed. The timber shall be fairly grained
having not less than 2 growth per cm width in cross section.
8.2.2 Sal / Bija Sal wood
Timber shall be of good quality and well seasoned. It shall have fairly uniform colour,
reasonable straight grains and shall be free from all defects as mentioned in previous
clauses. No individual hard and sound knot shall be more than 6 sq. cm. in size and
aggregate area of all such knots shall not exceed 2 % of the area of the piece. There
shall not be less than 5 growth rings per 2 cm of the width.
8.2.3 Deodar wood
The timber shall be of good quality and well seasoned. It shall have fairly uniform colour,
reasonable straight grains and shall be free from all defects as mentioned in previous
clauses. No individual hard and sound knot shall be more than 15 sq.cm. in size and
aggregate area of all such knots shall not exceed 2 % of the area of the piece. There
shall be at least 3 growth rings per cm width in cross section.
8.2.4 Kail wood
The timber shall be generally as specified in clause 8.2.3 for Deodar wood. However,
there shall not be less than 2 growth rings per cm width in cross section.
8.2.5 Other varieties of timber
The timber as named in the item of work shall be used. It shall be well seasoned and
generally free from defects such as dead knots, cracks, shakes, sap wood etc. However,
traces of sap wood shall be allowed and sound and hard knots up to 2 % of the area of
the piece shall be allowed.
8.3 Storage and Inspection
Timber shall be carefully stored and subject to inspection on site, piece by piece. The
Engineer may reject such pieces as are considered by him not of the quality or meeting
the requirements specified herein.
8.4 Moisture Content
Timber shall be accepted as well seasoned if its moisture content does not exceed the
permissible limit as per IS : 287-1973.
8.5 Tolerances for Timber
For timber allowance as specified in the IS : 1003 (Part 1&2) 1983 to 1991 shall be
applicable.
8.6 Flush Door Shutters, Shelves
Flush door shutters, shall be wooden, solid core or cellular and hollow core type, as may
be shown in drawing or described in the Schedule of Items or directed by Engineer. They
shall be obtained from an approved source of manufacture, covered on face with
commercial ply, wood veneer or other finish as may be necessary. Solid core shutters
shall conform to IS : 2202 (Part 1&2)-1983 to 1991 and cellular or hollow core shutters to
IS : 2191 (Part 1&2)-1983. The resin used shall be phenol formaldehyde. A full size
sample door shall be offered for inspection and approval.

8.7 Wood Particles Boards
Particle boards for general purposes shall be of medium density conforming to IS:3087-
1985. These are of four types, Flat pressed single layer board (FPSI),Flat pressed three
layer board (FPTH), Extrusion pressed solid board (XPSO) and Extrusion pressed
tubular core (XPTU). Adhesive shall be BWR, WWR or un-extended CWR type. High
density wood particle board shall conform to IS:3478-1966 and are in flat sheets or
moulded forms. These shall be of type 1 (BWR type of resin) or Type 2 (WWR or CWR
type of resin). Both types of boards shall be of Grade A (resin content 20 to 50 percent)
and Grade : (resin content 8-12 percent).
8.8 Veneered Particle Board
These shall conform to IS : 3097-1980 and shall be of two grades. Exterior (grade-I with
BWP or BWR type adhesive) & interior (grade-II with WWR or CWR type adhesive).
Each grade of boards shall be of 4 types, solid core general purpose, solid core
decorative, Tubular core general purpose and Tubular core decorative and accordingly
designated.
8.9 Plywood for General Purpose
Plywood for general purpose shall conform to IS:303-1989. Depending on type of

adhesive used for bonding veneers, it is of 4 grades, BWP (boiling water proof), B.W.R
(boiling water resistant), WWR (warm water resistant) and CWR (Cold Water resistant).
Any species of timber may be used for plywood manufacture. However list of species, for
the manufacture of plywood is given in Annexure 'B' of the IS : 303-1989 for guidance.
Plywood is classified in 10 different types as per appearance of the surface. These are
type AA,AB,AC,AD,BB, BC,BD,CC,CD and DD as detailed in IS : 303-1984. It is available
from 3 ply to 11 ply with thickness from 3mm to 25mm.
8.10 Veneered Decorative Plywood
This quality of plywood shall conform to IS : 1328-1982. These plywood shall be of two
types Type 1 and Type 2 as per details given in IS : 1328-1982. Species of timber for
decorative face commonly used are given in Table 1 of IS : 1328-1982 but the purchaser
shall specify the particular veener to be used. Timber for cores and backs shall be either
class I or II as specified in IS : 303-1989. Adhesive used shall be BWR or WWR
synthetic resin.
9.0 FITTINGS FOR DOORS, WINDOWS, ETC.
9.1 General
Fittings shall be of iron, brass, aluminium or as specified. These shall be well made,
reasonably smooth and free from sharp edges, corners, flaws and other defects. Screw
holes shall be countersunk to suit the head of specified wood screws. All hinge pins shall
be of steel and their riveted heads shall be well formed.
Iron fittings shall be finished bright or black enameled or copper oxidised or painted as
specified. Brass fittings shall be finished bright, oxidised or chromium plated and
aluminium fittings shall be finished bright or anodised as specified. Fittings shall be got
approved by the Engineer before fixing. Screws used for fittings shall be of the same
metal and finish as the fittings. However, anodised cadmium/chromium plated M.S.
screws of approved quality shall be used for fixing aluminium fittings.
9.2 Hinges

9.2.1 Butt hinges
These shall be mild steel but hinge (medium), brass butt hinges, extruded aluminium
alloy butt hinges or as specified. Type (light/medium/heavy weight) and size shall be as
specified in the drawing or schedule of items. Brass / Aluminium and M.S butt hinges
shall conform to Indian Standard Specification for butt hinges IS : 205-1992 and IS :
1341-1992 respectively. Hinges shall be finished bright or satin polished or anodised.
9.3 Sliding Door Bolts
Mild steel sliding door bolts shall conform to IS : 281-1991 and are of 2 types, plate type
and clip or bolt type. Plate type bolts shall have plates and straps stove enameled black
with hasp and bolt finished bright or copper oxidized or nickel / chromium plated. Clip or
bolt type are copper oxidized or plated. All screw holes in the M.S bolts shall be
countersunk. Diameter of bolt for plate type is 12mm and for clip type is 16mm.
Non ferrous metal sliding doors are of brass or aluminium alloy and shall conform to
IS:2681-1979. Brass sliding bolts are of 150 to 450mm size with bolt dia being 16mm for
150 to 300mm and 18mm for 375 and 450 size. Aluminium alloy sliding bolts are of size
200 to 450mm with 16mm bolt dia. Brass quality is finished satin, polished or plated and
aluminium alloy bolts are anodised.
For both ferrous and non-ferrous metal bolts the size of the sliding bolt is determined by
the length of the bolt.
9.4 Door Rim Latch
This shall be of mild steel, brass, aluminium alloy or as specified and of sizes 75, 100,
125 and 150mm denoted by overall length of the body measured from outside face of the
fore end to the rear end. These are of type 1 and type 2 and shall conform to IS: 1019-
1974.
9.5 Tower Bolts
Tower bolts may be of one of the following types and shall conform to IS : 204 (Part 1
and 2)-1991 and 1992.
i) Barrel tower bolts
These shall be of bright finished/stove enamelled/ black painted mild steel tower
bolts, brass barrel tower bolts with cast brass barrel and rolled or drawn brass
bolt/brass barrel tower bolts with barrel of extruded sections of brass and rolled
or drawn brass bolt/brass barrel tower bolts with brass sheet barrel and rolled or
drawn brass bolt. Aluminium barrel tower bolts with barrel and bolt of extruded
section of aluminium alloy-bolts and barrel anodised.
ii) Semi-barrel tower bolts
These shall be mild steel semi barrel tower bolts full cover/open type with mild
steel sheet pressed barrel and cast iron/mild steel bolt. Bolt bright finished other
parts stove enameled black.
iii) Rivetted or spot welded tower bolts

These shall be mild steel tower bolts rivetted type with black flat and mild
steel/cast iron bolt and open staple.
iv) Skeleton tower bolts
These shall be of bright finished / stove enameled / black painted mild steel or
brass bright finished skeleton tower bolts with cast brass/extruded sections plate
and staples and rolled or drawn brass bolt or Aluminium skeleton tower bolts with
plates staples and bolt or extruded sections of Aluminium alloy plate and staple
anodised.
9.6 Door Handles
Door handles shall conform to IS : 208-1987 and shall be of 4 types. Type 1 is cast Iron /
Brass / Aluminium or zinc alloy die casting and available in 75,100,125 150mm sizes.
Type 2 is mild steel pressed oval in 75, 100,115 and 135mm sizes. Type 3 is mild steel
present half oval in 75,90 and 100mm sizes. Type 4 is fabricated (brass / aluminium
alloy) in 75,100 and 125mm sizes. The size of the handle shall be determined by inside
(grip) size overall size and internal depth of the handles shall be as detailed in IS : 208-
1987.
Finish for type 1 shall be satin/nickel plating, copper oxidising and bronze finish for cast-
brass and zinc die cast handles and stove enamelled black or copper oxidized for cast
iron handles. Aluminium handles shall be anodized. Type 2 and 3 handles shall be stove
enamelled black. For type 4 it shall be satin finish, nickel plating, copper oxidized and
bronze finish for brass handles and anodizing for aluminium handles.
9.7 Mortice Lock and Rebated Mortice lock
Mortice lock with latch and pair of lever handles shall have body of steel, Aluminium alloy
or brass and shall be right or left handed as shown in the drawing or as directed by the
Engineer. It shall be of the best Indian make of approved quality and shall conform to IS:
2209 / 6607-1976/1972. The shape and pattern shall be approved by the Engineer. The
size of the lock shall be determined by its length. The lock for single leaf door shall have
plain face and that for double leaf door a rebated face. Lever handles with springs shall
be mounted on plates and shall weigh not less than 0.5 kg per pair. These shall be of
brass, finished, bright chromium plated or oxidised. The locks shall be of 65, 75 and 100
mm sizes.
9.8 Floor Door Stopper
These are for the use of the door shutters of 30, 35,40 & 45mm thickness. It is made of
aluminium alloy/ brass with springs of phosphor bronze or hard drawn steel wire and
tongue of aluminium/brass/nylon/ plastic. The floor door stoppers shall conform to IS :
1823-1980 and shall be best Indian make of approved quality. Width of cover plate is
40mm but its overall length is 140mm for 30 and 35mm thick shutters & 150mm for 40
and 45mm shutters. The body shall be cast in one piece and fixed to cover plate by brass
or M.S screws. On the extreme end there shall be rubber cushion to absorb shocks. The
extension of the door stopper shall be in flush with floor and be finished
bright/satin/chromium plated or anodised.
9.9 Hooks and Eyes
These shall be of mild steel or hard drawn brass and shall generally conform to IS : 207-
1964.
9.10 Casement Window Handles

These shall be made of cast brass, steel protected against rusting, aluminium, pressed
brass or as specified. Casement handles for single leaf window shutter shall be left or
right handed and shall weigh as specified.
9.11 Casement Peg Stays
These shall be made of cast brass, steel protected against rusting, aluminium, cast alloy
or as specified. The stay shall be made from a channel section and shall be 300mm long
with steel peg and locking bracket. The peg stay shall have three holes to open the
window in three different angles. The shape and pattern of stays shall be approved by the
Engineer. The peg stay shall be minimum 2mm thickness in case of brass and aluminium
and 1.25 mm in case of steel.
9.12 Quadrant Stays
These shall be made of cast brass, aluminium alloy, CP iron or as specified. The shape
and pattern shall be approved by the Engineer. It shall weigh as specified.
9.13 Fan Light Pivots
These shall be made of mild steel, cast brass or aluminium alloy or as specified and shall
generally conform to IS : 1837-1966.
The pattern and the shape of the catch shall be as approved by the Engineer and size
and finish shall be as specified.
9.14 Fan light catch
These shall be made of mild steel, cast brass, aluminium alloy or as specified and shall
generally conform to IS : 364-1993. Steel springs of the catch shall be 0.90 mm dia, 6
coils, 12 mm internal diameter and 20 mm long. The pattern and the shape of the catch
shall be as approved by the Engineer.
9.15 Steel Frames
These shall conform to IS:4351-1976. The frames shall be manufactured from

commercial mild steel sheets of 1.25mm thickness and are suitable for door shutters 30
to 40mm thick. The door frames are designated as per profile A, B and C.
Profile A Size 105x60mm : rebated for one set of shutters

Profile B Size 125x60mm : rebated for one set of shutters
Profile C Size 165x60mm : rebated for two sets of shutters.
Miscellaneous Items :
9.16 Putty
The material shall be homogeneous paste and shall be free from dust and other visible
impurities. Putty shall conform to IS : 419-1967 for wood work.
10.0 METAL DOORS, WINDOWS, VENTILATORS AND ROLLING SHUTTERS
10.1 General

Materials used in the fabrication of doors, windows, and ventilators shall be the best
procurable and conforming to relevant Indian Standards.
10.2 Steel Doors, Windows and Ventilators
Steel sections used for fabrication of doors, windows and ventilators shall be standard
rolled steel sections specified in IS : 1038, IS : 1977, IS : 1361 or IS : 7452 year 1983,
1975, 1978 and 1990 respectively as appropriate or as specified in drawing and Schedule
of Items. Rivets shall conform to IS : 1148-1982.
10.3 Aluminium Door, Windows and Ventilators
Aluminium sections for fabricating doors, windows, ventilators, partitions etc., shall be
extruded sections conforming to IS : 1948-1961 & IS : 1949-1961 or as manufactured by
Indian Aluminium Company Limited or approved equivalent The alloy used shall conform
to Designation HE 9 - WP of IS : 733-1983. As far as possible Sliding type Aluminum
windows shall be used in office buildings
10.4 Steel Rolling Shutters, Rolling Grills
DELETED
In this project Flap type, sliding type steel shutters shall be used
10.5 M.S. Bolts etc.
M.S. bolts, nuts, screws, washers, peg stays and other mild steel fittings shall be treated
for corrosion. Putty for glazing shall conform to IS : 419-1967. Glass panes and glazing
shall conform to the specification detailed under this series.
10.6 Hardware and fixtures shall be as specified in the drawings or Schedule of Items. All
hardware and fixtures shall be able to withstand repeated use. Door closers shall be
suitable for doors weighing 61 80 kg, unless otherwise stated. Each closer shall be
guaranteed against manufacturing defect for one year and any defect found within this
period shall be rectified or the closer replaced free of charge. Concealed door closers
shall be either floor mounted or transom mounted, suitable for installation with metal
doors. It shall conform to the performance requirements and endurance test stated in IS:
3564 1986 Appendix-A.
10.7 The mastic for caulking shall be of best quality from a manufacturer approved by the
Engineer. In general, the mastic for fixing of metal frames shall conform to IS : 1081-
1960 and/or as approved by the Engineer.
11.0 GLASS
11.1 General
Plain, ground, frosted or rough cast wired glass shall be used as shown on the drawing or
as specified in the Schedule of Items. It shall be procured from a reputed source of
manufacture and be of the best quality. All glass panes shall be free from flaws, specks,
bubbles etc. Glass panes shall be of thickness 3mm or more as required. Weight of 3mm
thick glass pane shall not be less than 7.5 Kg//sqm. The tolerance of glass panes, except
wired glasses, in length and width shall be plus or minus 2 mm for 3 to 6.3 mm glass
sheets. Tolerance in thickness of glass sheets shall be +/- 0.2mm for 3mm and 4mm
thick glasses and +/- 0.3mm for 4.8, 5.5 and 6.3mm thick glasses.
11.2 Plain Transparent Glass

Plain transparent glass for glazing and framing shall conform to IS: 2835-1987. It shall be
free from flaws, specks, bubbles or distortions.
11.3 Ground and Frosted Glass
Glare reducing or heat absorbing glass shall be "Calorex" or approved equivalent and
special care shall be taken to grind smooth and round off the edges before fixing.
11.4 Thickness
Glass shall have the following thickness, unless otherwise stated in the Schedule of
Items or drawings
Upto 60 cms x 60 cms ... 3 mm

do- of larger size ... 4 mm and 4.8mm
Sheet glass for doors ... 5.5 mm
Rough cast wired ... 6.4 +/- 0.4 mm
11.5 Inspection
All glasses shall be subject to inspection on the site. Glass found to suffer from defects
shall be rejected. Samples submitted for inspection shall be selected so as to be
representative of the consignment.
12.0 PAINTS
12.1 General
All paints, varnishes, distemper or other surface coating materials shall be of approved
quality conforming to the appropriate Indian Standard, wherever such standard is
available, and be obtained from a manufacturer of repute. If there is more than one
quality for one particular product, only first quality shall be used unless otherwise stated in
the Schedule of Items.
12.2 Sampling and Testing
The Engineer may, at his discretion, require samples of paint to be tested. In such cases
testing will be according to IS : 101 (Part 1 to 8) -1964 to 1993.
12.3 Storage
Paints, primers, distempers and varnishes shall be delivered in sealed containers. They
shall be stored in cool dry condition to the satisfaction of the Engineer.
12.4 Paints for Priming
Ready mixed paints for priming coats of steel and iron work shall either comply with IS :
2074-1992 "Ready Mixed Paint", "Red Oxide Zinc Chrome Priming" or Red Oxide metal
primer as specified. For wood work it shall be pink/white wood primer as specified by the
manufacturer of the synthetic enamel paints, conforming to IS : 3536-1966.
12.5 Paints for finishing
Ready mixed oil synthetic enamel paint of approved manufacturers like Berger, Jenson &
Nicholson, Shalimar, I.C.I., Asian, Garware and Goodlass Nerolac paints only shall be

used unless otherwise specified. Paint shall be of first grade quality of the above
manufacturers ie., Luxol Brolac, Superlac, Dulox gloss, Apocolite, Garcoat and Nerolac
respectively.
If for any other reason, thinning is necessary, the brand of the thinner recommended by
the manufacturer, shall only be used with the specific permission of the Engineer.
Aluminium paint for general purpose shall be in Duel Containers. It shall be of

manufacturers as for synthetic enamel paints above.
12.6 White wash
White was shall be prepared from freshly burnt fat, white in colour lime slaked on spot,
conforming to IS : 712-1984 mixed and stirred with sufficient water to make a thin cream.
Best and approved quality gum and ultra marine blue only shall be used in lime wash.
12.7 Colour wash
Colour wash shall be prepared by adding mineral colours, not affected by lime, to white
wash.
12.8 Water proofing Cement Paint
DELETED
In this project exterior emulsion paints of reputed make like Berger, Jenson & Nicholson,
Asian, Shalimar, Garware Goodlass Nerolac & Snowcem as per manufacturers
specifications only to be used. The shade shall be approved by the Engineer before
application of thepaint . and shall comply with relevant standards and specifications
12.9 Distemper
DELETED
Dry synthetic distemper shall be replaced by Acrylic washable distemper
Only plastic emulsion /interior emulsion paints of of reputed make like Berger, Jenson &
Nicholson, Asian, Shalimar, Garware Goodlass Nerolac & Snowcem as per
manufacturers specifications only to be used in office and other rooms as per the
requirement of Client . The shade shall be approved by the Engineer before application of
the distemper. and shall comply with relevant standards and specifications
12.10 Varnish
Varnish for the finishing coat shall be copal finish or synthetic class varnish of approved
brand. Varnish for the under coat shall be flatting varnish of the same make as the top
coats and shall be to the satisfaction of the Engineer.
12.11 Polish
French spirit polish shall be of an approved make conforming to IS: 348-1968. In case it
is to be prepared on site, the polish shall be made by dissolving 0.7 kg of best, shellac in
4.5 litres of methylated spirit without heating. To obtain required shade pigment may be
added and mixed. Shallac shall conform to IS : 5467-1986.

12.11.1 Wax polish for Wood work
The polish shall consist mainly of waxes and Organic solvents with or without water and
shall be of smooth consistency, homogeneous, Semi-Solid mass and free from gritty
materials. It shall not flow at ordinary temperature. It may be tinted with an oil soluble
colour. The polish shall not crumble or dry too rapidly and shall produce non-tacky
polished surface. The polish shall be amenable to smooth spreading on the furniture
surface and the gloss shall appear on gentle rubbing with a soft polishing cloth.
The wax polish shall conform to IS : 8542-1977.
12.11.2 Where wax polishing is to be prepared at site, it shall be prepared by heating two parts of
"Bee Wax" two parts of boiled linseed oil over a slow fire. When dissolved but still warm,
one part of turpentine is to be added. The boiled linseed oil, bees wax and turpentine
used shall be of approved quality and complying with IS : 77-1976, IS : 1504-1974 and IS
: 533-1973 respectively.
12.12 Plastic (Acrylic) emulsion paint
Plastic emulsion paint of approved manufacturers like Jenson & Nicholson, Goodlass
Nerolac, Shalimar, Berger, Asian and Garware paints only shall be used unless otherwise
specified and shall comply with IS : 5411 (Part 1)-1974 & (Part 2)-1972 as applicable.
Cement primer used for priming work both for oil bound distemper and plastic emulsion
paint shall be of the same manufacture as that of distemper or plastic emulsion paint
used. For dry distemper priming, whiting of approved quality shall be used.
12.13 Creosote oil or Coaltar Creosote
It is primarily used for preservation of wood. It shall be a homogeneous liquid and shall
liquify completely on being warmed to 38 degree C with stirring and shall remain liquid on
cooling down to 32 degree C and on standing at that temperature for 2 hours.
The material shall conform to IS : 218-1983. All persons handling the creosote oil should
be fully aware of the hazards involved in handling . Skin should be protected from coming
in direct contact and eyes should be protected by using safety goggles while handling the
material.
12.14 Coal tar Black Paint
Coal tar paint film protects surfaces by serving as a barrier against the action of moisture
and other corrosive agents. Coal tar black paint is generally used as a protective and anti
corrosive paint of iron and steel as well as protection of other building surfaces. For this it
has to be applied under proper condition and on suitably prepared surface. Coal tar
should be applied by brush only and is not recommended for locations which are not
likely to be well ventilated. Coal tar paint shall conform to IS : 290 1961.
The material is of two types : Type A Quickly drying and Type B Slow drying. It shall be
a homogenous black solution type paint consisting of a base prepared by blinding
suitable grades of Coltar pitch, washed free from ammoniacal liquor, tar acid bases etc.
Consistency, permeability, thickness and surface preparation etc. shall be as per para 5
and A-2 of the above code.
12.15 Floor Polish - Paste
The polish shall consist mainly of waxes and organic solvents with or without water.

The paste floor polish shall be of smooth consistency, homogenous, semi-solid-mass

and free from gritty material. It shall not flow at ordinary temperature. It shall be so
constituted and prepared that on application by means of a clean cloth, it shall spread
easily and evenly and shall give with minimum buffing a firm and glossy surface free from
greasiness or tackiness. The polish film after spreadng with a cloth shall not take more
than 10 minutes to dry. The polished floor shall neither be slippery nor show any
resistance to easy walking.
Floor polish paste shall conform to IS : 8591-1977.
12.16 Exterior emulsion / acrylic paint
Exterior emulsion/acrylic paint of approved brand and manufacture like Snowcem India
Limited, ICI, Asian Paints, Berger Paints. The shade shall be approved by the engineer
before its application.
13.0 WATER PROOFING MATERIALS
13.1 Integral Cement Waterproofing Compounds
Integral cement waterproofing compounds, i.e. admixture for waterproofing purposes

shall fully comply with the requirements of IS : 2645-1975. Properties like permeability,
setting time, compressive strength shall be in accordance with the requirements of this
code when tested as per procedure laid therein. Calcium chloride content of the product
used shall be made known to Engineer before use.
13.2 Bitumen
The bitumen bonding material for waterproofing shall conform to the requirements laid
down in IS : 702-1988 or IS : 93-1992 or IS : 217- 1988 or IS : 454-1961 depending upon
whether industrial bitumen, paving bitumen or cutback bitumen is used. For selecting the
particular type and grade of bitumen to be used the relevant item in Schedule of Items
shall be referred to.
13.3 Bitumen Primer
Bitumen primer used for application to concrete and masonry surfaces and bitumen for
the purpose of waterproofing shall conform to requirements given in IS : 3384-1986 and
pass tests in accordance with the procedure laid down in appropriate IS mentioned in
Table-I of IS : 3384-1986. Bitumen primer should be free from water and shall preferably
;be made from the same grade of bitumen as used in bonding.
13.4 Bitumen Felt
DELETED.
13.5 Bitumen Mastic

Bitumen mastic used for water proofing of roofs shall have the physical properties as
mentioned in IS : 3037-1986 when tested with the procedure laid down in appropriate IS
mentioned in IS : 3037-1986.
13.6 Bituminous Compounds

Bituminous compounds when used for waterproofing of porous masonry, concrete floors,
walls and roofs shall conform to the requirements of IS : 1580-1991. Physical properties
shall be governed by the requirements of this code when tested in accordance with the
procedure laid therein.
13.7 Surface Application Materials
Waterproofing material for application on mortar or concrete surface shall conform to IS:
9862 1981. The primer shall be suitable for spray or brush application. It shall have
properties enabling it to penetrate through pores or cracks and fill them up, making the
surface impervious.
13.8 Polymer based paints
The materials used shall be high polymer based chloride and sulphide free cement and
waterproofing additions and epoxy based waterproofing paints as per manufacturer's
specification and approved by Engineer.
13.9 Fibre glass R. P. Tissue
The fibre glass R.P. tissue is a thin flexible uniform mat, composed of glass fibre in an
open porous structure bonded with a suitable inert material compatible with coal tar,
asphaltic enamel and oil plastic based wall paint. The fibrous glass mat is reinforced with
continuous filament glass yard at 3/8" (10mm) pitch in the longitudinal direction.
PHYSICAL PROPERTIES
i) Weight The average weight of fibre glass R.P. tissue shall

not be less than 50 gms/sq.sm.
ii) Thickness The fibre glass R.P. tissue shall have a thickness
not less than 0.4mm.
iii) Tear Strength The tear strength shall be not less than 900
grams in the transverse direction.
iv) Breaking Strength This shall have a minimum breaking strength of
13 lb/in (2.32kg/cm) in the longitudinal direction.
v) Porosity This shall have a porosity when related to
pressure difference across the sample of not less
than 0.022" (0.56mm) and not more than 0.76"
(1.92mm) of water guage at an air velocity of
200fpm.(100cm/sec.).
vi) Pliability There shall be no cracking of the tissue mat when
bent over a 1/8" (3.2mm) radius after immersing
for 10-15min. through a 90 degree arc.
vii) Temperature The fibre glass tissue shall be Resistance under a

load of hot bitumen at 530 degree F (276 degree
C) for one minute.
13.9.1 Primer
Primer shall conform to requirements laid down in IS : 3384-1986. It is to be prepared by
blending turpentine and blown grade bitumen in the ratio of 60:40 by weight.
13.9.2 Blown Materials

Blown grade bitumen shall be conforming to IS : 702-1988 and residual grade bitumen
conforming to IS:73 respectively. This shall be prepared by heating to correct working
temperature.
13.9.3 Surface finish
Pea sized gravel/grit 6mm and down.
13.10 P.V.C. Membrane/Sheets
Membrane type water proofing either PVC or APP of reputed make like CICA,CICO
shall only be used in this project and applied as per manufactures specifications
Polyvinyl chloride sheets for the purpose of water proofing and other underground use
are specially developed sheets made from the compounded resin of grade MP/DP/CR-02
and shall be resistant to the passage of gross water and water vapour. It shall be
corrosion resistant and resistant to a wide range of acidic and alkali reagents, saltpetre
action, salt water and ultra violet rays etc. PVC sheets manufactured by approved and
reputed firms like Maxlok Polymer Ltd. shall only be used
The sheets shall consist of Knobs or Lugs jutting out of the sheets in a grid fashion so as
to provide a perfect grip in the mortar and concrete. Sheet thickness, spacing of the
knobs and their projection from the sheet shall be as specified in the item. The sheets
shall be of maximum practicable length and width unless otherwise specified.
The adhesive used for jointing shall be of approved quality and of grade C-02.
The sample of the material shall be got approved before use.
13.10.1 Properties
i) Chemical Composition : Resin Plasticiser Inhibitor Stabiliser

UV Barrier.
ii) Thickness : Not less than 0.25 mm
iii) Rupture/Tensile Strength : Not less than 225Kg/cm2

iv) Adhesive bond Strength : : Not less than 7.1 Kg/cm
[width]
v) Elongation at Break : 130%
14.0 WATER BAR
14.1 General
Water bar for use in construction/expansion joints in concrete and reinforced concrete
structures shall be of copper sheet, galvanised steel sheet, rubber or PVC as shown in
drawing or described in the Schedule of Items. It shall be subject to approval of Engineer.
14.2 Jointing

The water bar shall have dimensions as shown in drawing. Where water bars are
required to be lengthened or otherwise jointed the joining shall be done in such a way as
to achieve a perfectly watertight joint.
15.0 LEAD
15.1 General
Lead for joints in cast iron spigot and socket pipes shall be melted from pure soft pig lead
conforming to Type-I of IS : 782-1978. "Caulking Lead". Where lead wool is allowed for
caulking, it shall be equal to or better than Type-II of IS : 782-1978. Lead flashing shall
conform to IS : 405 Part I&II-1992.
16.0 BUILDING PAPER
16.1 Building paper shall be bitumen impregnated paper conforming to IS: 5134 1977, or
such other as may be approved by the Engineer.
17.0 FILLING MATERIAL
17.1 General
Filling material shall conform to what is shown in drawing, described in the Schedule of
Items or otherwise directed by the Engineer. Earth or sand for filling under floors shall
correspond to those described elsewhere in these specifications.
17.2 Mastic Bitumen
Mastic Bitumen shall conform to IS : 3037-1986 or IS : 5871-1987 as appropriate.
17.3 Flexible Boards
Flexible boards for use in expansion joints shall correspond to the description given in
drawing or the Schedule of Items or the instruction of Engineer.
18.0 DRAINAGE & SANITATION (INTERNAL)
18.1 General
All materials, pipes, specials, fittings, fixtures etc., to be used in the works shall be of best
quality and class specified in relevant IS Code. Where specified these shall be of specific
manufacture and quality and shall be procured from manufacturer or their accredited
stockists and be marked with manufacturers' names and trade mark. Contractor shall
submit to the Engineer samples of all materials, pipes, specials, fittings fixtures for
approval before use in the works. Such approved samples shall be retained by the
Engineer till completion of works. Pipes and Specials may be any or combination of
following types:-
i) PVC Pipes for rain water

ii) Stone Ware Pipes
iii) Sand Cast Iron Pipes for soil waste & Ventilation
iv) CI Pipes for rain water
v) AC Pipes for rain water
vi) R.C.C Pipes
18.1.1 High density PVC pipes and fittings

All rain water pipes with fittings to be used in this project shall be of High density PVC
confirming to relevant standards This shall conform to IS : 4984-1987 and IS : 8008 (Part
1 to 7)-1976 unless otherwise specified.
18.2 PVC Waste Pipe
This shall conform to IS : 4985-1988 unless otherwise specified.
18.3 Stoneware Pipes & Fittings
All stoneware pipes, bends, gully traps and sewer traps shall be of the best salt glazed
variety inside and outside, hard burnt dark grey colour, perfectly sound, free from fire
cracks and imperfection of glaze, truly circular in cross section, perfectly straight, of
standard nominal length and depth of socket and barrel. These shall be of approved
manufacture and shall comply with the requirement of IS: 651-1992. These pipes shall be
of grade AA unless otherwise specified.
18.4 Sand Cast Iron Pipes & Fittings conforming to IS : 1729-1979
All soil waste and vent pipes and fittings used in the work shall be cast iron and shall
conform to IS: 1729-1979. The pipes shall have spigot and socket ends, with bead on
spigot end and shall be with or without ears. The pipes shall be free from cracks and
other flaws. The interior of the pipe and fittings shall be clean, smooth painted inside and
outside with DR Angas smiths solution or other approved anti-corrosive paint.
The standard weights and thickness of pipe shall comply with the requirements of IS:
1729-1979. The tolerance on wall thickness and weight shall be minus 15 percent and
minus 10 percent respectively. Pipes weighing more than the nominal weight given below
may be accepted provided they comply in every other respect.
Weight per piece in Kg. excluding ears

Nominal size Overall length
1500 mm 1800 mm 2000 mm
50 9.56 11.41 12.65
75 13.83 16.52 18.37
100 18.14 21.67 24.15
150 26.70 31.92 35.66
Specials and Fittings shall include bends, offsets, branches of various types, junctions
etc., as required for the work which shall be provided according to drawings and
directions of the Engineer. B.M. trap shall have water seal as per I.S. provisions.
The specials and fittings shall be provided with access doors where so specified or
directed by the Engineer. The access door fittings shall be of proper design so as not to
form cavities in which the filth may accumulate. Doors shall be provided with 3 mm thick
rubber insertion packing, and when closed and bolted they shall be water tight. The
access doors shall have MS studs and bolts or screws or bolts and nuts.
18.5 Cast Iron Pipes & A.C. pipes : Rainwater pipe
DELETED
18.6 Sanitary appliances

Sanitary appliances like I.W.C/E.W.C pans, wash basin, urinals and sinks etc. shall be
made of vitreous china or fire clay as specified. These shall be of Hindustan Sanitary
ware or Parry ware make unless otherwise specified and to be approved by the Engineer.
These shall conform to A class quality of IS : 2566 (Part 1 to 15)-1972 to 1985 and IS :
771 (Part 1 to 15) –1979 & 1985 respectively.
18.6.1 European Pattern W.C.
Unless otherwise specified, these shall comprise of :
a) White 'glazed earthenware wash down closet set with 'S' or 'P' trap of standard
size.
b) 'Duco' spray painted 12.5 litres mosquito proof low level M.S or C.I flushing
cistern with valveless siphon, 15 mm ball cock, C.P. brass unions & couplings for
the 32 mm dia flush pipe, 20 mm dia overflow PVC pipe with mosquito proof
cover etc.
c) 'Duco' spray painted 1 1/4" (32 mm) dia G.I. telescopic flush pipe with buffer
clamp, holder bat clamp and 38mm dia PVC pipe or 35/40mm O.D. high density
polythene flush pipe with buffer clamp, holder bat clamp.
d) Approved quality solid plastic W.C. seat and cover, bar hinges, screws bolt,
rubber buffers conforming to IS : 2548 (Part 1&2)- 1983.
e) 15 mm PVC connection pipe with brass couplings at both ends and 15 mm brass
CP cock.
f) Hard wood wooden blocks or other suitable fixing arrangement with screws and
detofix for fixing WC in floor and putty joint with flush pipe and soil pipe.
18.6.2 Indian Pattern W.C.
Unless otherwise specified these shall comprise of :-
a) White glazed earthenware WC pan back entry type.
b) White glazed earthenware 'P' or 'S' trap with or without vent.
c) 12.5 litres approved make mosquito proof M.S.high level flushing cistern with
valveless siphon, 15 mm ball cock, galvanized iron chain handle, cast iron
brackets with wall plugs, brass unions and couplings for flush pipe, 20 mm dia
overflow PVC pipe with mosquito proof cover etc.,
d) 32 mm dia GI telescopic or 35/40 mm O.D high density PVC flush pipe with
holder bat clamps.
e) One pair of white glazed earthen ware foot rest set in cement mortar 1:3.
f) 15 mm PVC connection pipe with brass couplings at both ends and 15 mm brass
stop cock.
18.7 Wash Hand basin
Unless otherwise specified these shall comprise of :-

a) White glazed earthenware basin with 2 nos. Concealed Cast Iron Brackets with
wall plugs.
b) 1 no. 15 mm C.P. brass pillar tap.
c) 32 mm C.P. brass waste fitting, C.P. brass chain and rubber plug.
d) 32 mm PVC waste pipe with brass couplings/32 mm C.P. bottle trap.
e) 15 mm PVC connection pipe with brass couplings and 15 mm brass stop cock.
18.8 Flat Back Lipped Urinal
DELETED
Long pattern type urinals are envisaged in this project
Flat Back Large Urinal
Unless otherwise specified these shall comprises of:

i) White glazed earthenware urinal basin flat back large type
ii) Urinal flush valve auto closing system (pressmatic) with C.P. spreaders and
connection pipe
with wall clips & brackets
iii) 32mm C.P. brass outlets complete with PVC waste
18.9 Mirror Frames
Mirror frame where specified shall be of fibre glass of approved shape, size, colour and
make.
18.9.1 Mirror shall be of superior glass with edges rounded off or leveled as specified. It shall be
free from flaws, specks or bubble and its thickness shall not be less than 5.0 mm. The
glass for the mirror shall be uniformly silver plated at the back and shall be free from
silvering defects. Silvering shall have a protective uniform covering of red lead paint.
18.10 Toilet Shelf
18.10.1 Glass shelf unit shall consist of an assembly of glass shelf, anodised aluminium / CP
brass guard rail and supporting brackets. The shelf shall be of glass of best quality with
edges rounded off and shall be free from flaws, specks, bubbles and of thickness not
less than 5.0 mm. The shelf shall have guard rail, resting on rubber washers on glass
plate.
18.10.2 Ceramics shelf shall be of shape, size and design as specified in the Schedule of Items.
18.11 Towel Rail
Towel rail shall be of CP brass / anodised aluminium with two brackets of same material,
diameter and length as specified.
18.12 Soap Container
Soap container shall be of C.P brass, PVC with cp brass brackets of approved make and
design.

18.13 CP Flush Valves for EWC
The CP flush valve for EWC shall be of "Jaquar" brand of Jaquar & Co., 'ACCO' brand of
Asia Continental Metallwaren Fabric or equivalent quality.
18.14 CP Flush Valve for Urinals
CP flush valve for urinal shall be of "Jaquar" brand of Jaquar & Co., 'ACCO' brand of
Asian Continental Metallwaren Fabric or of equivalent quality.
18.15 Gully Trap
Each gully trap shall have one C.I. grating 150 mm x 150 mm and one water tight pre-
cast R.C. cover 300 x 300 x 40 mm thick with 1:1 1/2:3 mix concrete (one cement: one
and half sand : 3 stone chips 20 mm down) including neat cement finish.
18.16 CI Manhole Covers & Frames
These shall be of light or medium duty (LD or MD) as specified in Schedule of Items and
of cast iron with raised chequered design, lifting key and key hole and shall be coated
with black bituminous base material,. Light duty covers and frames shall be of either
rectangular type, single seal, pattern 1 and 2 having minimum weight of cover and frame
38 Kg and 25 Kg. respectively or with double seal, minimum weight of cover and frame
being 52 Kg. These may be of square type also. Single seal with clear openings of 455
and 610 mm with minimum weight of cover and frame being 20 Kg and 38 Kg
respectively, double seal of same openings shall have minimum Wt. of cover and frame
30 Kg and 55 Kg respectively. Medium duty covers and frames shall be either of circular
type with 500 and 560 mm clear openings and minimum Wt. of cover and frame 116 Kg
and 128 Kg respectively or of rectangular type with minimum Wt. of cover and frame 144
Kg.
The C.I. manhole covers and frames shall conform to IS : 1726-1991.
18.17 Flushing Cisterns
Manually operated high level and low level flushing cisterns are of 5 litre and 10 litre
capacities, both single flush and dual flush type. The cisterns shall conform to IS : 774-
1984 and be made of Cast Iron, Vitreous China or enamelled pressed steel. The cisterns
shall be mosquito-proof.
The thickness of the body including cover shall be not less than 5 mm for Cast Iron and 6
mm for Vitreous China Cisterns. Steel and lead flush pipe shall have internal diameter of
32 plus or minus 1 mm for high level cisterns and 38 plus or minus 1mm for low level
cisterns. For high density polyethlyne and unplasticised PVC pipes the outside diameter
of the pipe shall be 40 mm. In case of PVC plumbing pipes the outside diameter of the
pipes shall be 40mm for high level and 50mm for low level cisterns. Steel flush pipes
shall be hot dip galvanized electroplated or vitreous enameled.
The flush pipe shall be securely connected to the cistern outlet and made airtight by
means of a coupling net. Float valve shall conform to IS : 1703-1977 or IS : 12234-1988.
Polyethylene float valve shall conform to IS : 9762-1981.
Cast Iron Cisterns shall be painted and finished in accordance with recommendation
made in IS : 1477 (Part 1&2)-1971 or shall have a coating of enamel.
In general, Materials Construction and operational and performance requirements shall

be as specified in para 3, 4 and 6 of IS : 774-1984.

18.18 Plastic Seats & Covers for Water Closets
These shall conform to IS : 2548 (Part 1&2)-1983 and shall be either of thermo-set or of
thermo-plastic quality.
Thermo-set Seats and Covers are moulded from phenolic plastics (Type A) or Urea
Formaldehyde (Type B). Thermo-plastic Seats and Covers are also of Type A, moulded
from Polystyrene or Type B, moulded from Polyprophlene.
Underside of the seats may be either flat or recessed and colour shall be as agreed.
Table Dimesions of the seats and covers shall be as per Table-I of the Code (both Part
1&2). Hinging device may be either of the following materials :
i) Bronze or Brass with Nickel Chromium Plating

ii) Mild Steel with Nickel Chromium Plating
iii) Aluminium alloy with anodic coating
iv) Suitable plastic with reinforcement.
19.0 WATER SUPPLY & PLUMBING (INTERNAL)
19.1 General
This section deals with the specification of material for pipes, fittings, fixtures etc., to be
used in water supply works.
All materials, pipes, fittings, fixtures to be used in the works shall be of the best quality
and of the class specified in various clauses herein under. Where specified these shall
be of specific manufacture and quality and shall be procured from the manufacturer or
their accredited stockist and be marked with manufacturers name and trade marks. The
Contractor shall submit to the Engineer samples of all pipes, fittings, fixtures for approval
before being used in the works. Such approved samples shall be retained by the
Engineer till completion of works.
Pipes and pipe fittings may be of any or combination of following types:
i) Wrought iron galvanised pipe

ii) PVC pipes
iii) Cast iron pipes
iv) Steel pipes coated with bitumen composition inside and galvanised outside.
v) Reinforced concrete pipes

vi) Asbestos cement pipes
vii) Pre-stressed concrete pipes
viii) Lead pipe (not to be used for potable water)
19.2 Galvanised Iron Pipes and Fittings

DELETED
In this project Polyethylene -Aluminum-polyethylene pipes as per IS 15450:2004 shall

be Considered
19.3 R.C.C, Asbestos, Pre stressed Pipes and Fittings
These shall be of approved manufacture and quality and shall conform to IS : 458 1988,
IS : 1592 1989, IS : 9627 1988 & IS : 784 1978 respectively.
19.4 Cast Iron Pipes and Fittings
The cast iron pipes shall be of approved manufacture and quality and shall conform to IS:
1536 1989 "Centrifugally Cast (Spun) iron pressure pipe and/or IS : 1537 1976".
Vertically Cast Iron pressure pipe for water, gas and sewage. CI fittings shall conform to
IS : 1538 (Part 1 to 23) 1976.
19.5 Steel Pipes
This shall conform to IS: 1239 (Part 1&2) 1990 to 1992) and IS : 3589- 1991. Steel pipes
shall be coated with bituminous composition inside and galvanised outside.
19.6 Bib Tap and Stop Tap
Bib tap and stop tap for water services shall be of brass screw down type and shall
conform to IS: 781. Minimum finished weight of bib and stop taps shall be as given below:
No. of size Bib taps Stop tap

(mm) (kg) (kg)
10 0.30 0.35
15 0.40 0.40
20 0.75 0.75
25 1.25 1.30
32 - 1.80
40 - 2.25
50 - 3.85
The taps shall be tested under internal hydraulic pressure of at least 20 kgf/cm2 and
maintained at the pressure for a period of at least two minutes during which period it shall
neither leak nor sweat.
19.7 Valves
Unless otherwise mentioned in the Schedule of Quantities these shall be copper alloy
gate, globe and check valve of nominal sizes 8 to 100mm and shall conform to IS : 778
1984. Valves shall be of class 1 and class 2, suitable upto a temp. of 45 degree C and
can sustain non shock working pressure upto 1.0 and 1.6 MPA respectively. They shall
have screwed or flanged ends. All the metal parts shall be of brass/brass alloy except
hand wheel of Cast Iron or other approved quality.
19.8 Shower Rose

The shower rose shall be of heavy quality chromium plated brass with flat bottom, of
diameter 100 mm or as specified with uniform perforations.
19.9 Storage Tank
Storage tank shall be either pressed steel, Galvanised iron, R.C.C or PVC of specified
sizes, capacities, make, manufacture as specified in Schedule of Items. It shall have
facilities for connecting inlet, outlet overflow and washout pipes and a top cover. Where
tanks are to be fabricated by the Contractor the fabrication/R.C.C detailed drawings shall
be got approved by Engineer.
19.10 Miscellaneous items
19.10.1 Half round channel
This shall be made of vitreous china channel with or without outlet/stop end as specified
in Schedule of Items and shall be of approved manufacture.
19.10.2 Urinal partition
This shall be made of marble or granite and shall be of approved make and qualityshade
and texture
20.0 EXTERNAL SEWERAGE & DRAINAGE
Unless otherwise specified CI pipe and specials, caulking lead, SW pipe, RCC pipe shall
conform to the following.
20.1 C.I. Pipes
i) C.I. pipe shall conform to IS : 1536 - 1989 or/and IS : 1537 –

1976 of class as specified in Schedule of Items.
ii) C.I. pipe fittings shall conform to IS : 1538 (Part 1 to 23) -1976 as specified in
Schedule of Items.
iii) Bolts and nuts shall be hexagonal bolts and nuts conforming to IS : 1363 (Part 1
to 3) - 1992.
20.2 Washers
Spring washers conforming to IS : 3063 - 1972 shall be used near the pumps to take care
of vibration. In other places plain washers conforming to IS : 2016 - 1967 shall be used.
20.3 Gaskets
Gaskets shall be reinforced rubber sheet or compressed fibre board conforming to IS : 638
- 1979 of thickness between 1.5mm to 3mm or as specified.
20.4 Caulking Lead
Lead for the spigot and socket joints shall conform to IS : 782 - 1978.
20.5 Salt Glazed Stone Ware Pipes
Salt glazed stone-ware pipes used shall conform to IS : 651 - 1992 and shall be laid as per
IS : 4127 - 1983. The pipes shall be of grade AA unless otherwise specified.

20.6 Steel Pipes
Steel pipes and fittings used for encasing shall conform to IS : 1239 (Part 1&2) - 1990 to
1992 medium Class upto 150 mm dia and as per IS : 3589 - 1991 for pipes of dia 200
mm and above. For pies of dia 200 mm and above fittings, if required shall be fabricated
from pipes itself.
20.7 Cast Iron Manhole Covers & Frames
These shall be of medium or heavy duty (M.D. or H.D.) as specified in Schedule of Item and
of Cast Iron with raised chequered design, lifting key and key hole and shall be coated with
black bituminous base material. Medium duty covers and frames shall be either of circular
type with 500 mm clear opening and minimum weight of cover and frame 116 Kg and 128
Kg respectively or of rectangular type with minimum weight of cover and frame 144 Kg.
Heavy duty covers and frames shall be either of circular type with clear openings of 500 and
560 mm and 170 and 208 Kg weight respectively or of double triangular type with clear
openings of 500 and 560 mm and 229 and 255 Kg weight respectively.
The CI manhole cover and frames shall conform to IS : 1726 - 1991.
21.0 ROAD
21.1 General
Roads in this project shall be of RCC confirming to relevant standards.
21.2 Soling Stones
Material for soling shall be natural stone boulders or crushed blast furnace slab. Stones for
soling shall be of height equal to thickness of the soling with tolerance of plus or minus
25mm and shall not have a base area of less than 250 sq.cm. nor more than 500 sq.cm.
and the smallest dimension of any stone shall not be less than half the largest dimension.
Stones shall be tough, angular, durable and generally free from flat, elongated, soft and
disintegrated particles. They shall also be free from dirt or other objectionable matter and be
obtained from quarries approved by the Engineer.
Crushed slag obtained from air-cooled blast furnaces slag shall be angular, of reasonably
uniform quality and density and generally be free from any thin, elongated, and soft pieces,
dirt or other objection able matter. The density of slag should not be less than 1.12 gm/cc
and glassy material shall not exceed 20%. Water absorption when determined in
accordance with IS:2386 (Part-III) - 1963. "Methods of Tests for Aggregates for Concrete :
Specific Gravity, Density Voids, Absorption and Bulking", shall not exceed 10%.
21.3 Coarse Aggregate for Water Bound Macadam
Coarse aggregate for water bound macadam shall be natural gravel, crushed stone
obtained from approved quarries or crushed blast furnace slag. Crushed stone shall be
hard, durable, tough and of uniform quality, generally free from flat, elongated, soft and
disintegrated particles. It shall have sharp edges and also not have excess of dirt and other
objectionable matter. When tested as per IS: 2386 (Part-IV) - 1963 for Los Angeles
Abrasion Value or Aggregate Impact Value, the limiting values shall be 50% and 40%
respectively for base course and 40% and 30% respectively for surfacing course. The
flakiness index shall not exceed 15% when tested in accordance with IS: 2386 (Part-I)-1963
"Methods of Test for Aggregates for Concrete : Particle size and Shape". Crushed slag
aggregates shall meet the requirements given for soling stones from blast furnace slag.

Size and grading requirements of coarse aggregates shall be as specified in Table-2 of IRC
: 19 - 1981, "Standard Specification and Code of Practice for Water Bound Macadam". The
grading number of the table shall correspond to the following layer thicknesses :
Grading Number Size Range Layer Thickness
1 90 mm to 40 mm More than 90 mm
2. 63 mm to 40 mm 90 mm to 75 mm
3. 50 mm to 20 mm 75 mm to 50 mm
21.4 Screenings
Screenings used for filling voids in coarse aggregates for water bound macadam shall
generally be of the same material as the coarse aggregate. Non-plastic materials such as
Kankar nodules, moorum or gravel (other than river bore rounded aggregates) may be
used, provided that the liquid limit and plasticity index are below 20 and 6 respectively. The
fraction passing 75 microns sieve shall not exceed 10%. Size and grading of screenings
shall be as specified in Table-3 of IRC-19 - 1981. Type-A screening shall be used for grade
number 1 coarse aggregate. Type-B screenings shall be used for grade number 3. Either
Type-A or Type-B screenings may be used for grade number 2.
21.5 Stone Chips for Bituminous Surfacing
Coarse aggregate shall consist of crushed stone, crushed slag or crushed gravel (Shingle)
retained on 2.36 mm sieve. The aggregates shall be clean, strong, durable and fairly
cubical, free from disintegrated pieces, organic and other objectionable matter. The
aggregates shall preferably by hydrophobic and of low porosity. The mechanical properties
and grading shall be in accordance with IRC-29 - 1988 "Tentative Specifications for 4 cm
Asphaltic Concrete Surface Course", having aggregate impact value 30%, Flakiness Index
25% and graded between 20mm and 2.36 mm.
21.6 Sand
Sand for use as fine aggregate in bituminous surfacing shall consist of crushed screenings,
natural sand or a mixture of both, passing a 2.36mm sieve and retained on 75 micron sieve.
It shall be clean, hard, durable, uncoated and dry, free from injurious, soft or flaky pieces
and organic deleterious substances.
21.7 Binder
Binding material for water bound macadam shall consist of fine grained material such as
stone dust, kankar modules or moorum. The plasticity index shall be between 4 to 9 when
water bound macadam is to be used as surface course and upto 6 when used as sub/base
or base course.
21.7.1 Paving Bitumen
It shall conform to IS : 73 - 1992 and shall be of the specified type and grade. The material
shall be homogeneous and shall not foam when heated to 175 degree C. Various properties
like specific gravity, flash point, softening point, penetration etc. shall be as given in the
above code.
21.7.2 Bitumen Cut Back
Bitumen cut-back shall conform to specification given in IS : 217 - 1988. It shall be of three
types, Rapid Curing (RC), Medium Curing (MC) and Slow Curing (SC). These shall comply
with the requirements specified in Table - 1, 2 and 3 respectively of the above code.

The above three types of cutback bitumens shall be classified into different grades on the
basis of Kinematic viscosity. Rapid curing type shall be used with aggregates containing
practically no fine aggregates passing through 2.36 mm sieve. Medium curing bitumen shall
be used with aggregates containing less than 20 per cent of fine aggregates passing
through 2.36 mm sieve. Slow curing type shall be used with aggregates containing more
than 20 per cent of fine aggregate passing through 2.36 mm sieve.
Medium curing bitumen of 30 grae i.e. MC 30 shall be used as primer. Manufacturer shall
indicate source and type of the bitumen.
21.8 Kerbs
Kerbs may be of stone, concrete or brick as may be shown in drawing or otherwise directed
by Engineer.
21.8.1 Stone kerbs
Stones shall conform to the dimensions and shapes given in drawing.
Exposed faces shall be dressed to lines.
21.8.2 Concrete kerbs
Shape and dimension shall conform to the drawing. They shall be pre-cast and the road
side top corner shall be given a chamfer.
21.9 Galvanized Steel Barbed Wire for Fencing
These shall be of two types A&B. In both types Barbs shall have 4 points formed by twisting
two point wires, each two turns. In type A (Iowa type) twisting is done around both line wings
and in type B (Glidden type) around one line wire, in both cases making altogether four
complete turns. It shall conform to IS : 278 - 1978 and shall have the diameter of line and
point wire as described in schedule of item. Galvanized mild steel wire shall conform to IS :
280 - 1978.
Line and point wire shall be circular in section, free from scales and shall be uniformly
galvanized. Line wire shall be in continuous length and shall not contain any welds other
than those in rod before it is drawn.
21.10 Galvanized Steel Chain Link Fabric
It will conform to IS : 2721 - 1979. It shall be of width, mesh and wire dia as per description
of Item. For chain link fabric having width upto 2.00 M, of all mesh sizes, two line wires shall
be provided. Whereas for width of 2.40 M and mesh size exceeding 50mm three line wires
shall be provided. These shall be provided at top and bottom of the fabric, but wherever
three line wires have been specified, these shall be provided at top, bottom and middle of
fabric.
The mesh wire and line wire of the fabric shall be manufactured from Galvanised steel
conforming to IS : 280 - 1978. It will have zinc coating of type medium as given in IS : 4826 -
1979. " Specification for Hot dipped galvanized coatings on round steel wires". Unless
otherwise mentioned in the description of item fabric with both ends twisted shall be used.
The galvanised steel pipe posts shall consists of 80 mm and 50 mm nominal diameter. The
pipe posts shall conform to IS : 1161 and shall be of medium grade and galvanised.
22.0 LIST OF MATERIALS OF APPROVED BRAND AND/OR MANUFACTURE

Unless otherwise specifically mentioned in the Schedule of Items, Contractor has to use
materials as listed below, of only these brand names/Company's names, which are
mentioned in the approved list for civil, water supply and sanitary items thereon.
A. BUILDING MATERIALS
1. TILES (Terrazzo Mosaic Plain) Mehtab Tiles, "NITCO"Indore, Shriram

Tiles. Ahmednagar & any other approved
brand conforming to IS : 1237 -1980
2. FLUSH DOORS Vidarbha Veneer Industries, Woodcrafts,

Western India, Plywood, Kit Ply,
Godavari Plywood, Art Plywood, National
Plywood Industries Pvt. Ltd.
3. PLYWOOD PRODUCTS IPM, Novopan

PARTICLE BOARDS
4. STEEL DOORS, WINDOWS San-Harvice Godrej-Boyce, Mann,

AND VENTILATORS Hopes, Multiwyn, Chamundeshwari,
Doorwyn, Agew Steel.
5. ROLLING SHUTTERS AND Standard, Swastik, Diana, Hercules,

ROLLING GRILLS Prabhat, Vinayagar
6. ALUMINIUM DOORS, Godrej, Ajit India Alumilite, Aardee, Indal

WINDOWS, PARTITIONS
7. WATER PROOFING CICO, Impermo, Accoproof

COMPOUNDS
8. HARDENERS Ironite, Ferrok, Hardonate
9. PAINTS AND DISTEMPERS Jenson & Nicholson, Asian Paints,

Shalimar, ICI, Goodlass Nerolac,
Garware, Berger
10. REDOXIDE Shalimar, Blundel, Eomite

(For IPS Flooring)
11. WATER PROOF CEMENT Super Snowcen, Berger, Jenson &

PAINTS Nicholson and Shalimar.
12. PRESSED STEEL DOOR AND Shirke Polynorm, T.I. Frames, Madras;
WINDOW FRAME Mann, Jaipur; Chandan Metal Products,
Baroda; Agew, Ahmedabad; Multiwyn,
Calcutta.
13. DOOR CLOSERS Everite, Gloster Engineering, Amar, A.K.

Industries, Hardiwyn, Vigvijay, Dewan
Industries.
14. ASBESTOS SHEETS Everest Building Products

Bombay/Calcutta; Hyderabad Industries
Ltd., Hyderabad; Southern Asbestos
Cement Limited, Karnataka.
15. CONSTRUCTION CHEMICALS Choksey, CICO

B. SANITARY AND WATER SUPPLY WORK (INTERNAL)

(FIRST QUALITY TO BE USED)
1. Cast Iron Pipes and Fittings Hindustan Engineering Products Company

Calcutta, E.L.C., Standard approved
manufacturers of any other brand of fittings
having ISI marking.
2. RCC Pipes Indian Hume Pipe Company, Delhi / Allahabad /

Chandigarh / Lucknow; Hindustan Pressure
Pipes, Kolhapur; Dhere Concrete Products, Pune
or any other approved manufacturer conforming
B.I.S. Standard
3. GI Pipe Indian Tube Company, Calcutta; Kalinga Tubes

Limited, Cuttack; Gujarat Steel Tube; Zenith Tube
Co. Kolaba; Bharat Steel Tube, New Delhi; Jindal;
Shivmoni Steel Tubes Limited, Bangalore; Sekhar
Iron Works, Calcutta; Jain Tubes, Ghaziabad;
Khandelwal Tubes, Nagpur.
4. G.I. Fittings International Pipe Works, Calcutta; R.M.

Engineering Works, Jalandhar; Bombay Metal
Company, Bombay; Tarapada Das & Sons,
Howrah; Annapurna Metal Works, Calcutta.
5. Gun Metal Valves and Copper Leader Engineering Works, Jalandhar; Neta
Alloy Valve Engineering Works, Jalandhar; Lakshmi Metel
Works, Jalandhar; Bombay Metal & Alloys,
Bombay; Luster Sanitary Fittings, Jalandhar;
Annapurna Metal Works, Calcutta.
6. Sluice Valves, Check Valves Shiva Durga Iron Works, Howrah; Leader
etc. Engineering Works, Jalandhar; Kirloskar Bros.
Limited, Pune; Indian Valve, Calcutta; Geeta Iron
& Brass Works, Baroada.
7. Brass Fittings Leader Engineering Works, Jalandhar; L & K

Mathura; Luster Sanitary, Jalandhar; Annapurna
Metal Works, Calcutta; Neta Metal Works,
Jalandhar; Honey Industrial Corporation,
Bombay.
8. C.P. Fittings Ego Metal Works, Ballabhgarh; Jaquar Industries,

Delhi; Soma Plumbing Fixtures Limited, Calcutta;
Gem Sanitary Appliances Pvt. Ltd.,Delhi; Essco
Sanitations, Delhi; Bilmet, Bombay.
9. W.C. Pan Wash Basin, E.I.D. Parrys, Madras, Hindustan Sanitaryware,

Urinals, Sink Low down Calcutta; Neiveli Ceramics, Tamil Nadu; Cera
Flushing Cistern Ceramics.
10. E.W.C. Seats Nuchem Plastics Limited, Faridabad;

Commander, Bombay; Bestolite Jasco Sales,
Bombay; Agarwala Products, Bombay.
11. Flushing Cistern Arail Brothers, Delhi; Allied Industries, Jaipur;

Fordham Pressing (India) Pvt. Limited, Bombay;

Klassik Enamellers, Bombay; Sushila Industries,
Sundergarh; Small Machine Tools Company,
Howrah; Thakurdass Surekha Engg. Corporation
Pvt. Ltd., Calcutta; E.I.D. Parry (India) Pvt. Ltd.,
Madras; Hindustan Sanitaryware & Industries
Ltd., New Delhi; Neiveli Ceramics and
Refractories Limited, Tamil Nadu.
12. Hydrants Brady's, Bombay; Firex, Bombay; Upadhya

Valves, Calcutta; Eddy Foundry, Calcutta,
Minimax.
13. Mirrors Atul Glass Works, Vallabh Glass Works,

Goldenfish
14. White Glazed Tiles H & R Johnson TilesCompany, Bombay; Somani
Pilkingtons Co., Haryana
15. Asbestos Cement Pipes and Ganga Asbestos Limited, U.P.; Hyderabad
Fittings Asbestos Cement Products Limited; J.K. Super
Pipe Industries, Nanded; Konark Cement and
Asbestos Limited, Orissa; Maharashtra Asbestos
Limited, Bombay; Poddar Industrial Corporation,
Patna; Sarbamangala Mfg. Company, Calcutta
16. Stone Ware (Salt-Glazed) Hind Ceramics Limited, Orissa; Ceramic
Pipes Industries Limited, Sambalpur; Shrikamakshi
Agencies, Madras; Binary Udyog Pvt. Limited,
Howrah; Tirumati Moulds Limited, Nagpur; Kiran
Potteries, Hyderabad; Perfect Sanitary Pipes,
Bharatpur.
23.0 MATERIALS NOT SPECIFIED
Any materials not fully specified in these specification and which may be offered for use in
the works shall be subject to approval of Engineer, without which it shall not be used
anywhere in the construction works.


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General Technical Specification

1.3 Approval and Tests

1.5 Rejection of Materials

© 2007 MECON Limited Civil GS-07

2.0 MATERIALS FOR CONCRETE

2.1.3.1 Size and grading of fine aggregates

2.1.3.2 Size and grading of coarse aggregates

© 2007 MECON Limited Civil GS-07

2.1.3.3 Fine aggregate for mortar and grout

2.2 Coarse Aggregates

2.2.2 Stone chips

2.2.4 Broken bricks / Brick aggregates

© 2007 MECON Limited Civil GS-07

2.3.3 Crusher dust

Portland Pozzolana Cement IS: 1489-1991

Rapid Hardening Portland Cement IS: 8041-1990

43 Grade Ordinary Portland Cement IS: 8112-1989

53 Grade Ordinary Portland Cement IS: 12269-1987

Hydrophobic Portland Cement .. IS: 8043-1991

High alumina cement for structural work IS: 6452-1989

White portland cement IS: 8043-1989

Sulphate Resisting Portland Cement IS: 12330-1988

2.6.1 Testing of samples

2.6.2 Contractor's responsibility

© 2007 MECON Limited Civil GS-07

2.6.3 Stock of cement

2.6.4 Storage of cement

2.8 Admixture for Concrete

2.8.2.1 Integral water proofer

Aggregates - Fortnightly or for every 200 m3 for each aggregate whichever is

Cement - Fortnightly or for each consignment, within 4 days of delivery and in

© 2007 MECON Limited Civil GS-07

Reinforcement - For each consignment within 4 days of delivery in accordance with

3.1 For Reinforcement

Nominal Size (Dia) Mass Per Metre Run

3.3 Light structural work and inserts

© 2007 MECON Limited Civil GS-07

3.4 Steel Tubes

3.5 Foundation Bolts

3.6 Steel Tubes for Non-structural use

3.7 Threaded Fasteners

3.9 Cast Steel

3.10.1 Steel for electrical wiring

© 2007 MECON Limited Civil GS-07

3.10.2 Non-metallic conduit for electrical wiring

4.0 ASBESTOS CEMENT PRODUCTS

4.2 Building Boards

4.3 Flat Sheets

4.4 Pipes and fittings

4.5 Corrugated and Semi-Corrugated Sheets

These shall conform to IS : 459 -1992 "Unreinforced Corrugated and Semi-Corrugated

4.6 Asbestos Cement Roof fittings

© 2007 MECON Limited Civil GS-07

5.0 BRICK AND STONES

5.3 Samples and Inspection

Representative samples shall be submitted by the contractor and approved samples

5.4 Brick Bats

5.5 Laterite Stone Blocks

© 2007 MECON Limited Civil GS-07

5.6 Stone (granite, trap, sandstone, quartzite etc.)