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Surface Mount PTC: Product Features

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Surface Mount PTC

0ZCJ Series

0ZCJ Series – 1206 Chip RoHS 2 Compliant

Product Features
- 1206 Chip Size, Fast Trip Time, Low DCR Resistance
- AEC-Q Compliant
- Meets Bel automotive qualification*
* - Largely based on internal AEC-Q test plan
Operating (Hold Current) Range
50mA - 2A
Maximum Voltage
6 - 60V (per table)
Temperature Range
-40° C to 85° C

Agency Approval
TUV (Std. EN/IEC 60738-1-1 and EN/IEC 60730-1, Cert. R50102117)
UL Recognized Component (Std. UL1434, File E305051)

LEAD FREE =
AEC-Q Compliant HALOGEN FREE =

Electrical Characteristics (23 )


Hold Trip Rated Maximum Typical Max Time to Trip Resistance Tolerance Agency Approvals
Part Number Current Current Voltage Current Power Current Time Rmin R1max
IH, A IT, A Vmax, Vdc Imax, A Pd, W A Sec Ohms Ohms
Z 0ZCJ0005FF2E 0.05 0.15 60 10 0.4 0.25 1.50 3.600 50.00 Y Y
A 0ZCJ0010FF2E 0.10 0.25 60 10 0.4 0.50 1.00 1.600 15.000 Y Y
B 0ZCJ0012FF2E 0.12 0.39 48 10 0.5 1.00 0.20 1.400 6.500 Y Y
C 0ZCJ0016FF2E 0.16 0.45 48 10 0.5 1.00 0.30 1.100 5.000 Y Y
D 0ZCJ0020FF2E 0.20 0.40 30 10 0.4 8.00 0.10 0.600 2.500 Y Y
0ZCJ0025FF2E 0.25 0.50 16 100 0.6 8.00 0.08 0.550 2.300 Y Y
E
0ZCJ0025AF2E 0.25 0.50 24 40 0.6 8.00 0.08 0.550 2.300 Y Y
0ZCJ0035FF2G 0.35 0.75 16 40 0.4 8.00 0.10 0.300 1.200 Y Y
F
0ZCJ0035AF2E 0.35 0.75 30 40 0.6 8.00 0.10 0.300 1.200 Y Y
0ZCJ0050FF2G 0.50 1.00 8 100 0.4 8.00 0.10 0.150 0.700 Y Y
G
0ZCJ0050AF2E 0.50 1.00 24 100 0.6 8.00 0.10 0.150 0.750 Y Y
0ZCJ0075FF2E 0.75 1.50 8 100 0.6 8.00 0.20 0.090 0.290 Y Y
H
0ZCJ0075AF2E 0.75 1.50 16 100 0.6 8.00 0.20 0.090 0.290 Y Y
I 0ZCJ0100FF2E 1.00 1.80 6 100 0.6 8.00 0.30 0.055 0.210 Y Y
0ZCJ0110FF2E 1.10 2.20 8 100 0.8 8.00 0.30 0.040 0.180 Y Y
J
New Rating 0ZCJ0110AF2C 1.10 2.20 16 100 0.8 8.00 0.30 0.040 0.180 Y Y
K 0ZCJ0150FF2C 1.50 3.00 8 100 0.8 8.00 1.00 0.040 0.120 Y Y
L 0ZCJ0200FF2C 2.00 3.50 6 100 0.8 8.00 1.50 0.018 0.080 Y Y
IH Hold Current- The maximum current at which the device will not trip in still air at 23° C.
IT Trip current- The minimum current at which the device will trip in still air at 23° C.
Vmax Maximum voltage device can withstand at its rated current without suffering damage.
Imax Maximum fault current device can withstand at rated voltage (Vmax) without damage.
Pd Typical power dissipated by device when in tripped state in 23° C still air environment.
Rmin Minimum device resistance at 23° C in initial un-soldered state.
R1max Maximum device resistance at 23° C, 1 hour after initial device trip, or after being soldered to PCB in end application.

Specifications subject to change without notice

belfuse.com/circuit-protection
Type 0ZCJ Series 2/4

PTC’s – Basic Theory of Operation / “Tripped” Resistance Explanation


A Bel PTC consists of a block of polymeric material containing conductive carbon granules which is
sandwiched between two conductive metal plates. When this polymer block reaches approximately 125C,
either due to current passing through it via conductive chains of carbon particles or due to an external heat
source; it swells volumetrically. This expansion breaks apart a majority of the chains of carbon granules that
run randomly between the two conductive plates. This behavior results in a sharp increase in resistance
across the two plates which all but eliminates current flow through the device, allowing just enough residual
current flow to maintain the block’s internal temperature at 125C. Once this “tripped” state current is cut off,
the polymer brick cools and shrinks to its original size, thereby allowing its broken carbon chains to
reestablish themselves and permit the part to return to its low resistance state. Once cooled to room
ambient, the PTC will once again exhibit a resistance less than its “R1max” rating.
At currents below the device IHOLD rating, AND at temperatures below 100C, the PTC maintains a
resistance value below its R1 MAX rating.
The catalog data for each device specifies a "Typical Power" value. This is the power required to exactly
match the heat lost by the tripped device to its ambient surroundings at 23C. By Ohm's Law, power can be
stated as: W = E²/R. Thus the approximate resistance of a “Tripped” PTC can be determined by: R = E²/W,
where "E" is the voltage appearing across the PTC (usually the supply's open circuit voltage), and "W" is the
Typical Power value for the particular PTC.
Since the PPTC acts to maintain a constant internal temperature, its apparent resistance will change based
upon applied voltage and, to a lesser degree, ambient conditions. Consider the following example....
A PTC with a Typical Power of 1 watt protecting a circuit using a 60V supply will demonstrate an apparent,
tripped resistance "R" of:
R = 60²/1 = 3,600 ohms
This same tripped device when used to protect a 12V circuit would now present an apparent resistance of:
R = 12²/1 = 144 ohms
The value for Typical Power is "typical" because any physical factors that affect heat loss (such as ambient
temperature or air convection) will somewhat alter the level of power that the PTC needs to maintain its
internal temperature. In short, PTCs do not exhibit a constant, quantifiable tripped resistance value.

Average Time Current Characteristic Curve at 23°C

The Average Time Current Characteristic Curve and Temperature Rerating Curve are affected by a number of variables and these curves are
provided for guidance only.

Specifications subject to change without notice

Bel Fuse Inc. +1 201.432.0463


206 Van Vorst Street Bel.US.CS@belf.com
Jersey City, NJ 07302 USA belfuse.com/circuit-protection

© 2019 Bel Fuse, Inc. Rev. 0ZCJ Sep2019


Type 0ZCJ Series 3/4

.Pad Layout Termination Pad Materials


The dimensions in the table below provide the recommended Matte Tin – Plated Copper
pad layout.

P S W
Nominal Nominal Nominal
mm Inch mm Inch mm Inch
2.00 0.079 1.00 0.039 1.90 0.075

All dimensions in mm.


Mechanical Dimensions and Marking Dimensions Marking Code
Part Number C D
Min Max Min Max “b”, IH code
0ZCJ0005FF2E 0.45 0.85 0.10 0.75 C
0ZCJ0010FF2E 0.45 0.85 0.10 0.75 D
0ZCJ0012FF2E 0.45 0.85 0.10 0.75 Y
0ZCJ0016FF2E 0.45 0.75 0.10 0.75 Z
0ZCJ0020FF2E 0.45 0.75 0.10 0.75 F
0ZCJ0025FF2E 0.45 0.75 0.10 0.75 G
0ZCJ0025AF2E 0.45 0.75 0.10 0.75 g
0ZCJ0035FF2G 0.30 0.75 0.10 0.75 J
0ZCJ0035AF2E 0.90 1.30 0.25 0.75 j
0ZCJ0050FF2G 0.25 0.55 0.10 0.75 M
0ZCJ0050AF2E 0.80 1.20 0.25 0.75 m
0ZCJ0075FF2E 0.45 1.25 0.25 0.75 P
0ZCJ0075AF2E 0.45 1.25 0.25 0.75 p
0ZCJ0100FF2E 0.45 1.00 0.25 0.75 1
0ZCJ0110FF2E 0.45 1.00 0.25 0.75 R
0ZCJ0110AF2C 0.80 1.40 0.25 0.75 r
0ZCJ0150FF2C 0.80 1.40 0.25 0.75 S
Temperature Derating Table 0ZCJ0200FF2C 0.85 1.60 0.25 0.75 2

Temperature Derating
I Hold Value -40 -20 0 23 30 40 50 60 70 85
0005 and 0010 152% 136% 120% 100% 92% 81% 71% 60% 48% 30%
0020 thru 0200 145% 131% 116% 100% 94% 86% 77% 69% 60% 48%

Thermal Derating Curve Cautionary Notes


1. Operation beyond the specified maximum ratings or improper use
may result in damage and possible electrical arcing and/or flame.
Temperature Derating Curve 2. These Polymer PTC (PPTC) devices are intended for protection
180% against occasional overcurrent/overtemperature fault conditions
and may not be suitable for use in applications where repeated
Percent of Hold and Trip Current

160% and/or prolonged fault conditions are anticipated.


140% 3. Avoid contact of PTC device with chemical solvent. Prolonged
contact may adversely impact the PTC performance.
120%
4. These PTC devices may not be suitable for use in circuits with a
100% large inductance, as the PTC trip can generate circuit voltage
80% spikes above the PTC rated voltage.
5. These devices may be used in both DC and AC circuits provided
60% that peak-to-peak line voltage when carrying AC does not exceed
40% the PTC’s Vmax rating. As PTCs are essentially thermal devices,
the RMS value of AC current carried by a PTC will produce
20% tripping parameters and times-to-trip similar to those of a DC
0% voltage of the same magnitude.
-40 -20 0 20 40 60 80 6. If potting is mandated, avoid rigid potting compounds as they will
Temperature(°
C) encase the PTC and prevent it from volumetrically expanding to
0005 and 0010 0020 thru 0200
properly respond to a trip event.
7. MSL: 2a (According to IPC J-Std-020).

Specifications subject to change without notice

Bel Fuse Inc. +1 201.432.0463


206 Van Vorst Street Bel.US.CS@belf.com
Jersey City, NJ 07302 USA belfuse.com/circuit-protection

© 2019 Bel Fuse, Inc. Rev. 0ZCJ Sep2019


Type 0ZCJ Series 4/4

Environmental Specifications
Temperature cycling JESD22 Method JA-104
Biased humidity MIL-STD-202 Method 103
Operational life MIL-STD-202 Method 108
Resistance to solvents MIL-STD-202 Method 215
Mechanical shock MIL-STD-202 Method 213
Vibration MIL-STD-202 Method 204
Resistance to soldering heat MIL-STD-202 Method 210
Thermal shock MIL-STD-202 Method 107
Solderability ANSI/J-STD-002
Board flex(SMD) AEC-Q200-005
Terminal strength AEC-Q200-006

Solder Reflow and Rework Recommendations


Profile Feature Pb-Free Assembly
Average Ramp-Up Rate (Tsmax to Tp) 3° C/second max
Preheat :
Temperature Min (Tsmin) 150° C
Temperature Max (Tsmax) 200° C
Time (tsmin to tsmax) 60-180 seconds
Time maintained above:
Temperature(TL ) 217° C
Time (tL) 60-150 seconds
Peak/Classification Temperature(Tp) : 260° C
Time within 5° C of actual Peak :
Temperature (tp) 20-40 seconds
Ramp-Down Rate : 6° C/second max.

Time 25° C to Peak Temperature : 8 minutes max

Solder Reflow
Due to “lead free / RoHS 2 ” construction of these PTC devices , the required Temperature and Dwell Time in the “ Soldering ” zone of the
reflow profile are greater than those used for non-RoHS devices.
1. Recommended reflow methods; IR, vapor phase oven, hot air oven.
2. Not Recommended For Wave Solder / Direct Immersion.
3. Recommended paste thickness range – 0.20 – 0.25mm.
4. Devices are compatible with standard industry cleaning solvents and methods.
5. MSL: 2a (According to IPC J-Std-020).
Caution
If reflow temperature / dwell times exceed the recommended profile, the electrical performance of the PTC may be affected.
Rework: MIL-STD-202G Method 210F, Test Condition A.

Standard Packaging P/N Explanation and Ordering Information


Part Number Tape/Reel Qty 4000, 3000 or 2000
0ZCJ0005FF2E fuses in 7 inches dia.
Thru 3,000 Reel, 8mm wide tape,
0ZCJ0025AF2E 4mm pitch, per
0ZCJ0035FF2G 4,000 EIA-481(equivalent
IEC-286 part 3).
0ZCJ0035AF2E 3,000
0ZCJ0050FF2G 4,000
0ZCJ0050AF2E
Thru 3,000
0ZCJ0110FF2E
0ZCJ0110AF2C
Thru 2,000
0ZCJ0200FF2C

Specifications subject to change without notice

Bel Fuse Inc. +1 201.432.0463


206 Van Vorst Street Bel.US.CS@belf.com
Jersey City, NJ 07302 USA belfuse.com/circuit-protection

© 2019 Bel Fuse, Inc. Rev. 0ZCJ Sep2019

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