Каталог JLG1250

3121172 1250AJP 3
4 1250AJP 3121172
3121172 1250AJP 5
6 1250AJP 3121172
TABLE OF CONTENTS
SECTION 1 - FRAME........................................................................................................................................................................... 9
FIGURE 1-1. AXLE INSTALLATIONS ............................................................................................................................................ 10

FIGURE 1-2. STEER INSTALLATION............................................................................................................................................ 14
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION ............................................................................................................. 16
FIGURE 1-4. DRIVE HUB ASSEMBLY (Prior to SN 0300079667) ................................................................................................ 20
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (Prior to SN 0300079667) ........................................................................................... 24
FIGURE 1-6. HUB AND MOTOR ASSEMBLY (SN 0300079667 through 0300083555) ................................................................ 26
FIGURE 1-7. HUB AND MOTOR ASSEMBLY (SN 0300083556 through 0300103906) ................................................................ 32
FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300103907 to Present) .................................................................. 36
FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300103907 to Present) ................................................. 40
FIGURE 1-10. DRIVE MOTOR ASSEMBLY (SN 0300103907 to Present) .................................................................................... 44
FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION ................................................................................................. 46
FIGURE 1-12. TRACTION VALVE ASSEMBLY (Prior to SN 0300103907) ................................................................................... 50
FIGURE 1-13. TRACTION VALVE ASSEMBLY (SN 0300103907 to Present) .............................................................................. 52
SECTION 2 - TURNTABLE ................................................................................................................................................................ 55
FIGURE 2-1. VALVE, BATTERY, HORN AND AUXILIARY PUMP INSTALLATIONS ................................................................... 56
FIGURE 2-2. MAIN VALVE ASSEMBLY ........................................................................................................................................ 62
FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION ................................................................................ 66
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY ........................................................................................................................... 68
FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION ................................................................................................... 74
FIGURE 2-6. DEUTZ BF4M2011 TIER II AND TD2011 TIER III/IVI ENGINE INSTALLATIONS ................................................... 82
FIGURE 2-7. DEUTZ TD2011 TIER IVI FLEX AND TIER IVI-PRE ENGINE INSTALLATION ....................................................... 92
FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATIONS ....................................................................................................... 100
FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) .............................................................. 112
FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) ......................................................................... 118
FIGURE 2-11. PUMP ASSEMBLY (SAUER TANDEM) ................................................................................................................ 124
FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON) ................................................................................................................. 128
FIGURE 2-13. PUMP ASSEMBLY (SAUER GEAR) ..................................................................................................................... 132
FIGURE 2-14. TANK INSTALLATION .......................................................................................................................................... 134
FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION ........................................................................ 138
FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR AND DEUTZ BF4M2011 AND TD2011 ENGINES
(OPTIONAL) ................................................................................................................................................................................. 140
FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES (OPTIONAL) ................................. 142
FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM) ................................................................................. 144
FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM) ......................................................................................... 148
FIGURE 2-20. ACCESSORIES INSTALLATION .......................................................................................................................... 152
FIGURE 2-21. ENGINE TRAY JACK INSTALLATION ................................................................................................................. 156
FIGURE 2-22. HOODS INSTALLATION ...................................................................................................................................... 160
FIGURE 2-23. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ............................................ 166
FIGURE 2-24. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ........................................................ 170
FIGURE 2-25. 4000W GENERATOR INSTALLATION - DEUTZ MACHINES .............................................................................. 174
FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ...................... 178
FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ................................... 184
FIGURE 2-28. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL) ...................................................... 192
FIGURE 2-29. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL) .............................................................. 196
SECTION 3 - BOOM ........................................................................................................................................................................ 199
FIGURE 3-1. BOOM INSTALLATION ........................................................................................................................................... 200

FIGURE 3-2. TOWER BOOM ASSEMBLY .................................................................................................................................. 204
FIGURE 3-3. MAIN BOOM ASSEMBLY ....................................................................................................................................... 208
FIGURE 3-4. ACTUATOR ASSEMBLIES ..................................................................................................................................... 214
FIGURE 3-5. POWER TRACK AND BOOM CLAMPS INSTALLATION (TOWER BOOM) .......................................................... 218
FIGURE 3-6. POWER TRACK AND BOOM CLAMPS INSTALLATION (MAIN BOOM AND JIB) ................................................ 220
FIGURE 3-7. BOOM SENSORS AND SWITCHES INSTALLATION ............................................................................................ 224
FIGURE 3-8. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS.................................................................... 228
SECTION 4 - PLATFORM................................................................................................................................................................ 231
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION ....................................................................................................... 232

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ........................................................ 236
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 238
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 242
3121172 1250AJP 7
TABLE OF CONTENTS
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (SN 0300188514 to Present) ..................................................... 246
FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) ................................................................................................ 250
FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300188514 to Present) .................................................. 254
FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) .......................................................................................... 256
SECTION 5 - CYLINDER.................................................................................................................................................................. 259
FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY .......................................................................................................... 260

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY .............................................................................................................. 262
FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (Prior to SN 0300080030) ................................................................ 264
FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (SN 0300080030 to Present) ........................................................... 266
FIGURE 5-5. LIFT CYLINDER ASSEMBLY (MAIN BOOM) .......................................................................................................... 268
FIGURE 5-6. LIFT CYLINDER ASSEMBLY (TOWER BOOM) ..................................................................................................... 272
FIGURE 5-7. JIB CYLINDER ASSEMBLY .................................................................................................................................... 274
FIGURE 5-8. STEER CYLINDER ASSEMBLY ............................................................................................................................. 276
FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM) ............................................................................................ 278
FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM) ..................................................................................... 282
SECTION 6 - HYDRAULIC ............................................................................................................................................................... 285
FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM ............................................................................................................................ 286

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE ............................................................................................................................ 290
FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE ..................................................................................................... 294
FIGURE 6-4. HYDRAULIC DIAGRAM - STEER ........................................................................................................................... 296
FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE .................................................................................................................. 298
FIGURE 6-6. HYDRAULIC DIAGRAM - AUXILIARY POWER MOTOR........................................................................................ 302
FIGURE 6-7. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 304
SECTION 7 - ELECTRICAL.............................................................................................................................................................. 307
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 308

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (Prior to SN 0300087575) ................................... 310
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087575 to Present) .............................. 326
FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) .................................................................................... 348
FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) .................................................................................... 370
SECTION 8 - DECALS ..................................................................................................................................................................... 391
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (Prior to SN 0300089066) .......................................................................... 392
FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (SN 0300089066 to Present) ..................................................................... 396
FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (Prior to SN 0300089066)........................................................... 400
FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (SN 0300089066 to Present) ...................................................... 404
FIGURE 8-5. DECAL INSTALLATION - AUSTRALIAN AND CE SPEC (Prior to SN 0300089066) .............................................. 410
FIGURE 8-6. DECAL INSTALLATION - AUSTRALIAN AND CE SPEC (SN 0300089066 to Present) ......................................... 414
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 417
FIGURE 9-1. MODEL 1250AJP STANDARD PARTS ................................................................................................................... 418

FIGURE 9-2. MODEL 1250AJP VARIABLE PARTS ..................................................................................................................... 420
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 421
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 422
PART NUMBER INDEX .................................................................................................................................................................... 427
8 1250AJP 3121172
SECTION 1 - FRAME
SECTION 1 - FRAME
3121172 1250AJP 9
SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATIONS
10 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATIONS
ITEM PART NUMBER QTY DESCRIPTION REV

Ref AXLE INSTALLATIONS - COMMON PARTS
0271934 Ref Fixed Axle K
0271521 Ref Oscillating Axle K
1 0100011 AR Compound, Locking
3 0100081 AR Adhesive #454
4 0363037 4 Bar, Stop
6 0641606 40 Bolt 3/8in-16NC x 3/4in
7 0641608 48 Bolt 3/8in-16NC x 1in
8 0641609 32 Bolt 3/8in-16NC x 1-1/8in
9 0641611 16 Bolt 3/8in-16NC x 1-3/8in
11 0641613 8 Bolt 3/8in-16NC x 1-5/8in
13 Ref Bolt Options:
13 0641620 4 Fixed Axle - Bolt 3/8in-16NC x 2-1/2in
13 0641624 4 Oscillating Axle - Bolt 3/8in-16NC x 3in
14 0641808 8 Bolt 1/2in-13NC x 1in
16 0642214 1 Bolt 3/4in-10NC x 1-3/4in
17 0962033 2 Bushing
18 1180358 4 Carrier
18 7024365 AR 24 in Section Repair Kit (Includes Inner and Outer Links,
Joining Bars and Rollers, and Assembling Hardware)
18 7024366 1 Mounting Bracket Kit (Includes Mounting Brackets for Both
Ends, 1 Roller Assembly and Assembling Hardware)
19 1320263 4 Clamp, Cable
20 1320298 4 Clamp, Hose
21 1684102 4 Axle Extension Cylinder Assembly (See CYLINDER SECTION
for Breakdown)
22 3310805 8 Locknut #8-32NC
23 3340881 8 Pad, Wear
24 3340907 2 Pad, Axle (Use p/n 1001161401)
25 3340946 8 Pad, Wear (Use p/n 1001161402)
26 3340932 32 Pad, Wear (Use p/n 1001161403)
27 3340939 8 Pad, Rubber
28 3422918 1 Pin
29 3422960 4 Pin
30 3573294 4 Plate
31 3573335 8 Plate
32 3841287 1 Keeper, Pin
33 3900270 4 Bolt, Shoulder 1/2in -13NC x 1-1/2in
34 3930820 8 Capscrew #8-32NC x 1-1/4in
37 4071035 2 Shim #18 Gauge
38 4071036 4 Shim #11 Gauge
39 4071054 8 Shim #18 Gauge
40 4071055 12 Shim #11 Gauge
41 4071039 24 Shim #18 Gauge
42 4071040 36 Shim #11 Gauge
43 4071042 24 Shim #16 Gauge
46 Ref Switch, Limit Options:
46 4360322 4 Switch, Limit (Use p/n 4360578) (Prior to SN 0300074420)
46 4360549 4 Switch, Limit (Use p/n 4360578) (SN 0300074420 through
3121172 1250AJP 11
SECTION 1 - FRAME
0300080868)
46 4360578 4 Switch, Limit (SN 0300080869 to Present)
47 4711600 140 Flatwasher 3/8in Thin
48 4740461 1 Thrustwasher
49 4750800 8 Flatwasher #8 Regular
50 4846637 4 Extension, Axle
51 4846383 1 Box, Axle Pivot
52 0681813 12 Bolt 1/2in-13NC x 1-5/8in (Grade 8)
55 0681816 6 Bolt 1/2in-13NC x 2in (Grade 8)
57 4460968 4 Connector, Strain Relief
Ref AXLE INSTALLATION - OPTIONAL PARTS
0271934 Ref Fixed Axle K
105 0363076 2 Bar, Stop
115 0641814 4 Bolt 1/2in-13NC x 1-3/4in
144 4071049 6 Shim 11 Gauge
145 4071050 4 Shim 16 Gauge
0271521 Ref Oscillating Axle K
201 to 211 Ref (Illustration and Parts List Usage)
212 0642020 4 Bolt 5/8in-11NC x 2-1/2in
217 1684081 2 Oscillating Axle Cylinder Assembly (See CYLINDER SECTION
for Breakdown)
220 3312005 4 Locknut 5/8in-11NC
225 3422833 2 Pin
226 3422915 2 Pin
231 3841258 4 Keeper, Pin
254 3520054 4 Plug
0274106 Ref AXLE STOP BLOCKS INSTALLATION A
302 3931816 4 Capscrew, Socket Head 1/2in-13NC x 1in
303 4220235 2 Block, Stop
12 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-2. STEER INSTALLATION
14 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-2. STEER INSTALLATION

0271520 Ref STEER INSTALLATION H
5 0630464 4 Screw, Button Head #10-24NC x 1/2in
6 0641505 4 Bolt 5/16inin-18NC x 5/8in
7 0641511 4 Bolt 5/16in-18NC x 1-3/8in
9 0641634 4 Bolt 3/8in-16NC x 4-1/4in
10 0642016 4 Bolt 5/8in-11NC x 2in
11 0962423 8 Bushing
12 1671040 4 Cover, Sensor
13 1684314 4 Steer Cylinder Assembly
14 3311505 4 Locknut 5/16in-18NC
15 3300464 4 Nut, Slotted
17 3422917 4 Kingpin
18 3422940 4 Pin, Steer Cylinder (Outer)
19 3422941 4 Pin, Steer Cylinder (Inner)
20 Ref Pin, Sensor Options:
20 3422942 4 Pin, Sensor (Use p/n 3423256) (Prior to SN 0300090594)
20 3423256 4 Pin, Sensor (SN 0300090594 to Present)
21 3451214 4 Pin, Cotter 3/8in x 3-1/2in
22 3760383 4 Ring, Retaining
23 3841258 4 Keeper, Pin
25 3931020 8 Capscrew #10-24NC x 1-1/4in
26 3931412 16 Capscrew 1/4in-20NC x 3/4in
27 3932024 8 Capscrew 5/8in-11NC x 1-1/2in
28 Ref Spindle Options:
28 4130387 4 Spindle (Use p/n 1001099632) (Prior to SN 0300100131)
28 4130416 4 Spindle (Use p/n 1001099632) (SN 0300100131 to Present)
29 4360505 4 Switch, Rotary Angle Sensor (Steer)
30 4460914 4 Terminal
36 4751600 4 Flatwasher 3/8in Regular
37 4755000 4 Flatwasher 2-1/2in Regular
38 Ref Arm, Steer Options:
38 4846494 4 Arm, Steer (Use p/n 0200833) (Prior to SN 0300090594)
38 0200833 4 Arm, Steer (SN 0300090594 to Present)
39 0741606 8 Screw, Countersunk 3/8in-16NC x 3/4in
40 1120549 4 Cap, Seal (Outer)
41 1120550 4 Cap, Seal (Inner)
42 3960551 4 Seal (Outer)
43 3960552 4 Seal (Inner)
44 0080277 4 Adapter, Angle Sensor Pilot (SN 0300090594 to Present)
3121172 1250AJP 15
SECTION 1 - FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION
16 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION

Ref WHEEL DRIVE INSTALLATION
0271522 Ref With Bonfiglioli Drive Hub (Prior to SN 0300103907) E
0275685 Ref With Bonfiglioli Drive Hub (SN 0300103907 to Present) B
1001104324 Ref With Reggiana Riduttori Drive Hub A
3 0701617 48 Bolt M16 x 45mm (12 Per Wheel)
4 4892000 48 Flatwasher 5/8in Hardened (12 Per Wheel)
0272258 Ref HUB AND MOTOR ASSEMBLY (Prior to SN 0300079667) B
Ref Note: Original Equipment hub may have been replaced with
Service Replacement. Refer to tag on hub for identification
before ordering parts.
101 2780248 4 Drive Hub Assembly (Use p/n 2780283 - See DRIVE HUB
ASSEMBLY for Breakdown. See HUB AND MOTOR ASSEMBLY
for replacement components for Service Replacement p/n
2780283.)
102 3160291 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for
Breakdown)
131 Ref HUB AND MOTOR ASSEMBLY (SN 0300079667 through
0300103906)
Ref Note: For Machines Built S/N 0300079596 to S/N 0300083552,
Original Equipment may have been replaced with Service
Replacement. Refer to tag on hub for identification before
ordering parts.
131 2780279 4 Hub and Motor Assembly (Use p/n 2780284 - See HUB AND
MOTOR ASSEMBLY for Breakdown. See HUB AND MOTOR
ASSEMBLY for replacement components for Service
Replacement p/n 2780284.) (SN 0300079667 through
0300083555)
131 2780284 4 Hub and Motor Assembly (See HUB AND MOTOR ASSEMBLY
for Breakdown) (SN 0300083556 through 0300103906)
Ref HUB AND MOTOR ASSEMBLY (SN 0300103907 to Present)
2780286 Ref With Bonfiglioli Drive Hub
1001104315 Ref With Reggiana Riduttori Drive Hub
151 Ref Drive Hub Assembly Options:
Ref Note: Various brands used on Machines Built S/N 0300103907
to Present. When replacing complete hub, note that all 4 hubs
must be the same brand.
to Present. Identify brand before ordering replacement parts.
151 2780290 4 Bonfiglioli Hub (Use p/n 1001093243) (See DRIVE HUB
ASSEMBLY - BONFIGLIOLI for Breakdown) (SN 0300103907
to Present)
151 1001104325 4 Reggiana Riduttori Hub (See DRIVE HUB ASSEMBLY -
REGGIANA RIDUTTORI for Breakdown) (Prior to SN
0300079667)
152 3160339 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for
Breakdown)
Ref TIRE AND WHEEL INSTALLATIONS
0271852 Ref Foam-Filled Tires B
1001115961 Ref Solid Tires A
Ref Note: Assemblies may require ballast/foam filling to
manufacturer's specifications prior to installing on a machine.
Refer to Operation and Safety or Service and Maintenance
Manuals. Purchase individual tire and/or rim only if able to
foam fill tire and wheel assembly, otherwise, purchase
complete assembly.
3121172 1250AJP 17
SECTION 1 - FRAME
201 Ref Right Side Tire and Wheel Assembly Options:
201 0272055 2 Foam-Filled Tire and Wheel Assembly
201 1001112716 2 Solid Tire and Wheel Assembly
202 Ref Left Side Tire and Wheel Assembly Options:
202 0272056 2 Foam-Filled Tire and Wheel Assembly
202 1001112669 2 Solid Tire and Wheel Assembly
203 0701619 64 Bolt M16 x 55mm (16 Per Wheel)
204 4892000 64 Flatwasher 5/8in Hardened (16 Per Wheel)
18 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (Prior to SN 0300079667)
20 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (Prior to SN 0300079667)

2780248 Ref DRIVE HUB ASSEMBLY C
Ref Note: Unless there is capability to torque shaft (item 4) to 626
ft/lbs. (850Nm) Repair beyond this level is NOT advised.
Ref Note: Original Equipment p/n 2780248 hub may have been
replaced with Service Replacement p/n 2780283. - See HUB
AND MOTOR ASSEMBLY for Breakdown. Refer to tag on hub
for identification before ordering parts.
1 7024028 4 Gear, Planet
3 7022535 1 Gear, Sun
4 7022536 1 Nut, Shaft
5 7021388 3 Pin, Planet
7 7022537 1 Carrier, Planet
8 7022538 1 Cover
9 7024967 1 Button, Thrust
10 7024029 3 Bearing, Roller
12 7022536 1 Bearing, Ball
13 7022540 2 Bolt, Hex
17 7024029 3 Ring, Stay
19 7024966 1 O-Ring
20 7024968 1 Seal, Face
21 7022550 2 Plug
22 7022540 2 Seal, Ring
23 7022536 2 Bolt
24 See Note 2 Ball (Note: Not Available for Purchase)
27 See Note 2 Bolt (Note: Not Available for Purchase)
28 See Note 2 Washer (Note: Not Available for Purchase)
30 7022556 1 Gear, Ring
33 7022540 1 O-Ring
42 7022560 1 Gear, Sun
43 7022540 1 Gear, Sun
44 7022540 1 Shaft, Input
45 7011326 3 Pin, Planet
50 7024030 3 Ring, Stay
51 7022567 1 Cover
53 7022536 2 Bolt
54 7022540 1 O-Ring
55 7022540 1 Spring, Pressure
60 7022572 1 Spindle
61 7022573 1 Piston
3121172 1250AJP 21
SECTION 1 - FRAME
62 7022574 1 Coupler
63 7022575 1 Ring, Locator
64 7021354 1 Plate, Back-up
69 7022579 2 Bolt
72 7022580 4 Disc, Brake
73 7022580 5 Disc, Brake
74 7022580 16 Spring
75 7022581 2 Ring, Back-up
76 7022581 1 Seal
77 7022581 2 Ring, Back-up
78 7022581 1 Seal
87 7024032 1 O-Ring
120 See Note 1 Motor Assembly (Note: See Separate Parts List)
121 7024031 1 O-Ring (Not Shown)
224 7024969 2 Pin, Slotted (Not Shown)
251 7022581 1 Kit 1 - Brake Seal Kit (Includes Items 75-78)
252 7022580 1 Kit 2 - Brake Disc Kit (Includes Items 72-74)
252 7022536 1 Kit 3 - Bearing Kit (Includes Items 4, 12, 23 & 53)
252 7024030 1 Kit 4 - Planet Gear and Bearing Kit (Includes Items 40, 46, 48 &
50)
17)
252 7024028 1 Kit 6 - Planet Gear and Bearing Kit (Includes Items 1, 11 & 15)
252 7022540 1 Kit 7 - Mechanical Disconnect Kit (Includes Items 13, 22, 33, 43,
44, 54 & 55)
22 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (Prior to SN 0300079667)
24 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (Prior to SN 0300079667)

3160291 Ref DRIVE MOTOR ASSEMBLY C
1 7012716 1 Rotary Group Assembly
2 See Note 1 Piston, Control (Note: Not Available - Purchase Complete
3 See Note 1 Rod, Piston (Note: Not Available - Purchase Complete Motor)
5 See Note 1 Housing (Note: Not Available - Purchase Complete Motor)
6 See Note 1 Plate, Port (Note: Not Available - Purchase Complete Motor)
7 7024036 1 Plate, Swash
8 7024037 1 Driveshaft
9 See Note 1 Plug, Screw (Note: Not Available for Purchase)
12 7012704 1 Shim
13 See Note 1 Stop Screw (Note: Not Available for Purchase)
15 7024038 1 Bearing
16 7012706 1 Bearing
17 7024039 2 Shell, Cradle
20 7024034 1 Seal, Shaft
21 7024034 1 O-Ring
22 7024034 1 O-Ring
23 7024034 2 O-Ring
24 7024034 1 Seal
25 7012715 1 V-Ring
27 7024040 4 Screw, Sockethead M12 x 60mm
29 See Note 1 Ring, Stop (Note: Not Available for Purchase)
30 See Note 1 Plug (Note: Not Available for Purchase)
33 See Note 1 Pin, Dowel (Note: Not Available for Purchase)
35 See Note 1 Nut M10 (Note: Not Available for Purchase)
36 See Note 1 Nut, Cap M10 (Note: Not Available for Purchase)
37 7024034 1 Plug
38 7024041 1 Orifice
39 7024034 1 O-Ring
51 7024034 1 Seal Kit (Includes Items 20-24, 37 & 39)
3121172 1250AJP 25
SECTION 1 - FRAME
FIGURE 1-6. HUB AND MOTOR ASSEMBLY (SN 0300079667 through 0300083555)
26 1250AJP 3121172
SECTION 1 - FRAME
3121172 1250AJP 27
SECTION 1 - FRAME

2780279 Ref DRIVE HUB AND MOTOR ASSEMBLY B
Ref Note: For Machines Buil S/N 0300079667 to S/N 0300083556,
Original Equipment p/n 2780279 may have been replaced with
Service Replacement p/n 2780284 - See HUB AND MOTOR
ASSEMBLY for Breakdown. Refer to tag on hub for
identification before ordering parts.
1 2780248 1 Hub, Torque
4 7022535 1 Gear, Sun
5 7022536 1 Nut, Shaft
6 7021388 3 Pin, Planet
9 7022538 1 Cover
14 7022540 2 Bolt, Hex
18 7024029 3 Ring, Stay
20 7024966 1 O-Ring
21 7024968 1 Seal, Face
22 7022550 2 Plug
23 7022540 2 Seal, Ring
24 7022536 2 Bolt
25 See Note 2 Ball (Note: Not available for purchase)
28 See Note 2 Bolt (Note: Not Available for Purchase)
29 See Note 2 Washer (Note: Not Available for Purchase)
31 7022556 1 Gear, Ring
34 7022540 1 O-Ring
43 7022560 1 Gear, Sun
44 7022540 1 Gear, Sun
46 7011326 3 Pin, Planet
51 7024030 3 Ring, Stay
52 7022567 1 Cover
54 7022536 2 Bolt
55 7022540 1 O-Ring
61 7022572 1 Spindle
28 1250AJP 3121172
SECTION 1 - FRAME
62 7022573 1 Piston
63 7022574 1 Coupler
64 7022575 1 Ring, Locator
70 7022579 2 Bolt
73 7022580 4 Disc, Brake
74 7022580 5 Disc, Brake
75 7022580 16 Spring
76 7022581 2 Ring, Back-up
77 7022581 1 Seal
78 7022581 2 Ring, Back-up
79 7022581 1 Seal
88 7024032 1 O-Ring
89 3160291 1 Motor Assembly (Note: See Items 101 to 139 for Breakdown)
92 2130812 1 Fitting 90 Degree
93 2110812 1 Fitting, Straight
98 7022580 1 Kit 2 - Brake Disc Kit (Includes Items 73-75)
98 7022536 1 Kit 3 - Bearing Kit (Includes Items 5, 13, 24 & 54)
51)
18)
98 7022540 1 Kit 7 - Mechanical Disconnect Kit (Includes Items 14, 23, 34, 44,
45, 55 & 56)
3160291 Ref DRIVE MOTOR ASSEMBLY A
102 See Note 1 Piston, Control (Note: Not Available - Purchase Complete)
103 See Note 1 Rod, Piston (Note: Not Available - Purchase Complete)
106 See Note 1 Plate, Port (Note: Not Available - Purchase Complete Motor)
107 7024036 1 Plate, Swash
109 See Note 1 Plug, Screw (Note: Not Available For Purchase)
112 7012704 1 Shim
113 See Note 1 Stop Screw (Note: Not Available For Purchase)
115 7024038 1 Bearing
116 7012706 1 Bearing
120 7024034 1 Seal, Shaft
121 7024034 1 O-Ring
122 7024034 1 O-Ring
3121172 1250AJP 29
SECTION 1 - FRAME
123 7024034 2 O-Ring
124 7024034 1 Seal
125 7012715 1 V-Ring
127 7024040 4 Screw, Socket Head M12 x 60mm
129 See Note 1 Ring, Stop (Note: Not Available For Purchase)
130 See Note 1 Plug (Note: Not Available For Purchase)
133 See Note 1 Pin, Dowel (Note: Not Available For Purchase)
135 See Note 1 Nut M10 (Note: Not Available For Purchase)
136 See Note 1 Nut, Cap M10 (Note: Not Available For Purchase)
137 7024034 1 Plug
138 7024041 1 Orifice
139 7024034 1 O-Ring
30 1250AJP 3121172
SECTION 1 - FRAME
32 1250AJP 3121172
SECTION 1 - FRAME
3121172 1250AJP 33
SECTION 1 - FRAME

2780284 Ref DRIVE HUB AND MOTOR ASSEMBLY B
1 2780283 1 Hub, Torque
4 7022535 1 Gear, Sun
5 7024970 1 Nut, Shaft
6 7021388 3 Pin, Planet
9 7022538 1 Cover
14 See Note 12 Bolt, Hex (Note: Not Available For Purchase)
18 7024029 3 Ring, Stay
20 7024966 1 O-Ring
21 7024968 1 Seal, Face
22 7022550 2 Plug
23 7024048 2 Seal, Ring
24 See Note 2 Bolt (Note: Not Available For Purchase)
31 7022556 1 Gear, Ring
34 7024972 1 O-Ring
43 7022560 1 Gear, Sun
44 7022561 1 Gear, Sun
46 7011326 3 Pin, Planet
51 7024030 3 Ring, Stay
52 7022567 1 Cover
54 See Note 2 Bolt (Note: Not Available For Purchase)
55 7024974 1 O-Ring
61 See Note 1 Spindle (Note: Not Available - Purchase Complete)
62 7022573 1 Piston
63 7022574 1 Coupler
64 7024976 1 Ring, Spacer
70 7022579 2 Bolt
34 1250AJP 3121172
SECTION 1 - FRAME
73 7024976 4 Disc, Brake
74 7024976 5 Disc, Brake
75 7024976 16 Spring
76 7022581 2 Ring, Back-up
77 7022581 1 Seal
78 7022581 2 Ring, Back-up
79 7022581 1 Seal
88 7024976 1 O-Ring
89 3160291 1 Motor Assembly (Note: See Items 101 to 139 for Breakdown)
98 7024976 1 Kit 2 - Brake Disc Kit (Includes Items 64, 66, 73-75 & 88)
51)
98 7024029 1 Kit 4 - Planet Gear and Bearing Kit (Includes Items 3, 11, 15 & 18)
3160291 Ref DRIVE MOTOR ASSEMBLY C
102 See Note 1 Piston, Control (Note: Not Available - Purchase Complete)
103 See Note 1 Rod, Piston (Note: Not Available - Purchase Complete)
105 See Note 1 Housing (Note: Not Available - Purchase Complete)
106 See Note 1 Plate, Port (Note: Not Available - Purchase Complete)
107 7024036 1 Plate, Swash
109 See Note 1 Plug, Screw (Note: Not Available For Purchase)
112 7012704 1 Shim
113 See Note 1 Stop Screw (Note: Not Available For Purchase)
115 7024038 1 Bearing
116 7012706 1 Bearing
120 7024034 1 Seal, Shaft
121 7024034 1 O-Ring
122 7024034 1 O-Ring
123 7024034 2 O-Ring
124 7024034 1 Seal
125 7012715 1 V-Ring
127 7024040 4 Screw, Socket Head M12 x 60mm
129 See Note 1 Ring, Stop (Note: Not Available For Purchase)
133 See Note 1 Pin, Dowel (Note: Not Available For Purchase)
135 See Note 1 Nut M10 (Note: Not Available For Purchase)
136 See Note 1 Nut, Cap M10 (Note: Not Available For Purchase)
137 7024034 1 Plug
138 7024041 1 Orifice
139 7024034 1 O-Ring
3121172 1250AJP 35
SECTION 1 - FRAME
FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300103907 to Present)
36 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300103907 to Present)

Ref DRIVE HUB ASSEMBLY WITH FITTINGS AND HARDWARE
2780290 Ref Drive Hub Assembly (SN 0300103907 through 0300130177) B
1001093243 Ref Drive Hub Assembly (SN 0300130178 to Present) D
Original Equipment may have been replaced with Service
Replacement p/n 1001093243. Refer to tag on hub for
identification before ordering parts.
to present. Identify brand before ordering replacement
Ref Hub, Torque Options:
2780285 1 Hub, Bonfigioli (Use p/n 1001093242) (SN 0300103907
through 0300130177)
1001093242 1 Hub, Bonfiglioli (SN 0300130178 to Present)
1 70000810 10 Bolt M10 x 25mm
2 70000811 1 O-Ring
3 70000812 1 Pin
4 70000813 2 Bolt M8 x 16mm
5 Ref Cap, Disconnect Options:
5 70000814 1 Cap, Disconnect (SN 0300103907 through 0300130177)
5 70002393 1 Cap, Disconnect (SN 0300130178 to Present)
7 70000815 1 Cover Assembly (Includes Items 2-6 & 8)
8 70000816 1 Pad
9 70000817 1 O-Ring
10 70000818 1 Gear, Primary Sun
11 70000819 1 Ring, Neoprene
12 70000819 2 Washer
13 70000819 1 Spring
14 70000819 1 Shaft
16 70000820 1 Reduction Assembly, Primary
17 70000821 1 Gear, Secondary Sun
18 70000822 1 Reduction Assembly, Secondary
19 70000823 5 Snap Ring
20 70000824 5 Gear Assembly, Planetary
21 70000825 5 Spacer
22 70000826 1 Nut
23 Ref Housing, Hub Options:
23 See Note 1 Housing, Hub (Note: Not Available - Purchase Complete
Assembly) (SN 0300103907 through 0300130177)
23 70002395 1 Housing, Hub (Includes Item 24) (SN 0300130178 to
Present)
24 Ref Bearing Options:
24 70000827 2 Roller Bearing (SN 0300103907 through 0300130177)
24 70002396 2 Ball Bearing (SN 0300130178 to Present)
25 70000828 1 Spacer
26 70000829 1 Spacer
27 70000830 1 O-Ring
28 70000831 1 Spacer
29 70000832 1 Seal
30 70000833 1 Ring, Sealing
31 See Note 1 Spindle (Note: Not Available - Purchase Complete Assembly)
3121172 1250AJP 37
SECTION 1 - FRAME
32 70000834 4 Disc, Steel
33 70000835 5 Disc, Lined
34 70000836 1 Spacer
35 70000837 1 Shaft, Brake
36 70000838 1 Snap Ring
37 70000839 1 Ring, Backup
38 70000840 1 O-Ring
39 70000841 1 Spacer
40 70000842 1 Ring, Backup
41 70000843 1 O-Ring
42 70000844 1 O-Ring
43 70000845 1 Ring, Backup
44 70000846 1 Piston, Brake
45 70000847 15 Spring
46 70000848 1 Plate, Spring Retainer
47 70000849 1 Snap Ring
48 70000850 1 O-Ring (Use p/n 3790158)
101 0761215 2 Bolt M12 x 35mm
102 2110404 1 Fitting, Adapter
105 2130406 1 Fitting, 90 Degree Adapter
108 5241200 2 Flatwasher M12 Hardened
110 3020008 17 oz Lubricant HD 80W-90 (Not Shown)
151 70000819 1 Brake Shaft Kit (Includes Items 11-14)
38 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300103907 to Present)
40 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300103907 to Present)

1001104325 Ref DRIVE HUB ASSEMBLY WITH FITTINGS AND HARDWARE D
to Present. Identify brand before ordering replacement
parts.parts.
1001101550 1 Hub, Torque C
1 70002015 8 Bolt M8 x 25mm
2 70002016 1 Ring, Motor Support
3 70002248 1 O-Ring
4 70002018 1 Snap Ring
5 70002019 1 Retainer, Spring
6 70002020 9 Spring
7 70002021 1 Piston
8 See Note 1 Ring, Backup (Note: Use Item 51 or 53.)
9 See Note 1 O-Ring (Note: Use Item 51 or 53.)
11 See Note 1 Ring, Backup (Note: Use Item 51 or 53.)
12 70002026 5 Disc, Friction
13 70002027 6 Disc, Steel
15 70002029 1 Spindle
16 70002030 4 Gear, Planetary
17 70002031 4 Bearing
18 70002032 5 Snap Ring
19 70002033 1 Gear, Brake/Input
20 70002034 1 Bearing
22 70002035 1 Ring, Wear
23 70002036 1 Spring
24 70002037 1 Shaft, Engagement
25 70002248 1 Seal
26 70002039 2 Bearing Assembly
27 70002040 1 Support, Hub
28 70002041 1 Nut, Retaining
29 70002674 4 Washer (was p/n70002042)
30 70002674 4 Screw (was p/n 70002043)
31 70002044 1 Gear, Planetary Sun
32 70002045 1 Reduction Assembly, Secondary
33 70002046 1 Snap Ring
34 70002047 1 Gear, Secondary Input Sun
35 70002048 1 Reduction Assembly, Primary
36 70002049 1 Snap Ring
37 70002050 1 Gear, Primary Input Sun
38 70002248 1 O-Ring
39 See Note 1 Housing, Hub (Note: Not Available - Purchase Complete
Assembly)
40 70002052 2 Screw, Countersunk
44 70002247 1 Cover, Hub
45 70002057 3 Plug
46 70002247 1 Snap Ring
3121172 1250AJP 41
SECTION 1 - FRAME
47 70002247 1 Pin, Engagement
48 See Note 1 Gasket (Note: Use Item 51 or 52.)
49 70002247 1 Cover, Engagement
50 70002247 2 Screw
51 70002248 1 Seal Kit (Includes Items 3, 8-11, 25, 38, 41, 43 & 48)
52 70002247 1 Cover Kit (Includes Items 41-50)
53 70002249 1 Brake Kit (Includes Items 4-13)
101 0761214 2 Bolt M12 x 30mm
108 5241200 2 Flatwasher M12 Hardened
110 3790158 1 O-Ring
111 3020008 17 oz Lubricant HD 80W-90 (Not Shown)
42 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-10. DRIVE MOTOR ASSEMBLY (SN 0300103907 to Present)
44 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-10. DRIVE MOTOR ASSEMBLY (SN 0300103907 to Present)

3160339 Ref DRIVE MOTOR ASSEMBLY B
1 7022368 4 Bolt
2 70000859 1 End Cap, Motor
3 70003628 2 Locating Pin
4 70000862 1 O-Ring
5 7007420 1 Plug (Includes Item 4)
6 7007446 1 Pin, Dowel
7 7021249 1 Bearing, Needle
8 70000854 1 Plate, Valve
9 7022311 1 Snap Ring
10 7022314 1 Retainer, Spring
11 7024867 1 Spring
12 7024868 1 Washer (was p/n 7022313)
13 70000855 1 Block, Cylinder
14 7021275 3 Pin, Slipper
15 70000856 1 Guide
16 70000857 1 Retainer, Slipper
17 7024865 9 Piston, Cylinder
18 70000862 1 Ring, Piston
19 70000862 1 O-Ring
20 70000860 1 Piston, Servo (Includes Items 18 & 19)
21 70000861 1 Spring
22 See Note 1 Pin (Note: Not Available for Purchase)
23 70000853 1 Swashplate
24 70000852 1 Bearing Kit
25 70000862 1 Gasket
27 70000862 1 O-Ring
28 7022321 1 Plug (Includes Item 29)
29 70000862 1 O-Ring
31 70000858 1 Shaft
32 7007437 1 Bearing
33 7007439 1 Snap Ring
34 7007438 2 Snap Ring
35 70000862 1 Seal
36 7022371 1 Washer, Seal Support
51 70000862 1 Kit 1 - Motor Seal Kit (Includes Items 4, 18, 19, 25, 27, 29 & 35)
52 7027740 1 Kit 2 - Cylinder Block Kit (Includes Items 9 - 17)
3121172 1250AJP 45
SECTION 1 - FRAME
FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION
46 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION

0273377 Ref FRAME VALVES INSTALLATION L
6 0641424 2 Bolt 1/4in-20NC x 3in
7 0641504 8 Bolt 5/16in-18NC x 1/2in
8 0641509 4 Bolt 5/16in-18NC x1-1/8in
9 0641608 12 Bolt 3/8in-16NC x 1in
10 0641808 4 Bolt 1/2in-13NC x 1in
13 1600331 1 Module (Chassis) (Note: Control System must be recalibrated
when Module is replaced) (Use p/n 1001112758) (Prior to
0300141570)
13 2915024 1 Update Kit (Includes Cables, Programming Instructions and CD
Software)
16 3311405 2 Locknut 1/4in-20NC
17 3311505 4 Locknut 5/16in-18NC
18 3311605 4 Locknut 3/8in16NC
19 3841340 2 Loop, Hose
22 4060808 124 Flex-Trim
in/3.2m
23 4641155 1 Manifold, Junction
25 4641268 2 Valve Assembly - Steer B
25A 7026028 12 Cartridge (6 Per Valve)
25A 7011346 12 Seal Kit - Cartridge (1 Per Cartridge)
25B 7024927 4 Valve (2 Per Valve)
25B 7012773 4 Seal Kit - Cartridge (1 Per Cartridge)
25B 7018991 8 Coil (2 Per Valve)
25C 70001976 2 Valve (1 Per Valve) (was p/n 7012770)
25C 7012773 2 Seal Kit - Cartridge (1 Per Cartridge)
25C 7018991 4 Coil (2 Per Valve)
25C 70001939 2 Orifice
25D 2221086 6 Check, Pressure
25E 2110606 8 Fitting, Straight
25F 2130810 2 Fitting, 90 Degree
26 Ref Traction Valve Assembly Options:
26 4641269 1 Traction Valve Assembly (See TRACTION VALVE ASSEMBLY
for Breakdown) (Prior to SN 0300103907)
26 4641454 1 Traction Valve Assembly (See TRACTION VALVE ASSEMBLY
for Breakdown) (SN 0300103907 to Present)
Ref FRAME COVERS INSTALLATION
0271523 Ref Frame Covers Installation (Prior to SN 0300195073) C
1001176346 Ref Frame Covers Installation (SN 0300195073 to Present) C
102 0791604 AR Screw 3/8in-16NC x 1/2in
103 0791607 16 Screw 3/8in-16NC x 7/8in
104 1670996 1 Cover, Front
105 1671045 4 Plate, Cover (Axle Side)
106 1671046 4 Plate, Cover (Axle Corner)
107 1671047 1 Plate, Cover (Rear)
3121172 1250AJP 47
SECTION 1 - FRAME
108 1671048 2 Plate, Cover (Frame Top)
109 1671049 4 Plate, Cover (Frame Side)
110 3900283 AR Screw, Button Head 3/8in-16NC x 3/4in
111 4751600 AR Flatwasher 3/8in Regular
112 0791410 20 Screw, 1/4in-20NC x 1 1/4in (SN 0300195073 to Present)
113 8580420 40 Nut, well (SN 0300195073 to Present)
114 0641410 16 Bolt, 1/4in-20NC x 1 1/4in (SN 0300195073 to Present)
115 4751400 16 Flatwasher 1/8in Regular (SN 0300195073 to Present)
116 0641412 4 Bolt, 1/4in-20NC x 1 1/2in (SN 0300195073 to Present)
117 4740430 4 Flatwasher, Fender (SN 0300195073 to Present)
48 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-12. TRACTION VALVE ASSEMBLY (Prior to SN 0300103907)
50 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-12. TRACTION VALVE ASSEMBLY (Prior to SN 0300103907)

4641269 Ref TRACTION VALVE ASSEMBLY C
2 7026025 2 Cartridge, Valve (Flow Divider)
2 70002519 2 Seal Kit - 7026025 Cartridge
3 7026026 1 Cartridge, Valve (Shuttle)
4 7026027 1 Cartridge, Valve (Relief)
5 7018900 2 Orifice 1.2mm
6 7024570 3 Cartridge, Valve (Steer, Brake and Lockout)
6A 7024571 3 Coil
8 7026012 4 Cartridge, Valve (Check)
12 2151012 2 Fitting, 45 Degree
15 2180831 1 Fitting, Orifice
16 2221086 1 Check, Pressure
17 2220883 1 Fitting, Plug
18 7024932 1 Switch, Pressure
3121172 1250AJP 51
SECTION 1 - FRAME
FIGURE 1-13. TRACTION VALVE ASSEMBLY (SN 0300103907 to Present)
52 1250AJP 3121172
SECTION 1 - FRAME
FIGURE 1-13. TRACTION VALVE ASSEMBLY (SN 0300103907 to Present)

4641454 Ref TRACTION VALVE ASSEMBLY E
1 7012941 3 Cartridge, Valve (Steer, Brake and Axle Lockout)
1A 7012944 2 Coil
2 70000801 1 Cartridge, Valve (Relief)
3 70000802 1 Cartridge, Valve (Pilot)
4 70000803 1 Pressure Switch
6 70000806 2 Cartridge, Valve (Flow Divider)
7 7012955 4 Cartridge, Valve (Check)
13 2220883 1 Plug, #4 (Not Shown)
3121172 1250AJP 53
SECTION 2 - TURNTABLE
3121172 1250AJP 55
FIGURE 2-1. VALVE, BATTERY, HORN AND AUXILIARY PUMP INSTALLATIONS
56 1250AJP 3121172
3121172 1250AJP 57
FIGURE 2-1. VALVE, BATTERY, HORN AND AUXILIARY PUMP INSTALLATIONS

0273377 Ref VALVES INSTALLATION - TURNTABLE MOUNTED L
2 0140001 1 Horn
3 0641406 5 Bolt 1/4in-20NC x 3/4in
5 0641408 2 Bolt 1/4in-20NC x 1in
9 0641608 8 Bolt 3/8in-16NC x 1in
11 0902800 1 Bracket, Module Mounting
12 1320322 1 Clamp
14 1600332 1 Module, B.L.A.M. (1 Control System must be recalibrated when
Module is replaced) (Use p/n 1001112757) (Prior to SN
0300141570)
Software)
15 3300454 4 Nut, Special
27 Ref Main Valve Assembly Options (See MAIN VALVE ASSEMBLY for
Breakdown):
27 4641304 1 Valve, Main Control (Use p/n 1001103793) (Prior to SN
0300119708)
27 1001103793 1 Valve, Main Control (SN 0300128768 to Present)
30 4711600 12 Flatwasher 3/8inThin
32 4791400 1 Starwasher 1/4in
34 0641620 2 Bolt 3/8in-16NC x 2 1/2in
35 0641636 2 Bolt 3/8in-16NC x 4 1/2in
36 3380523 1 Shield, Tube
37 Ref Enable Valve Assembly Options:
37 See Note 3 Valve Assembly (was p/n 4641306, 4641381 & 4641391) (Prior
to SN 0300131893)
Ref NOTE: The above listed enable valves and any associated
service parts are no longer available for service. Verify
stamping on valve block. If valve is JLG P/N 4641306 (valve
block stamped with P/N CP12673), JLG P/N 4641381 (valve
block stamped with P/N HA1022) or JLG P/N 4641391 (valve
block stamped with P/N HA60220) you must replace all 3
enable valves with JLG P/N 1001106391.
Ref If your machine is already equipped with JLG P/N
1001106391 (valve block stamped with P/N HF46525-08)
valves can then be replaced on an as required basis.
37 1001106391 3 Valve, Solenoid (Use p/n 1001112850) (SN 0300131893 to
Present)
37 7024890 1 Coil
Ref BATTERY AND AUXILIARY PUMP INSTALLATION (WITHOUT
COLD WEATHER PLUS PACKAGE)
0273418 Ref Battery and Auxiliary Pump Installation (Prior to SN E
0300167530)
1001145323 Ref Battery and Auxiliary Pump Installation (SN 0300167530 to B
Present)
102 0236768 4 Rod, Hold-down
103 0363062 2 Bar, Battery
104 0400020 1 Battery
105 0641404 2 Bolt 1/4in-20NC x 1/2in
106 0641607 AR Bolt 3/8in-16NC x 7/8in
58 1250AJP 3121172
107 Ref Bracket Options:
107 0902916 1 Bracket (Use with Auxiliary Pump p/n 3600342) (Prior to SN
0300103853)
107 0903696 1 Bracket (Use with Auxiliary Pump p/n 3600465) (SN 0300103853
to Present)
108 3311608 4 Nut, Flange 3/8in-16NC
109 See Note 1 Auxiliary Pump Assembly Options:
Ref Note: Various pumps were used in production.
Ref Note: For Machines Built Prior to S/N 0300103853, Purchase
Bracket p/n 0903696 and Service Kit p/n 1001164700 as
Service Replacement.
Use Kit p/n 1001164700 as Service Replacement.
Ref Note: For replacement parts for existing pump assemblies
see below:
109 See Note Ref 3600342 Assembly (Fenner Fluid Power/SPX Brand) (See
Items 201-205 for Serviced Parts)
109 See Note 1 3600465 Assembly (Haldex Brand) (See Items 301-305 for
Serviced Parts)
109 See Note 1 1001137442 Assembly (Bucher Brand with 3.02cc Pump) (See
109 See Note 1 1001162880 Assembly (Bucher Brand with 3.50cc Pump) (See
111 3980006 1 Seat, battery
112 4420037 17 Tape, Insulation
in/43cm
114 4711600 AR Flatwasher 3/8in Thin
Ref 3600342 AUXILIARY PUMP ASSEMBLY (FENNER FLUID
POWER/SPX BRAND) REPLACEMENT PARTS
201 7022207 Motor
201 7013753 1 Brush Kit
202 7016769 1 Bracket, Motor/Pump
202 Not Required 0 Not Required
202 7013711 1 Coupling
203 7022215 Pump
203 7013716 1 Seal, Shaft
204 7013715 1 Ball
204 7022227 1 Spring
204 7022228 1 Screw, Valve Adjustment
204 7022230 1 Cap, Relief Valve
205 7022231 1 Ball and Spring Assembly
205 7022229 1 Plug
Ref 3600465 AUXILIARY PUMP ASSEMBLY (HALDEX BRAND)
301 7010924 Motor
301 7010639 2 Brush
301 7010640 8 Spring, Brush
302 70000998 1 Coupling
303 70001001 Pump
303 70001000 1 Seal Kit
304 See Note 1 Ball (Note: Not Available for Purchase)
See Note 1 Spring (Note: Not Available for Purchase)
3121172 1250AJP 59
See Note 1 Screw, Valve Adjustment (Note: Not Available for Purchase)
See Note 1 Cap, Relief Valve (Note: Not Available for Purchase)
305 See Note 1 Ball and Spring Assembly (Note: Not Available for Purchase)
See Note 1 Plug (Note: Not Available for Purchase)
Ref 1001137442 AUXILIARY PUMP ASSEMBLY (BUCHER BRAND
WITH 3.02CC PUMP)
401 1001164700 1 Base Assembly
401 7026330 1 Seal, Shaft
402 70004002 1 Pump
403 1001164700 1 Valve, Relief
404 70007003 1 Motor
405 70007004 4 Screw Metric M5 x 65mm
406 70007005 4 Screw 1/4in - 20NC x 3in
407 70007006 1 Nut 3/8in - 16NC
408 70007007 1 Screw 3/8in - 16NC x 3/4in
Ref 1001162880 AUXILIARY PUMP ASSEMBLY (BUCHER BRAND
WITH 3.50CC PUMP)
501 1001164700 1 Base Assembly
502 1001164700 1 Valve, Relief
503 See Note 1 Motor (Note: Not Available for Purchase)
504 70007006 1 Nut 3/8in - 16NC
505 70007007 1 Screw 3/8in - 16NC x 3/4in
506 70007005 4 Screw 1/4in - 20NC x 3in
506 See Note 1 Sleeve (Note: Not Available for Purchase)
507 See Note 1 Pump Assembly (Note: Not Available for Purchase)
See Note 1 Seal, Shaft (Note: Not Available for Purchase)
508 See Note 4 Screw M8 x 85mm (Note: Not Available for Purchase)
Ref BATTERY AND AUXILIARY PUMP INSTALLATIONS (WITH
COLD WEATHER PLUS PACKAGE)
1001133463 Ref Battery and Auxiliary Pump Installation (Prior to SN A
0300158094)
1001139520 Ref Battery and Auxiliary Pump Installation (SN 0300158094 to A
Present)
602 0236768 4 Rod, Hold-down
603 0363062 2 Bar, Battery
604 0400020 1 Battery
605 0641404 2 Bolt 1/4in-20NC x 1/2in
606 0641413 2 Bolt 1/4in-20NC x 1-5/8in
607 0641607 4 Bolt 3/8in-16NC x 7/8in
616 3311608 4 Nut, Flange 3/8in-16NC
617 3740067 1 Relay
618 3980006 1 Seat, battery
619 4420037 17 Tape, Insulation
in/43cm
626 0903696 1 Bracket
627 Ref Auxiliary Pump Assemblies
627 1001133162 1 Auxiliary Pump Assembly (Use p/n 1001139878 - No Service
Parts Available) (Prior to SN 0300158094)
60 1250AJP 3121172
627 1001138838 1 Auxiliary Pump Assembly (SN 0300158094 to Present)
627 70003800 1 Motor (p/n 1001138838 Assembly)
627 70003803 1 Pump Assembly (p/n 1001138838 Assembly)
627 70003801 4 Capscrew 5/16in-18NC x 3/4in (Pump Mounting)
627 70003802 4 Lockwasher 5/16in
628 1001133163 1 Valve, Relief
628 7023936 1 Seal Kit
629 1001133593 1 Bracket
630 4761600 4 Lockwasher 3/8in
631 3311601 2 Nut 3/8in-16NC
3121172 1250AJP 61
FIGURE 2-2. MAIN VALVE ASSEMBLY
62 1250AJP 3121172
FIGURE 2-2. MAIN VALVE ASSEMBLY

Ref MAIN VALVE ASSEMBLY
4641304 Ref Main Valve Assembly (Use p/n 1001103793) (Prior to SN E
0300119708)
1001099515 Ref Main Valve Assembly (Use p/n 1001103793) (SN 0300119708 B
through 0300128767)
1001103793 Ref Main Valve Assembly (SN 0300128768 to Present) C
Ref MAIN VALVE BODY COMPONENTS
1 7026684 4 Cartridge, Check Valve
1 7026685 4 Seal Kit - Valve
2 7026686 2 Cartridge, Relief Valve
4 7026690 3 Cartridge, Solenoid Valve Less Coil
4 7027206 3 Coil
5 7027207 2 Coil
6 7026694 1 Cartridge, Differential Sensing Valve
7 7026696 1 Cartridge, Differential Sensing Valve
8 See Note 1 Seal Kit - Valve (Note: Not Available for Purchase)
8 7027209 2 Coil
9 7027882 1 Valve Assembly, Solenoid (was p/n 7026699)
9 7027208 1 Coil
10 7027200 2 Cartridge, Solenoid Valve
10 7012943 2 Coil
30 7027738 1 Switch, Thermostatic
31 3930608 2 Screw, Countersunk #6-32NC x 1/2in
32 7027204 2 Cartridge, Relief Valve
33 1001104841 2 Lock Plate, Cartridge
33 3941404 2 Screw, Self-Tapping
Ref MAIN VALVE BODY FITTINGS
3121172 1250AJP 63
110 2220887 1 Plug
Ref PROPORTIONAL VALVE SECTION AND ADDITIONAL
COMPONENTS
201 7026671 2 Bracket
203 Item 212 1 Spool Assembly (Tower Telescope) (was p/n 7026681)
204 Item 212 2 Spool Assembly (Tower/Main Lift) (was p/n 7026682)
205 7026672 1 Switch, Pressure
206 Item 212 2 Valve, Shock (was p/n 7026673)
207 Item 212 4 Valve, Shock (was p/n 7026674)
208 Item 212 3 Cover (was p/n 7026675)
208 8007894 AR Seal Kit, Cover Mounting (1 per cover)
209 Ref Actuator, Electrical Options:
209 70001873 3 Actuator, Electrical (was p/n 7026676) (Prior to SN
0300119708)
209 70001873 3 Actuator, Electrical (SN 0300128768 to Present)
209 70001873 3 Actuator, Electrical (was p/n 70001420) (SN 0300119708
through 0300128767)
209 8007954 AR Seal Kit, Actuator Mounting (1 per actuator)
210 Ref Module, Pump Side Options:
210 70001421 1 Module, Pump Side (was p/n 7026677) (Prior to SN
0300119708)
210 70001421 1 Module, Pump Side (SN 0300119708 to Present)
210 8007939 1 Seal Kit, Pump Side Module (Internal Seals for Pump Side
Module)
211 7026678 1 Plug with Check Valve
212 70002742 1 Module, Tower Lift (Includes Items 204, 207, 208, 210 Seal Kit
and p/n 8007935 Seal Kit) (was p/n 7026679)
212 70002743 1 Module, Tower Telescope (Includes Items 203, 206, 208, 210
Seal Kit and p/n 8007935 Seal Kit) (was p/n 7026679)
212 70003043 1 Module, Main Lift (Includes Items 204, 207, 208, 210 Seal Kit and
p/n 8007935 Seal Kit) (was p/n 7026679)
212 8007935 AR Seal Kit, Module Mounting (includes seals for one side of
Module - requires four for complete valve)
213 7026680 1 Tie-Rod Kit (Includes Hardware and Seals)
214 See Note 1 Fitting, Adapter (Note: Not Available for Purchase)
Ref PROPORTIONAL VALVE SECTION FITTINGS
310 2220888 1 Plug
64 1250AJP 3121172
FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION
66 1250AJP 3121172
FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION

0271596 Ref SWING DRIVE INSTALLATION D
3 Ref Swing Motor/Hub Assembly (See SWING MOTOR/HUB
ASSEMBLY for Breakdown)
3 3160302 1 Hub, Swing Drive (Use p/n 1001134098) (Prior to SN
0300151926)
3 1001134098 1 Hub, Swing Drive (SN 0300151926 to Present)
4 3312002 1 Nut, Jam 5/8in-11NC
5 3900223 1 Screw, Shoulder
6 3952020 1 Setscrew 5/8in-11NC x 2-1/2in
7 4071041 1 Shim
8 4892400 5 Flatwasher 7/8in Hardened
0273451 Ref TURNTABLE BEARING AND LUBE INSTALLATION B
102 0440251 1 Bearing, Turntable
105 2180002 2 Fitting, Grease
106 2180344 2 Fitting, Bulkhead
107 2220001 2 Fitting, Straight Swivel
109 2750528 2 Hose
0239842 Ref TURNTABLE LOCK INSTALLATION B
202 3421565 1 Pin, Snap
203 1260017 9 in/23cm Chain - #3
204 3760170 2 Ring, Quick Release
205 3421563 1 Pin, Turntable Lock
0271874 Ref PINION SHIELD INSTALLATION A
302 0641608 4 Bolt 3/8in-16NC x 1in
303 3573355 1 Shield
3121172 1250AJP 67
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY
68 1250AJP 3121172
3121172 1250AJP 69
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY

Ref SWING MOTOR/HUB ASSEMBLIES
3160302 Ref Swing Motor/Hub Assembly (Prior to SN 0300151926) B
1001134098 Ref Swing Motor/Hub Assembly (SN 0300151926 to Present) C
Ref Note: Original Equipment p/n 3160302 may have been
replaced with Service Replacement p/n 1001134098, identify
component by brand before ordering parts.
1 See Note 1 Housing/Shaft Assembly (Note: Not Available - Purchase
1A 7024183 1 Shaft, Out put
1B 7000236 1 Seal, Lip
1C 1001091460 1 Cup, Bearing (was p/n 7000272 & p/n 90202500)
1D 1001091460 1 Cone, Bearing (was p/n 7000273 & p/n 90202501)
1E 1001091461 1 Cup, Bearing (was p/n 7000274)
1F 1001091461 1 Cone, Bearing (was p/n 7000275 & p/n 90202503)
1G 7024184 1 Housing
1H 7000239 1 Thrustwasher
1I 7000240 1 Ring, Retaining
1J 7017072 1 Plug, Pipe
2 7001917 1 Gear, Internal
3 7001918 1 Carrier Assembly
3A 7001900 1 Carrier
3B 7007645 6 Washer, Tanged
3C 7001902 84 Bearing, Needle
3D 7007646 3 Thrustwasher
3E 7001904 3 Shaft, Planet
3F 7001927 3 Gear, Cluster
3G 7001906 3 Rollpin
3H 7007648 6 Washer
4 7010467 1 Gear, Ring
5 7000224 2 O-Ring
6 7001920 1 Cover, Input
10 7024188 1 Motor Assembly (See Items 101-121 for Breakdown)
13 7001921 1 Gear, Sun
16 7000288 2 Bearing, Thrust
18 7001924 4 Bolt Shoulder 3/8in-16NC x 2-3/4in (Grade 8)
19 7001929 4 Lockwasher (Used with Item 18 Only)
20 Ref Plug, Pipe Options:
20 7001928 1 Used With Swing Motor/Hub Assembly p/n 3160302
20 7017094 1 Used With Swing Motor/Hub Assembly p/n 1001134098
21 7001926 2 Plug, Pipe
22 7017082 1 Plug, Pipe
24 See Note 1 Plate, ID (Note: Not Available for Purchase)
25 7000281 2 Screw, Drive
26 Ref Brake Assembly Options (See Items 201-223 for Breakdown):
26 7024182 1 Brake Assembly (Prior to SN 0300151926)
26 70003524 1 Brake Assembly (SN 0300151926 to Present)
27 7024763 1 O-Ring
28 See Note 2 Lug, Lifting (Note: Not Available for Purchase)
70 1250AJP 3121172
31 7000731 1 Gasket
32 Ref Valve Options:
32 Ref Used With Swing Motor/Hub Assembly p/n 3160302
32 4640741 1 Valve (was p/n 7024187)
32 7011320 2 Cartridge
32 2900770 2 Seal Kit - 7011320 Cartridge (1 Per Cartridge)
32 Ref Used With Swing Motor/Hub Assembly p/n 1001134098
32 70003523 1 Valve
32 70003629 2 Cartridge
33 See Note 4 Lockwasher (Note: Not Available - Purchase Locally)
35 7024186 1 Tube
36 7017085 2 Elbow
37 7000213 2 O-Ring
7024188 Ref MOTOR ASSEMBLY
101 7024391 5 Bolt
102 7004035 1 Cover, End
103 Item 126 1 Seal, Commutator
104 Item 126 5 Seal, Ring
105 7024453 1 Commutator and Ring Assembly (was p/n 7004037)
106 7004453 1 Ring
107 7024379 Manifold
108 7024392 1 Rotor Set
109 7024380 1 Plate, Wear
110 7024393 1 Link, Drive
112 7024395 1 Shaft, Coupling
113 7024381 1 Bushing, Bronze
115 7004044 1 Bearing, Thrust
116 Item 126 Seal, Inner
117 Item 126 1 Washer, Back-up
118 7024394 1 Housing
119 7024390 1 Bearing
120 Item 126 1 Seal
121 7010795 1 Plug, O-Ring
126 7024389 1 Seal Kit - 7024188 Motor (Includes Items 103, 104, 116, 117 &
120) (was p/n 7024396)
Ref BRAKE ASSEMBLIES
7024182 Ref Brake Assembly (Prior to SN 0300151926)
70003524 Ref Brake Assembly (SN 0300151926 to Present)
201 7024189 1 Shaft
202 See Note 1 Housing (Note: Not Available - Purchase Complete Assembly)
203 Item 227 2 Plate, Friction
204 Item 227 1 Plate, Pressure
205 7000731 1 Gasket
206 Item 227 2 Plate, Outer
207 See Note 1 Gasket (Note: Use Item 226 or 227)
208 7024191 1 Cylinder
209 7024192 1 Piston
210 Item 227 1 Bearing, Ball
211 Item 227 1 Ring, Retaining
3121172 1250AJP 71
212 Item 227 1 Seal, Shaft
213 See Note 6 Capscrew (Note: Not Available - Purchase Locally)
214 See Note 6 Lockwasher (Note: Not Available - Purchase Locally)
215 Item 226 1 O-Ring
216 Item 226 1 Ring, Back-up
217 Item 226 1 O-Ring
218 Item 226 1 Ring, Back-up
219 7024190 2 Pin, Dowel
220 See Note 1 Plug (Note: Not Available - Purchase Locally)
221 See Note 1 Plug (Note: Not Available - Purchase Locally)
222 Item 227 AR Spring (Natural)
223 Item 227 AR Spring, (Blue)
226 7024194 1 Seal Kit - Brake (Includes Items 205, 207 & 215-218)
227 7024196 NLA Spring Kit - Brake (Includes 12 Natural Colored Springs) (was p/n
7024195) Note: Spring Kit p/n 7024195 no Longer Available,
Purchase p/n 7024196 for Replacement.
7024196 1 Spring Kit - Brake (Includes 12 Natural and 2 Blue Colored
Springs)
7024193 1 Friction Disc Kit - Brake (Includes Items 203, 204, 206 & 207)
7024197 1 Bearing Kit - Brake (Includes Items 207 & 210-212)
72 1250AJP 3121172
FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION
74 1250AJP 3121172
3121172 1250AJP 75
FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION

Ref CATERPILLAR DIESEL ENGINE INSTALLATION OPTIONS:
1001116110 Ref With Skypower and Without Cold Weather Plus Package C
1001120524 Ref With Skypower and With Cold Weather Plus Package B
2 0100079 AR Sealant, Pipe
3 0641509 15 Bolt 5/16in-18NC x 1-1/8in
4 0641511 1 Bolt 5/16in-18NC x 1-3/8in
5 0641605 3 Bolt 3/8in-16NC x 5/8in
6 0641608 3 Bolt 3/8in-16NC x 5/8in
7 0641610 5 Bolt 3/8in-16NC x 1-1/4in
8 0641806 1 Bolt 1/2in-13NC x 3/4in
9 0641808 1 Bolt 1/2in-13NC x 1in
10 0642010 1 Bolt 5/8in-11NC x 1-1/4in
11 0641606 4 Bolt 3/8in-16NC x 3/4in
12 0651606 4 Bolt 3/8in-24NF x 3/4in
13 0761210 1 Bolt M12 x 20mm
14 1320022 5 Clamp
15 1320187 1 Clamp, Twin
16 1320190 1 Cover, Clamp
17 1671121 1 Cover, Generator
18 2120218 1 Filter, High Pressure Hydraulic
18 2120219 1 Element
19 2180348 1 Fitting, Barbed
20 2220221 1 Fitting, Reducer
21 2200222 1 Plug, Fuel Tank Drain (Not Shown)
22 2220313 1 Fitting, 90 Degree Barbed
24 2750532 55 in/1.4m Hose
25 3311505 15 Locknut 5/16in-18NC
26 3311605 6 Locknut 3/8in-16NC
27 3380498 1 Panel, Noise Reduction
28 3380723 1 Panel, Rubber Noise Reduction
29 3422446 1 Pin
30 3573644 1 Plate, Tray Clamp
31 3573669 1 Plate, Clamp
35 3841143 1 Keeper, Pin
36 3900232 2 Screw, Button Head 3/8in-16NC x 1-1/4in
37 3900316 10 Screw, Button 3/8in-16NC x 1in
38 4240018 AR Strap, Tie (Not Shown)
39 4240033 AR Tie Strap (Not Shown)
40 4341110 1 Support, Noise Panel
76 1250AJP 3121172
47 0761210 1 Flatwasher M12
48 90028660 1 Clamp
49 1001108617 1 Filter, Pressure
49 70002231 1 Element, Filter
51 1001116792 3 Clamp
52 1001116814 1 Battery Cable Kit
52A 7027036 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal,
Glow Plug Solenoid and Starter)
52B 7027009 1 Cable, Black (To Aux Pump, Battery Negative Terminal and
Ground at Tray Pivot)
52C 7027010 1 Cable, Red (Aux Pump Relay to Aux Pump)
52D 7027039 1 Cable, Black (Tray Pivot to Engine Block)
52E See Note NSS Boot, Terminal (Red) (Note: Not Available for Purchase)
52F See Note NSS Boot, Square Terminal (Red) (Note: Not Available for Purchase)
55 3380473 1 Panel, Rubber
56 1001116112 1 Engine, Caterpillar C3.4 Turbo (See Items 401 to 411 for
Individually Serviced Components)
57 4711000 2 Flatwasher #10 Thin
58 0721006 1 Screw #10-24NC x 3/4in
59 3311005 1 Locknut #10-24NC
Ref CATERPILLAR DIESEL ENGINE ASSEMBLY OPTIONS:
1001116111 Ref With Skypower and Without Cold Weather Plus Package E
1001120525 Ref With Skypower and With Cold Weather Plus Package C
101 0080181 1 Plate, Pump Mounting Adapter
103 0100020 AR Sealant, Pipe (Not Shown)
104 0340003 2 Band, Air Cleaner
105 0340051 2 Band, Muffler
106 0641406 9 Bolt 1/4in-20NC x 3/4in
107 0641506 6 Bolt 5/16in-18NC x 3/4in
108 0641605 2 Bolt 3/8in-16NC x 5/8in
109 0641608 19 Bolt 3/8in-16NC x 1in
110 0641808 1 Bolt 1/2in-13NC x 1in
111 0641812 2 Bolt 1/2in-13NC x 1-1/2in
112 0642028 2 Bolt 5/8in-11NC x 3-1/2in
113 0642030 2 Bolt 5/8in-11NC x 3-3/4in
114 0701012 4 Bolt M10 x 25mm
115 0701015 2 Bolt M10 x 35mm
116 0711214 8 Bolt M12 x 30mm
117 0760810 4 Bolt M8 x 20mm
118 0940070 1 Bumper
119 0961986 2 Bushing, Flanged
120 1001131542 1 Lanyard
121 1320017 2 Clamp
122 1320022 4 Clamp
123 1340065 1 Air Cleaner Assembly
123 7003655 1 Element, Air Cleaner
123 7015013 1 Baffle, Rubber
123 7015014 1 Clamp, Cap
123 7015015 1 Cup
123 7015003 1 Wingnut
3121172 1250AJP 77
124 1703162 2 Decal - Fan Blade
125 2060025 1 Fan
126 Ref Anti-Freeze Options (Not Shown):
126 2300004 2.95 Without Arctic Package
gl/11.17Li
126 2300041 2.95 With Arctic Package
gl/11.17Li
127 3020016 2.64 Oil, Motor 15W-40 (Not Shown)
gl/9.99Li
128 3020037 AR Lube, Coupling Grease (Not Shown)
129 Ref Muffler Options:
129 3220126 1 Standard Muffler
129 3220130 1 Optional Catalytic Muffler
129 70003555 1 Clamp
130 3311405 7 Locknut 1/4in-20NC
131 3311605 AR Locknut 3/8in-16NC
132 3311805 1 Locknut 1/2in-13NC
133 3312005 4 Locknut 5/8in-11NC
135 3520054 3 Plug
136 3573412 1 Gusset
137 3740067 1 Relay
138 3740080 1 Relay
139 3960543 1 Seal
140 3960544 1 Seal
141 4031911 4 Capscrew M8 x 35mm
142 4032008 8 Capscrew M10 x 20mm
148 4740242 4 Washer, Snubbing
151 4812100 AR Flatwasher M12
152 4832000 8 Lockwasher M10
154 8405104 4 Clamp, Gear
155 91083128 1 Elbow, 90 Degree
156 91403244 1 Rubber, Straight Hump
157 1001129023 1 Plate, Engine Mounting (Rear)
158 1001129304 1 Mount, Motor (Front)
159 1001116153 1 Tray, Engine
160 1001116186 1 Tube, Exhaust
161 1001116201 1 Plate, Muffler Mounting
162 1001116278 1 Coupling, Pump
163 1001116313 1 Tube, Air Intake
164 1001116324 1 Tube, Air Intake
165 1001116348 1 Plate, Radiator Mounting
166 1001116354 1 Radiator
166 7027412 1 Cap, Radiator
167 1001116367 1 Support, Tank Mounting
78 1250AJP 3121172
168 1001116413 1 Hose, Air Intake Reducer
169 1001116436 1 Hose, Radiator (Top)
170 1001116437 1 Hose, Radiator (Bottom)
171 1001116525 2 Mount, Left Side Engine
172 1001116591 1 Spacer, Fan
173 1001117546 1 Mount, Generator
174 1001117874 1 Engine, Caterpillar C3.4 Turbo W/E Controls (See Items 301 to
342 for Individually Serviced Components)
175 1001118368 1 Pump Assembly (Machines with Rexroth Pump Only) (See
PUMP ASSEMBLY (REXROTH) for Breakdown)
176 1001116836 AR Hose, Air Intake
177 1320058 1 Clamp
178 1580011 1 Container, Coolant Overflow
179 2720058 31.66 ft Hose
180 4060805 5 Flex-Trim
in/12.7cm
181 4640750 1 Valve, Oil Drain
182 4812000 3 Flatwasher M10
183 1001121004 3 Nut M10 x 1.25
185 0641508 AR Bolt 5/16in-18NC x 1in
186 1320130 1 Clamp
187 3311505 AR Locknut 5/16in-18NC
188 1001125891 1 Bracket, Valve
189 0761210 2 Bolt M12 x 20mm
190 0701016 6 Bolt M10 x 40mm
191 1001130161 1 Support, Muffler Mount
192 1001130171 2 Mount, Right Side Engine
193 0641610 4 Bolt 3/8in-16NC x 1-1/4in
194 0641614 3 Bolt 3/8in-16NC x 1-3/4in
195 0700822 5 Bolt M8 x 70mm
196 0700823 2 Bolt M8 x 75mm
197 0700824 1 Bolt M8 x 80mm
198 3580321 1 Pulley, Engine
199 4568735 3 Spacer, Pulley
202 1001117500 1 Spacer, Pulley
203 1001117577 1 Support, Generator Pulleys
204 1001129995 3 Pulley, Idler Grooved
205 4831900 4 Lockwasher 8mm
206 4240033 AR Wire Tie (With Cold Weather Plus Package - Not Shown)
207 1001119231 1 Heater, Block (With Cold Weather Plus Package - Not Shown)
208 0641606 1 Bolt 3/8in-16NC x 3/4in (With Cold Weather Plus Package - Not
Shown)
209 1320223 1 J-Clip (With Cold Weather Plus Package - Not Shown)
210 1702942 1 Decal - Engine Block Heater (With Cold Weather Plus Package -
Not Shown)
1001117874 Ref CATERPILLAR DIESEL ENGINE W/E CONTROLS B
303 0700808 3 Bolt M8 x 16mm
304 0701010 2 Bolt M10 x 20mm
3121172 1250AJP 79
305 0760606 2 Bolt M6 x 12mm
306 0760610 2 Bolt M6 x 20mm
307 0760612 3 Bolt M6 x 25mm
308 0761210 2 Bolt M12 x 20mm
309 1320224 1 Clamp
310 1320263 1 Clamp
311 3290501 3 Nut M5 x 0.8
312 4031607 2 Capscrew M5 x 16mm
316 4812000 AR Flatwasher M10
317 4812100 2 Flatwasher M12
318 5250608 2 Bolt M6 x 16mm
319 5250808 4 Bolt M8 x 16mm
320 8303541 1 Bolt M6 x 1 x 35mm
321 8406101 2 Tube, Clip
322 8406105 2 Tube, Clip
323 1001097553 1 Washer, Coolant Sensor
324 1001112059 5 Bumper
325 1001112068 1 Sensor, Speed
326 1001112069 1 Sensor, Temperature
327 1001112070 1 Switch, Oil Pressure
328 1001112073 1 Actuator
329 1001112570 1 Spacer, Nylon
330 1001112592 1 Bearing
332 1001120769 1 Bracket, ECM/Fuse Box
333 1001120771 1 Bracket, Actuator
335 1001120773 1 Link, Spacer
336 1001120774 1 Bolt M5
338 1001120810 1 Controller
339 1001120776 1 Engine Harness (Not Shown - See ELECTRICAL SECTION for
Breakdown)
340 1001129361 1 Tube, Dipstick
341 0761007 1 Bolt M10 x 14mm
342 1001129360 1 Gauge, Dipstick
1001116112 Ref CATERPILLAR ENGINE COMPONENTS A
401 70002831 1 TurboCharger
401 70002829 1 Gasket, TurboCharger Drain Pipe
401 70002830 1 Gasket, TurboCharger
402 70002832 1 Hose
403 7026839 1 Pump, Fuel
403 70002834 1 Bowl, Water Collect
403 7026830 1 Element, Fuel/Water
403 70002835 1 Kit Seal
404 70002837 4 Plug, Glow
405 7026802 1 Flywheel W/Gear (Not Shown)
405 7026803 1 Gear
406 7026811 1 Filter, Oil
80 1250AJP 3121172
406 7026812 1 O-Ring (Between Center Bolt and Oil Filter Bracket)
406 7026813 1 O-Ring (Between Oil Filter Bracket and Engine)
407 7026822 1 Thermostat
407 7026820 1 Gasket, Thermostat (Between Housing and Cylinder Head)
407 7026821 1 Gasket (Between Housing and Thermostat Cover)
408 7026829 1 Gasket, Intake Manifold (Not Shown)
409 7026833 1 Starter
410 7026804 1 Gasket (Not Shown - Located Between Bell Housing and Engine
Block)
411 7026805 1 Seal, Rear Main (Not Shown)
3121172 1250AJP 81
FIGURE 2-6. DEUTZ BF4M2011 TIER II AND TD2011 TIER III/IVI ENGINE INSTALLATIONS
82 1250AJP 3121172
3121172 1250AJP 83
FIGURE 2-6. DEUTZ BF4M2011 TIER II AND TD2011 TIER III/IVI ENGINE INSTALLATIONS

Ref DEUTZ DIESEL ENGINE INSTALLATION OPTIONS:
Ref Tier II (Prior to SN 0300087575)
0273426 Ref Without Skypower E
0273411 Ref With Skypower E
Ref Tier II (SN 0300087575 through 0300127698)
0274577 Ref Without Skypower and Without Cold Weather Plus Package H
0274578 Ref With Skypower and Without Cold Weather Plus Package H
0275916 Ref With Cold Weather Plus Package B
Ref Tier III/IVi with Rexroth Pumps (SN 0300127699 to Present)
1001098519 Ref Without Skypower and Without Cold Weather Plus Package D
1001098518 Ref With Skypower and Without Cold Weather Plus Package D
1001098520 Ref With Cold Weather Plus Package D
Ref Tier III/IVi with Sauer Pumps (SN 0300127699 to Present)
1001107972 Ref Without Skypower and Without Cold Weather Plus Package B
1001107974 Ref With Skypower and Without Cold Weather Plus Package B
3 1702942 1 Decal, Block Heater (Cold Weather Package - Not Shown)
4 0641509 15 Bolt 5/16in-18NC x 1-1/8in
5 0641511 1 Bolt 5/16in-18NC x 1-3/8in
6 0641605 3 Bolt 3/8in-16NC x 5/8in
7 0641610 AR Bolt 3/8in-16NC x 1-1/4in
8 0641808 1 Bolt 1/2in-13NC x 1in
9 0642010 AR Bolt 5/8in-11NC x 1-1/4in
10 0651406 AR Bolt 1/4in-28NF x 3/4in (Prior to SN 0300139396)
10 0641606 AR Bolt 3/8in-16NC x 3/4in (SN 0300139396 to Present)
11 1320022 3 Clamp
12 1320187 1 Clamp, Twin
15 2120163 1 Filter, Pressure (Prior to SN 0300087575)
15 7020020 1 Indicator, Clog
15 7023206 1 O-Ring
15 7023207 1 Ring, Back-up
15 2120209 1 Filter, Pressure (SN 0300087575 through 0300139395)
15 70000934 1 O-Ring, Filter Bowl
15 1001108617 1 Filter, Pressure (SN 0300139396 to Present)
17 2220250 1 Fitting, Reducer Only (Prior to SN 0300087575)
20 Ref Fitting, 90 Degree Options:
20 2220459 1 Fitting, 90 Degree, 1/4 NPT / 1/8 NPT (Prior to SN
0300087575)
20 2221176 1 Fitting, 90 Degree Elbow (SN 0300087575 to Present)
21 2220794 1 Fitting, Straight Barbed Only (Prior to SN 0300087575)
84 1250AJP 3121172
22 2750532 55 in/1.4m Hose
23A 7027008 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal
and Start Relay)
23D 7027011 1 Cable, Black (Tray Pivot to Engine Mount)
23E 7024584 1 Cable, Red (Start Relay to Starter)
23F See Note NSS Boot, Terminal (Red) (Note: Not Available for Purchase)
23G See Note NSS Boot, Square Terminal (Red) (Note: Not Available for
Purchase)
24 3311505 15 Locknut 5/16in-18NC
25 3311605 4 Locknut 3/8in-16NC
29 3422446 1 Pin
35 3841143 1 Keeper, Pin
36 3900316 AR Screw, Button 3/8in-16NC x 1in
41 0641806 1 Bolt 1/2in-13NC x 3/4in
42 90028660 1 Clamp
43 0641410 4 Bolt 1/4in-20NC x 1-1/4in (SN 0300087575 to Present)
44 4240018 2 Strap, Tie (Not Shown) (SN 0300087575 to Present)
45 4341110 1 Support, Noise Panel (SN 0300089066 to Present)
46 0651606 4 Bolt 3/8in-24NF x 3/4in
47 2120219 1 Element
47 70001344 1 O-Ring, Bowl
48 4240033 AR Tie Strap (Not Shown) (SN 0300097977 to Present)
49 1320041 2 Clamp (SN 0300097977 to Present)
51 Ref Flatwasher Options:
51 4711400 AR Flatwasher 1/4in Thin (Prior to SN 0300139396)
51 4711600 AR Flatwasher 3/8in Thin (SN 0300139396 to Present)
Ref DEUTZ DIESEL ENGINE ASSEMBLY OPTIONS:
Ref Tier II (Prior to SN 0300087575)
0273421 Ref Without Skypower F
0273410 Ref With Skypower F
Ref Note: S/N 0300085693 & S/N 0300085910 built with 0274580
0274579 Ref Without Skypower B
0274580 Ref With Skypower B
3121172 1250AJP 85
2000352 Ref Without Skypower and Without Cold Weather Plus Package C
2000343 Ref With Skypower and Without Cold Weather Plus Package C
Ref Tier III/IVi With Rexroth Pumps) (SN 0300127699 to Present)
1001098513 Ref Without Skypower and Without Cold Weather Plus Package F
1001098530 Ref With Skypower and Without Cold Weather Plus Package G
1001098531 Ref With Cold Weather Plus Package F
Ref Tier III/IVi With Sauer Pumps (SN 0300127699 to Present)
1001107971 Ref Without Skypower and Without Cold Weather Plus Package E
1001107973 Ref With Skypower and Without Cold Weather Plus Package E
1001107975 Ref With Cold Weather Plus Package E
101 0080115 1 Elbow, Rubber (Prior to SN 0300127699)
102 Ref Spacer, Fan Options:
102 0080237 1 Without Skypower and Without Cold Weather Plus Package
102 0080244 1 With Skypower and Without Cold Weather Plus Package
0080244 1 With Cold Weather Plus Package
104 0272060 1 Box, Air Intake
107 0641406 15 Bolt 1/4in-20NC x 3/4in
108 0641506 5 Bolt 5/16in-18NC x 3/4in
109 0641507 4 Bolt 5/16in-18NC x 7/8in
110 0641605 4 Bolt 3/8in-16NC x 5/8in
111 0641608 AR Bolt 3/8in-16NC x 1in
112 0641609 2 Bolt 3/8in-16NC x 1-1/8in
113 0641610 4 Bolt 3/8in-16NC x 1-1/4in
114 0641808 1 Bolt 1/2in-13NC x 1in
115 0641814 2 Bolt 1/2in-13NC x 1-3/4in
116 0641818 2 Bolt 1/2in-13NC x 2-1/4in
117 0641826 2 Bolt 1/2in-13NC x 3-1/4in
118 0700810 3 Bolt M8 x 20mm
119 0701214 2 Bolt M12 x 30mm
120 0701414 6 Bolt M14 x 30mm
121 0701414 AR M14 x 30mm
121 0701417 AR M14 x 45mm
122 Ref Bracket, Muffler Options:
122 0902747 1 Bracket, Muffler Mounting (Prior to SN 0300138470)
122 1001112766 1 Bracket, Muffler Mounting (SN 0300138470 to Present)
123 0940070 1 Bumper
125 Ref Lanyard Options:
125 1060637 Ref 16in/40.6cm Length (Prior to SN 0300183355)
125 1001131542 Ref 13in/33cm Length (SN 0300183956 to Present)
126 1320022 AR Clamp
127 1320058 AR Clamp
128 1320060 1 Clamp
129 1320223 1 J-Clip
86 1250AJP 3121172
130 7015013 1 Baffle, Rubber
130 7015014 1 Clamp, Cap
130 7015015 1 Cup
130 7015003 1 Wingnut
131 1671023 1 Shroud, Fan
133 Ref Engine Options: (See Items 201 to 223 for Individually Serviced
Components)
133 2000199 1 Engine, Deutz BF4M2011 Tier ll (Prior to SN 0300087575)
133 2000275 1 Engine, Deutz BF4M2011 Tier ll (SN 0300087575 through
0300093355)
133 2000340 1 Engine, Deutz BF4M2011 Tier ll (SN 0300093356 through
0300127698)
133 1001098601 1 Engine, Deutz Tier lll TD2011L04O (SN 0300127699 to
Present)
134 2060025 1 Fan
137 2720058 34 Hose
ft/10.3m
138 3020016 3.25 Oil, Motor 15W-40 (Not Shown)
gl/12.3Li
139 2720488 1 Elbow, 45 Degree Air Intake (Prior to SN 0300127699)
140 2720500 1 Hose, Oil Cooler (Top)
141 2720501 1 Hose, Oil Cooler (Bottom)
142 2750532 9 in/23cm Hose
143 2902065 1 Pump Coupling Kit H
143A 2902065 1 Plate, Pump Mounting (Note: Not Available for Purchase.)
143B 70000793 1 Coupling, Flex
143C See Note 8 Bolt M10 x 20mm Grade 10.9 (Note: Not Available - Purchase
Locally)
143D See Note 12 Bolt M10 x 25mm Grade 10.9
143E See Note 12 Flatwasher M10 (Note: Not Available - Purchase Locally)
145 3200401 2 Mount, Motor (Rear)
146 70003555 1 Clamp
147 3300454 10 Nut
148 3311405 5 Locknut 1/4in-20NC
149 3311505 5 Locknut 5/16in-18NC
150 3311605 AR Locknut 3/8in-16NC
151 3311805 5 Locknut 1/2in-13NC
152 3422532 1 Pin, Hitch
153 3520054 2 Plug
154 3537416 1 Plate, Mounting (Front RIght)
155 3539971 1 Bracket, Engine Mounting (Front)
156 3573142 1 Bracket, Engine Mounting (Rear)
157 3573411 2 Plate, Clamp
158 3573412 1 Gusset
159 3573529 1 Plate, Mounting (Front Left)
3121172 1250AJP 87
160 Ref Pulley Options:
161 3600339 1 Pump Assembly (Machines with Rexroth Pump Only) (See
PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE
MACHINES) for Breakdown)
162 3620041 1 Cooler, Engine Oil (Use p/n 1001145382)
163 3740067 2 Relay
164 3960543 1 Seal
165 3960544 1 Seal
166 4032022 4 Capscrew M10 x 90mm
167 4060805 8 in/20cm Flex-Trim
168 4568291 1 Tube, Air Intake (Prior to SN 0300127699)
169 4568292 1 Tube, Tuning (Prior to SN 0300127699)
170 4568293 1 Pipe, Exhaust
176 4740518 10 Washer, Nylon
179 4846552 1 Plate, Oil Cooler Mounting
180 Ref Mount, Generator Options:
180 4846945 1 With Cold Weather Plus Package
181 4846946 1 Tray
183 Ref Relay Options:
183 Ref Without Skypower and Without Cold Weather Plus Package
183 3740080 2 Relay, Weather Proof (SN 0300127699 to Present)
183 3740080 2 With Skypower & Without Cold Weather Plus Package
184 Ref Cable, Jumper Options:
184 Ref Without Cold Weather Plus Package
184 1060904 1 Cable, Jumper (Prior to SN 0300106319)
184 4923592 1 Cable (SN 0300106319 to Present)
185 4240099 AR Tie-Strap
186 Ref Harness, Glow Plug Options (See ELECTRICAL SECTION for
Breakdown):
186 4922700 1 Harness, Glow Plug (Prior to SN 0300087575)
186 4923468 1 Harness, Glow Plug (SN 0300093356 to Present)
187 0761215 2 Capscrew M12 x 35mm
188 2580062 1 Heater, Block with Cold Weather Plus Package - Not Shown
(SN 0300100379 to Present)
189 4460234 3 Mount, Wire Tie (Used to Secure Block Heater Cord with Cold
Weather Plus Package - Not Shown) (SN 0300100379 to
Present)
88 1250AJP 3121172
190 4060804 1 ft/25cm Flex-Trim (SN 0300127699 to Present)
191 1001092856 1 Hose, Air Intake (SN 0300127699 to Present)
192 8410013 1 Clamp, Gear (SN 0300127699 to Present)
193 1001112927 1 Gear Pump Assembly (Machines with Sauer Pumps Only) (See
PUMP ASSEMBLY (SAUER GEAR) for Breakdown)
195 1001108616 1 Tandem Piston Pump Assembly (Machines with Sauer Pumps
Only) (See PUMP ASSEMBLY (SAUER TANDEM) for
Breakdown)
196 1001108888 1 Piston Pump Assembly (Machines with Sauer Pumps Only)
(See PUMP ASSEMBLY (SAUER PISTON) for Breakdown)
197 3790152 1 O-Ring (Machines with Sauer Pumps Only)
198 3790155 1 O-Ring (Machines with Sauer Pumps Only)
Ref DEUTZ ENGINE COMPONENTS
2000199 Ref Tier II (Prior to SN 0300085575, Excluding 0300085693 and D
0300085910)
2000275 Ref Tier II (SN 0300085575 through 0300093355, Including B
0300085693 and 0300085910)
2000340 Ref Tier II (SN 0300093356 through 0300127698) B
1001098601 Ref Tier III/IVi (SN 0300127699 to Present) C
201 7027235 1 Dipstick
201 70000044 1 O-Ring
202 70003475 1 Thermostat (was p/n 7020459)
202 7020460 1 Compression Spring
203 70001870 1 Flywheel (Not Shown)
203 7024579 1 Gear, Ring (Not Shown)
204 7020465 1 Cap, Filler
205 Ref Pump, Oil Options:
205 70000045 1 Pump, Oil (was p/n 7020484) (Prior to SN 0300127699)
205 70001850 1 Pump, Oil (SN 0300127699 to Present)
205 7020468 1 Seal Between Oil Pump and Engine Block (Not Shown)
206 7016331 1 Filter, Oil
206 7027236 1 Sender, Temperature (Located near Oil Filter)
208 Ref Injector Pump Options:
Ref Note: Series Letter is shown on label at base of Injector
208 Ref Injector Pump (Prior to SN 0300127699)
208 7027237 AR "A" Series
208 7027614 AR "B" Series
208 7027615 AR "C" Series
208 7027616 AR "D" Series
208 Ref Injector Pump (SN 0300127699 to Present)
208 70001128 AR "A" Series
208 70001129 AR "B" Series
208 70001130 AR "C" Series
208 70001131 AR "D" Series
208 7020447 Gasket (1 per Injector)
209 8320270 1 Filter, Fuel (was p/n 7016328)
210 70000916 1 Pump Fuel Supply (was p/n 7027238)
210 70001435 1 Repair Kit
210 70000917 1 O-Seal Between Fuel Pump and Engine Block (was p/n
7020411 - Not Shown)
210 70000918 1 Sealing Ring (Not Shown)
210 70000919 1 Pump, Hand (Not Shown)
3121172 1250AJP 89
211 7027239 1 Solenoid, Start (Not Shown - Located near Throttle)
212 7020414 1 V-Belt
213 7020471 4 Gasket, Exhaust Manifold to Engine Block (Not Shown)
213 7020486 1 Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown)
214 7027240 1 Turbocharger (Not Shown)
214 70001857 1 Flange, Turbocharger (Not Shown)
214 70001135 1 Gasket (Not Shown)
215 Ref Alternator Options:
215 7000872 1 Alternator (Prior to SN 0300127699)
215 7020464 1 Regulator, Voltage (Not Shown)
215 70001867 1 Alternator (SN 0300127699 to Present)
216 7020479 1 Starter (Not Shown - Located on Right Side of Engine)
216 7026608 1 Relay, Start (Not Shown)
217 Ref Sensor, Oil Pressure Options:
217 7020461 1 2000199 Engine
217 7027790 1 2000275, 2000340 & 1001098601 Engines
218 Ref Sensor, Temperature Options (Not Shown):
218 7027241 1 2000199 Engine
218 7027791 1 2000275, 2000340 & 1001098601 Engines
219 7024565 1 Sensor, Speed
220 Ref Actuator, Throttle Options:
220 7020458 1 2000199 Engine
220 7027792 1 2000275, 2000340 & 1001098601 Engines
220 7027276 2 Spring
221 1600443 1 Module, EMR2 Controller (SN 0300085575 to Present)
222 Ref Seal, Rear Main Options (Not Shown):
222 See Note 1 2000199, 2000275 & 2000340 Engines (Note: Not Available for
Purchase)
222 70002718 1 1001098601 Engines
223 Ref Injector, Fuel Options:
223 70003478 4 Injector, Fuel (Prior to SN 0300127699)
223 70003135 4 Injector, Fuel (SN 0300127699 to Present)
223 70003136 1 Ring, Sealing 4
224 Ref Valve, Breather Options (Located - Front Cover) (Not Shown):
Purchase)
224 70001847 1 1001098601 Engines
224 70001126 1 O-Ring (Not Shown)
225 Ref Cap, Breather Options (Located in Cylinder Head Cover) (Not
Shown):
Purchase)
225 70001125 1 1001098601 Engines
225 70001126 1 O-Ring (Not Shown)
226 Ref Gasket, Air Intake Manifold Options (Not Shown):
Purchase)
226 70001871 4 1001098601 Engines
227 70000345 4 Plug, Glow (Not Shown)
1283409 Ref DECALS INSTALLATION
353 1001143852 1 Decal - EPA
90 1250AJP 3121172
FIGURE 2-7. DEUTZ TD2011 TIER IVI FLEX AND TIER IVI-PRE ENGINE INSTALLATION
92 1250AJP 3121172
3121172 1250AJP 93
FIGURE 2-7. DEUTZ TD2011 TIER IVI FLEX AND TIER IVI-PRE ENGINE INSTALLATION

Ref DEUTZ DIESEL ENGINE INSTALLATION OPTIONS:
Ref Tier IVi Flex Engines with Rexroth Pumps
1001137805 Ref Without Skypower and Without Cold Weather Plus Package A
1001137804 Ref With Skypower and Without Cold Weather Plus Package A
1001137806 Ref With Cold Weather Plus Package A
Ref Tier IVi Flex Engines with Sauer Pumps
Ref Tier IVi-PRE Engines with Rexroth Pumps (CE Spec Only)
1001144315 Ref Without Skypower A
1001144314 Ref With Skypower A
Ref Tier IVi-PRE Engines with Sauer Pumps (CE Spec Only)
3 0641410 4 Bolt 1/4in-20NC x 1-1/4in
4 0641509 15 Bolt 5/16in-18NC x 1-1/8in
5 0641511 1 Bolt 5/16in-18NC x 1-3/8in
6 0641605 3 Bolt 3/8in-16NC x 5/8in
7 0641610 5 Bolt 3/8in-16NC x 1-1/4in
8 0641806 1 Bolt 1/2in-13NC x 3/4in
9 0641808 1 Bolt 1/2in-13NC x 1in
10 0642010 1 Bolt 5/8in-11NC x 1-1/4in
11 0641606 4 Bolt 3/8in-16NC x 3/4in
12 0651606 4 Bolt 3/8in-24NF x 3/4in
13 1320022 3 Clamp
14 1320041 2 Clamp
15 1320187 1 Clamp, Twin
19 2120219 1 Element
19 70001344 1 O-Ring, Bowl
23 2750532 55 in/1.4m Hose
24A 7027008 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal
and Start Relay)
24D 7027011 1 Cable, Black (Tray Pivot to Engine Mount)
See Note NSS Boot, Terminal (Red) (Note: Not Available for Purchase)
94 1250AJP 3121172
24G See Note NSS Boot, Square Terminal (Red) (Note: Not Available for
Purchase)
25 3311505 15 Locknut 5/16in-18NC
26 3311605 4 Locknut 3/8in-16NC
30 3422446 1 Pin
36 3841143 1 Keeper, Pin
37 3900316 10 Screw, Button 3/8in-16NC x 1in
38 4240018 2 Strap, Tie (Not Shown)
39 4240033 AR Tie Strap (Not Shown)
40 4341110 1 Support, Noise Panel
45 90028660 1 Clamp
48 1702942 1 Decal, Block Heater (Cold Weather Package - Not Shown)
Ref DEUTZ DIESEL ENGINE ASSEMBLY OPTIONS:
Ref Tier IVi-Flex Engines with Rexroth Pumps
Ref Tier IVi-Flex Engines with Sauer Pumps
Ref Tier IVi-PRE Engines with Rexroth Pumps (CE Spec Only)
Ref Tier IVi-PRE Engines with Sauer Pumps (CE Spec Only)
101 Ref Engine, Deutz Tier IVi-Flex Options (See Items 201 to 227 for
Individually Serviced Components)
101 1001137785 1 Engine, Deutz Tier IVi-Flex
101 1001144300 1 Engine, Deutz Tier IVi-Pre
103 Ref Spacer, Fan Options:
106 0641406 15 Bolt 1/4in-20NC x 3/4in
3121172 1250AJP 95
107 0641506 5 Bolt 5/16in-18NC x 3/4in
108 0641507 4 Bolt 5/16in-18NC x 7/8in
109 0641605 4 Bolt 3/8in-16NC x 5/8in
110 0641608 AR Bolt 3/8in-16NC x 1in
111 0641609 2 Bolt 3/8in-16NC x 1-1/8in
112 0641610 4 Bolt 3/8in-16NC x 1-1/4in
113 0641808 1 Bolt 1/2in-13NC x 1in
113 0641812 1 Bolt 1/2in-13NC x 1-1/2in
113 0641814 1 Bolt 1/2in-13NC x 1-3/4in
113 0761215 1 Bolt M12 x 35mm
115 0641818 2 Bolt 1/2in-13NC x 2-1/4in
116 0641826 2 Bolt 1/2in-13NC x 3-1/4in
117 0711214 2 Bolt M12 x 30mm
118 0711414 AR Bolt M14 x 30mm
118 0711417 AR Bolt M14 x 45mm
119 1001112766 1 Bracket, Muffler
120 0940070 1 Bumper
122 1060637 1 Lanyard
123 1320022 3 Clamp
124 1320058 2 Clamp
125 1320060 1 Clamp
126 1320223 1 J-Clip
128 1671023 1 Shroud, Fan
130 2060025 1 Fan
133 2720058 34 Hose
ft/10.3m
134 2720500 1 Hose, Oil Cooler (Top)
135 2720501 1 Hose, Oil Cooler (Bottom)
136 2750532 9 in/23cm Hose
137 2902065 1 Pump Coupling Kit G
Locally)
137D See Note 12 Bolt M10 x 25mm Grade 10.9 (Note: Not Available - Purchase
Locally)
140 3200401 2 Mount, Motor (Rear)
141 70001017 1 Clamp
142 3300454 10 Nut
143 3311405 5 Locknut 1/4in-20NC
96 1250AJP 3121172
144 3311505 5 Locknut 5/16in-18NC
145 3311605 30 Locknut 3/8in-16NC
146 3311805 5 Locknut 1/2in-13NC
147 3422532 1 Pin, Hitch
148 3520054 2 Plug
149 3537416 1 Plate, Mounting (Front RIght)
150 3539971 1 Bracket, Engine Mounting (Front)
151 3573142 1 Bracket, Engine Mounting (Rear)
152 3573411 2 Plate, Clamp
153 3573412 1 Gusset
154 3573529 1 Plate, Mounting (Front Left)
155 Ref Pulley Options:
156 3600339 1 Pump Assembly - Rexroth (See PUMP ASSEMBLY
(REXROTH) (DEUTZ ENGINE MACHINES) for Breakdown)
157 3620041 1 Cooler, Engine Oil (Use p/n 1001145382)
158 3740067 AR Relay, Start
159 3740080 2 Relay
160 3960543 1 Seal
161 3960544 1 Seal
162 4032022 4 Capscrew M10 x 90mm
163 4060804 1 ft/25cm Flex-Trim
164 4060805 8 in/20cm Flex-Trim
165 4240099 AR Tie, Wire
166 4568293 1 Pipe, Exhaust
172 4740518 10 Washer, Nylon
175 4846552 1 Plate, Oil Cooler Mounting
176 4846946 1 Tray
177 Ref Flatwasher Hardened Options:
177 4891800 AR 1/2in
177 4891600 AR 3/8in
178 4923468 1 Harness, Glow Plugs
179 Ref Cable, Jumper Options:
179 4923592 1 All except Cold Weather Plus Package
180 1001092856 1 Hose, Air Intake
181 0272060 1 Box, Air Intake
182 8410013 1 Clamp, Gear
183 Ref Mount, Generator Options:
183 Not Required 0 Without Skypower and Without Cold Weather Plus Package
3121172 1250AJP 97
185 4460234 3 Mount, Wire Tie (Used to Secure Block Heater Cord) (With Cold
Weather Plus Package - Not Shown)
186 1001108616 1 Pump Assembly - Sauer Tandem (See PUMP ASSEMBLY
(SAUER TANDEM) for Breakdown)
187 1001108888 1 Pump Assembly - Sauer Piston (See PUMP ASSEMBLY
(SAUER PISTON) for Breakdown)
188 1001112927 1 Pump Assembly - Sauer Gear (See PUMP ASSEMBLY
(SAUER GEAR) for Breakdown)
189 3790152 1 O-Ring
190 3790155 1 O-Ring
Ref DEUTZ ENGINE COMPONENTS OPTIONS:
1001137785 Ref Tier IVi-Flex Engines B
1001144300 Ref Tier IVi-PRE Engines B
201 Ref Dipstick Options:
201 70004313 1 Tier IVi-Flex Engines (Note: Not Available fro Purchase)
201 7027235 1 Tier IVi-PRE Engines
201 70000044 1 O-Ring
202 7020465 2 Cap, Filler
203 70001850 1 Pump, Oil
203 7020468 1 Seal Between Oil Pump and Engine Block (Not Shown)
204 7016331 1 Filter, Oil
204 70003472 1 Bracket, Oil Filter (includes Temperature Sensor Components)
204 7027236 1 Sensor, Temperature
204 700025082 1 Ring, Sealing
204 70003473 1 Gasket, Bracket to Engine Block (Not Shown)
205 Ref Injector Pump Options:
Ref Note: Series Letter is shown on label at base of Injector
205 70001128 AR "A" Series
205 70001129 AR "B" Series
205 70001130 AR "C" Series
205 70001131 AR "D" Series
206 7016328 1 Filter, Fuel
207 70000916 1 Pump Fuel Supply
207 70001435 1 Repair Kit
207 70000918 1 Sealing Ring (Not Shown)
207 70000917 1 O-Seal Between Fuel Pump and Engine Block (Not Shown)
207 70000919 1 Pump, Hand (Not Shown)
209 7020414 1 V-Belt
210 7020471 4 Gasket, Exhaust Manifold to Cylinder Head (Not Shown)
210 7020486 1 Gasket, Exhaust Manifold to Exhaust Pipe (Not Shown)
211 Ref Alternator Options:
211 70004292 1 Alternator for Tier IVi-Flex Engines
211 70001867 1 Alternator for Tier IVi-PRE Engines
211 70001866 1 Seal (Not Shown)
212 7020479 1 Starter (Not Shown)
212 Ref Solenoid Options:
212 70004058 1 Solenoid for Tier IVi-Flex Engines
212 7026608 1 Solenoid for Tier IVi-PRE Engines
214 7027791 1 Sender, Coolant Temperature
215 7027790 1 Sensor, Oil Pressure
216 Ref Sensor, Speed Options:
98 1250AJP 3121172
216 70004272 1 Sensor for Tier IVi-Flex Engines
216 7024565 1 Sensor for Tier IVi-PRE Engines
217 7027792 1 Actuator, Throttle
217 7027276 2 Spring
218 Ref Thermostat Options:
218 70003475 1 Thermostat for Tier IVi-Flex Engines
218 7020459 1 Thermostat for Tier IVi-PRE Engines
222 7027240 1 Turbocharger (Not Shown)
222 70001857 1 Flange, Turbocharger (Not Shown)
222 70001135 1 Gasket (Not Shown)
224 Ref Module, Engine Control Options:
224 7027795 1 ECM for Tier IVi-Flex Engines
224 1600443 1 ECM for Tier IVi-PRE Engines
224 7027796 1 Harness, Controller (Not Shown)
225 Ref Gasket Options (Not Shown):
225 70000068 1 Gasket, Breather Pipe
225 Ref Gasket, Cylinder Head
225 70002415 1 1 Notch
225 70002416 1 2 Notches
225 70002417 1 3 Notches
225 70001871 4 Gasket, Air Intake Manifold
226 70001125 1 Cap, Breather (Located - Cylinder Head Cover)
226 70001126 1 O-Ring (Not Shown)
228 70001847 1 Valve, Breather (Located - Front Cover) (Not Shown)
353 1001143852 1 Decal - EPA
3121172 1250AJP 99
FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATIONS
100 1250AJP 3121172

3121172 1250AJP 101

102 1250AJP 3121172

FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATIONS

Ref DEUTZ TCD2.9L4 ENGINE INSTALLATIONS
1001142375 Ref Machines With Rexroth Pumps and Without Cold Weather G
Plus Package
1001142377 Ref Machines With Rexroth Pumps and With Cold Weather Plus G
Package
1001142376 Ref Machines With Sauer Pumps and Without Cold Weather Plus G
Package
1001142378 Ref Machines With Sauer Pumps and With Cold Weather Plus G
Package
3 0641408 10 Bolt 1/4in-20NC x 1in
4 0641410 4 Bolt 1/4in-20NC x 1-1/4in
5 0641511 1 Bolt 5/16in-18NC x 1-3/8in
6 0641605 3 Bolt 3/8in-16NC x 5/8in
7 0641606 4 Bolt 3/8in-16NC x 3/4in
8 0641608 3 Bolt 3/8in-16NC x 1in
9 0641610 1 Bolt 3/8in-16NC x 1-1/4in
10 0641611 2 Bolt 3/8in-16NC x 1-1/4in (Prior to SN 0300182104)
11 0641808 AR Bolt 1/2in-13NC x 1in
13 0760410 4 Bolt M4 x 20mm
14 0761210 1 Bolt M12 x 20mm
15 1320187 1 Clamp
17 1671121 1 Cover
19 2200222 1 Plug, Pipe
21 1001165035 4.5 Hose
ft/1.4m
22 1001154405 1.9 ft/.6m Hose
23 3290405 4 Locknut M4 (Prior to SN 0300182104)
24 3311405 10 Locknut 1/4in-20NC
25 3311605 2 Locknut 3/8in-16NC (Prior to SN 0300182104)
26 3422446 1 Pin, Pivot
27 3841143 1 Pin, Keeper
31 4811400 8 Flatwasher M4 (Prior to SN 0300182104)
33 8405006 2 Clamp
34 1001108617 1 Fuel Filter Assembly
35 1001110425 4 Spacer
36 1001116792 1 Clamp
38 1001138491 1 Harness, Fuel (Not Shown - See ELECTRICAL SECTION for
Breakdown)
40 1001145089 1 Clamp
41 1001141718 2 Fitting (Prior to SN 0300182104)
3121172 1250AJP 103

43 1001145560 1 Panel, Rubber
45 1001142446 1 Bracket, Mounting (Prior to SN 0300182104)
46 1001142610 1 Battery Cable Kit C
46A 7027046 1 Cable, Battery (Red) (Battery + to Relays and Starter)
46A 70003951 NLA Boot, Battery Terminal (Red) (No longer available)
46A See Note NSS Boot, Ring Terminal (Red) (Note: Not Available - Purchase
Locally)
46B 7027047 1 Cable, Battery (Black) (Battery - to Tray Pivot Grd) and Aux
Pump
46B 70003953 NLA Boot, Battery Terminal (Black) (No longer available)
46B See Note NSS Boot, Ring Terminal (Black) (Note: Not Available - Purchase
Locally)
46C 7027048 1 Cable (Red) (Aux Relay to Aux Pump)
46C See Note NSS Boot, Ring Terminal (Red) (Note: Not Available - Purchase
Locally)
46D 7027049 1 Cable, Battery (Black) (Engine to Tray Pivot Grd)
47 1320022 3 Clamp
48 1001145842 1 Plate, Clamping
49 0641708 1 Bolt 7/16in-14NC x 1in (Prior to SN 0300182104)
50 3311705 1 Locknut 7/16in-14NC (Use p/n 3311805) (Prior to SN
0300182104)
51 4711700 2 Flatwasher 7/16in Thin (Use p/n 4711800) (Prior to SN
0300182104)
52 1001131542 1 Lanyard
53 1001165107 1 Bracket, Fuel Pump Filter Assembly
55 0651606 4 Bolt, 3/8in-24NC x 3/4in
56 2120218 1 Filter, High Pressure
57 3900316 5 Screw, Button head, 3/8in-16NC x 1in
Ref DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLIES
1001141812 Ref Machines With Rexroth Pumps and Without Cold Weather N
Plus Package
1001141813 Ref Machines With Rexroth Pumps and With Cold Weather Plus O
Package
101 0641812 2 Bolt 1/2in-13NC x 1-1/2in
102 3020037 AR Grease, Pump Coupling
106 1001152963 1 Pump Assembly - Rexroth (See PUMP ASSEMBLY (REXROTH)
(DEUTZ ENGINE MACHINES for Breakdown)
107 1001119456 1 Harness, Pump (Not Shown - See ELECTRICAL SECTION for
Breakdown) (Prior to SN 0300187743)
Ref DEUTZ TCD2.9L4 ENGINE SUB-ASSEMBLIES
1001134390 Ref Machines With Sauer Pumps and Without Cold Weather Plus L
Package
1001141745 Ref Machines With Sauer Pumps and With Cold Weather Plus L
Package
151 0641608 2 Bolt 3/8in-16NC x 1in
152 0641812 2 Bolt 1/2in-13NC x 1-1/2in
153 0761215 2 Bolt M12 x 35mm
154 3020037 AR Grease, Pump Coupling
155 3790152 1 O-Ring
156 3790155 1 O-Ring
104 1250AJP 3121172

160 1001108616 1 Pump Assembly - Sauer Tandem (See PUMP ASSEMBLY
(SAUER TANDEM) for Breakdown)
161 1001108888 1 Pump Assembly - Sauer Piston (See PUMP ASSEMBLY
(SAUER PISTON) for Breakdown)
162 1001112927 1 Pump Assembly - Sauer Gear (See PUMP ASSEMBLY (SAUER
GEAR) for Breakdown)
Ref DEUTZ TCD2.9L4 ENGINE ASSEMBLIES
1001134392 Ref Machines Without Cold Weather Plus Package W
1001141746 Ref Machines With Cold Weather Plus Package T
202 0100020 AR Sealant
203 0641406 5 Bolt 1/4in-20NC x 3/4in
205 0641508 8 Bolt 5/16in-18NC x 1in
206 0641606 5 Bolt 3/8in-16NC x 3/4in
207 0641608 9 Bolt 3/8in-16NC x 1in
208 0641610 2 Bolt 3/8in-16NC x 1-1/4in
209 0641708 6 Bolt 7/16in-14NC x 1in
210 0700815 2 Bolt M8 x 35mm
211 0771014 12 Bolt M10 x 30mm Grade 10.9
212 0682028 4 Bolt 5/8in-11NC x 3-1/2in Grade 8
214 0771212 2 Bolt M12 x 25mm Grade 10.9mm
215 0771414 2 Bolt M14 x 30mm Grade 10.9
216 0940070 1 Bumper
218 0641706 1 Bolt 7/16in-14NC x 3/4in
219 Ref Anti-freeze Options:
219 2300004 3.2 Without Arctic Package
gal/12.1L
219 2300041 3.2 With Arctic Package
gal/12.1L
220 2902065 1 Pump Coupling Kit G
Locally)
220D See Note 12 Bolt M10 x 25mm Grade 10.9 (Note: Not Available - Purchase
Locally)
221 Ref Oil, Motor Options:
221 1001136079 2.4 gal/9L Without Arctic Package
221 1001136172 2.4 gal/9L With Arctic Package
222 3290801 2 Nut M8
223 3272001 4 Nut 5/8in-11NC Grade 8
224 3310401 3 Nut #4-40NC
225 8406302 2 Clamp
226 3311405 6 Locknut 1/4in-20NC
228 3311605 9 Locknut 3/8in-16NC
229 3311705 5 Locknut 7/16in-14NC
230 3580320 1 Pulley
231 3910408 3 Screw #4-40NC x 1/2in
232 3931432 1 Capscrew 1/4in-20NC x 2in
3121172 1250AJP 105

235 3960543 1 Seal
236 3960544 1 Seal
237 4031914 4 Bolt M8 x 50mm
238 4032014 4 Bolt M10 x 50mm
239 4710400 3 Flatwasher #4 Thin
243 4711700 10 Flatwasher 7/16n Thin
244 1001146219 4 Flatwasher Special
247 4751700 2 Flatwasher 7/16n Regular
251 4812000 4 Flatwasher M10
252 4812100 4 Flatwasher M12
253 4812200 9 Flatwasher M14
255 4831900 2 Lockwasher M8
256 8405201 8 Clamp
257 8405204 10 Clamp
259 8410013 5 Clamp
260 91563070 1 Coupling, Rubber
261 1001114495 1 Hose
262 1001117308 1 Relay
263 1001128947 1 Engine, Deutz TD2.9L4
266 1001133634 1 Clamp
267 1001133651 1 Tank, Surge (Prior to SN 0300187765)
267 1001166393 1 Tank, Surge (SN 0300187765 to Present)
268 1001155575 4 Mount, Motor
269 1001134485 1 Tray
270 1001135090 1 Radiator
271 1001135138 1 Spacer, Fan
272 1001135560 1 Support, Engine
273 1001135562 1 Support, Engine - Rear
274 1001135679 1 Spacer, Pulley
275 1001135680 1 Support, Radiator
276 1001135901 1 Pipe, Air Intake
277 1001135903 1 Pipe, Air Intake
278 1001135913 1 Pipe, Turbo to Air Cleaner
279 1001135914 1 Pipe, Air Cleaner to Intake
280 1001135924 1 Hose, Radiator (Upper)
281 1001135926 1 Hose, Radiator (Lower)
282 1001135943 1 Coupling, Rubber
283 1001135946 1 Elbow, Rubber
284 1001136292 1 Pipe, 90 Degree
285 1001136377 1 Sensor, Coolant Level
286 1001136626 2 Bracket
106 1250AJP 3121172

287 1001136665 1 Bracket
288 1001136834 1 Cap, Tank
289 1001142398 1 Support, Engine
290 1001137276 1 Fan
291 1001138228 1 Module, Power
292 1001138253 5 Clamp
294 1001138346 1 Harness, Engine (Not Shown - See ELECTRICAL SECTION for
Breakdown)
295 1001138524 1 Hose
296 1001138559 1 Fitting, 90 Degree
297 1001139240 1 Bracket
298 1001153024 1 Pipe, Exhaust
300 1001141304 1 Wire, Glow Plug
70024190 1 Element, Air Filter
305 1001135779 1 Cable, Alternator Positive
306 1001138248 4 ft/1.2m Tubing
307 1320022 2 Clamp
308 2720015 4.5 Hose
ft/1.4m
310 1001165035 30.5 Hose
ft/9.3m
312 8405007 2 Clamp
313 4240099 AR Tie-Strap (Used to Secure Block Heater Cord) (With Cold
314 4460234 3 Mount, Wire Tie (Used to Secure Block Heater Cord) (With Cold
316 0761214 3 Bolt M12 x 30mm
317 1001143341 1 Pipe, 90 Degree (Prior to SN 0300187765)
317 1001165820 1 Pipe, Elbow (SN 0300187765 to Present)
318 1001143390 1 Indicator, Air Filter Service
319 1001142637 1 Hose, Hump
320 101142685 1 Bracket
321 8406102 AR Clip
322 8406112 1 Clip
324 1001138717 1 Bracket
326 1001144089 1 Grommet
327 1001145154 1 Plate, Mounting
328 1001154405 5 ft/1.5m Hose
330 8405006 2 Clamp
331 0760810 AR Bolt M8 x 20mm
332 1001148843 1 Harness, Fuel Filter (Not Shown - See ELECTRICAL SECTION
for Breakdown)
334 1703162 2 Decal - Fan
335 0641503 3 Bolt 5/16in-18NC x 3/8in
336 1001153387 1 Plate
3121172 1250AJP 107

338 1001155823 1 Coupling
339 0100062 AR Adhesive, Loctite #680
1001139930 Ref SPARK ARRESTER INSTALLATION (OPTIONAL)
401 1001154157 1 Stack, Spark Arrester Exhaust
500 1001128947 Ref ENGINE COMPONENTS J
501 70024904 1 Dipstick
501 70024905 1 O-Ring
502 7020465 2 Cap, Filler
503 7002511 2 Clamp
504 70025162 1 Pan, Oil
504 70025088 2 Plug
504 7020404 2 Washer, Sealing
506 70024906 1 Gasket, Head (Not Shown)
507 70025204 1 Shield, Heat (Not Shown)
508 70025163 1 Cover, Valve
508 70025205 1 Gasket
508 70025206 1 Gasket, Small Valve Cover
508 70025207 1 Gasket, Large Valve Cover
508 70025208 1 Gasket
509 70025076 1 Valve (Not Shown - Located on Right Side of Front Engine Cover)
509 70025176 1 Spring
509 70025082 1 Ring, Sealing
509 70025091 1 Plug
510 70025190 1 Cover, Front (Not Shown - Located on Front of Engine)
510 70024907 1 Gasket, Front Cover
510 70004280 1 Seal, Shaft - Front
511 70002718 1 Seal, Shaft - Rear (Not Shown)
512 70025202 1 Pump, Oil Lube (Not Shown)
512 70025135 1 O-Ring
512 70025136 1 Gasket
513 7016331 1 Filter, Oil
513 70025137 1 Bushing
514 70004275 1 Cooler, Engine Oil (Not Shown - Located on Right Side)
514 70024925 1 Gasket
515 70025171 1 Oil Suction Pump (Not Shown - Located Inside of Engine Oil Pan)
516 70024924 1 Pump, Fuel (Not Shown - Located on Right Side)
516 70025152 1 O-Ring
516 70025080 1 Washer
516 70024488 1 Spacer
516 70024517 1 O-Ring
517 70025181 4 Injector, Fuel (Not Shown - Located on Right Side)
517 70025140 4 Washer, Sealing
517 70025146 4 Clamp (Top of Injector)
517 70025145 4 O-Ring
517 70025154 4 Shoe, Clamping
517 70025231 1 Harness, Glow Plug (Not Shown)
518 70024961 1 Fuel Filter Assembly
108 1250AJP 3121172

518 70025153 1 Filter, Fuel
518 70024513 1 Cable, Sensor
518 70025239 1 Ring, Sealing
519 70024486 1 Pump, Fuel
519 70025144 2 Clamp
520 70025160 1 Filter with Head
520 70025161 1 Filter, Fuel
521 70024504 1 Sensor, Pressure
521 70024920 1 O-Ring
521 70025103 1 Retainer
522 70025151 1 Rail, Fuel (Not Shown)
522 70025235 1 Repair Kit
523 70025182 1 Fuel Line - High Pressure (Cylinder 1 & 2) (Not Shown)
523 70025183 1 Fuel Line - High Pressure (Cylinder 3 & 4) (Not Shown)
523 70025184 1 Fuel Line - High Pressure (Supply) (Not Shown)
524 70004501 1 Sleeve, Rubber
525 70004502 1 Pipe, Intake
526 70025112 2 Clamp
527 70025210 1 ECU (Engine Control Unit)
528 70024910 1 Pump, Water
528 70025200 1 Ring, Sealing
528 70025084 2 Plug
528 7020492 2 Ring, Sealing
529 70024473 1 Thermostat
529 70025143 1 O-Ring
529 70025142 1 Cover, Thermostat
530 70025177 1 Pipe (Not Shown - Located on Left Side)
530 70025179 2 Gasket
531 70025178 1 Pipe
531 70025156 1 Valve, Shuttle
531 70025179 2 Gasket
531 70025180 1 Gasket
532 70025203 1 Module, EGR
532 70025155 1 Plug
533 70004282 1 Manifold, Exhaust (Not Shown)
533 70025164 1 Gasket, Exhaust Manifold to Head
534 70004503 1 Turbocharger
534 70024912 1 Gasket, Exhaust Manifold
535 70025477 1 Tensioner, Belt (Not Shown - Located on Front of Engine)
536 70024484 1 Idler Roller (Not Shown - Located on Front of Engine)
537 70004277 1 Belt, Drive (Not Shown)
538 70024915 1 Starter
539 70025533 1 Generator
539 70025149 1 Regulator, Voltage
540 70004284 1 Harness, Engine (Not Shown)
541 70024507 1 Sensor, Pressure (Not Shown - Located Top Rear)
541 70025120 1 O-Ring
542 70024503 1 (Not Shown - Located Left Side Front and Flywheel Housing)
542 70024917 1 O-Ring
543 70024918 1 Sender, Temperature (Not Shown - Located Top Front)
544 70024919 1 Sensor, Pressure (Not Shown - Located on Right Side)
3121172 1250AJP 109

544 70024920 1 O-Ring
545 70004285 1 Outlet, Muffler
546 70004279 1 Gasket Kit (Not Shown)
653 1001143852 1 Decal - EPA
110 1250AJP 3121172

FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)
112 1250AJP 3121172

3121172 1250AJP 113

FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES)

1001118368 Ref PUMP ASSEMBLY C
1 70003163 1 Front Drive Pump Assembly (Includes Items 301-341)
2 70003164 1 Middle Drive Pump Assembly (Includes Items 301-341)
3 7024044 1 Rear Function Pump Assembly (Includes Items 101-201)
4 See Note 1 Hydraulic Kit (Includes all Rexroth Supplied Hydraulic Fittings,
Hoses and Tubes) (Note: Not Available for Purchase)
7024044 Ref REAR FUNCTION PUMP ASSEMBLY
101 70003173 1 Rotary Section
Assembly)
103 See Note 1 Rod, Piston (Note: Not Available - Purchase Complete Assembly)
105 See Note 1 Housing, Pump (Note: Not Available - Purchase Complete
Assembly)
106 See Note 1 Plate, Port (Note: Not Available - Purchase Complete Assembly)
107 70003174 1 Plate, Swash
110 See Note 1 Spring (Note: Not Available for Purchase)
112 7012709 1 Shim
120 7024918 1 Seal, Shaft
121 70003176 1 O-Ring
122 7024920 1 O-Ring
124 7024950 1 Seal
127 See Note 4 Capscrew M12 x 45mm Grade 10.9 (Note: Not Available -
Purchase Locally)
201 7024913 Ref Pilot Valve Assembly
Ref Note: Two mounting designs of p/n 7024913 pilot valve exist.
Early design uses qty. 3 o-rings. Late design uses qty. 1
sealing plate. Seal designs cannot be interchanged. Verify
seal design before ordering.
201 7024922 3 O-Ring (Seals between Pilot Valve and Rear Pump)
201 70021867 1 Plate, Sealing (Seals between Pilot Valve and Rear Pump)
Ref FRONT DRIVE PUMP ASSEMBLIES
70003163 Ref Front Drive Pump Assembly
70003164 Ref Middle Drive Pump Assembly
301 7024064 1 Rotary Group
301A 7024064 1 Cradle
301B 7024064 1 Ring, Slide
301C 7024064 1 Driveshaft
301D 7024064 1 Wire
301E 7024064 1 Pin, Joint
301F 7024064 1 Wire
301G 7024064 1 Liner, Bearing
301H 7024064 1 Bearing, Roller
114 1250AJP 3121172

301J 7024064 1 Set Cradle Bearing Assembly
301K 7024064 1 Ring, Retaining
301L 70001968 2 Ring, Retaining
301M 70003167 1 Seal, Shaft Ring
302 7024065 1 Control Group - Hydraulic
302A 7024065 1 Piston, Positioning - Complete
302A 7024071 1 O-Ring, Outer Seal
302A 7024072 1 O-Ring, Stem
302B See Note 4 Capscrew M6 x 12mm (Note: Not Available - Purchase Locally)
302C See Note 1 Nut (Note: Not Available - Purchase p/n 7024065)
302D 70003168 2 Ring, Guide
302E 70003168 2 Seal, O-Ring
303 Ref Port Plate Group Options:
303 7024905 1 Front Drive Pump
303 7024911 1 Middle Drive Pump
303A 7024073 2 Cartridge, Relief Valve (High Pressure) Note: Sold as an
Assembly Except Outer Seals.
303A 7024075 1 O-Ring
303A 7024076 1 Ring, Back-up
303B Ref Cartridge Options:
303B 7024907 1 Front Pump Cartridge (Lock Valve With Orifice) Note: Sold
as an Assembly Except Outer Seal.
303B 7024909 1 Screw, Locking
303B 7024075 1 O-Ring
303B 70020329 1 Middle Pump Cartridge (Pressure Relief Valve) Note: Sold
as an Assembly Except Outer Seal.
303B 70003172 1 Ring, Sealing (Steel)
303B 7024077 1 O-Ring
303C See Note 1 Plate, Port (Note: Not Available - Purchase p/n 7024905 or
7024911)
303D See Note 1 Bushing, Bearing (Note: Not Available - Purchase p/n
7024905 or 7024911)
303E See Note 4 Capscrew M12 x 70mm Grade 10.9 (Note: Not Available -
Purchase Locally)
303F 70003169 2 Pin, Dowel
303G 70003169 1 Pin, Break-Off
303H 70003169 1 Screw, Locking M10 x 1
303J 7024908 2 O-Ring
303K 70003169 2 Screw, Locking 7/16in-20NF
303L See Note 1 Bearing, Roller (Note: Not Available - Purchase p/n 7024905
or 7024911)
304 7024906 1 Internal Gear Pump
304A 7024906 1 Flange, Intermediate
304B 7024906 1 Internal Gear Pump Housing
304C 7024906 1 Coupling, Driveshaft Through
304D 7024079 1 Key, Driveshaft
304E 80934174 1 Ring, Retaining
304F See Note 4 Capscrew M10 x 20mm (Note: Not Available - Purchase
Locally)
304G 7024080 2 Seal
304H 7024081 1 O-Ring
304J 7024906 1 Ring, Retaining
304K 7024910 1 O-Ring
3121172 1250AJP 115

304L 7024906 1 Pin, Cylinder
305 70003165 1 Control Module
305A See Note 1 Valve Body, Lever and Internal Components (Note: Not
Available - Purchase Complete Module)
305B 70003170 2 Coil, Solenoid
305C 70003165 2 Spacer, Coil
305D 70020336 1 Gasket
305E 70003165 1 Cover W/Filter
305F 70003165 1 Spring, Draw
305G 70020336 1 Gasket
305H See Note 4 Capscrew M6 x 65mm (Note: Not Available - Purchase Locally)
305J See Note 1 Capscrew M6 x 45mm (Note: Not Available - Purchase Locally)
305K See Note 8 Capscrew M5 x 10mm (Note: Not Available - Purchase Locally)
305L 70020336 1 O-Ring
305M 70003165 2 O-Ring
305N 70003165 2 Cup, Spring
305P 70020336 2 Pin, Cylinder
305Q 70003165 2 Nut, Coil
310 See Note 1 Housing (Note: Not Available for Purchase)
314 See Note 1 Pin, Cylinder (Note: Not Available for Purchase)
320 See Note 1 Screw 7/8-14NF (Front Drive Pump Only) (Note: Not Available -
Purchase Locally)
321 See Note 1 Screw 9/16-18NF (Note: Not Available - Purchase Locally)
322 See Note 1 Screw 7/16-20NF (Note: Not Available - Purchase Locally)
324 See Note 1 Screw M10 x 1mm (Note: Not Available - Purchase Locally)
327 70003166 1 Pin, Double Break-Off
328 70003166 2 Orifice
331 70003166 2 Pin, Clamping
341 70003166 1 O-Ring
Ref Seal Kit Options:
401 70003167 1 Seal Kit - Drive Shaft (Includes Items 301L & 301M)
402 70003168 1 Seal Kit - Control Group - Hydraulic (Includes Items 302B, 302D
& 302E)
403 70003169 1 Seal Kit - Port Plate Group (Includes Items 303F-303K)
404 70020336 1 Seal Kit - Control Module (Includes Items 305D, 305G-305J,
305L & 305P)
405 70003166 1 Seal Kit - Front Pump (Includes Items 320-322, 324, 327, 328,
331 & 341)
116 1250AJP 3121172

FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES)
118 1250AJP 3121172

3121172 1250AJP 119

FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES)

Ref Note: Information on p/n 1001152963 used on Machines with
Deutz TCD2.9L4 Engines Not Available at Time of Printing.
Ref Pump Assembly
3600339 Ref Machines with Deutz BF4M2011 & TD2011 Engines D
1001152963 Ref Machines with Deutz TCD2.9L4 Engines (Note: Service Parts B
Not Available)
1 Ref Front Drive Pump Assembly Options (Includes Items 301-341):
1 7024042 1 Machines with Deutz BF4M2011 & TD2011 Engines
1 See Note 1 Machines with Deutz TCD2.9L4 Engines (Note: Service Parts
Not Available)
2 Ref Middle Drive Pump Assembly (Includes Items 301-341)
Not Available)
3 Ref Rear Function Pump Assembly (Includes Items 101-201)
Not Available)
4 70001952 1 Hydraulic Kit (Includes all Rexroth Supplied Hydraulic Fittings,
Hoses and Tubes)
7024044 Ref REAR FUNCTION PUMP ASSEMBLY
101 7024914 1 Rotary Section
Assembly)
103 See Note 1 Rod, Piston (Note: Not Available - Purchase Complete Assembly)
105 See Note 1 Housing, Pump (Note: Not Available - Purchase Complete
Assembly)
106 See Note 1 Plate, Port (Note: Not Available - Purchase Complete Assembly)
107 7024915 1 Plate, Swash
110 See Note 1 Spring (Note: Not Available for Purchase)
112 7012709 1 Shim
120 7024918 1 Seal, Shaft
121 7024919 1 O-Ring
122 7024920 1 O-Ring
124 7024921 1 Seal
125 7012715 1 V-Ring
127 See Note 4 Capscrew M12 x 45mm Grade10.9 (Note: Not Available for
Purchase)
201 7024913 Ref Pilot Valve Assembly
Ref Note: Two mounting designs of p/n 7024913 pilot valve exist.
Early design uses qty. 3 o-rings. Late design uses qty. 1
sealing plate. Seal designs cannot be interchanged. Verify
seal design before ordering.
201 7024922 3 O-Ring (Seals between Pilot Valve and Rear Pump)
120 1250AJP 3121172

201 70021867 1 Plate, Sealing (Seals between Pilot Valve and Rear Pump)
Ref FRONT DRIVE PUMP ASSEMBLIES
7024042 Ref FRONT DRIVE PUMP ASSEMBLY
7024043 Ref MIDDLE DRIVE PUMP ASSEMBLY
301 7024064 1 Rotary Group
301A 7024064 1 Cradle
301B 7024064 1 Ring, Slide
301C 7024064 1 Driveshaft
301D 7024064 1 Wire
301E 7024064 1 Pin, Joint
301F 7024064 1 Wire
301G 7024064 1 Pair Liner, Bearing
301H 7024064 1 Bearing, Roller
301J 7024064 1 Set Cradle Bearing Assembly
301K 7024064 1 Ring, Retaining
301M 7024070 1 Seal, Shaft Ring
302 7024065 1 Control Group - Hydraulic
302A 7024065 1 Piston, Positioning - Complete
302A 7024071 1 O-Ring, Outer Seal
302A 7024072 1 O-Ring, Stem
302B See Note 4 Capscrew M6 x 12mm (Note: Not Available - Purchase Locally)
302C 7024065 1 Nut
302D 7024065 2 Ring, Guide
302E 7024065 2 Seal, O-Ring
303 7024911 1 Port Plate Group
303A 7024073 2 Cartridge, Relief Valve (High Pressure)
303A 7024075 1 O-Ring
303A 7024076 1 Ring, Back-up
303B Ref Cartridge Options:
303B 7024097 1 Front Pump Cartridge (Lock Valve With Orifice) Note: Sold as
an Assembly Except Outer Seal.
303B 7024075 1 O-Ring
303B 7023881 1 Middle Pump Cartridge (Pressure Relief Valve) Note: Sold as
an Assembly Except Outer Seal.
303B 7024077 1 O-Ring
303C 7024911 1 Plate, Port
303D 7024911 1 Bushing, Bearing
303E See Note 4 Capscrew M12 x 70mm Grade10.9 (Note: Not Available -
Purchase Locally)
303F 7024911 2 Pin, Dowel
303G 7024911 1 Pin, Break-Off
303H See Note 1 Screw, Locking M10 x 1mm (Note: Not Available - Purchase
Locally)
303J 7024908 2 O-Ring
303K See Note 2 Screw, Locking 7/16in-20NF (Note: Not Available - Purchase
Locally)
303L 7024911 1 Bearing, Roller
304 7024906 1 Internal Gear Pump
304A 7024906 1 Flange, Intermediate
304B 7024906 1 IZP-Housing
304C 7024906 1 Bushing, Bearing
3121172 1250AJP 121

304D 7024906 1 Coupling, Driveshaft Through
304E 7024906 1 Gear Set
304F 7024906 1 Key, Driveshaft
304G 7024906 1 Ring, Retaining
304H See Note 4 Capscrew M10 x 20mm (Note: Not Available - Purchase
Locally)
304J 7024080 2 Seal
304K 7024081 1 O-Ring
304M 7024910 1 O-Ring (Purchase p/n 7024906)
304N 7024005 1 Plate, Wear
305 7024068 1 Control Module
305A 7024084 1 Valve Body, Lever and Internal Components
305B 7024083 2 Coil, Solenoid
305C 7024068 2 Spacer, Coil
305D 7024085 1 Gasket
305E 7024068 1 Cover
305F 7024068 1 Spring, Draw
305G 7024086 1 Gasket
305H See Note 4 Capscrew M6 x 65mm (Note: Not Available - Purchase Locally)
305J See Note 1 Capscrew M6 x 45mm (Note: Not Available - Purchase Locally)
305K See Note 8 Capscrew M5 x 10mm (Note: Not Available - Purchase Locally)
305L 7024087 1 O-Ring
305M 7024088 2 O-Ring
305N 7024089 2 Cup, Spring
305Q 70002569 2 Nut, Coil
314 See Note 1 Pin, Cylinder (Note: Not Available for Purchase)
320 See Note 1 Screw 7/8in-14NF (Front Drive Pump Only) (Note: Not Available -
Purchase Locally)
321 See Note 1 Screw 9/16in-18NF (Note: Not Available -Purchase Locally)
322 See Note 1 Screw 7/16in-20NF (Note: Not Available - Purchase Locally)
324 See Note 1 Screw M10 x 1mm (Note: Not Available - Purchase Locally)
327 See Note 1 Pin, Double Break-Off (Note: Not Available for Purchase)
328 7018936 2 Orifice
331 See Note 2 Pin, Clamping (Note: Not Available for Purchase)
341 7024069 1 O-Ring
122 1250AJP 3121172

FIGURE 2-11. PUMP ASSEMBLY (SAUER TANDEM)
124 1250AJP 3121172

3121172 1250AJP 125

FIGURE 2-11. PUMP ASSEMBLY (SAUER TANDEM)

1001108616 Ref PUMP ASSEMBLY (SAUER TANDEM) A
1 70002132 4 Pin
2 70002133 4 Plug Assembly (Includes Item 3)
3 7007207 4 O-Ring (Part of Item 3)
6 70002600 1 Coupling
7 70002135 2 Cylinder Block Kit (Each Kit Includes Qty 1 of Items 8-10 & 12-16
& Qty 3 of Item 11)
8 70002136 2 Piston Assembly Kit (Includes Qty 9 Piston Assemblies) (Part of
Item 7)
9 70002137 2 Guide, Slipper Retainer (Part of Item 7)
10 70002138 2 Retainer, Slipper (Part of Item 7)
11 7021275 6 Pin, Slipper Retainer Holddown (Part of Item 7)
12 70002143 2 Cylinder Block Assembly (Includes Qty 1 of Item 13-16) (Part of
Item 7)
13 70002139 2 Spring (Part of Item 12)
14 70002140 2 Washer (Part of Item 12)
15 70002141 2 Washer (Part of Item 12)
16 70002142 2 Ring, Retaining (Part of Item 12)
17 7007446 2 Pin
18 Ref Plate, Valve Options:
18A 70002601 1 Plate, CW Valve
18B 70002602 1 Plate, CCW Valve
19 70002145 2 Swashplate Bearing Kit (Includes Qty 2 Bearings)
20 70002618 2 EDC Kit (Includes Items 21-31)
21 70002619 4 Solenoid Valve Assy (Includes Item 22 & 23) (Part of Item 20)
22 70002148 4 O-Ring (2 Per EDC Assembly) (Part of Item 21)
23 70002620 4 Coil, Nut and Seals Kit (2 Per EDC Assembly) (Part of Item 21)
24 70002150 12 Screw (Part of Item 20)
25 7022301 2 Nut, Seal (Part of Item 20)
26 70002151 2 Plug Assembly (Part of Item 20) (Includes Item 27)
28 70002134 2 Screen (Part of Item 20)
29 70002153 2 Ring, Locking (Part of Item 20)
30 70002154 2 Gasket, Control (Part of Item 20)
31 70002156 12 Capscrew (Part of Item 20)
32 70002152 2 Swashplate
33 70002155 2 Link, Swashplate
34 70002157 4 Pin, Dowel
35 70002158 2 Servo Piston Assembly (Includes Items 36-38)
36 70002159 2 Block, Slider (Part of Item 35)
38 70002161 2 Ring, Piston (Part of Item 35)
39 70002162 2 Cylinder, Servo
40 70002162 2 Cylinder, Servo
41 70002163 4 O-Ring
42 70002164 4 Plate, Locking
43 70002165 8 Screw
44 70002604 4 Orifice
126 1250AJP 3121172

45 70002605 1 Center Section Assembly (Includes Item 58)
46 70002168 2 Gasket, End Cap
55 70002606 4 Capscrew
58 70002607 2 Bearing, Journal (Part of Item 45)
59 7022608 1 Bracket, Lifting
60 70002609 1 Screw
62 70002175 1 Shaft
63 70002610 1 Ball Bearing Kit
65 70002174 1 Shaft Seal Kit (Includes Items 66-68) (Note: This is a universal kit
and will contain extra pieces that are not used on this pump
assembly.)
66 70002177 1 Seal, Lip
67 70002178 1 O-Ring
71 70002612 1 Shaft
72 70002610 1 Ball Bearing Kit
74 70002621 1 High Pressure Relief Valve Cartridge Assy (Includes Item 75 & 76)
75 70002622 1 Seal Kit - 70002621 Valve (Part of Item 74)
77 7021293 1 Ring, Back-up (Part of Item 79)
79 70002616 1 SCR Valve Assembly
80 7024800 1 Spring
81 7021265 1 Plug Assembly (Includes Qty 1 of Items 76-78)
83 7024800 1 Spring
86 7024800 1 Spring
89 7024800 1 Spring
91 70002623 1 Overhaul Seal Kit (Includes Items 3, 5, 22, 27, 30, 37, 38, 41, 46,
48, 50, 52, 54, 66, 67, 75, 76, 77 & 78)
3121172 1250AJP 127

FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON)
128 1250AJP 3121172

FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON)

1001108888 Ref PUMP ASSEMBLY (SAUER PISTON) A
1 70002578 1 Bearing Kit - Front (Includes Cup and Cone)
2 70002579 1 Swashplate Bearing Kit (Includes Qty 2 Bearings and Retainer
Pins)
3 70002580 1 Spring, Bias
4 70002581 1 Swashplate Assembly
5 70002582 1 Shaft
7 70002584 1 Plate, Valve
8 70001956 1 Poppet, Check Valve
9 70001955 1 Spring
10 70022286 1 Control Kit (Includes Items 21-34)
11 70022286 1 Setscrew
13 7007207 1 O-Ring (Part of Item 12 & 61)
20 70022286 1 Spool
21 70022286 1 Guide, Spring LS
22 70022286 1 Spring, Outer LS
23 70022286 1 Spring, Inner LS
24 See Note 1 Plug, Adjusting LS (Note: Not Available - Purchase p/n 70022286
or p/n 70002599)
25 70022286 1 Spool, Control
26 70022286 1 Guide, Spring PC
27 70022286 1 Spring, Outer PC
28 70022286 1 Spring, Inner PC
29 70022286 1 Plug, Adjusting PC
30 See Note 1 O-Ring (Note: Not Available - Purchase p/n 70022286 or p/n
70002599)
31 See Note 4 Ring, Seal (Note: Not Available - Purchase p/n 70022286 or p/n
70002599)
32 70022286 4 Capscrew
33 70002585 1 Bearing Kit - Rear (Includes Cup and Cone)
34 70002586 1 Shaft
35 70002587 1 Cap, End
36 70002588 4 Capscrew
37 7007446 1 Pin, Slotted
38 70002589 1 Coupling
39 7022340 1 Bracket, Lifting
40 70002590 1 Capscrew
42 70022287 1 Seal, Lip
3121172 1250AJP 129

46 70002596 1 Cylinder Block Kit (Includes Items 47-55)
47 70002596 1 Cylinder
48 7007429 1 Seat, Spring
49 70002591 1 Spring
50 7007427 1 Seat, Spring
52 7021275 3 Pin, Hold-down
53 70002592 1 Guide, Slipper Retainer
54 70002593 1 Retainer, Slipper
55 70002594 9 Piston Assembly
56 70002595 1 Seal, End Cap
57 7023964 1 Plug, O-Ring (Includes Item 58)
59 70002597 1 Servo Piston Assembly (Includes Item 60)
60 70002598 3 Ring, Piston (Part of Item 59 & 61)
61 70002599 1 Complete Seal Kit (Includes Items 13, 15, 17, 19, 24, 30, 31, 42,
45,56, 58 & 60)
130 1250AJP 3121172

FIGURE 2-13. PUMP ASSEMBLY (SAUER GEAR)
132 1250AJP 3121172

FIGURE 2-13. PUMP ASSEMBLY (SAUER GEAR)

1001112927 Ref PUMP ASSEMBLY (SAUER GEAR) A
1 1001112927 1 Body
2 1001112927 1 Cover, Front
3 1001112927 1 Cover, Rear
4 1001112927 1 Shaft, Gear
5 1001112927 1 Gear, Idler
6 1001112927 2 Block, Bearing
7 7007489 2 Ring, Anti-Extrusion
8 7007489 2 Ring, Seal
10 1001112927 4 Pin, Dowel
13 1001112927 4 Capscrew
14 7007489 2 O-Ring
15 7007489 1 Seal, Lip (was p/n 70002577)
16 7007489 1 Seal Kit - 1001112927 Pump (Includes Items 7, 8, 14 & 15)
3121172 1250AJP 133

FIGURE 2-14. TANK INSTALLATION
134 1250AJP 3121172

FIGURE 2-14. TANK INSTALLATION

0273401 Ref TANKS INSTALLATION G
2 0641408 2 Bolt 1/4in-20NC x 1"
3 0641506 4 Bolt 5/16in-18NC x 3/4in Only (Prior to SN 0300139396)
4 0641508 2 Bolt 5/16in-18NC x 1in
5 0641604 AR Bolt 3/8in-16NC x 1/2in
6 0641606 2 Bolt 3/8in-16NC x 3/4in Only (Prior to SN 0300139396)
7 0641615 6 Bolt 3/8in-16NC x 1-7/8in
8 0731007 5 Screw, Machine #10-32NF x 7/8in
9 1320322 2 Clamp
10 1320323 2 Clamp
12 2420191 1 Gauge, Fuel
13 3311601 2 Nut 3/8in-16NC
14 3574494 1 Tray
15 3841340 8 Loop, Hose
17 4240139 1 Strap, Tank
18 Ref Tank, Fuel Options:
4400439 NLA Tank, Fuel (Prior to SN 0300189728)
1001160567 1 Tank, Fuel (SN 0300189728 to Present)
70004414 1 Cap
7020043 1 Tube, Pick up
19 4400462 1 Tank, Hydraulic Oil (See Items 101-106 for Breakdown)
20 4420038 40 in/1m Tape
23 4751500 4 Flatwasher 5/16in Regular Only (Prior to SN 0300139396)
26 Ref Filter, Return Options:
26 91403158 1 Filter (Prior to SN 0300139396)
26 91403159 1 Element, Filter (Use p/n 1001093626)
26 2120167 1 Filter (SN 0300139396 to Present)
26 7020021 1 Gauge, Pressure
27 91471114 1 Bracket Only (Prior to SN 0300139396)
28 0100081 AR Loctite #454
29 0100079 AR Sealant, Thread
30 Ref Fitting, Diagnostic Options:
2221086 NLA Fitting, Diagnostic (Prior to SN 0300192713)
1001119455 1 Fitting, Diagnostic (SN 0300192713 to Present)
4400462 Ref HYDRAULIC OIL TANK ASSEMBLY D
101 7026599 1 Strainer, Suction
102 7026600 1 Strainer, Suction
103 7024439 1 Cover
103 7024440 1 Gasket, Cover
104 7024441 1 Gauge, Sight
105 7024444 1 Cap, Breather
3121172 1250AJP 135

105 7024443 1 Neck Assembly
105 7024445 1 Strainer
106 7024446 2 Plug, Magnetic
Ref FUEL TANK CAP INSTALLATION
201 Ref Cap Options:
201 7016314 1 Standard Non-Locking (Part of Item 18)
201 1120487 1 Optional Lockable
136 1250AJP 3121172

FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION
138 1250AJP 3121172

FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION

0273349 Ref ROTARY COUPLING AND COLLECTOR RING INSTALLATION A
2 0641812 3 Bolt 1/2in-13NC x 1-1/2in
3 0641820 2 Bolt 1/2in-13NC x 2-1/2in
4 0902915 1 Bracket, Swivel
5 1660256 1 Rotary Coupling and Collector Ring Assembly (See Items 101- 116
for Breakdown)
6 3311805 2 Locknut 1/2in-13NC
9 3322201 2 Nut 3/4in-16NC
1660256 Ref ROTARY COUPLING AND COLLECTOR RING ASSEMBLY D
101 7026665 1 Coupling, Rotary
101 70001123 1 Seal Kit - Coupling
102 7026029 1 Contactor with Harness, Rotary Circuit (purchase Pins and
Connector Separately)
103 0641506 4 Bolt 5/16in-18NC x 3/4in
105 70000780 1 Arm, Torque
106 80334251 1 Adapter
107 7026030 1 Plate, Cam
108 7026031 1 Sensor, Proximity
109 3931008 2 Capscrew #10-32NF x 1/2in
110 7026032 1 Pin, Dowel
112 1660256 1 Cover
113 See Note 4 Screw, Button Head #10-32NF x 3/8in (Note: Not Available -
Purchase Locally)
3121172 1250AJP 139

FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR AND DEUTZ BF4M2011
AND TD2011 ENGINES (OPTIONAL)
140 1250AJP 3121172

FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR AND DEUTZ BF4M2011
AND TD2011 ENGINES (OPTIONAL)

Ref HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL)
1001119859 Ref Caterpillar Machines with Rexroth Pump A
0272080 Ref Deutz BF4M2011 and TD2011 Engine Machines with Rexroth B
Pump
1001118957 Ref Deutz BF4M2011 and TD2011 Engine Machines with Sauer B
Pump
Ref Note: See Engine Installation for Engine Oil Cooler.
1 0641520 2 Bolt 5/16in-18NC x 2-1/2in
2 0641608 4 Bolt 3/8in-16NC x 1in
3 1320162 2 Clamp, Hose
5 2170712 1 Fitting, Tee
8 Ref Hose Options:
8 2753843 1 Caterpillar Machines with Rexroth Pump
8 2753778 1 Deutz Machines with Rexroth Pump
8 2753999 1 Deutz Machines with Sauer Pump
9 3311505 2 Locknut 5/16in-18NC
10 3311605 4 Locknut 3/8in-16NC
11 3620034 1 Cooler, Hydraulic Oil
13 Ref Tube Options:
13 1001120196 1 Caterpillar Machines
13 4568426 1 Deutz Machines
14 1001120195 1 Caterpillar Machines
15 Ref Valve, Check Options:
15 4641247 1 Machines with Rexroth Pump
15 1001109677 1 Machines with Sauer Pump
18 Ref Hose Options:
18 2753843 1 Caterpillar Machines with Rexroth Pump
50 Ref Oil Cooler Add-on Kit Options (Includes Items 1-18):
50 See Note 1 Caterpillar Machines (Note: Not available for purchase)
3121172 1250AJP 141

FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES (OPTIONAL)
142 1250AJP 3121172

FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES (OPTIONAL)

Ref HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL)
1001139492 Ref Deutz TCD2.9L4 Engine Machines with Rexroth Pump E
1001139494 Ref Deutz TCD2.9L4 Engine Machines with Sauer Pump D
Ref Note: See Engine Installation for Engine Oil Cooler.
1 0641520 2 Bolt 5/16in-18NC x 2-1/2in
2 1320162 2 Clamp, Hose
6 3311505 2 Locknut 5/16in-18NC
7 Ref Valve Options:
9 1001135124 1 Cooler, Hydraulic Oil
11 1001139666 1 Tube
12 1001143087 2 Hose
13 1001143123 1 Hose
3121172 1250AJP 143

FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM)
144 1250AJP 3121172

FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM)

Ref NOTE: For Module Identification, refer to Revision Log page A.
Ref GROUND CONTROLS ASSEMBLIES
0861629 Ref Machines with Rexroth Pumps (Prior to SN 0300087575) M
0861750 Ref Machines with Rexroth Pumps (SN 0300087575 to Present) K
Ref Note: S/N 0300085693 and S/N 0300085910 was built with
03000861750 Ground Control Box Also.
1001111545 Ref Machines with Sauer Pumps E
1001121826 Ref Light Panel Installation (All Specs Except Australian and CE) A
1001121827 Ref Light Panel Installation (Australian and CE Specs) A
1 0100048 AR Grease, Dielectric
2 0100081 AR Loctite #454
5 0630548 5 Screw, Self Tapping
6 0641406 1 Bolt 1/4in-20NC x 3/4in
7 0861628 1 Box Assembly (See Items 301-310 for Breakdown)
8 1320095 2 Clamp
9 1600333 1 Module, Ground Control (Note: Control System must be
recalibrated when Module is replaced)
9 2915024 1 Software Update Kit (Includes Cables, Programming Instructions
and CD Software)
9 1001155078 1 UGM Update Kit (Update machine to use UGM) (Includes new
UGM Module p/n 1001119508, Software Cable Kit, Hardware
and Instructions)
9 1001155077 1 SkyGuard Update Kit (Adds SkyGuard Option) (Includes
1001155078 UGM Update Kit, Software Cable Kit, Hardware,
Instructions, Platform Sensor and Alert Beacon)
10 1670829 1 Bezel
11 1705132 1 Decal - ADE
12 Ref Decal - Light Panel Options:
12 1705974 1 All Specs Except Australian and CE Spec (Use p/n 100112283)
12 1705974 1 Australian and CE Spec
13 1705799 1 Decal - Lid
14 2420172 1 Hourmeter
15 2760105 1 Housing, Light
16 3300408 2 Locknut, Nylon
17 3311001 2 Nut #10-24NC
18 3311401 11 Nut 1/4in-20NC
20 3740049 2 Relay
21 4060906 9 Guard, Switch
22 4360328 9 Switch, Toggle
23 4360475 1 Switch, Push-Pull Emergency
23A 7020175 1 Cap
23B 7020176 1 Block, Contact
24 4360476 1 Block, Contact
25 4460470 2 Nut, Terminal
26 4460471 2 Washer, Terminal
27 4460473 2 Clamp, Cable (Note: Now included with Boom Cable)
29 4460865 1 Connector - 19 Pin (Note: Now included with Boom Cable)
30 4460874 1 Connector, White
3121172 1250AJP 145

31 4460875 1 Connector, Gray
32 4460892 1 Connector, Buss Bar - 6 Position
33 4460905 4 Connector, Seal Plug
34 4460914 2 Base, Terminal
35 4740444 9 Washer
38 4761400 5 Lockwasher 1/4in
39 Ref Harness, Engine Options (See ELECTRICAL SECTION for
Breakdown):
39 4922941 1 Machines with Rexroth Pumps (Prior to SN 0300087575)
39 4923290 1 Machines with Rexroth Pumps (SN 0300087575 through
0300093355)
39 4923377 1 Machines with Rexroth Pumps (SN 0300093356 to Present)
39 1001111546 1 Machines with Sauer Pumps
40 Ref Harness, Valve Options (See ELECTRICAL SECTION for
Breakdown):
40 4922942 1 Harness, Valve (Prior to SN 0300087575)
40 4923274 1 Harness, Valve (Use p/n 4923397) (SN 0300087575 through
0300088931)
40 4923397 1 Harness, Main Valve (SN 0300088932 to Present)
41 Ref Harness, Ground Control Box Options (See Section
ELECTRICAL SECTION for Breakdown):
41 4922943 1 Harness, Main Terminal Box (Prior to SN 0300087575)
41 4923291 1 Harness, Main Terminal Box (SN 0300087575 to Present)
42 3310601 1 Nut #6-32NC
43 4340832 1 Mount, Relay
44 4460837 1 Connector, Female - 12 Position
46 4923036 1 Harness, Relay (Not Shown - See Section ELECTRICAL
SECTION for Breakdown)
48 1705999 1 Decal - Add-On (Prior to SN 0300087575)
Ref GROUND CONTROL BOX INSTALLATION
0273363 Ref Deutz Machines with Rexroth Pumps E
1001111544 Ref Deutz Machines with Sauer Pumps B
102 0641607 4 Bolt 3/8in-16NC x 7/8in
104 3200455 1 Bracket, Mounting
Ref KEYSWITCH INSTALLATION
0259666 Ref ANSI and ANSI Export Spec A
0259667 Ref Australian and CE Spec A
201 3910804 6 Screw #8-32NC x 1/8in
202 4070987 2 Shim .015
203 Ref Keyswitch Options:
203 4360469 1 ANSI and ANSI Export Spec
203A 2860030 1 Key, Replacement
0861628 Ref BOX ASSEMBLY G
302 0630407 4 Screw, Button Head 1/4in-20NC x 5/8in
303 0861628 1 Box
146 1250AJP 3121172

304 2600279 2 Hinge
305 2940139 2 Latch
306 3311402 8 Nut, Jam 1/4in-20NC
307 0861628 1 Lid
308 3573144 2 Plate, Latch
310 3960418 53 in/1.4m Seal
3121172 1250AJP 147

FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM)
148 1250AJP 3121172

FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM)

Ref NOTE: For Module Identification, Refer To Revision Log Page
A.
1001119376 Ref GROUND CONTROLS ASSEMBLY L
2 0100081 AR Loctite #454
5 0630548 5 Screw, Self Tapping
6 0641406 1 Bolt 1/4in-20NC x 3/4in
7 0861628 1 Box Assembly (See Items 301-310 for Breakdown)
8 1320095 2 Clamp
9 1001119508 1 Module, Ground Control (Note: Control System must be
recalibrated when Module is replaced)
10 1670829 1 Bezel
11 1705132 1 Decal - ADE
12 1705799 1 Decal - Lid
13 1705974 1 Decal - Light Panel (Prior to SN 0300151929)
16 3300408 2 Locknut, Nylon
17 3310601 1 Nut #6-32NC
18 3311001 2 Nut #10-24NC
19 3311401 11 Nut 1/4in-20NC
20 3740049 1 Relay
22 4340832 1 Mount, Relay
24 4360475 1 Switch, Push-Pull Emergency
24A 7020175 1 Cap
24B 7020176 1 Block, Contact
29 4460837 1 Connector - 12 Pin
30 4460874 1 Connector, White
31 4460875 1 Connector, Gray
33 4460905 4 Connector, Plug
35 4740444 9 Washer
37 4751000 2 Flatwasher #10
39 4761400 5 Lockwasher 1/4in Regular
40 4923036 1 Harness, Relay (See ELECTRICAL SECTION for Breakdown)
41 4923397 1 Harness, Valve (See ELECTRICAL SECTION for Breakdown)
42 Ref Harness, Engine Options (See ELECTRICAL SECTION for
Breakdown):
42 1001119529 1 Deutz Engine Machines
3121172 1250AJP 149

42 1001119470 1 Caterpillar Engine Machines
43 1001120181 1 Harness, Ground Control Box (See ELECTRICAL SECTION for
Breakdown)
46 1001114438 1 Harness, ClearSky Ready (See ELECTRICAL SECTION for
Breakdown)
Ref GROUND CONTROL BOX INSTALLATION
1001119354 Ref Deutz BF4M2011 and TD2011 Engine Machines with Rexroth B
Pump
1001119353 Ref Deutz BF4M2011 and TD2011 Engine Machines with Sauer B
Pump
1001138016 Ref Deutz TCD2.9L4 Engine Machines B
1001119352 Ref Caterpillar Engine Machines with Rexroth Pumps B
102 0641607 5 Bolt 3/8in-16NC x 7/8in
109 4460496 1 Terminal, Lockwasher
110 4460497 1 Terminal, Nut
Ref KEYSWITCH INSTALLATION
0259666 Ref Australian Spec (SN 0300149098 to Present) A
0259667 Ref Australian Spec (Prior to SN 0300149098) A
0259667 Ref CE Spec A
201 3910804 6 Screw #8-32NC x 1/8in
202 4070987 2 Shim .015
203 Ref Keyswitch Options:
203 4360470 1 Australian Spec (Prior to SN 0300149098)
4360469 1 Australian Spec (SN 0300149098 to Present)
203A 2860030 1 Key, Replacement
0861628 Ref BOX ASSEMBLY G
303 0861628 1 Box
304 2600279 2 Hinge
305 2940139 2 Latch
306 3311402 8 Nut, Jam 1/4in-20NC
307 0861628 1 Lid
308 3573144 2 Plate, Latch
310 3960418 53 in/1.4m Seal
Ref LIGHT PANEL INSTALLATIONS (SN 0300151929 to Present)
1001121826 Ref ANSI and ANSI Export Specs A
1001121827 Ref Australian and CE Specs A
401 Ref Decal - Light Panel Options:
401 1001122383 1 ANSI and ANSI Export Specs
401 1705174 1 Australian and CE Specs
150 1250AJP 3121172

FIGURE 2-20. ACCESSORIES INSTALLATION
152 1250AJP 3121172

FIGURE 2-20. ACCESSORIES INSTALLATION

0273447 Ref ALARMS INSTALLATION
1 0257887 1 Alarm
1 0140032 1 Alarm
1 2820035 6 in/15cm Loom
1 4460424 1 Plug
1 4460268 2 Socket, Female
2 Ref Bolt Options:
2 0641507 2 Bolt 5/16in-18NC x 7/8in (Prior to SN 0300093356)
2 0641506 2 Bolt 5/16in-18NC x 3/4in (SN 0300093356 to Present)
0271807 Ref STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) (Prior to C
SN 0300171403)
Ref Note: If machine is equipped with BLUE Strobe Light, see
SPECIAL OPTION SECTION SkyGuard Kit.
102 0272507 1 Strobe Light Assembly/Guard/Harness Assy (Includes Items
102B & 102C)
102A Ref Lamp, Strobe Options:
102A 7016380 1 Bulb for ECCO Model 6640
102A 70001941 1 Bulb for ECCO Model 6650
102B Ref Adapter Options:
102B 0630491 1 Guard used with ECCO Model 6640
102B 0080241 1 Guard used with ECCO Model 6650
102C Ref Guard Options:
102C 4060907 1 Guard used with ECCO Model 6640
102C 2920215 1 Guard used with ECCO Model 6650 A
1001150406 Ref STROBE LIGHT ASSEMBLY (AMBER) C
1001150406 Ref Note: If machine is equipped with BLUE Strobe Light, See
SPECIAL OPTION SECTION SkyGuard Kit.
152 2920161 1 Strobe Light/Harness Assembly
152 7016319 1 Bulb
152 7016372 1 Lens
153 3312602 1 Nut, Jam 1in-8NC
154 3900085 2 Screw #10-32 x 1/2in
156 1001149994 1 Mount Strobe
157 1001149818 1 Harness, Strobe Light Extension (Not Shown - See ELECTRICAL
0273502 Ref HEADLIGHT AND TAILLIGHTS INSTALLATION (OPTION) C
203 0642612 2 Bolt 1in-8NC x 1-1/2in
206 1705170 Decal - Lights (Not Shown - Located on Console)
207 2920110 2 Headlight
207 7016628 2 Bulb, Replacement (1 Per Headlight)
208 2920113 2 Taillight
209 3311001 4 Nut #10-24NC
3121172 1250AJP 153

210 3311605 2 Locknut 3/8in-16NC
211 3740080 1 Relay, Bosch
212 3911040 4 Screw #10-24NC x 2-1/2in
213 Ref Spacer Options:
213 4220162 AR Spacer (Prior to SN 0300184392)
213 4892600 AR Spacer (SN 0300184392 to Present)
214 4240033 AR Tie-Strap (Not Shown)
215 4360522 1 Switch, Push Button (Not Shown - Located on Console)
218 1320301 2 Clamp (Not Shown - Located on Turntable Cover Plate)
219 4460488 6 Base, Mounting (Not Shown - Located on Boom Rest Tube)
0273503 Ref ILLUMINATION LIGHTS INSTALLATION (OPTION) B
302 0642612 2 Bolt 1in-8NC x 1-1/2in
305 1705170 Decal - Lights (Not Shown - Located on Console)
306 2920157 4 Headlight
306 7024452 4 Bulb, Replacement (1 Per Light)
307 3740080 1 Relay, Bosch
308 4220162 2 Spacer
310 4360522 1 Switch, Push Button (Not Shown - Located on Console)
312 1320301 2 Clamp (Not Shown - Located on Turntable Cover Plate)
313 4460488 6 Base, Mounting (Not Shown - Located on Boom Rest Tube)
154 1250AJP 3121172

FIGURE 2-21. ENGINE TRAY JACK INSTALLATION
156 1250AJP 3121172

3121172 1250AJP 157

FIGURE 2-21. ENGINE TRAY JACK INSTALLATION

0273395 Ref ENGINE TRAY JACK INSTALLATION (DEUTZ BF4M2011 and B
TC2011 ENGINES MACHINES)
1 0641608 4 Bolt 3/8in-16NC x 1in
2 0641818 2 Bolt 1/2in-13NC x 2-1/4in
3 0962051 2 Bearing, Flanged
4 1380147 1 Clip, Spring
5 2840016 1 Jack and Handle Assembly
5A Ref Handle Options:
5A 7016374 1 Burr Manufacturing Brand
5A 7024598 1 Hammerblow Corp Brand
5B 7016322 1 Wiper (Burr Manufacturing Brand Only)
6 3310601 2 Nut #6-32NC
7 3311605 4 Locknut 3/8in-16NC
8 3311805 2 Locknut 1/2in-13NC
9 3430816 1 Pin, Clevis
10 3450404 1 Pin, Cotter 1/8in x 1in
11 3537445 1 Bracket
12 3574492 2 Plate
13 3910608 2 Screw #6-32NC x 1/2in
17 4770600 2 Starwasher #6
Ref ENGINE TRAY JACK INSTALLATION (DEUTZ TCD2.9L4
ENGINE AND CATERPILLAR ENGINE MACHINES)
1001131483 Ref Deutz TCD2.9L4 Engine Machines A
1001146050 Ref Caterpillar Engine Machines B
101 0641509 3 Bolt 5/16in-18NC x 1-1/8in
102 0641608 4 Bolt 3/8in-16NC x 1in
103 0641816 2 Bolt 1/2in-13NC x 2in
104 0962051 2 Bearing, Flanged
105 1380147 1 Clip, Spring
106 2840016 1 Jack and Handle Assembly
106A Ref Handle Options:
106A 7016374 1 Burr Manufacturing Brand (identified by 4in handle offset)
106A 7024598 1 Hammerblow Corp Brand (identified by 4-1/2in handle offset)
106B 7016322 1 Wiper (Burr Manufacturing Brand Only)
107 3310601 2 Nut #6-32NC
108 3311505 3 Locknut 5/16in-18NC
109 3311605 4 Locknut 3/8in-16NC
110 3311805 2 Locknut 1/2in-13NC
111 3430816 1 Pin, Clevis
112 3450404 1 Pin, Cotter 1/8in x 1in
113 3910608 2 Screw #6-32NC x 1/2in
118 4770600 2 Starwasher #6
158 1250AJP 3121172

120 Ref Plate, Jack Bracket Options:
120 1001143298 1 Deutz TCD2.9L4 Engine Machines
120 1001131481 1 Caterpillar Engine Machines
121 1001131482 1 Plate, Jack Bracket
122 1001135497 1 Support, Engine Tray Jack
3121172 1250AJP 159

FIGURE 2-22. HOODS INSTALLATION
160 1250AJP 3121172

3121172 1250AJP 161

FIGURE 2-22. HOODS INSTALLATION

Ref HOOD INSTALLATION
0273350 Ref All Machines except Machines with Deutz TCD2.9L4 Engines E
1001142380 Ref Machines with Deutz TCD2.9L4 Engines C
2 Ref Screw Options:
2 0791604 8 Screw 3/8in-16NC x 1/2in (Prior to SN 0300085910)
2 0791605 8 Screw 3/8in-16NC x 5/8in (SN 0300085910 to Present)
3 0641606 AR Bolt 3/8in-16NC x 3/4in
4 0641608 AR Bolt 3/8in-16NC x 1in
5 Ref Bolt Options:
6 0641630 12 Bolt 3/8in-16NC x 3-3/4in
7 0940088 2 Bumper (Prior to SN 0300085910)
8 1671109 1 Cover, Turntable
9 1671118 2 Cover, Pin Access
10 2080051 16 Clamp
11 2600280 4 Hinge
12 Ref Hood, Engine Side Options (See Items 101-123 for Breakdown):
12 2680499 1 All Machines (Prior to SN 0300085910)
12 1671192 1 Machines with Caterpillar, Deutz BF4M20111 and Deutz
TCD2011 Engines (SN 0300085910 to Present)
12 1001142023 1 Machines with Deutz TCD2.9L4 Engines
Ref Note: Replacement Decals Must Be Ordered Separately -See
DECAL SECTION.
13 Ref Hood, Tank Side Options (See Items 201-225 for Breakdown):
13 2680500 1 Hood, Tank Side (Prior to SN 0300085910)
13 1671194 1 Hood, Tank Side (SN 0300085910 to Present)
Ref Note: Replacement Decals Must Be Ordered Separately -See
DECAL SECTION.
14 2820141 1 Shield, Heat (Machines Caterpillar, Deutz BF4M20111 and Deutz
TCD2011 Engines Only)
15 3311601 3 Nut 3/8in-16NC
16 3311605 15 Locknut 3/8in-16NC
17 3321501 2 Nut 5/16in-24NF (Prior to SN 0300085910)
18 3520186 6 Plug
19 3574533 1 Trough, Powertrack
22 3900316 10 Screw, Button Head 3/8in-16NC x 1in
23 4071048 AR Shim
24 4160194 4 Spring, Gas
26 4740500 3 Washer, Nylon
27 4751500 2 Flatwasher 5/16in Regular (Prior to SN 0300085910)
29 Ref Mount, Gas Spring Options:
29 4846487 1 Weldmet, Gas Spring Mounting (Use p/n 4341001) (Prior to SN
0300085910)
29 4341001 1 Weldmet, Gas Spring Count (SN 0300085910 to Present)
30 Ref Support, Engine Side Hood Options:
162 1250AJP 3121172

30 4846491 1 Weld, Engine Side Hood Support (Prior to SN 0300085910)
30 4340996 1 Weld, Engine Side Hood Support (SN 0300085910 to Present)
31 Ref Support, Tank Side Hood Options:
31 4846492 1 Weld, Tank Side Hood Support (Prior to SN 0300085910)
31 4340995 1 SUPT/MNT, Tank Side Hood (SN 0300085910 to Present)
32 Ref Stack, Exhaust Options:
TCD2011 Engines
33 Ref Bracket, Latch Options:
33 4846709 1 Weldment, Engiine Side Hood Latch (Prior to SN 0300085910)
33 0903154 1 Bracket, Engine Side Striker (SN 0300085910 to Present)
34 4846871 1 Support, Front Hood
35 4846872 1 Support, Rear Hood
36 Ref Mount, Gas Spring Options:
36 4340743 1 Mounting, Tank Side Gas Spring (Use p/n 4341000) (Prior to SN
0300085910)
36 4341000 1 Mount, Tank Side Gas Spring (SN 0300085910 to Present)
37 Ref Latch, Hood Options:
37 4846953 1 Weldment, Tank Side Hood Latch (Prior to SN 0300085910)
37 0903157 1 Bracket, Tank Side Striker (SN 0300085910 to Present)
38 88662523 2 Nut, Tinnerman Only (SN 0300079667 to Present)
39 0641408 8 Bolt 1/4in-20NC x 1in (SN 0300085910 to Present)
40 2940173 2 Latch, Rotary (SN 0300085910 to Present)
41 4711400 AR Flatwasher 1/4in Thin (SN 0300085910 to Present)
42 1001142144 1 Bracket (Machines with Deutz TCD2.9L4 Engines Only)
43 1001146132 1 Seal (Machines with Deutz TCD2.9L4 Engines Only)
45 1001146183 1 Plate (Machines with Deutz TCD2.9L4 Engines Only)
48 0641406 2 Bolt 1/4in-20NC x 3/4in
49 3311405 2 Locknut 1/4in-20NC
Ref ENGINE SIDE HOOD ASSEMBLIES
2680499 Ref All Machines (Prior to SN 0300085910) D
1671192 Ref Machines with Caterpillar, Deutz BF4M20111 and Deutz B
TCD2011 Engines (SN 0300085910 to Present)
1001142023 Machines with Deutz TCD2.9L4 Engines C
Ref Note: Replacement Decals Must Be Ordered Separately - See
DECAL SECTION.
102 Ref Bolt 5/16in-18NC Options:
102 0641506 10 Bolt 5/16in-18NC x 3/4in
102 0641510 10 Bolt 5/16in-18NC x 1-1/4in
103 0902746 7 Bracket
104 0902760 1 Bracket, Hood (Prior to SN 0300085910)
104 0903161 1 Bracket, Hood (SN 0300085910 to Present)
105 0902761 1 Bracket
106 Ref Hood - Front Options:
Ref Note: When installing a replacement hood, heat shields
(items 114 & 115) must be installed on the replacement
hood before being place in service. Only p/n 1001097956
3121172 1250AJP 163

hood includes the heat shield insulation. For all other
hoods, heat shield must be purchased separately.
106 2680495 1 All Machines (Prior to SN 0300085910)
1671191 1 Machines with Caterpillar, Deutz BF4M20111 and Deutz
TCD2011 Engines (Includes Items 14, 26, 106, 114 & 115)
(Use p/n 1001097956) (SN 0300085910 to Present)
107 2680496 1 Hood - Rear
108 Ref Hardware Options:
108 7027859 1 Latch (was p/n 2940124) (Prior to SN 0300085910)
108 2560187 1 Handle, Push Button (SN 0300085910 to Present)
109 3311501 10 Nut 5/16in-18NC
110 3340877 9 Pad
111 3960464 12 ft/3.7m Seal, Hood
112 4060806 49 in/1.3m Flex-Trim
114 Ref Shield, Heat Options:
TCD2011 Engines
114 1001117140 1 Tape, Aluminized
115 Ref Shield, Heat Options:
TCD2011 Engines
115 1001117140 1 Tape, Aluminized
116 4060804 61 in/1.6m Flex-Trim
117 0100081 AR Adhesive
118 0902874 1 Pawl, Latch (Prior to SN 0300085910)
119 0760608 1 Screw M6 x 16mm (SN 0300085910 to Present)
120 3290601 1 Nut M6 (SN 0300085910 to Present)
121 3575782 1 Plate, Handle Backing (SN 0300085910 to Present)
122 3900363 2 Screw M6 x 1x25mm (SN 0300085910 to Present)
123 4811900 2 Flatwasher M8 (SN 0300085910 to Present)
Ref TANK SIDE HOOD ASSEMBLIES
2680500 Ref Hood, Tank Side (Prior to SN 0300085910) E
1671194 Ref Hood, Tank Side (SN 0300085910 to Present) A
DECAL SECTION.
202 0641506 9 Bolt 5/16in-18NC x 3/4in
203 0902746 4 Bracket
204 0902762 1 Bracket
205 0902763 1 Bracket
206 0902764 1 Bracket, Hood (Prior to SN 0300085910)
206 0903162 1 Bracket, Hood (SN 0300085910 to Present)
207 Ref Hood - Front Options:
207 2680497 1 Hood, Tank Side Front (Prior to SN 0300085910)
207 1671193 1 Cover, Tank Side Front (SN 0300085910 to Present)
208 2680498 1 Hood - Rear
209 7027859 1 Latch (was p/n 2940124) (Prior to SN 0300085910)
164 1250AJP 3121172

209 2560187 1 Handle, Push Button (SN 0300085910 to Present)
210 3311501 9 Nut 5/16in-18NC
211 3340877 7 Pad
212 3960464 149 Seal, Hood
in/3.8m
213 4060806 40 in/1.2m Flex-Trim
215 4060804 53 in/1.4m Flex-Trim
216 0100081 AR Adhesive
217 0902874 1 Pawl, Latch (Prior to SN 0300085910)
221 4240150 1 Strap, Ground
222 0760608 1 Screw M6 x 16mm (SN 0300085910 to Present)
223 3290601 1 Nut M6 (SN 0300085910 to Present)
224 3900363 2 Screw M6 x 1x25mm (SN 0300085910 to Present)
225 4811900 2 Flatwasher M8 (SN 0300085910 to Present)
3121172 1250AJP 165

FIGURE 2-23. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)
166 1250AJP 3121172

FIGURE 2-23. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL)

Ref 2500W GENERATOR INSTALLATION
1001117509 Ref 110Volt - 60Hz (ANSI and ANSI Export Specs) B
1001122227 Ref 110Volt - 50Hz (CE Spec) A
1001122225 Ref 220Volt - 50Hz (CE Spec) A
2 0200530 1 Arm, Adjusting
3 0641508 1 Bolt 5/16in-18NC x 1in
4 0641608 3 Bolt 3/8in-16NC x 1in
5 0641718 2 Bolt 7/16in-14NC x 2-1/14in
6 0700816 4 Bolt M8 x 40mm
7 Ref Generator and Control Box Assembly Options:
7 2460055 1 110V/60Hz Assembly (ANSI and ANSI Export Specs)
7 2460049 1 110V/50Hz Assembly (CE Spec)
7 1001100321 1 220V/50Hz Assembly (CE Spec)
7A Ref Generator Options:
7A 7012558 1 110V/60Hz
7A 2460049 1 110V/50Hz
7A 1001100321 1 220V/50Hz
Ref Note: Replacement generators come standard with p/n
3580134 pulley. This pulley may not be correct for all
applications. Refer to pulley options below for correct
pulley.
7A 7012513 4 Cap, Brush Holder
7A 7020108 4 Brush
7A 7020109 4 Holder, Brush
7A 7012514 1 Fan
7A 7020190 2 Bearing
7A 7020110 1 End Bell, Front
7A 7020111 1 End Bell, Rear
7B 7019680 1 Box, Control - 110V/60Hz (ANSI and ANSI Export Specs
Only)
7B 4360542 1 Breaker, Circuit
7B 4460190 AR Receptacle, Double (110V)
7B 4460027 AR Receptacle, Double Twist Lock (110V)
7C 2420203 AR Voltmeter - 110V/60Hz (ANSI and ANSI Export Specs Only)
7D Ref Pulley Options:
7D 3580276 1 110V/60Hz
7D 3580134 1 110V/50Hz
7D 7027887 1 Key, Woodruff
8 2820031 AR Heatshrink
9 3251102 1 Nameplate - Generator
10 3311005 2 Locknut #10-24NC
11 3580322 1 Pulley
12 3740080 1 Relay
13 3900322 2 Screw, Socket Head Shoulder
3121172 1250AJP 167

23 1001117641 1 Bar, Adjusting
24 1001118180 1 Support, Adjusting
25 Ref Belt Options:
25 0480124 1 CE Spec
26 Ref Decal, Voltage - 220V Options (CE Spec Only)
27 3290505 1 Locknut M5 (CE Spec Only)
28 4031608 1 Screw M5 x 20mm (CE Spec Only)
29 4420060 1 Tape, Double-Sided (CE Spec Only)
30 4460968 2 Relief, Strain (CE Spec Only)
31 4811600 1 Flatwasher M5 (CE Spec Only)
32 4891500 2 Flatwasher 5/16in Hardened (CE Spec Only)
33 1001099869 1 Box, Junction (CE Spec Only)
34 1001100234 1 Light, Red (CE Spec Only)
1001094475 Ref HOURMETER INSTALLATION (OPTIONAL) B
102 0720808 1 Screw #8-32 x 1in
103 2420165 1 Hourmeter
104 3310604 2 Nut #6-32
105 3310805 1 Locknut #8-32
106 3910608 2 Screw #6-32 x 1/2in
107 4240032 4 Strap, Tie
108 4420060 3 in/7cm Tape, Double-Sided
109 4460234 3 Mount, Tie Strap
110 4750800 1 Flatwasher #8
111 4760600 2 Lockwasher #6
112 1001094375 1 Bracket, Hourmeter
113 1001094509 1 Harness, Hourmeter
114 4460018 1 Splice, Butt (Not Shown)
168 1250AJP 3121172

FIGURE 2-24. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
170 1250AJP 3121172

FIGURE 2-24. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

Ref Note: For Module Identification, refer to Revision Log page A.
Ref 2500W GENERATOR INSTALLATION
Ref 110Volt - 60Hz (ANSI and ANSI Export Specs)
0272094 Ref Without UGM (Prior to SN 0300082503) D
0274083 Ref Without UGM (SN 0300082503 to Present) B
1001125425 Ref With UGM A
Ref 110Volt - 50Hz (CE Spec)
0272715 Ref Without UGM (Prior to SN 0300082503) B
0274101 Ref Without UGM (SN 0300082503 through 0300129828) B
1001100500 Ref Without UGM (SN 0300129829 to Present) C
Ref 220Volt - 50Hz (CE Spec)
0272095 Ref Without UGM (Prior to SN 030082503) C
0274100 Ref Without UGM (SN 0300082503 through 0300129828) A
1001100501 Ref Without UGM (SN 0300129829 to Present) C
2 0200742 1 Arm, Adjusting
3 0363081 1 Bar, Mounting
4 0363082 1 Bar, Adjusting
5 Ref Belt Options:
5 0480122 1 CE Spec
6 0641406 1 Bolt 1/4in-20NC x 3/4in
7 0641508 1 Bolt 5/16in-18NC x 1in
8 0641608 4 Bolt 3/8in-16NC x 1in
9 0641610 2 Bolt 3/8in-16NC x 1-1/4in
10 0641718 2 Bolt 7/16in-14NC x 2-1/14in
11 0701418 2 Bolt M14 x 50mm
12 0721006 2 Screw #10-24NC x 3/4in (Prior to SN 0300080338)
13 0902813 1 Bracket, Arm Mounting
14 Ref Generator and Control Box Assembly Options:
14 Ref 110V/60Hz Assembly (ANSI and ANSI Export Specs)
14 2460032 1 Generator, 110V 60Hz (Use p/n 2460055) (Prior to SN
0300080338)
14 2460055 1 Generator, 110V 60Hz (SN 0300080338 to Present)
14 Ref 110V/50Hz Assembly (CE Spec)
0300080338)
14 2460057 1 Generator, 110V 50Hz (SN 0300080338 through
0300129805)
14 2460049 1 Generator Only (SN 0300129806 to Present)
14 Ref 220V/50Hz Assembly (CE Spec)
0300080338)
14 2460056 1 Generator, 220V 50Hz (SN 0300080338 through
0300129805)
14 1001100321 1 Generator, 250VAC 50HZ (CE), Powermite 3.5 Pulley
(Generator Only) (SN 0300129806 to Present)
14A Ref Generator Options:
14A 7012558 1 110V/60Hz
3121172 1250AJP 171

14A 2460049 1 110V/50Hz
14A 1001100321 1 220V/50Hz
Ref Note: Replacement generators come standard with
p/n 3580134 pulley. This pulley may not be correct for
all applications. Refer to pulley options below for
correct pulley.
14A 7012513 4 Cap, Brush Holder
14A 7020108 4 Brush
14A 7020109 4 Holder, Brush
14A 7012514 1 Fan
14A 7020190 2 Bearing
14A 7020110 1 End Bell, Front
14A 7020111 1 End Bell, Rear
14B Ref Box, Control Options (Not Used on CE Spec Machines):
14B 7003657 1 110V/60Hz (Prior to SN 0300080338)
14B 7019680 1 110V/60Hz (SN 0300080338 to Present)
14B 70002239 1 110V/50Hz (Prior to SN 0300080338)
14B 70002235 1 220V/50Hz (Prior to SN 0300080338)
14B 70000127 1 220V/50Hz (SN 0300080338 through 0300129805)
14B Ref Breaker, Circuit Options:
14B 4360542 1 110V/60Hz
14B 70002240 1 110V/50Hz (Prior to SN 0300080338)
14B 70000126 1 220V/50Hz (Prior to SN 0300129806)
14B 4460190 AR Receptacle, Double (110V)
14B 4460027 AR Receptacle, Double Twist Lock (110V)
14B 70000124 1 Receptacle, Double (220V)
14B 70000125 1 Receptacle, Single Twist Lock (220V)
14B 2920162 1 Lamp Assembly (Prior to SN 0300080338)
14B 7020191 1 Switch, Toggle (Prior to SN 0300080338)
14C Ref Voltmeter Options (Not Used on CE Spec Machines):
14C 2420203 1 110V
14C 7020192 1 220V
14D Ref Pulley Options:
14D 3580276 1 110V/60Hz
14D 3580134 1 110V/50Hz
14D 7027887 1 Key, Woodruff
15 2820031 AR Heatshrink
16 3251102 1 Nameplate - Generator
17 3311005 2 Locknut #10-24NC
18 3311405 1 Locknut 1/4in-20NC
19 3311605 1 Locknut 3/8in-16NC
20 3520028 1 Plug (Prior to SN 0300080338)
21 3740080 1 Relay
22 3900322 2 Screw, Socket Head Shoulder
25 4460023 1 Connector, Terminal (Prior to SN 0300080338)
172 1250AJP 3121172

29 4740397 1 Spacer
34 Ref Decal, Voltage Options (CE Spec Only):
34 1705325 1 110V
34 3252507 1 220V
35 3290505 1 Locknut M5 (CE Spec Only)
36 4031608 1 Screw M5 x 20mm (CE Spec Only)
37 4420060 1 Tape, Double-Sided (CE Spec Only)
39 4811600 1 Flatwasher M5 (CE Spec Only)
40 1001099869 1 Box, Junction (CE Spec Only)
41 Ref Light, Red Options (CE Spec Only):
41 1001100233 1 110V
41 1001100234 1 220V
42 0962449 1 Bushing, Silicone (CE Spec Only)
1001094475 Ref HOURMETER INSTALLATION (OPTIONAL) B
102 0720808 1 Screw #8-32 x 1in
103 2420165 1 Hourmeter
104 3310604 2 Nut #6-32
105 3310805 1 Locknut #8-32
106 3910608 2 Screw #6-32 x 1/2in
107 4240032 4 Strap, Tie
111 4760600 2 Lockwasher #6
3121172 1250AJP 173

FIGURE 2-25. 4000W GENERATOR INSTALLATION - DEUTZ MACHINES
174 1250AJP 3121172

FIGURE 2-25. 4000W GENERATOR INSTALLATION - DEUTZ MACHINES

Ref 4000W GENERATOR INSTALLATION - DEUTZ
1001139958 Ref 60Hz Spec A
1001171130 Ref 60Hz Spec (TCD2.9L4 Engines) (ANSI and CSA Specs) A
1001180019 Ref 50Hz Spec A
1001180219 Ref 50Hz Spec (TCD2.9L4 Engines) (CE Spec) A
Ref Note: See ELECTRICAL SECTION for Boom Cable Installation.
2 Ref Belt, Generator Options:
2 0480128 1 60Hz Spec
1001142645 1 60Hz Spec (TCD2.9L4 Engines) (ANSI and CSA Specs)
2 1001136356 1 50Hz Spec
1001136357 1 50Hz Spec (TCD2.9L4 Engines) (CE Spec)
3 0641404 5 Bolt 1/4in-20NC x 1/2in
4 3931016 4 Screw, Socket head, 1/4in-20NC x 1in
5 0641516 3 Bolt, 5/16in-18NC x 2in
6 0641810 4 Bolt 1/2in-13NC x 1-1/4in
7 Ref Box, Switch-Weatherhead Options:
0860038 1 60Hz Spec
8 See Note 1 50Hz Spec (Note: Not Available - Purchase Locally)
9 1001138566 1 Box, Generator Control
10 1001152457 1 Box, Junction Assembly (60Hz Spec Only) (See items 101-128 for
Breakdown)
11 0902888 1 Bracket, Generator Junction Box
12 0962520 1 Bushing, Taper
Ref Generator, 4000W Assembly Options: (See items 200 – 213 for
Breakdown)
13 1001129858 1 60Hz Spec
13 1001140346 1 60Hz Spec (TCD2.9L4 Engines)
14 1001138565 1 50Hz Spec
15 2820031 AR Insulator, Heat Shrink
16 3251102 1 Nameplate, Generator
17 3311508 3 Nut, 5/16in-18NC Serrated Flange
18 3580317 1 Pully, Belt Tensioner
19 Ref Pully, Generator Options:
20 3580318 1 60Hz Spec
21 3580319 1 50Hz Spec
22 3910606 4 Screw, Round Head 6-32NC x 3/8in (60Hz Spec Only)
23 0641616 AR Bolt, 3/8-16NC x 2in
24 3960422 1 Gasket, AC Receptacle (60Hz Spec Only)
25 1001110873 1 Cover, Gang Vertical Receptacle GFCI (60Hz Spec Only)
29 4460346 1 Terminal, Receptacle (60Hz Spec Only)
34 1001152533 1 Harness, Generator Cable (See items 301-308 for Breakdown)
3121172 1250AJP 175

35 Ref Diagram, Generator Wiring Options:
35 1001153257 1 60HZ Specs
35 1001132055 1 60HZ Specs (TCD2.9L4 Engines)
37 4751000 AR Flatwasher #10, Wide
39 4460071 1 Connector, Strain Relief (60Hz Spec Only)
40 3311005 4 Lock nut, 10-24NC GR2
41 Ref Mount, Generator Tensioner Options:
42 1001139357 1 60Hz / 50Hz Spec
42 1001138011 1 60Hz / 50Hz Spec (TCD2.9L4 Engines)
43 0741607 3 Screw, Flat head, 3/8-16NC x .88in
44 Ref Decal, Hazardous Voltage Options:
45 1705387 3 60Hz Spec
46 1705489 3 50Hz Spec
47 3251243 1 Decal, 120V-60Hz (60Hz Spec Only) B
48 3251242 1 Decal, 240V-50Hz (50Hz Spec Only) B
49 3311405 4 Locknut, ¼-20NC GR2
50 1705374 1 Decal, 240V-60Hz (60Hz Spec Only)
51 1001165368 1 Kit, Box and Breaker (50Hz Spec Only)
52 0641407 4 Bolt, ¼-20NC x 7/8in (50Hz Spec Only)
53 1001154592 1 Bracket, AC Breaker Box (50Hz Spec Only)
Ref JUNCTION BOX ASSEMBLY
1001152457 Ref 60Hz Spec
1001152458 Ref 50Hz Spec
1001179154 2.5 ft Cable, 12/3
101 3300396 1 Cover, Fuse
102 3311001 4 Nut, 10-24UNC GR2
103 3900300 2 Screw, Spec, Cap
104 4360070 1 Circuit Breaker, 15 AMP
105 4460068 3 Terminal, Ring
106 4460425 1 Terminal, Strain Relief
108 4460483 2 Terminal
109 4711000 AR Flatwasher, #10 Thin
110 4920044 0.5 ft Wire, 12GA, Black
111 1001152456 1 Box, Junction
112 Ref Plug, Hole Pluggit Options:
113 1001152525 1 60Hz Spec
113 1001155813 1 50Hz Spec
113 1001148648 1 50Hz Spec
113 1001152530 1 Terminal, Block, 4 pole
114 1001153260 1 Decal, Wiring 4000W Generator
115 3900267 2 Screw, Spec, Cap
116 1001158008 2 Standoff, female, threaded
117 1001158363 1 Plate, Cover, PVC
118 3520192 1 Plug, Hole
119 Ref 4000W GENERATOR ASSEMBLY
1001129858 Ref 60Hz Spec
1001140346 Ref 60Hz Spec (TCD2.9L4 Engines)
1001138565 Ref 50Hz Spec
176 1250AJP 3121172

1001140347 Ref 50Hz Spec (TCD2.9L4 Engines)
203 70001966 1 Bearing, Ball
204 70004092 1 Endbell
205 Ref Key Options:
205 70004171 1 60Hz / 50Hz Spec
205 70004099 1 60Hz / 50Hz Spec (TCD2.9L4 Engines)
206 Ref Stator, Generator 4000W Options:
206 70004684 1 60Hz Spec
206 70004677 1 50Hz Spec
207 70004678 1 Endbell
208 70004680 1 Enclosure
209 Ref Cover, Enclosure
209 70004685 1 60Hz Spec
209 70004681 1 50Hz Spec
209 70004682 1 Protector, Supplementary, Manual reset
210 Ref Bushing, Strain Relief Options:
210 70004098 1 60Hz Spec
210 70004683 1 50Hz Spec
210 70004676 1 Rotor Assembly
1001152533 Ref GENERATOR HARNESS CABLE
302 4460268 2 Plug, Male 6 Position (Use with 4460225)
303 4460807 1 Seal, Plug (Use with 4460225)
304 4460808 1 Seal, Interface (Use with 4460225)
305 1060341 8 ft Cable, 16/2
308 7733233 1 Connector, Deutsch HD16-6-96S
3121172 1250AJP 177

FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES
(OPTIONAL)
178 1250AJP 3121172

FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES
(OPTIONAL)

Ref 7500W SKYPOWER GENERATOR INSTALLATION
1001117508 Ref 60Hz Spec E
1001121889 Ref 50Hz Spec B
Ref Note: See ELECTRICAL SECTION for Boom Cable Installation.
5 0641404 AR Bolt 1/4in-20NC x 1/2in
6 0641508 4 Bolt 5/16in-18NC x 1in
7 0641516 3 Bolt 5/16in-18NC x 2in
10 0641618 1 Bolt 3/8in-16NC x 2-1/4in
11 0641810 2 Bolt 1/2in-13NC x 1-1/4in
15 Ref Box, Switch-Weatherhead Options:
15 0860038 2 60Hz Spec
16 Ref Box, Generator Control Options:
16 0861538 1 60Hz Spec
16 0861572 1 50Hz Spec
16 7024488 1 Card, Circuit - Generator Power (Not Shown)
16 See Note 1 Fuse (Note: Not Available - Purchase Locally)
16 7024489 1 Card, Circuit - Control (Not Shown)
Ref Note: Same Circuit Card (P/N 7024489) is used for both
60Hz and 50Hz. When replacing card, rocker switch on
card must be set for required application.
16 70000619 1 Harness, Circuit Card
17 Ref Junction Box Assembly Options (See Items 101-128 for
Breakdown):
17 0861542 1 60Hz Spec
17 0861567 1 50Hz Spec
22 3311508 3 Nut 5/16in-18NC Serrated Flange
24 3311801 2 Nut 1/2in-13NC
27 Ref Pulley, Belt Tensioner Options:
27 3580317 1 Pulley Belt Tensioner (Prior to SN 0300149098)
27 1001129733 1 Pulley Belt Tensioner (SN 0300149098 to Present)
28 Ref Pulley, Generator Options:
28 3580318 1 60Hz Spec
28 3580319 1 50Hz Spec
30 3910606 AR Screw, Round Head #6-32NC x 3/8in
31 Ref Gasket, AC Receptacle Options:
31 3960422 2 60Hz Spec
34 4300157 2 Stud
3121172 1250AJP 179

36 Ref Connector, Strain Relief Options:
36 4460051 1 60Hz Spec
38 4460315 2 Terminal, Spade (Not Shown - Use 1 each with items 30 & 31)
(Prior to SN 0300181891)
39 Ref Terminal, Receptacle Options:
39 4460346 1 60Hz Spec
40 Ref Receptacle Options:
40 4460958 1 60Hz Spec
49 4922972 1 Harness, Generator Cable A
49 4460225 1 Plug, Male 6 Position (Plugs into Generator)
49 4460226 6 Socket, Female (Use with 4460225)
52 1001118599 1 Shield, Pulley (Prior to SN 0300172508)
53 1001119250 1 Generator, 7500W
53 70003631 1 Brushholder Assembly (Not Shown) (was p/n 7024484)
53 70001966 1 Bearing, Ball Radial (Located In Belt Tensioner Endbell - Not
Shown)
53 7027799 1 Block, Connector 6 Position (Not Shown)
53 70002460 1 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
53 7024485 1 Breaker, Circuit 30Amp (Not Shown)
53 70001696 1 Boot, Breaker (Not Shown)
53 70002297 AR Stud 1/4in-20NC x 12-7/8in (Not Shown)
53 7026188 1 Clamp, Cable (Not Shown)
53 7026597 1 Connector with Leads (Not Shown)
53 70001100 1 Rotor/Armature (Not Shown)
53 70001384 1 Bearing, Ball Radial (Not Shown)
53 70003451 1 Stator (Not Shown)
53 70004170 1 Plate, End Panel (Not Shown) (was p/n 70001972)
53 70000863 1 Fan (Not Shown)
53 70001974 1 Decal - Terminal Connections (Not Shown)
53A 70004171 1 Key (was p/n 7024561)
53B 70004170 1 Endbell, Rear (Brush Block End) (was p/n 70001385)
53B 70003452 1 Shroud, Endbell Panel
53C 70003450 1 Endbell, Front (Tensioner End)
53D 70001973 1 Decal - Warning Moving Parts (Not Shown)
54 1001119966 1 60Hz Spec
54 1001121931 1 50Hz Spec
55 Ref Cover, Receptacle Options:
55 1001110872 1 60Hz Spec (Top Hinged)
180 1250AJP 3121172

56 Ref Shield, Receptacle Cover Options:
56 1001110873 1 60Hz Spec (Top Hinged)
Ref JUNCTION BOX ASSEMBLY
0861542 1 60HZ SPEC D
0861567 1 50Hz Spec B
101 0861541 1 Box, Junction
102 Ref Cable, Electrical 12/3
102 1060494 2 ft/.6m 60Hz Spec
102 See Note 2 ft/.6m 50Hz Spec (Note: Not Available - Purchase Locally)
103 1060708 2.5 60Hz Spec
ft/.76m
103 See Note 2.5 50Hz Spec (Note: Not Available - Purchase Locally)
ft/.76m
104 1705376 1 Decal - Wiring Schematic
105 3300396 1 Cover, Fuse
106 3310601 2 Nut #6-32NC
107 1060343 1.5 Cable, Electrical 10/4 (60Hz Spec Only)
ft/.46m
109 3910610 2 Bolt #6-32NC x 5/8in
110 4360070 1 Circuit Breaker - 15 Amp
116 4460425 2 Strain Relief, Terminal
122 4760600 2 Lockwasher #6
123 4461001 2 Connector, Terminal (Not Shown - Located on Terminal Block)
125 1671092 1 Cover (60Hz Spec Only)
126 4460963 1 Connector (60Hz Spec Only)
127 3520189 1 Plug (50Hz Spec Only)
128 1001121340 1 Terminal Block Assembly (See Items 401-410 for Breakdown)
Ref DECAL INSTALLATION
0272435 1 60Hz Spec B
0272589 1 50Hz Spec A
201 1705460 2 Decal - SkyPower
202 1705374 1 Decal - 240V - 60Hz (60Hz Spec Only)
203 Ref Decal - 240V - 3 Phase Options:
203 1705375 1 60Hz Spec
203 1705461 1 50Hz Spec
204 1705387 3 60Hz Spec
204 1705489 3 50Hz Spec
1001122528 Ref ELECTRICAL DIAGRAM COMPONENTS B
301 1001119968 1 Generator Harness C
301A 4460967 1 Plug, Male - 3 Position (Not Shown)
301A 4460465 6 Socket, Female
301B 1001117078 1 Fuseholder w/Fuse (Not Shown)
303 4922641 1 Switch Harness
1001121340 Ref TERMINAL BLOCK ASSEMBLY A
401 70002818 2 Marker Strip #1
402 70002819 4 Marker Strip #2
403 70002820 2 Marker Strip #3
3121172 1250AJP 181

404 70002821 2 Marker Strip #4
405 70002822 4 Marker Strip #5
406 70002823 1 Terminal, End Barrier
407 70002824 2 Terminal, End Block
408 70002825 7 Terminal, Block
409 70002826 2 Terminal, Cross Connector Jumper
410 3641533 1 Rail, Relay
1001094475 Ref HOURMETER INSTALLATION B
502 0720808 1 Screw #8-32 x 1in
503 2420165 1 Hourmeter
504 3310604 2 Nut #6-32
505 3310805 1 Locknut #8-32
506 3910608 2 Screw #6-32 x 1/2in
507 4240032 4 Strap, Tie
511 4760600 2 Lockwasher #6
182 1250AJP 3121172

FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)
184 1250AJP 3121172

FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL)

Ref 7500W SKYPOWER GENERATOR INSTALLATION
0273455 Ref 60Hz Spec (Without UGM) H
1001125427 Ref 60Hz Spec (With UGM and BF4M2011 & TD2011 Engines) C
1001137590 Ref 60Hz Spec (With UGM and TCD2.9L4 Engines) D
0273456 Ref 50Hz Spec (Without UGM) F
1001125428 Ref 50Hz Spec (With UGM and BF4M2011 & TD2011 Engines) B
1001137591 Ref 50Hz Spec (With UGM and TCD2.9L4 Engines) B
Ref Note: See ELECTRICAL SECTION for Boom Cable
Installation.
Ref Note: For Module Identification, refer to Revision Log page
A.
4 0480128 1 60Hz Spec (BF4M2011 & TD2011 Engines)
5 0641404 AR Bolt 1/4in-20NC x 1/2in
6 Ref Bolt Options:
0641508 AR 5/16in-18NC x 1in
3931016 AR 10-24NC x 1in
7 0641516 3 Bolt 5/16in-18NC x 2in
8 0641810 AR Bolt 1/2in-13NC x 1-1/4in
8 4300157 AR Stud 1/2in-13NC (Not Shown)
9 Ref Box, Switch Options:
9 0860038 AR 60Hz Spec
9 See Note AR 50Hz Spec (Note: Not Available - Purchase Locally)
10 Ref Box, Generator Control Options:
10 0861538 1 60Hz Spec
10 0861572 1 50Hz Spec
10 7024488 1 Card, Circuit - Generator Power (Not Shown)
10 See Note 1 Fuse (Note: Not Available - Purchase Locally)
10 7024489 1 Card, Circuit - Control (Not Shown)
Ref Note: Same Circuit Card (P/N 7024489) is used for both
60Hz & 50Hz. When replacing card, rocker switch on card
must be set for required application.
10 70000619 1 Harness, Circuit Card
11 Ref Junction Box Assembly Options (See Items 101-128 for
Breakdown): (Prior to SN 0300182753)
11 0861567 1 50Hz Spec
11 Ref Junction Box Assembly Options (See Items 140-161
forBreakdown): (SN 0300182753 to Present)
11 1001157592 1 60Hz Spec (BF4M2011 & TD2011 and TCD2.9L4 Engines)
11 1001157525 1 50Hz Spec
14 Ref Generator, 7500W Options:
3121172 1250AJP 185

14 2460048 1 Deutz BF4M2011 & TD2011 Engines
14 1001136988 1 Deutz TCD2.9L4 Engines
14 70001100 1 Rotor (Includes p/n 70001384 & 70000863) (Not Shown)
14 70001384 1 Bearing, Shaft (Rear) (Not Shown)
14 70000863 1 Fan, Generator (Not Shown)
14 Ref Stator Options (Not Shown):
14 70002088 1 2460048 Generator
14 70004093 1 1001136988 Generator
14 70002297 2 Stud 1/4in-20NC x 12-7/8in (Not Shown)
14 70003631 1 Brushholder Assembly (Not Shown) (was p/n 7024484)
14A Ref Key Options:
14A 70004171 1 2460048 Generator (was p/n 7024561)
14A 70004099 1 1001136988 Generator
14B 70001966 1 Bearing, Ball Radial (Located in Belt Tensioner Endbell)
14B 70003709 1 Ring, Retaining (Small)
14B 70003708 1 Ring, Retaining (Large)
14C Ref Endbell, Belt Tensioner Options:
14C 70001953 1 2460048 Generator
14C 70004092 1 1001136988 Generator
14D Ref Endbell, Brush Block Options:
14D 70004169 1 2460048 Generator (was p/n 70001385)
14D 70004094 1 1001136988 Generator
14E Ref Shroud Assembly Options:
14E 70004169 1 2460048 Generator (was p/n 70002290)
14E 70004096 1 1001136988 Generator
14E 7027799 1 Block, Connector 6 Position (Not Shown)
14E 70002460 6 Nut, Brass (Attaches p/n 7027799 to Cover) (Not Shown)
14E 7024485 1 Breaker, Circuit 30Amp (Not Shown)
14E 70001696 1 Boot, Breaker (was p/n 7024486) (Not Shown)
14E 7026597 1 Connector, W/Leads (Not Shown)
14E 7026626 1 Connector with Pins (Not Shown)
14E Ref Clamp, Cable Options (Not Shown):
14E 7026188 1 2460048 Generator
14E 70004098 1 1001136988 Generator
14E Ref Plate, End Panel Options (Not Shown):
14E 70002255 1 2460048 Generator
14E 70004095 1 1001136988 Generator
14E Ref Insulator, End Panel Options (Not Shown):
14E See Note 1 2460048 Generator (Note: Not Available for Purchase)
14E 70004097 1 1001136988 Generator
14E 70001974 1 Decal - Terminal Connections (Not Shown)
14F 70001973 1 Decal - Warning Moving Parts
17 3311508 3 Nut, 5/16in-18NC Serrated Flange
18 3580317 1 Pulley, Belt Tensioner
19 Ref Pulley, Generator Options:
19 3580318 1 60Hz Spec
19 3580319 1 50Hz Spec
20 3910606 AR Screw, Round Head #6-32NC x 3/8in
21 0641618 1 Bolt 3/8in-16NC x 2in
186 1250AJP 3121172

22 Ref Gasket, AC Receptacle Options:
22 3960422 AR 60Hz Spec
22 See Note AR 50Hz Spec (Note: Not Available - Purchase Locally)
23 Ref Shield, Receptacle Cover Options:
23A 4060700 1 Shield, Recpt Cover, 60Hz Spec (Side Hinged) (Prior to SN
0300138291)
23B 1001110873 1 Cover, VERT Gang Receptacle Self Closing 60Hz Spec (Top
Hinged) (SN 0300138291 to Present)
25 Ref Cover, Receptacle Options:
25A 4061043 1 60Hz Spec with Deutz BF4M2011 & TD2011 Engines Only
(Side Hinged) (Prior to SN 0300138291)
25B 1001110872 1 60Hz Spec with Deutz BF4M2011 & TD2011 Engines Only
(Top Hinged) (Prior to SN 0300182753)
28 Ref Connector, Strain Relief Options (Deutz BF4M2011 & TD2011
Engines Only):
28 4460051 1 60Hz Spec (Prior to SN 0300182753)
29 4460315 2 Terminal, Spade (Not Shown - Use 1 each with items 30 & 31)
(Prior to SN 0300181891)
30 Ref Terminal, Receptacle Options:
30 4460346 1 60Hz Spec
31 Ref Receptacle Options (Deutz BF4M2011 & TD2011 Engines)
31 4460958 1 60Hz Spec (Prior to SN 0300182753)
31 See Note 1 50Hz Spec
34 Ref Spacer, Washer Options:
34 4740397 AR Spacer, Washer (Prior to SN 0300182753)
34 4751500 AR Spacer, Washer (SN 0300182753 to Present)
38 4922972 1 Harness, Generator Cable A
38 4460225 1 Plug, Male 6 Position (Plugs into Generator)
38 4460226 6 Socket, Female (Use with 4460225)
42 0741607 3 Screw, Countersunk Flathead 3/8in-16NC x 7/8in
43 3311801 2 Nut 1/2in-13NC
44 3520192 1 Plug, Hole (Deutz TCD2.9L4 Engines Only) (Prior to SN
0300182753)
45 1001138011 1 Bracket (Deutz TCD2.9L4 Engines Only)
46 4751000 AR Flat Washer #10 Regular
47 3311005 AR Nut #10-24NC
Ref JUNCTION BOX ASSEMBLY (Prior to SN 0300182753)
3121172 1250AJP 187

0861542 Ref 60Hz Spec (BF4M2011 & TD2011 Engines) D
1001142914 Ref 60Hz Spec (TCD2.9L4 Engines) A
0861567 Ref 50Hz Spec B
101 0861541 1 Box, Junction
102 1060494 2 ft/.6m 60Hz Spec
102 See Note 2 ft/.6m 50Hz Spec (Note: Not Available - Purchase Locally)
103 1060708 2.5 60Hz Spec (BF4M2011 & TD2011 Engines)
ft/.76m
103 Not Required 60Hz Spec (TCD2.9L4 Engines)
103 See Note 2.5 50Hz Spec (Note: Not Available - Purchase Locally)
ft/.76m
105 3300396 1 Cover, Fuse
106 3310601 2 Nut #6-32NC
ft/.46m
109 3910610 2 Bolt #6-32NC x 5/8in
116 3520192 1 Plug (60Hz Deutz TCD2.9L4 Engines Only)
122 4760600 2 Lockwasher #6
123 4461001 2 Connector, Terminal (Not Shown - Located on Terminal Block)
128 Ref Terminal Block Assembly Options (See Items 401-410 for
Breakdown):
128 NPN 1 Gray Terminal Block Assembly
Ref JUNCTION BOX ASSEMBLY (SN 0300182753 to Present)
1001157592 Ref 60Hz Specs C
1001157525 Ref 50Hz Specs B
ft/.46m
142 1001179154 2.5 60Hz Spec
ft/.76m
143 Not Available 1 50Hz Spec (Supply Locally)
145 3300396 1 Cover, Fuse
146 3311001 6 Nut, #10-24
151 4711000 10 Washer, #10
152 10702077 2 Screw, #10-32 x 3/8
153 10702082 2 Screw, #10-24 x 3/4
154 1001152525 1 Plug
155 1001157520 1 Block, Terminal
188 1250AJP 3121172

156 1001157521 1 Box, Junction
158 1001158007 1 Cover, PVC
159 1001158008 2 Stand-Off
161 3520192 1 Plug
Ref DECAL INSTALLATION
0272435 1 60Hz Spec B
0272589 1 50Hz Spec A
201 1705460 2 Decal - SkyPower
202 1705374 1 Decal - 240V - 60Hz (60Hz Spec Only)
203 Ref Decal - 240V - 3 Phase Options:
203 1705375 1 60Hz Spec
203 1705461 1 50Hz Spec
204 1705387 3 60Hz Spec
204 1705489 3 50Hz Spec
Ref ELECTRICAL DIAGRAM COMPONENTS
4933264 Ref Without UGM C
1001122528 Ref With UGM B
301 4922757 1 Generator Harness (Without UGM) 3-C
301A 4460374 2 Plug, Sealed Relay
301A 4460375 7 Terminal
301B 4460967 1 Plug, Male - 3 Position (Not Shown)
301B 4460465 3 Socket, Female
301C 2400060 1 Fuseholder (Not Shown)
301C 2400064 1 Fuse- 5 Amp (Not Shown)
302 1001119968 1 Generator Harness (With UGM) B
302A 4460967 1 Plug, Male - 3 Position (Not Shown)
302B 1001117078 1 Fuseholder w/Fuse (Not Shown)
304 4922641 1 Switch Harness
Ref TERMINAL BLOCK ASSEMBLY
NPN Ref Gray Terminal Block Assembly (Complete Assembly Not
Available - Purchase Individual Components)
1001121340 Ref Tan Terminal Block Assembly A
401 Ref Marker Strip #1 Options:
401 4460411 2 Gray Terminal Block Assembly
401 70002818 2 Tan Terminal Block Assembly
3121172 1250AJP 189

406 Ref Terminal, End Barrier Options:
407 Ref Terminal, End Block Options:
408 Ref Terminal, Block Options:
409 Ref Terminal, Cross Connector Jumper Options:
410 3641533 1 Rail, Relay
1001094475 Ref HOURMETER INSTALLATION B
502 0720808 1 Screw #8-32 x 1in
504 3310604 2 Nut #6-32
505 3310805 1 Locknut #8-32
506 3910608 2 Screw #6-32 x 1/2in
507 4240032 4 Strap, Tie
511 4760600 2 Lockwasher #6
190 1250AJP 3121172

FIGURE 2-28. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL)
192 1250AJP 3121172

FIGURE 2-28. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL)

Ref NOTE: Clearsky Telematics is Standard Equipment on
Machines S/N 139299 to Present Delivered In North American.
Ref NOTE: For Module Identification, Refer to Revision Log Page
A.
1001100441 Ref CLEARSKY TELEMATICS INSTALLATION C
2 0641406 4 Bolt 1/4in-20NC x 3/4in
3 0641410 2 Bolt 1/4in-20NC x 1-1/4in
4 0642612 1 Bolt 1in-8NC x 1-1/2in
5 3311402 2 Nut, Jam 1/4in-20NC
6 3311405 9 Locknut 1/4in-20NC
9 4240033 AR Strap, Tie
11 4712600 1 Flatwasher 1in Thin
12 1001100062 1 Module
13 1001100432 1 Support, Controller
14 1001100434 1 Mount, Module
15 1001100468 1 Harness, Telematics (See ELECTRICAL SECTION for
Breakdown)
16 1001100672 1 Mount, Antenna
17 1001100876 1 Cover
20 1001103356 1 Ground Wire
21 4460496 1 Lockwasher, Strain Relief
22 4460497 1 Nut, Strain Relief
Ref CLEARSKY TELEMATICS CONTROLLERS (Factory Installed)
1001102839 Ref ANSI Spec B
1001102840 Ref ANSI Export/Australian/CE/Japanese Specs B
1001104734 Ref CSA Specs B
101 Ref Controller, Telematic Kit Options (Includes Items 102 & 103):
101 1001100352 1 ANSI Spec
101 1001102831 1 ANSI Export/ Australian/ CE/ Japanese Specs
101 1001104735 1 CSA Specs
102 70002296 1 Antenna and Harness
103 Ref Controller, Telematics Options:
103 70002293 1 ANSI Spec
103 70002295 1 ANSI Export/ Australian/ CE/ Japanese Specs
103 70002294 1 CSA Specs
Ref CLEARSKY TELEMATICS DECALS
1001116242 Ref ANSI Spec A
Ref ANSI Export/Australian/CE/Japanese Specs
1001116243 Ref CSA Specs A
201 1001116208 2 Decal - ClearSky
202 Ref Decal - Radio Frequency Device Options:
202 1001116217 1 ANSI Spec
202 See Note 1 ANSI Export/ Australian/ CE/ Japanese Specs (Note: Not
Available for Purchase)
202 1001116222 1 CSA Specs
3121172 1250AJP 193

Ref CLEARSKY TELEMATICS KITS (Dealer Installed) (Not Shown)
1001117250 Ref ANSI Spec
1001139145 Ref Australian Spec Only
1001117256 Ref CSA Spec
194 1250AJP 3121172

FIGURE 2-29. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL)
196 1250AJP 3121172

FIGURE 2-29. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL)

Ref NOTE: For Module Identification, Refer to Revision Log Page
A.
1001112987 Ref CLEARSKY TELEMATICS INSTALLATION B
2 0641406 4 Bolt 1/4in-20NC x 3/4in
3 0642612 1 Bolt 1in-8NC x 1-1/2in
4 3311405 7 Locknut 1/4in-20NC
7 4240033 AR Strap, Tie
9 4460496 1 Lockwasher, Strain Relief
10 4460497 1 Nut, Strain Relief
12 4712600 1 Flatwasher 1in Thin
13 1001100432 1 Support, Controller
14 1001100672 1 Mount, Antenna
15 1001100876 1 Cover
16 1001103356 1 Ground Wire
17 1001111914 1 Harness, Telematics (See ELECTRICAL SECTION for
Breakdown)
Ref CLEARSKY TELEMATICS CONTROLLERS (Factory Installed)
1001112988 Ref ANSI Spec A
1001127092 Ref ANSI Export (Brazil and New Zealand Spec Only) A
1001132730 Ref Australian Spec A
1001112989 Ref CE Spec A
1001112973 Ref CSA Spec A
101 Ref Controller, Telematic Kit Options (Includes Items 102 & 103):
101 1001100352 1 ANSI Spec
101 1001102831 1 ANSI Export (Brazil, CE and New Zealand Specs Only)
101 1001132733 1 Australian Spec
101 1001104735 1 CSA Spec
102 1001100443 1 Antenna and Harness
103 Ref Controller, Telematics Options:
103 70002293 1 ANSI Spec
103 70002295 1 ANSI Export (Brazil, CE and New Zealand Specs Only)
103 70003617 1 Australian Spec
103 70002294 1 CSA Spec
1001120995 Ref CLEARSKY TELEMATICS DECALS A
201 1001116208 2 Decal - ClearSky
202 1001120989 1 Decal - Radio Frequency Device
Ref CLEARSKY TELEMATICS KITS (Dealer Installed) (Not Shown)
1001138187 Ref ANSI Export Spec
1001138188 Ref Australian Spec
1001134839 Ref CE Spec
1001119946 Ref CSA Spec
3121172 1250AJP 197

SECTION 3 - BOOM
SECTION 3 - BOOM
3121172 1250AJP 199

SECTION 3 - BOOM
FIGURE 3-1. BOOM INSTALLATION
200 1250AJP 3121172

SECTION 3 - BOOM
FIGURE 3-1. BOOM INSTALLATION

Ref BOOM INSTALLATIONS
0272979 Ref Without Arctic Package (Prior to SN 0300144623) L
1001120653 Ref Without Arctic Package (SN 0300144623 to Present) A
1001138811 Ref With Arctic Package A
4 0561380 2 Rest, Boom
5 0561547 2 Block, Clamping
6 0630575 2 Bolt 1in-8NC x 3in (Use p/n 0642624)
7 0641608 4 Bolt 3/8in-16NC x 1in
8 0641613 4 Bolt 3/8in-16NC x 1-5/8in
9 0642212 5 Bolt 3/4in-10NC x 1-1/2in
10 0642616 1 Bolt 1in-8NC x 2in
12 0742210 1 Screw, Countersunk 3/4in-10NC x 1-1/4in
13 0801370 1 Tower Boom Assembly (See TOWER BOOM ASSEMBLY for
Breakdown)
14 Ref Main Boom Assembly (See MAIN BOOM ASSEMBLY for
Breakdown)
14 0801371 1 Without Arctic Package
14 1001138812 1 With Arctic Package
18 Ref Tower Lift Cylinder Assembly Options (See CYLINDER
SECTION for Breakdown):
18 1684292 1 Cyl, Tower Lift (Use p/n 1001119233) (Prior to SN
0300144623)
18 1001118753 1 Cyl, Tower Lift (SN 0300144623 to Present)
19 1684318 1 Main Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
20 3272001 1 Nut 5/8in-11NC Grade 8
21 3312602 2 Nut, Jam 1in-8NC
22 3340927 1 Pad
23 3422920 1 Pin
24 Ref Pin, Load Sensing Options:
24 3423068 1 Pin, Load Sensing (Use p/n 2915045) (Prior to SN
0300080347)
24 3423195 1 Pin, Load Sensing (Use p/n 2915045) (SN 0300080347
through 0300085914)
24 3423209 1 Pin, Load Sensing (SN 0300085914 to Present)
25 3423061 1 Pin
26 3423062 1 Pin
27 3423063 1 Pin
28 3423064 1 Pin
29 3423065 1 Pin
31 3841287 4 Keeper, Pin
32 3841356 1 Keeper, Pin
33 3841581 1 Keeper, Pin
34 0682048 1 Bolt 5/8in-11NC x 6in Grade 8
35 4711600 8 Flat Washer 3/8in Regular
36 3010133 1 Link, Upper
36A 0440273 1 Bearing
3121172 1250AJP 201

SECTION 3 - BOOM
36B 0962297 2 Bushing
37 3010134 1 Link, Lower
37A 0962033 2 Bushing
37B 0962122 2 Bushing
38 4892000 4 Flat Washer 5/8in Hardened
39 3380547 1 Deflector
40 4740492 AR Thrust Washer (SN 0300087737 to Present)
41 1001119614 1 Switch, Pressure Transducer
42 1001120161 1 Harness, Pressure Transducer (Not Shown - See ELECTRICAL
202 1250AJP 3121172

SECTION 3 - BOOM
FIGURE 3-2. TOWER BOOM ASSEMBLY
204 1250AJP 3121172

SECTION 3 - BOOM
3121172 1250AJP 205

SECTION 3 - BOOM
FIGURE 3-2. TOWER BOOM ASSEMBLY

0801370 Ref BOOM ASSEMBLY D
2 0561533 6 Block, Trunnion Keeper
3 0641604 2 Bolt 3/8in-16NC x 1/2in
4 0641622 12 Bolt 3/8in-16NC x 2-3/4in
5 0641809 18 Bolt 1/2in-13NC x 1-1/8in
6 0641810 30 Bolt 1/2in-13NC x 1-1/4in
7 0801365 1 Base, Boom
8 0801366 1 Mid, Boom
9 0801367 1 Fly, Boom
10 0811606 38 Screw 3/8in-16NC x 3/4in
11 0962297 4 Bushing
12 1670836 6 Cover Only (Prior to SN 0300120859)
13 1684320 1 Tower Telescope Cylinder Assembly (See CYLINDER SECTION
for Breakdown)
14 3340878 14 Pad, Wear
15 3340978 12 Pad, Wear
16 3340979 1 Pad, Wear
17 3340980 1 Pad, Wear
18 3423066 1 Pin
20 3811340 1 Loop, Hose
21 3900269 4 Bolt, Shoulder 1/2in-13NC x 1in
22 4070864 34 Shim #16 Gauge
23 4071031 12 Shim, Trunion Keeper
24 4071067 24 Shim #18 Gauge
25 4071069 2 Shim #18 Gauge
26 4071071 2 Shim #18 Gauge
28 4071081 6 Shim #18 Gauge
29 4700014 2 Pad, Wear
30 0811607 12 Screw 3/8in-16NC x 7/8in
31 1671013 1 Cover
206 1250AJP 3121172

SECTION 3 - BOOM
FIGURE 3-3. MAIN BOOM ASSEMBLY
208 1250AJP 3121172

SECTION 3 - BOOM
3121172 1250AJP 209

SECTION 3 - BOOM
FIGURE 3-3. MAIN BOOM ASSEMBLY

Ref MAIN BOOM ASSEMBLY
0801371 Ref Without Arctic Package P
1 Ref Actuator Assembly Options (Platform Rotate) (See ACTUATOR
ASSEMBLIES for Breakdown):
1 See Note 1 Actuator Assembly (was p/n 0060063) (Prior to SN
0300119708)
1 1001097643 1 Actuator Assembly (SN 0300119708 to Present)
2 Ref Actuator Assembly Options (Jib Rotate) (See ACTUATOR
ASSEMBLIES for Breakdown):
2 See Note 1 Actuator Assembly (was p/n 0060064) (Note: See ACTUATOR
ASSEMBLIES for ordering information.) (Prior to SN
0300119708)
2 1001097619 1 Actuator, Jib Rotator (SN 0300119708 to Present)
3 0100011 AR Compound, Locking (Not Shown)
4 0100019 AR Compound, Locking (Not Shown)
5 0362943 2 Bar, Fiberglass (Use p/n 1001106483)
8 0630558 1 Bolt, Special
10 0641607 6 Bolt 3/8in-16NC x 7/8in
11 0641610 1 Bolt 3/8in-16NC x 1-1/4in
12 0641808 1 Bolt 1/2in-13NC x 1-1/8in
13 0641809 12 Bolt 1/2in-13NC x 1in
14 0641810 6 Bolt 1/2in-13NC x 1-1/4in
15 0641813 6 Bolt 1/2in-13NC x 1-5/8in
16 0642010 2 Bolt 5/8in-11NC x 1-1/4in
19 0741806 1 Screw, Flathead 1/2in-13NC x 3/4in
20 0791606 2 Screw 3/8in-16NC x 3/4in
21 Ref Base, Boom Options:
21 0801368 1 Boom, Main Baseboom Weldment (Use p/n 0801497) (Prior to
SN 0300083153)
21 0801497 1 Boom, Main Baseboom Weldment (SN 0300083153 to
Present)
22 0801369 1 Fly, Boom
23 0811606 12 Screw 3/8in-16NC x 3/4in
24 0811607 12 Screw 3/8in-16NC x 7/8in
25 0961951 8 Bushing
28 1100141 1 Cam
29 1670836 5 Cover (Prior to SN 0300120859)
30 Ref Jib Cylinder Assembly Options (See CYLINDER SECTION for
Breakdown):
31 Ref Telescope Cylinder Assembly Options: (See CYLINDER
1684319 1 Telescope Cylinder Assembly (Use p/n 1001175888) (Prior to
SN 0300188193)
1001175888 1 Telescope Cylinder Assembly (SN 0300188193 to Present)
32 Ref Platform Level Cylinder Assembly Options (See CYLINDER
210 1250AJP 3121172

SECTION 3 - BOOM
32 1684343 1 Without Arctic Package (Use p/n 1684430) (Prior to SN
0300080030)
32 1684430 1 Without Arctic Package (SN 0300080030 to Present)
33 3311605 1 Locknut 3/8in-16NC
34 3340878 8 Pad, Wear
35 3340974 8 Pad, Wear
36 3422178 1 Pin
37 3422937 1 Pin
38 Ref Pin Options:
38 3422953 2 Pin, Nickel Plated (Prior to SN 0300160658)
38 1001119899 2 Pin, Nickel Plated (SN 0300160658 to Present)
39 3422957 5 Pin
40 3422958 1 Pin
41 3423058 1 Pin
42 3423059 1 Pin
43 Ref Pin Options:
43 3423060 1 Pin, Level Links (Prior to SN 0300080869)
43 3423190 1 Pin, Level Links (SN 0300080869 to Present)
47 3841143 7 Keeper, Pin
48 3841203 1 Keeper, Pin
49 3841258 2 Keeper, Pin
51 3900259 4 Bolt, Shoulder
52 4070864 16 Shim #18 Gauge
53 4071044 1 Shim #18 Gauge
54 4071045 1 Shim #11 Gauge
55 4071073 16 Shim #18 Gauge
56 4846482 1 Link, Jib (Upper)
57 4420060 52 ft/16m Tape, Double-Sided
58 Ref Link, Jib (Lower) Options:
58 4846483 1 Weldment, Lower Jib Link (Use p/n 0801550) (Prior to SN
0300099389)
58 0801550 1 Weldment, Lower Jib Link (SN 0300099389 to Present)
59 4630006 1 Pivot
59A 0962224 2 Bearing
60 Ref Link (Upper) Options:
60 3010135 1 Link, Inner Level (Prior to SN 0300080869)
60 3010142 1 Link, Inner Level (SN 0300080869 to Present)
60A 0962224 2 Bearing
61 3010136 1 Link (Lower)
61A 0962224 2 Bearing
61B 0962556 2 Bearing
63 3272001 1 Nut 5/8in-11NC (SN 0300080869 to Present)
64 4100101 1 Sleeve, Pin Retainer (SN 0300080869 to Present)
65 0741806 1 Screw, Flathead 1/2in-13NC x 3/4in (Prior to SN 0300080869)
3121172 1250AJP 211

SECTION 3 - BOOM
66 3020042 AR Lube, Super (Not Shown)
212 1250AJP 3121172

SECTION 3 - BOOM
FIGURE 3-4. ACTUATOR ASSEMBLIES
214 1250AJP 3121172

SECTION 3 - BOOM
FIGURE 3-4. ACTUATOR ASSEMBLIES

Ref ACTUATOR ASSEMBLIES
Ref Platform Rotate
See Notes 1 AND 2 Ref Platform Rotate (See Notes 1 & 2) (was 2-Port Design p/n F
0060063) (Prior to SN 0300119708)
1001097643 Ref Platform Rotate (3-Port Design) (SN 03000119708 to Present) A
Ref Jib Rotate
See Notes 1 AND 3 Ref Jib Rotate (See Notes 1 & 3) (was 2-Port Design p/n 0060064) I
(Prior to SN 0300119708)
1001097619 Ref Jib Rotate (3-Port Design) (SN 03000119708 to Present) A
Ref Note 1: Verify Motion Control Valve Design Before Ordering
Parts.
Ref Note 2: Platform Rotator - 2-Port Motion Control Valve
Platform Rotator no longer available. Must upgrade to 3-Port
design. Purchase Rotator p/n 1001097643, Rotator Service
Replacement Kit p/n 1001097785, and Jib Rotator Motion
Control Valve p/n 70002859.
Ref Note 3: Jib Rotator - 2-Port Motion Control Valve Jib Rotator
no longer available. Must upgrade to 3-Port design.
Purchase Rotator p/n 1001097619, Rotator Service
Replacement Kit p/n 1001097785, and Platform Rotator
Motion Control Valve p/n 70001639.
1 See Note 1 Case/Bracket Weldment (Note: Not Available - Purchase
Complete Assembly)
2 Ref Shaft Options:
2 7017162 1 0060063 & 1001097643 Platform Rotator
2 7017191 1 0060064 & 1001097619 Jib Rotator
3 Ref Sleeve, Piston Options:
3 7017187 1 0060064 & 1001097619 Jib Rotator
4 Ref Cap, End Options:
4 7017188 1 0060064 & 1001097619 Jib Rotator
5 See Note AR Screw (Note: See Item 53 for Replacement Options)
See Note AR Dowel Pin (Note: See Item 53 for Replacement Options)
20 See Note 1 Seal, Rod (Note: See Item 51 for Replacement Options)
22 See Note 1 Seal, Piston (Note: See Item 51 for Replacement Options)
24 See Note 1 Seal, Cap (Note: See Item 51 for Replacement Options)
25 See Note 2 Packing, Bearing (Note: See Item 51 for Replacement Options)
27 See Note 1 Ring, Cap Back-Up (Note: See Item 51 for Replacement Options)
31 See Note 2 Seal (Note: See Item 51 for Replacement Options)
32 See Note 2 Bearing, Shaft (Note: See Item 52 for Replacement Options)
34 See Note 2 Thrust Washer (Note: See Item 52 for Replacement Options)
41 Ref Motion Control Valve Assembly Options (Cartridges not serviced
separately.):
41 See Note 1 0060063 Platform Rotator (was 2-Port Design p/n 7017172)
41 70001639 1 1001097643 Platform Rotator
41 See Note 1 0060064 Jib Rotator (was 2-Port Design p/n 7017190)
41 70002859 1 1001097619 Jib Rotator (was p/n 70001641)
Ref Note: 2-Port Design Motion Control Valves no longer
available. Must upgrade to 3-Port design. Purchase
Platform Motion Control Valve p/n 70001639, Jib Motion
Control Valve p/n 70002859, and Rotator Service
Replacement Kit p/n 1001097785.
3121172 1250AJP 215

SECTION 3 - BOOM
51 Ref Seal Kit Options: (Includes Items 20, 22, 24, 25, 27 & 31)
51 Ref 0060063 & 1001097643 Platform Rotator
51 7017158 1 Standard
51 70000342 1 Cold Climate
51 Ref 0060064 & 1001097619 Jib Rotator
51 7017184 1 Standard
51 70000796 1 Cold Climate
52 Ref Bearing Kit Options: (Includes Items 32 & 34)
52 7017185 1 0060064 & 1001097619 Jib Rotator
53 Ref Hardware Kit Options: (Includes Item 5 and Plugs)
53 70001640 1 0060064 Platform Rotator
70001640 1 1001097619 Jib Rotator
216 1250AJP 3121172

SECTION 3 - BOOM
FIGURE 3-5. POWER TRACK AND BOOM CLAMPS INSTALLATION (TOWER BOOM)
218 1250AJP 3121172

SECTION 3 - BOOM
FIGURE 3-5. POWER TRACK AND BOOM CLAMPS INSTALLATION (TOWER BOOM)

0273360 Ref POWER TRACK INSTALLATION (TOWER BOOM) F
2 0100081 AR Adhesive #454
3 0641606 6 Bolt 3/8in-16NC x 3/4in
4 0641628 6 Bolt 3/8in-16NC x 3-1/2in
5 0630539 2 Bolt 3/8in-16NC x 3-1/2in
6 0641652 2 Bolt 3/8in-16NC x 6-1/2in
7 0641809 8 Bolt 1/2in-13NC x 1-1/8in
8 0791808 12 Screw 1/2in-13NC x 1in
9 Ref Carrier, Tower Options:
9 Ref Note: Original Equipment Power Track may have been
replaced with Service Replacement. Visually identify
component before ordering replacement parts.
9 1180384 1 Power Track, Tower Hose (Use p/n 1001131730) (Prior to SN
0300154934)
9 1001131730 1 Power Track, Tower Hose (SN 0300154934 to Present)
9 Ref Repair Section Kit, (Includes Inner and Outer Links, Joining
Bars and Rollers, and Assembling Hardware)
9 70000506 AR Repair Section for 1180384 Power Track
9 Ref Mounting Bracket Kit (Includes Mounting Brackets for Both
9 70000505 1 Kit for 1180384 Power Track
10 1180387 1 Tube, Push (Upper Tower Boom)
11 1180388 1 Tube, Carrier (Lower Tower Boom)
12 1180389 1 Tube, Carrier (T/T to Tower Boom)
13 1180390 1 Tube, Carrier (Turntable)
14 1320288 6 Clamp, Bar
15 1320328 2 Clamp, Bar
16 3311608 6 Nut, Flanged 3/8in-16NC
17 3574644 1 Plate, Support
19 4071076 3 Shim
20 4220189 2 Block, Support
21 4220190 4 Pad, Rubber
22 4711600 12 Flat Washer 3/8in Thin
25 3311602 2 Nut, Jam 3/8in-16NC
26 3340941 8 Pad, Rubber
27 4562516 3 in/7.6cm Tubing, Poly
28 0630577 2 Bolt 3/8in-16NC x 3in (Prior to SN 0300081013)
29 4240155 AR Strap, 8in Cinch (Not Shown)
30 Ref Nut Options:
30 3311608 10 Nut, Flanged 3/8in-16NC (Prior to SN 0300081013)
30 3300492 10 Locknut, Nylon Insert (SN 0300081013 to Present)
3121172 1250AJP 219

SECTION 3 - BOOM
FIGURE 3-6. POWER TRACK AND BOOM CLAMPS INSTALLATION (MAIN BOOM AND JIB)
220 1250AJP 3121172

SECTION 3 - BOOM
3121172 1250AJP 221

SECTION 3 - BOOM
FIGURE 3-6. POWER TRACK AND BOOM CLAMPS INSTALLATION (MAIN BOOM AND JIB)

0273361 Ref POWER TRACK INSTALLATION I
2 0100081 AR Adhesive #454
3 0630467 6 Screw, Button 5/16in-18NC x 1/2in
4 0641406 AR Bolt 1/4in-20NC x 3/4in
5 0791510 2 Screw 5/16in-18NC x 1-1/4in
6 0641605 4 Bolt 3/8in-16NC x 5/8in
7 0641606 2 Bolt 3/8in-16NC x 3/4in
8 0641809 4 Bolt 1/2in-13NC x 1-1/8in
9 0641638 1 Bolt 3/8in-16NC x 4-3/4in
10 0641644 2 Bolt 3/8in-16NC x 5-1/2in
11 0791608 2 Screw 3/8in-16NC x 1in
12 0791610 10 Screw 3/8in-16NC x 1-1/4in
13 0791616 4 Screw 3/8in-16NC x 2in
14 0791622 1 Screw 3/8in-16NC x 2-3/4in
15 0641626 1 Bolt 3/8in-16NC x 3-1/4in
16 0791808 8 Screw 1/2in-13NC x 1in
18 Ref Carrier (Main Boom) Options:
18 Ref Note: Original Equipment Power Track may have been
replaced with Service Replacement. Visually identify
component before ordering replacement parts.
18 1180385 1 Power Track, Main Cable, 1250AJP (Use p/n 1001131732)
(Prior to SN 0300154934)
18 1001131732 1 Power Track, Main Cable, 1250AJP (SN 0300154934 to
Present)
18 Ref Repair Section Kit (Includes Inner and Outer Links, Joining Bars
and Rollers, and Assembling Hardware)
18 Ref Mounting Bracket Kit (Includes Mounting Brackets for Both
19 1180386 1 Tube, Push (Upper Main Boom)
20 1320159 2 Clamp, Hose
21 1320263 2 Clamp, Hose
22 1320277 1 Clamp, Hose
23 1320288 1 Clamp, Hose
24 1320289 1 Clamp, Hose
25 1320294 2 Clamp, Bar
26 1320296 3 Clamp, Bar
27 1320325 2 Clamp, Block
28 1320327 2 Clamp, Cover Plate
29 1670964 1 Cover, Support/Rotator
30 1671122 1 Cover, Jib Pivot
31 2540044 1 Guide, Hose
32 3311608 12 Nut, Flanged 3/8in-16NC
33 3340764 2 Pad, Push Tube
34 3340787 1 Pad, Wear
35 0791618 2 Screw 3/8in-16NC x 2-1/4in
222 1250AJP 3121172

SECTION 3 - BOOM
36 3340934 4 Pad, Clamp
37 3340941 4 Pad, Rubber
38 3340942 4 Pad, Rubber
39 3340943 2 Pad, Rubber
40 3538758 1 Plate, Backing
41 3574606 1 Plate, Bulkhead Mounting
44 4071072 1 Shim, Adjusting 16Ga
45 4240153 AR Tie-Strap, 4in
46 4240155 AR Tie-Strap, 8in
47 4562516 7 in/18.cm Tubing, Poly
48 4711400 AR Flat Washer 1/4in Thin
51 4846920 1 Tube, Carrier (Lower Main Boom)
53 3311605 4 Locknut 3/8in-16NC
54 0811605 2 Screw 3/8in-16NC x 5/8in
55 0902965 1 Bracket, Push Tube Guide
56 4220197 1 Pad, Guide Tube
57 4340750 4 Support, Hose (Prior to SN 0300081013)
58 4891600 2 Flat Washer, 3/8in Hardened
59 4100063 1 Sleeve (SN 0300081013 to Present)
60 Ref Nut Options:
60 3311608 5 Nut, Flanged 3/8in-16NC (Prior to SN 0300081013)
60 3300492 5 Locknut, Nylon Insert (SN 0300081013 to Present)
61 4240033 AR Tie-Strap, 7in (SN 0300081013 to Present)
62 Ref Tie-Strap Options:
62 4240155 1 Tie-Strap, 8in (Prior to SN 0300084824)
62 4240156 1 Tie-Strap, 12in (SN 0300084824 to Present)
64 1321385 1 Clamp, Hose Retaining (Located at Platform Rotator - Not Shown)
3121172 1250AJP 223

SECTION 3 - BOOM
FIGURE 3-7. BOOM SENSORS AND SWITCHES INSTALLATION
224 1250AJP 3121172

SECTION 3 - BOOM
3121172 1250AJP 225

SECTION 3 - BOOM
FIGURE 3-7. BOOM SENSORS AND SWITCHES INSTALLATION

0273121 Ref BOOM SENSORS AND SWITCHES INSTALLATION P
3 0363224 2 Bar, Sensor Mounting
5 0641405 2 Bolt 1/4in-20NC x 5/8in
6 0641505 1 Bolt 5/16in-18NC x 5/8in
8 3930606 12 Capscrew #6-32NC x 3/8in
9 0791504 17 Screw 5/16in-18NC x 1/2in
10 0791506 20 Screw 5/16in-18NC x 3/4in
11 0791604 26 Screw 3/8in-16NC x 1/2in
12 0791605 6 Screw 3/8in-16NC x 5/8in
13 0791606 2 Screw 3/8in-16NC x 3/4in
14 0791608 2 Screw 3/8in-16NC x 1in
15 0791810 2 Screw 1/2in-13NC x 1-1/4in
17 1320301 7 Clamp, Hose
18 1660261 2 Coupling, Rotary Sensor
19 1671039 1 Cover, Jib Switch
20 1671040 1 Cover, Sensor
21 1671044 2 Cover, Level Sensor
22 1671112 2 Cover, Angle Sensor
23 1671113 2 Cover, Limit Switch
24 1671117 1 Cover, Limit Switch
25 3380528 2 Cover, Rotary Sensor
26 1671123 1 Cover, Main Base Hose
27 2080068 6 Fastener, Insert 1/4in-20NC (Prior to SN 0300088385)
28 3200433 1 Mount, Jib Switch
29 3200458 2 Mount, Coupling
30 Ref Mount Options:
30 3200460 1 Boom Angle Switch (Prior to SN 0300083153)
30 4340959 1 Sensor Mount Weldment (SN 0300083153 to Present)
31 3300364 14 Nut, Tinnerman 5/16in-18NC
32 3300430 2 Nut, Acorn 1/4in-20NC
33 3311405 10 Locknut 1/4in-20NC
34 3311505 1 Locknut 5/16in-18NC Only (Prior to SN 0300078050)
35 3311608 2 Nut, Flanged 3/8in-16NC
36 Ref Pin, Sensor Options (Note: Control System must be recalibrated
when Switch is replaced):
36 3422942 1 Pin, Sensor (Prior to SN 0300090594)
36 3423256 1 Pin, Angle Sensor (SN 0300090594 to Present)
37 4340810 1 Mount, Sensor (Upper)
38 4340811 1 Mount, Sensor (Lower)
39 3780383 1 Ring
40 3930816 14 Capscrew #8-32NC x 1in
41 3931020 2 Capscrew #10-24NC x 1-1/4in
226 1250AJP 3121172

SECTION 3 - BOOM
45 4071031 12 Shim, Trunnion Keeper
47 4360505 1 Switch, Rotary Angle Sensor (Note: Control System must be
recalibrated when Switch is replaced)
48 Ref Switch, Digital Angle Sensor (Note: Control System must be
Recalibrated when Switch is Replaced)
48 4360545 4 Switch, Angle Sensor-Digital (Use p/n 1001147479) (Prior to SN
0300141600)
48 4360545 4 Switch, Angle Sensor-Digital (Use p/n 1001133329) (SN
0300141600 through 0300156985)
48 1001133329 4 Switch, Angle Sensor-Digital (SN 0300156986 through
0300184659)
48 1001147479 4 Switch, Angle Sensor-Digital (SN 0300184659 to Present)
49 4360548 2 Switch, Plunger
50 Ref Switch, Options:
50 4360549 1 Switch, Lever (Use p/n 4360578) (Prior to SN 0300079320)
50 4360578 1 Switch, Lever (SN 0300079320 through 0300083152)
50 4000008 1 Sensor, Proximity Assy (SN 0300083153 to Present)
51 4360552 2 Switch, Boom Length (Note: Control System must be Recalibrated
when Switch is Replaced)
52 Ref Switch, Rotary Transducer Options (Note: Control System must be
Recalibrated when Switch is Replaced)
52 4360556 2 Switch, Rotary Transducer, (Use p/n 4360622) (Prior to SN
0300087575)
52 4360622 2 Switch, Rotary Transducer (SN 0300087575 to Present)
53 4460914 3 Terminal, Base
58 4846494 1 Arm
60 0721003 6 Screw #10-24NC x 3/8in
61 1671142 2 Cover, Length Sensor
62 3960389 11 Seal
in/28cm
63 3960571 1 Seal, Gasket
64 4751000 6 Flat Washer #10 Regular
65 4340861 4 Plate, Mounting
66 0080277 1 Adapter, Angle Sensor Pilot (SN 0300088385 to Present)
67 4341158 2 Mount, Sensor (SN 0300088385 to Present)
68 8310070 6 Pushnut 3/8in (SN 0300088385 to Present)
69 Ref Screw Options:
69 0791604 6 Screw 3/8in-16NC x 1/2in (Prior to SN 0300088385)
69 0791605 6 Screw 3/8in-16NC x 5/8in (SN 0300088385 to Present)
3121172 1250AJP 227

SECTION 3 - BOOM
FIGURE 3-8. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS
228 1250AJP 3121172

SECTION 3 - BOOM
FIGURE 3-8. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS

Ref PLATFORM SUPPORT INSTALLATIONS (SIDE ENTRY
PLATFORM)
0272070 Ref Machines without Load Sensing and without SkyGlazier F
See Note Ref Machines without Load Sensing and with SkyGlazier (Note:
For Replacement Parts, Contact JLG Customer Service and
Request Manual p/n 3124242.)
See Note Ref Machines with Load Sensing and without SkyGlazier (Note:
For Replacement Parts, Contact JLG Customer Service and
See Note Ref Machines with Load Sensing and with SkyGlazier (Note: For
Replacement Parts, Contact JLG Customer Service and
2 0641812 8 Bolt 1/2in-13NC x 1-1/2in
3 0642684 1 Bolt 1in-8NC x 10-1/4in
4 0681608 8 Bolt 3/8in-16NC x 1in
5 3300243 1 Locknut 1in-8NC
6 3311805 8 Locknut 1/2in-13NC
7 4846573 1 Support
10 4892600 2 Flat Washer 1in Hardened
0273377 Ref CONTROL VALVE INSTALLATION L
118 3311605 2 Locknut 3/8in-16NC
121 3900283 AR Screw, Button Head 3/8in-16NC x 3/4in
124 Ref Platform Valve Options (See Items 201 thru 284 for Breakdown):
124 See Note 1 Valve, Platform Control (was p/n 4641266) (Note: If machine is
not equipped with hydraulic filter (item# 139), purchase p/n
2915201. If machine is equipped with hydraulic filter (Item# 139),
purchase p/n 4641460.) (Prior to SN 0300099915)
124 4641460 1 Valve, Platform Control (SN 0300099915 to Present)
130 4711600 AR Flat Washer 3/8in Thin
133 Ref Plate, Valve Mounting Options:
133 4846685 1 Mount, Valve (Use p/n 4341264) (Prior to SN 0300093313)
133 4341264 1 Mount, Valve (SN 0300093313 to Present)
138 0903530 1 Bracket, Filter Mounting
139 70002097 1 Element
139 70004328 1 Plug, Indicator
141 4751600 4 Flat Washer 3/8in Regular
Ref PLATFORM VALVE ASSEMBLY
4641266 Ref Valve, Platform Control (Prior to SN 0300099915) C
4641460 Ref Valve, Platform Control (SN 0300099915 to Present) C
211 7026018 1 Valve, Cartridge
212 7026019 1 Valve, Cartridge (Flow Control)
213 7026020 1 Valve, Cartridge (Rotate)
3121172 1250AJP 229

SECTION 3 - BOOM
214 7026021 1 Valve, Cartridge (Jib Swing)
215 7026019 1 Valve, Cartridge (Jib Lift)
220 7011355 1 Valve, Cartridge (Jib)
231 7024572 1 Valve, Relief Cartridge (Platform Level Up)
232 7024572 1 Valve, Relief Cartridge (Platform Level Down)
233 7024572 1 Valve, Relief Cartridge (Jib Up/Down)
240 7026022 1 Valve, Cartridge (Dump)
240 7024571 1 Coil
250 7023922 1 Valve, Cartridge (Platform Rotate
250 7012944 2 Coil
261 7023922 1 Valve, Cartridge (Platform Level)
261 7012944 2 Coil
262 7023922 1 Valve, Cartridge (Jib Swing)
262 7012944 2 Coil
263 7023922 1 Valve, Cartridge (Jib Lift)
263 7012944 2 Coil
270 7026023 1 Valve, Cartridge (Check)
280 7026024 1 Valve, Cartridge (Filter) (4641266 Valve Only)
280 Ref Note: Remove & Discard Element When Replacing
Cartridge
282 Ref Fitting Options:
282 2110808 1 Straight Fitting (Prior to SN 0300119708)
282 4641255 1 Check Valve (SN 0300119708 to Present)
230 1250AJP 3121172

SECTION 4 - PLATFORM
3121172 1250AJP 231

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION
232 1250AJP 3121172

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION

Ref PLATFORM ASSEMBLIES
Ref 8ft (2.44m) with No Mesh
3510822 Ref Platform, 36X96 Gate (Use p/n 1001144023) (Prior to SN J
0300168212)
1001144023 Ref Platform, 36X96 Gate (SN 0300168212 to Present) B
Ref 6ft (1.83m) with No Mesh
3510833 Ref Platform, 36X72 Gate (Use p/n 1001144024) (Prior to SN I
0300168212)
1001144024 Ref Platform, 36X72 Gate (SN 0300168212 to Present) B
Ref Note: Platform and Mesh must be ordered separately for
Platforms with Mesh. See SPECIAL OPTIONS SECTION for
Mesh Installations.
Ref Note: For Fall Arrest Platform Machines See SPECIAL
OPTIONS SECTION.
Ref Note: Replacement Decals Must Be Ordered Separately -
See DECALS SECTION.
Ref Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be
purchased to accommodate limit switch locations.
Ref Note: When replacing platform on machines with SkyCutter
option, new bracket p/n 1001145405 must be purchased to
accommodate SkyCutter components.
2 2080040 16 Fastener, Huck
3 2600281 2 Hinge, Self-Closing
4 2940074 1 Latch
6 See Note 1 Platform Weldment (Note: Not Available - Purchase Platform
Assembly)
7 Ref Cap-Plug Options:
7 3520072 1 Plug-Spec, Cap (Prior to SN 0300162288)
7 1001144630 1 Cap, Square Tubing (SN 0300162288 to Present)
8 3820020 4 Rivet
10 Ref Gate Weldment Options:
10 4846452 1 Weld, Platf. Gate (Prior to SN 0300162288)
10 1001144629 1 Gate, Weldment (SN 0300162288 to Present)
11 3520198 2 Square Tube - Plug
Ref PLATFORM ASSEMBLY WITH DROP-BAR
Ref 6ft x 3ft (1.83m x .91m)
1001138434 Ref Platform, 36X72 Dropbar, (Use p/n 1001144021) (Prior to SN B
0300168212)
1001144021 Ref Platform, 36X72 Dropbar (SN 0300168212 to Present) B
Ref 8ft x 3ft (2.44m x .91m)
1001138430 Ref Platform, 36X96 Dropbar, (Use p/n 1001144022) (Prior to SN B
0300168212)
1001144022 Ref Platform, 36X96 Dropbar (SN 0300168212 to Present) B
Ref Note: Replacement Decals Must Be Ordered Separately -
See DECALS.
Ref Note: When replacing 8ft/2.44m platform with Soft Touch
option, new Soft Touch Rail p/n 4846673 must be
purchased to accommodate limit switch locations.
Ref Note: When replacing platform on machines with SkyCutter
option, new bracket p/n 1001145405 must be purchased to
accommodate SkyCutter components.
3121172 1250AJP 233

52 0641418 2 Bolt 1/4in-20NC x 2-1/4in
53 0961845 2 Bushing
54 3290606 2 Nut M6
55 3300151 2 Nut, Acorn
Assembly)
57 3520198 2 Cap-Plug
58 4010618 2 Screw M6 x 50mm
61 1001138494 1 Bar, Drop
62 1001138514 1 Rail (Top)
63 1001140429 1 Decal - Drop-Bar
Ref FOOTSWITCH AND COVERS INSTALLATION
0273400 Ref Install, Console Box, (Use p/n 1001145785) (Prior to SN C
0300170097)
1001145785 Ref Install, Console Box, (SN 0300170097 to Present) A
101 0641406 4 Bolt 1/4in-20NC x 3/4in
102 0641610 4 Bolt 3/8in-16NC x 1-1/4in
103 Ref Platform Console Box Assembly (See PLATFORM CONSOLE
ASSEMBLY for Breakdown)
103 0861631 1 Box, Console, (Use p/n 1001146161) (Prior to SN
0300170097)
103 1001146161 1 Box, Console (SN 0300170097 to Present)
103 Ref Footswitch Assembly Options:
103 0272970 1 Assembly, Foot Switch (Prior to SN 0300167892) B
103 1001117174 1 Elec, Assy, Footswitch (SN 0300167892 to Present) B
Ref Note: Assembly p/n 0272970 may use either p/n 4360031 or
p/n 1001117320 Footswitch. If Original Equipment was
replaced as an "assembly," p/n 1001117320 may have been
used as part of the Service Replacement. Identify
component before ordering parts.
103A Ref Footswitch Options:
103A 4360031 1 Footswitch (Prior to SN 0300143790)
103A 7000625 2 Block, Contact (4360031 Footswitch)
103A 1001117320 1 Footswitch (SN 0300143790 through 0300167891)
103A 70003483 1 Block, Contact (1001117320 Footswitch)
103A 1001117172 1 Footswitch (SN 0300167892 to Present)
103A 70002902 1 Switch, 20Amp
103A 70002903 1 Gasket
103A 70002904 4 Replacement Kit, Bolt
103A 70002905 1 Cover, Aluminum
103B 1060918 7 ft/2.14m Cable, Electrical - 18/3
103C 4460071 1 Connector, Strain Relief
104 3311405 7 Locknut 1/4in-20NC
105 3311605 4 Locknut 3/8in-16NC
106 3380434 1 Panel, Molded
107 4740362 7 Washer, Fender
110 0641408 3 Bolt 1/4in-20NC x 1in
Ref TRAY INSTALLATIONS
201 1580012 1 Tray, Storage (Center)
234 1250AJP 3121172

202 1580013 1 Tray, Storage (Rail Mounted - Not Shown) (Optional)
0273465 Ref WORKLIGHTS INSTALLATION (OPTIONAL) C
301 2080040 4 Fastener, Huck (SN 0300105421 to Present)
304 2920140 2 Worklight
306 3536089 2 Plate, Lamp Mounting
314 4711400 8 Flatwasher 1/4in Thin (Prior to SN 0300105421)
0273466 Ref FLOODLIGHTS INSTALLATION (OPTIONAL) B
401 0641518 2 Bolt 5/16in-18NC x 2-1/4in
402 2560173 2 Handle, Star Knob
403 2920157 2 Floodlight
404 3250585 1 Nameplate - Lights On
407 4420037 AR Tape, Insulation (Not Shown)
409 4846561 1 Mount, Light
Ref 2500W GENERATOR INSTALLATION (OPTIONAL)
0272094 Ref 110Volt - 60Hz (ANSI Spec) C
0272715 Ref 110Volt - 50Hz (ANSI Export Only) A
0272095 Ref 220Volt - 50Hz (ANSI Export Only) B
501 4740397 1 Bushing
501 3251102 1 Decal - Generator ON/OFF
3121172 1250AJP 235

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)
236 1250AJP 3121172

FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM)

Ref PLATFORM ASSEMBLY (FALL ARREST) (OPTIONAL)
3510884 Ref ANSI and ANSI Export Spec - 6ft (1.88m) E
3510868 Ref ANSI and CSA Spec - 8ft (2.44m) E
DECALS SECTION.
1 0681814 2 Bolt 1/2in-13NC x 1-3/4in
2 0681822 AR Bolt 1/2in-13NC x 2-3/4in
3 0962270 2 Bearing
4 1702773 1 Decal - JLG
5 1705014 1 Decal - Safety
6 2410014 1 Gate Weldment
7 3271805 AR Locknut 1/2in-13NC
8 3311605 1 Locknut 3/8in-16NC
Assembly)
10 3520072 1 Cap-Plug
11 Ref Cable, Fall Arrest Options:
11 1060919 1 Cable, Fall Arrest 6ft (1.88m)
11 3890040 1 Cable, Fall Arrest 8ft (2.44m)
12 3900054 1 Bolt 1/2in-13NC x 1-3/4in
15 1706385 1 Decal - Drop Bar
3121172 1250AJP 237

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY
238 1250AJP 3121172

FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY

Ref CONSOLE BOX ASSEMBLY
0861631 Ref Console Box Assembly (Prior to SN 0300170097) L
1001146161 Ref Console Box Assembly (SN 0300170097 through 0300188513) B
1001166665 Ref Console Box Assembly (SN 0300188514 to Present) A
2 0100081 AR Loctite 454
3 0140011 1 Alarm
5 0641404 4 Bolt 1/4in-20NC x 1/2in
6 0641414 4 Bolt 1/4in-20NC x 1-3/4in
7 0720804 1 Screw #8-32NC x 1/2in
8 0721006 AR Bolt #10-24NC x 3/4in
9 0861630 1 Box, Console (See Items 101-106 for Breakdown)
10 Ref Bracket, Support Options:
10 0902751 4 Bracket, Support (Prior to SN 0300188514)
10 1001172760 4 Bracket, Support (SN 0300188514 to Present)
11 Ref Controller Assembly (Lift and Swing) Options (See
CONTROLLER ASSEMBLY (LIFT & SWING) for Breakdown):
11 1600317 1 Controller Assembly (Use p/n 1001129555) (Prior to SN
0300146297)
11 1001118417 1 Controller Assembly (Use p/n 1001129555) (SN 0300146297
through 0300188513)
11 1001166539 1 Controller Assembly (SN 0300188514 to Present)
12 Ref Controller Assembly (Drive and Steer) Options (See
CONTROLLER ASSEMBLY (DRIVE & STEER) for Breakdown):
12 1600318 1 Controller Assembly (Use p/n 1001118416) (Prior to SN
0300146297)
12 1001118416 1 Controller Assembly (SN 0300146297 through 0300188513)
12 1001166538 1 Controller Assembly (SN 0300188514 to Present)
13 1600343 1 Module, Platform Control (Note: Control System needs
recalibrated when replaced)
Software)
14 Ref Bezel Options:
14 1670829 1 Cover, light housing, (Use p/n 1671176) (Prior to SN
0300081224)
14 1671176 1 Cover, Light Housing (SN 0300081224 to Present)
15 1702565 1 Decal (Drive and Steer)
16 1702566 1 Decal (Lift and Swing)
17 1704260 1 Decal (EMS)
18 1705132 1 Decal (ADE)
19 1705171 1 Decal (Jib Stow)
20 1705973 1 Decal (Platform Display) (Prior to SN 0300143402)
21 1705174 1 Decal (Stop) (Prior to SN 0300143402)
22 1705744 1 Decal (Horn)
23 1705745 1 Decal (Function Speed)
24 2560136 1 Handle, Knob
25 2920154 1 Panel, LED Light
26 3300353 4 Nut, Tinnerman
27 3300408 2 Insert, Nylon
28 3311005 AR Nut #10-24NC
29 3520026 2 Plug, Hole
3121172 1250AJP 239

30 3520027 1 Plug, Hole
31 3520054 1 Plug, Hole
32 3790012 11 O-Ring
33 3900183 2 Screw, Button Head #10-24NC x 1-1/4in
34 3900349 8 Capscrew M2.5
35 4071074 1 Shim
40 4360387 2 Switch, Pushbutton
41 4360407 1 Controller, Speed
See Note 1 Gasket "Top Hat" (Included with Switch) (Note: Not Available -
Purchase Complete Controller.)
41 70003784 1 Seal
42 4360475 1 Switch, Emergency Stop
42 7020175 1 Cap, Red
42A 7020176 1 Contact Block
44 4460007 1 Bar, Buss
45 4460234 3 Tie-Strap
48 4460471 1 Lockwasher, Terminal
49 4460488 1 Base, Mounting (Prior to SN 0300135110)
52 4460708 2 Connector, Female - 15 Position (Not Shown - See ELECTRICAL
SECTION for Location)
53 4460905 5 Plug, Seal (Not Shown - See ELECTRICAL SECTION for
Location)
55 4751000 AR Flatwasher #10 Regular
57 4760800 1 Lockwasher #8
58 4922666 1 Harness, Analyzer Cable (Not Shown - See ELECTRICAL
59 Ref Harness, Console Box Options (Not Shown - See ELECTRICAL
59 4922945 1 Harness, Console Box (Prior to SN 0300093313)
59 4923448 1 Harness, Console Box (SN 0300093313 to Present)
60 3300482 2 Nut M2.5
61 0100009 AR Sealant (Not Shown)
63 1671314 1 Cover, Hole (SN 0300093313 to Present)
1001109181 Decal Kit (Includes Items 15-23, Drive/Steer Instructions Decal 2
and Boom Select Decal)
0861630 Ref CONSOLE BOX ASSEMBLY F
101 See Note 1 Platform Weldment (Note: Not Available - Purchase Assembly)
102 See Note 1 Platform Weldment (Note: Not Available - Purchase Assembly)
103 3311601 1 Nut 3/8in-16NC
104 Ref Pin Options:
104 3420156 2 Pin, Cotter (Prior to SN 0300088157)
104 3470003 2 Pin, Hair (SN 0300088157 to Present)
240 1250AJP 3121172

105 0630568 1 Screw 3/8in-16NC x 4-1/2in
0273446 Ref TOWER SWITCH INSTALLATION A
201 3790012 1 O-Ring
Ref CHASSIS LIGHTS COMPONENTS INSTALLATIONS
0273502 Ref Headlights and Taillights Installation C
0273503 Ref Chassis Illumination Lights Installation B
301 4360522 1 Switch, Pushbutton
301 1705170 1 Decal - Lights
Ref SOFT TOUCH SYSTEM INSTALLATIONS OPTIONS:
0273824 Ref 6ft/1.8m Platforms B
0272427 Ref 8ft/2.4m Platforms D
1001108256 Ref 6ft/1.8m Platforms (W/Fall Arrest) A
401 1702938 1 Decal, Soft Touch Override
402 4360387 1 Switch, Push Button
403 2920028 1 Lamp, Indicator
403 2920029 1 Bulb
Ref PLATFORM LIGHT PANEL INSTALLATIONS (SN 0300143402 to
Present)
1001121827 Ref Australian and CE Spec A
501 Ref Decal (Platform Display) Options:
502 Ref Decal (Stop) Options:
3121172 1250AJP 241

FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING)
242 1250AJP 3121172

FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING)

Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
Ref CONTROLLER ASSEMBLIES
1600317 Ref Controller Assembly (Original Equipment) (Prior to SN C
0300146297)
1 7019141 1 Mechanical Assembly (Includes Base, Handle Stem and Items
1A, 1B, 1C & 18)
1A 7019197 1 Handle Cap and Rod
1B 7003928 1 Spring
1C 7022808 1 Cap, Lift
2 7019171 2 Plate
3 7019111 4 Bearing, Gear
4 7019143 2 Screw
5 7019144 2 Spacer, Cam
6 7019145 4 E-Clip
7 7019174 2 Spacer
8 7003977 2 Gear, Drive
9 Ref Shaft Options:
9 7019147 2 Shaft, Short
9 7019177 2 Shaft, Long
10 7022818 2 Potentiometer
11 7019142 2 Plate
12 7003992 2 Washer
13 7003993 2 Nut
14 7003976 2 Gear, Slave
15 7019149 2 Setscrew
16 7022816 4 Screw
17 7019150 1 Gate
18 7022814 1 Boot
19 7022815 1 Bezel
20 See Note 1 Center, Detent (Note: Not Available - Purchase Complete
Assembly)
21 7003953 4 Washer
22 7022817 4 Screw
23 7022819 1 Plug, Male 8 Position (Natural)
24 7019122 1 Gimble, Outer
25 7019123 1 Gimble, Inner
1001129555 Ref Controller Assembly: C
Ref Controller Assembly (Service Replacement) (Prior to SN
0300146297)
Ref Controller Assembly (Original Equipment) (SN 0300146297
through 0300188513)
Ref Note: Was p/n 1001118417 Assembly - Use p/n 1001129555 Kit
as replacement.
101 70002730 1 Gasket
102 7003928 1 Spring
103 7022808 1 Cap, Lift
104 70002731 1 Boot
105 70002732 4 Screw
3121172 1250AJP 243

106 7022815 1 Bezel
107 70002733 1 Adapter
108 70002734 4 Screw
109 70002735 1 Can, Enclosure
110 70002906 1 CAP
111 See Note 1 Mechanical Assembly (Note: Not Available - Purchase Complete
Controller)
112 7022819 1 Plug, Male 8 Position (Natural) (Not Shown)
244 1250AJP 3121172

FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (SN 0300188514 to Present)
246 1250AJP 3121172

FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (SN 0300188514 to Present)

1001166539 1 CONTROLLER ASSEMBLY - LIFT AND SWING (SN 0300188514 A
to Present)
1 See Note 1 Main Cast Body (Note: Not Available - Purchase Complete
Assembly)
2 70004752 1 Adapter
3 See Note 1 Pivot Arm, Plastic (Note: Not Available - Purchase Complete
Assembly)
4 See Note 2 Holder, Magnet (Note: Not Available - Purchase Complete
Assembly)
5 See Note 2 Arc, Magnet (Note: Not Available - Purchase Complete Assembly)
6 See Note 2 Screw (Note: Not Available for Purchase)
7 See Note 1 Pivot Arm, Cast (Note: Not Available - Purchase Complete
Assembly)
8 See Note 1 Shaft, Main (Note: Not Available - Purchase Complete Assembly)
9 See Note 2 Bearing (Note: Not Available - Purchase Complete Assembly)
10 See Note 2 Pin (Note: Not Available - Purchase Complete Assembly)
11 See Note 4 Shim (Note: Not Available - Purchase Complete Assembly)
12 See Note 2 Pin (Note: Not Available - Purchase Complete Assembly)
13 See Note 2 Bearing (Note: Not Available - Purchase Complete Assembly)
14 See Note 1 Dome, Centering (Note: Not Available - Purchase Complete
Assembly)
15 70004753 1 Cap
16 70004754 1 Insert, Cap
17 70004755 3 Pin
18 70004756 2 Washer
19 70004757 1 Pin, Centering
20 70004758 1 Spring
22 70004760 1 E-Ring
23 70004761 1 Can, Enclosure
24 70004762 1 Boot
25 70004763 1 Bezel
27 See Note 1 Base Mounting (Note: Not Available - Purchase Complete
Assembly)
29 70004764 4 Screw
30 70004765 4 Screw
31 70004766 1 O-Ring
32 See Note 1 Plate (Note: Not Available - Purchase Complete Assembly)
33 See Note 1 Harness (Note: Not Available - Purchase Complete Assembly)
34 70004767 1 Gromment, Rubber
35 70004768 1 Housing
36 70004769 1 Spring
37 70004770 1 Stopper
38 70004771 1 Spacer
39 70004772 1 Washer
70 70004773 1 Disc
42 70004775 1 Spring
101 4460265 1 Connector - 9 Position
3121172 1250AJP 247

248 1250AJP 3121172

FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER)
250 1250AJP 3121172

FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER)

Ref Note: Original Equipment controller may have been replaced
with Service Replacement controller. Visually identify
controller before ordering parts.
Ref CONTROLLER ASSEMBLIES
1600318 Ref Controller Assembly (Original Equipment) (Prior to SN D
0300146297)
1 7022812 1 Handle Assembly (See Items 201-210 for Breakdown)
2 7019161 1 Boot and Sleeve
3 7003933 1 Gasket
4 7019154 2 Clamp, Wire
6 7003994 1 Screw
7 7022822 1 Plate, Pot Mounting
8 7003986 1 Strip, Terminal - 3 Position
9 7022824 1 Electric Assembly
9A 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
10 7019151 AR Tie-Strap
11 7019162 1 Spring
12 7003969 2 Screw
13 7003941 2 Washer
14 See Note 1 Plate, Mounting (Left Side) (Note: Not available for purchase)
15 7019115 2 Stand-Off
16 7019155 1 Shaft 8mm
17 7019111 2 Bearing
18 7019110 2 Spacer, Head Gear
19 7019112 1 Washer
20 7003946 1 Spring, Return
21 7019103 4 Pin
22 See Note 1 Rivet (Note: Not Available - Purchase Locally)
23 7019168 1 Plate, Mounting (Right Side)
24 7003992 1 Washer
25 7003993 1 Nut
26 7003935 1 Gear, Slave
27 7019160 1 Plate, Base
28 7019114 1 Coupling
29 See Note 1 Cup Screw
1001118416 Ref Controller Assembly: B
Ref Controller Assembly (Service Replacement) (Prior to SN
0300146297)
Ref Controller Assembly (Original Equipment) (SN 0300146297
through 0300188513)
101 70002724 1 Boot and Control Lock Assembly
102 7003941 2 Washer
103 70002725 2 Screw
104 7019162 1 Spring
105 70002726 1 Enclosure
106 70002727 1 Handle Assembly (See Items 201-210 for Breakdown)
107 70002728 1 Screw
108 See Note 1 Mechanical Assembly (Note: Not Available - Purchase Complete
Controller)
3121172 1250AJP 251

109 1001113961 1 Plug, Male - 8 Position (Black) (was p/n 7022825)
Ref HANDLE ASSEMBLIES
7022812 Ref Controller Assembly p/n 1600318
70002727 Ref Controller Assembly p/n 1001118416
201 7003972 1 Boot, Switch
202 7003973 2 Half, Handle
203 7003980 4 Screw
204 7019167 4 Nut
205 7019164 1 Axle
206 7019165 1 Rocker
207 Ref Wiring Assembly Options:
207 7019196 1 Controller Assembly p/n 1600318
207 7019166 2 Switch, Micro
207 70002729 1 Controller Assembly p/n 1001118416
207 7003982 2 Switch, Micro
208 7003983 2 Setscrew
209 7019194 1 Coupling
210 7003989 2 Gasket
252 1250AJP 3121172

FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300188514 to Present)
254 1250AJP 3121172

FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300188514 to Present)

1001166538 Ref CONTROLLER ASSEMBLY - DRIVE AND STEER (SN A
0300188514 to Present)
7 70004738 2 Washer
10 70004739 1 Roller
11 70004740 1 Boot, Switch
14 70004741 2 Half, Handle
17 70004742 1 Enclosure
18 70004743 4 Nut
19 70004744 1 Boot, Controller
20 70004745 1 Tube, Locking
21 70004746 1 Disc, Locking
25 70004747 2 Seal, Rope
26 70004748 1 Screw, M3 x 6mm
28 70004749 2 Screw, M5 x 20mm
29 70004750 1 Pin, Dowel
30 70004751 4 Screw, M3 x 16mm
101 4460265 1 Connector - 9 Position
3121172 1250AJP 255

FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)
256 1250AJP 3121172

FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL)

Ref SOFT TOUCH SYSTEM INSTALLATION OPTIONS:
0273824 Ref 6ft/1.8m Platforms B
0272427 Ref 8ft/2.4m Platforms E
1001108256 Ref 6ft/1.8m Platforms (W/Fall Arrest) A
2 0200048 2 Arm, Switch
3 0630462 8 Bolt, Carriage
4 0641414 8 Bolt 1/4in -20NC x 1 3/4in
5 0721005 4 Bolt #10-20NC x 5/8in
6 Ref Bumper Kit Options:
6 0940134 1 6ft/1.8m Platforms
6 0940103 1 8ft/2.4m Platforms
6 0940177 1 6ft/1.8m Platforms (W/Fall Arrest)
6 0940092 AR Bumper (Corner)
6 0940094 AR Bumper (12ft Length)
7 1060341 23 ft/7m Cable, Electrical - 16/2
8 1060903 4 Wire Rope and Eyebolt Assembly
9 1702938 1 Decal - Soft Touch Override
10 3311401 8 Nut 1/4in-20NC
11 3311501 8 Nut 5/16in-18NC
12 Ref Plate, Switch Strike Options:
12 3575359 2 6ft/1.8m Platforms
12 3574091 2 8ft/2.4m Platforms
13 4240099 7 Tie-Strap
14 4360057 2 Switch, Limit
15 4360387 1 Switch, Push Button
16 4420068 AR Tape, Adhesive
18 4460234 7 Mount, Tie-Strap
20 4751400 8 Flatwasher 1/4in
21 4751500 12 Flatwasher 5/16in
22 4751800 8 Flatwasher 1/2in
23 Ref Rail, Soft Touch Options:
23 3641589 1 6ft/1.8m Platforms
23 4846673 1 8ft/2.4m Platforms
23 3641569 1 6ft/1.8m Platforms (W/Fall Arrest)
3121172 1250AJP 257

SECTION 5 - CYLINDER
3121172 1250AJP 259

FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY
260 1250AJP 3121172

FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY

1684102 Ref AXLE EXTENSION CYLINDER ASSEMBLY D
2 0100038 AR Primer, Locking
5 0961896 1 Bushing, Tapered
6 1683056 1 Head
7 1684103 1 Barrel Weldment
8 1684105 1 Rod Weldment
9 3480272 1 Piston
11 2901773 2 Ring, Wear
12 2901773 1 Ring, Back-Up
13 2901773 2 Ring, Back-Up
14 2901773 1 O-Ring
15 2901773 1 O-Ring
16 2901773 1 Wiper, Rod
17 2901773 1 Seal
18 2901773 2 Ring, Wear
19 2901773 1 T-Seal
20 3760369 1 Ring, Washer
21 3931620 8 Bolt 3/8in-16NC x 1-1/4in
22 4640509 2 Cartridge, Holding Valve
22 2900792 2 Seal Kit - 4640509 Cartridge Valve
23 2220883 2 Plug, O-Ring
26 2901773 1 Seal Kit (Includes Items 11-19)
3121172 1250AJP 261

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY
262 1250AJP 3121172

FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY

1684081 Ref AXLE LOCKOUT CYLINDER ASSEMBLY E
3 3480269 1 Piston
4 0961896 1 Bushing
5 1683062 1 Head
6 Ref Cartridge, Valve Options: (Counterbalance)
6 4640936 2 Valve, Motor Control (Prior to SN 0300073034)
6 4641276 2 Valve, Cntr Balance (SN 0300073034 to Present)
6 2900770 2 Seal Kit - 4640936 Valve (1 Per Assembly)
10 0630535 3 Bolt 1/4in-20NC x 1-1/8in
11 0961950 4 Bearing
12 2220885 2 Plug, O-Ring
13 3931824 8 Bolt, Socket Head 1/2in-13NC x 1-1/2in
15 2902087 2 Ring, Wear
16 2902087 1 Ring, Back-up
17 2902087 2 Ring, Lock
18 2902087 2 Ring, Back-up
19 2902087 1 O-Ring
20 2902087 1 O-Ring
21 2902087 1 Wiper
22 2902087 2 Seal
23 2902087 1 Seal, Rod
24 4640858 2 Valve, Bleeder
3121172 1250AJP 263

FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (Prior to SN 0300080030)
264 1250AJP 3121172

FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (Prior to SN 0300080030)

1684343 Ref PLATFORM LEVEL CYLINDER ASSEMBLY D
Ref Note: Original Equipment Cylinder may have been replaced
with Service Replacement p/n 1684430 - see next figure.
Identify p/n stamped on cylinder before ordering parts.
4 0561546 1 Link, Rod
7 0961949 2 Bushing
8 0962561 1 Bushing
9 1683063 1 Head
12 2220885 2 Plug, O-Ring
13 2220886 1 Plug, O-Ring
15 3441240 1 Rollpin
16 3480282 1 Piston
17 2902285 2 Ring, Wear
18 2902285 1 Ring, Back-Up
19 2902285 2 Ring, Lock
20 2902285 2 Ring, Back-Up
22 2902285 1 O-Ring
23 2902285 1 O-Ring
25 2902285 1 Seal, Rod
26 2902285 1 Wiper, Rod
27 2902285 2 Ring, Guide
28 4640509 1 Cartridge, Holding Valve (Non Vented)
29 4641354 1 Cartridge, Holding Valve (Non Vented)
51 2902285 1 Seal Kit (Includes Items 17-20, 22, 23 & 25-27)
3121172 1250AJP 265

FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (SN 0300080030 to Present)
266 1250AJP 3121172

FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (SN 0300080030 to Present)

Ref PLATFORM LEVEL CYLINDER ASSEMBLIES
1684430 Ref Without Arctic Package D
1001138813 Ref With Arctic Package B
4 0561546 1 Link, Rod
7 0961949 2 Bushing
8 0962561 1 Bushing
9 1683063 1 Head
12 2220883 1 Plug, O-Ring
13 2220886 1 Plug, O-Ring
15 3441240 1 Rollpin
16 3480282 1 Piston
17 See Note 2 Ring, Wear (Note: Use Item 51)
18 See Note 1 Ring, Back-up (Note: Use Item 51)
19 See Note 2 Ring, Lock (Note: Use Item 51)
22 See Note 1 O-Ring (Note: Use Item 51)
25 See Note 1 Seal, Rod (Note: Use Item 51)
26 See Note 1 Wiper, Rod (Note: Use Item 51)
27 See Note 2 Ring, Guide (Note: Use Item 51)
28 4641386 1 Cartridge, Holding Valve (Vented)
29 4641388 1 Cartridge, Holding Valve
30 4641393 1 Cartridge, Holding Valve (Vented)
51 Ref Seal Kit Options (Includes Items 17-20, 22, 23 & 25-27):
3121172 1250AJP 267

FIGURE 5-5. LIFT CYLINDER ASSEMBLY (MAIN BOOM)
268 1250AJP 3121172

FIGURE 5-5. LIFT CYLINDER ASSEMBLY (MAIN BOOM)

1684318 Ref LIFT CYLINDER ASSEMBLY F
2 0630537 3 Capscrew
4 1684334 1 Barrel
5 1684336 1 Head
6 1684337 1 Rod
6A 0962297 2 Bushing
7 2220886 2 Plug, O-Ring
8 2220888 1 Plug, O-Ring
10 3480281 1 Piston
14 4641339 1 Valve Block Assembly (Use p/n 4641370) A
14A 4641340 1 Cartridge, Valve
14A 7011367 1 Seal Kit - 4641340 Cartridge Valve
14B 4640938 1 Cartridge, Valve
14B 2900770 1 Seal Kit - 4640938 Cartridge Valve
14C 7011362 1 Cartridge, Valve
14C 7011311 1 Seal Kit - 7011362 Cartridge Valve
14D 7011365 1 Cartridge, Valve
14D 7011346 1 Seal Kit - 7011365 Cartridge Valve
14E 7011364 1 Cartridge, Valve
14E 7011346 1 Seal Kit - 7011364 Cartridge Valve
14F 7011375 1 Cartridge, Valve
14F 2900770 1 Seal Kit - 7011375 Cartridge Valve
14G 70000777 1 O-Ring
14H 70000778 1 O-Ring
101 Ref Ring, Lock Options:
101 2902286 2 Ring, Lock (Use p/n 1001174326) (Prior to SN 0300192713)
101 1001174326 2 Ring, Lock (SN 0300192713 to Present)
102 Ref Ring, Wear Options:
102 2902286 1 Ring, Wear (Use p/n 1001174326) (Prior to SN 0300192713)
102 1001174326 1 Ring, Wear (SN 0300192713 to Present)
103 Ref Ring, Back-Up Options:
103 2902286 1 Ring, Back-Up (Use p/n 1001174326) (Prior to SN 0300192713)
103 1001174326 1 Ring, Back-Up (SN 03001927130 to Present)
104 2902286 1 Ring, Wear (Use p/n 1001174326) (Prior to SN 0300192713)
105 2902286 2 Ring, Back-Up (Use p/n 1001174326) (Prior to SN 0300192713)
106 Ref O-Ring Options: (Prior to SN 0300192713)
106 2902286 1 O-Ring (Use p/n 1001174326) (Prior to SN 0300192713)
106 1001174326 1 O-Ring (SN 0300192713 to Present)
107 Ref O-Ring Options:
107 2902286 1 O-Ring (Use p/n 1001174326) (Prior to SN 0300192713)
3121172 1250AJP 269

108 Ref Ring, Hydrolock Options:
108 2902286 2 Ring, Hydrolock (Use p/n 1001174326) (Prior to SN
0300192713)
108 1001174326 2 Ring, Hydrolock (SN 0300192713 to Present)
109 Ref Ring, Wiper Options:(includes Items 101 - 109)
109 2902286 1 Ring, Wiper (Usep/n 1001174326) (Prior to SN 0300192713)
109 1001174326 1 Ring, Wiper (SN 0300192713 to Present)
110 Ref Seal, Rod Options:
110 2902286 1 Seal, Rod (Use p/n 1001174326) (Prior to SN 0300192713)
110 1001174326 1 Seal, Rod (SN 0300192713 to Present)
270 1250AJP 3121172

FIGURE 5-6. LIFT CYLINDER ASSEMBLY (TOWER BOOM)
272 1250AJP 3121172

FIGURE 5-6. LIFT CYLINDER ASSEMBLY (TOWER BOOM)

Ref LIFT CYLINDER ASSEMBLIES
See Note Ref Note: P/N was 1684292. When replacing complete cylinder, H
use P/N 1001119233. (Prior to S/N 0300144623)
1001118753 Ref Lift Cylinder Assemblies (SN 0300144623 to Present) C
5 0962297 2 Bushing
6 0962552 1 Bushing
7 Ref Barrel Options:
7 1684293 1 Weldment, Barrel (Prior to SN 0300144623)
7 1001118754 1 Barrel, Cylinder (SN 0300144623 to Present)
8 Ref Rod Options:
8 1684295 1 Weldment, Rod (Prior to SN 0300144623)
8 1001118756 1 Rod, Cylinder Weld (SN 0300144623 to Present)
9 Ref Head Options:
9 1684297 1 Cyl, Head (Prior to SN 0300144623)
9 1001118761 1 Head, Cylinder (SN 0300144623 to Present)
10 2220883 AR Plug, O-Ring
11 2220885 2 Plug, O-Ring
12 2220888 1 Plug, O-Ring
13 3480280 1 Piston
16 Ref Cartridge, Valve Options:
16 4640938 1 Valve, Counterbalance (Prior to SN 0300144623)
16 1001120140 1 Valve, Counterbalance (SN 0300144623 to Present)
16 2900770 1 Seal Kit - 4640938 & 1001120140 Cartridge Valve
17 4641285 1 Cartridge, Valve
17 7011311 1 Seal Kit - 4641285 Cartridge Valve
18 Ref Cartridge, Valve Options:
18 4641340 1 Valve, Counterbalance (Prior to SN 0300144623)
18 1001120141 1 Valve, Counterbalance (SN 0300144623 to Present)
18 7011367 1 Seal Kit - 4641340 & 1001120141 Cartridge Valve
104 See Note 2 Ring, Lock (Note: Use Item 126)
107 See Note 1 Ring, Wiper (Note: Use Item 126)
108 See Note 1 Seal, Rod (Note: Use Item 126)
109 See Note 2 Ring, Hydrolock (Note: Use Item 126)
126 Ref Seal Kit Options:
126 2902265 1 Kit (Service), Cylinder Seal (Use p/n 1001119979) (Includes
Items 101-109) (Prior to SN 0300144623)
126 1001118762 1 Seal, Kit (Includes Items 101-109) (SN 0300144623 to
Present)
3121172 1250AJP 273

FIGURE 5-7. JIB CYLINDER ASSEMBLY
274 1250AJP 3121172

FIGURE 5-7. JIB CYLINDER ASSEMBLY

Ref JIB CYLINDER ASSEMBLY
1684173 Ref Without Arctic Package G
3 3480271 1 Piston
4 1683053 1 Head
5 Ref Spacer Options:
5 4566471 1 Sleeve, Spacer (Use p/n 4566471) (Prior to SN 0300079667)
5 4100100 1 Sleeve, Spacer (SN 0300079667 to Present)
7 4640452 1 Cartridge, Counterbalance (Port above V2)
7 2900770 1 Seal Kit - 4640452 Cartridge Valve (1 Per Valve)
8 4641114 1 Cartridge, Restricted/Check
11 0630534 3 Capscrew #10-24NC x 1in
12 3900141 1 Setscrew 1/4in-20NC x 1/2in (Prior to SN 0300079667)
13 2220883 5 Plug, O-Ring
14 2220885 1 Plug, O-Ring
16 0100063 AR Loctite #609 (Prior to SN 0300079667)
17 4641260 1 Cartridge, Counterbalance (Port above V1)
104 See Note 1 Seal (Note: Use Item 126)
108 See Note 1 Wiper, Rod (Note: Use Item 126)
126 Ref Seal Kit Options (Includes Items 101-110):
3121172 1250AJP 275

FIGURE 5-8. STEER CYLINDER ASSEMBLY
276 1250AJP 3121172

FIGURE 5-8. STEER CYLINDER ASSEMBLY

1684314 Ref STEER CYLINDER ASSEMBLY B
2 1120094 1 Cap, Cylinder
3 1684275 1 Rod
4 1684315 1 Head
5 1684317 1 Barrel
7 3300465 1 Nut
8 3480278 1 Piston
101 2902257 1 Ring, Back-up
102 2902257 1 Ring, Wear
103 2902257 2 Ring, Wear
104 2902257 1 O-Ring
105 2902257 1 O-Ring
106 2902257 1 Wiper
107 2902257 1 Seal, Rod
108 2902257 Seal, Piston
3121172 1250AJP 277

FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM)
278 1250AJP 3121172

FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY (MAIN BOOM)

Ref TELESCOPE CYLINDER ASSEMBLY
1684319 1 Telescope Cylinder Assembly (Use p/n 1001175888) (Prior to F
SN 0300188193)
1001175888 1 Telescope Cylinder Assembly (SN 0300188193 to Present) B
3 0641606 6 Bolt 3/8in-16NC x 3/4in
4 0641607 2 Bolt 3/8in-16NC x 7/8in
6 Ref Head, Cylinder Options:
1683077 1 Head, Cylinder (Prior to SN 0300188193)
1001175884 1 Head, Cylinder (SN 0300188193 to Present)
9 2220885 1 Plug, O-Ring
10 2220886 1 Plug, O-Ring
11 3340982 2 Pad, Wear
12 3480266 1 Piston
13 3574580 1 Plate, Wear Pad Mount
14 3574586 1 Plate, Tele Foot
16 Ref Capscrew Options:
16 3931724 AR Capscrew 7/16in-14NC x 1-1/2in (Prior to SN 0300188193)
16 3931740 AR Capscrew, 7/16in-14NC x 2-1/2in (SN 0300188193 to Present)
17 4568808 2 Spacer
18 4641288 1 Valve Assembly
18A 7011372 1 Cartridge
18A 2900789 1 Seal Kit - 7011372 Cartridge Valve
18B 7011370 1 Cartridge
18B 7011371 1 Seal Kit - 7011370 Cartridge Valve
18C 7011369 1 Cartridge
18C 7011311 1 Seal Kit - 7011369 Cartridge Valve
18D 7011368 3 Cartridge
18D 7011351 3 Seal Kit - 7011368 Cartridge Valve (1 per Cartridge)
22 1001138812 AR Oil, Upper Boom Assembly (SN 0300188193 to Present)
23 1001177348 1 Kit, Service (for 1001175884 Cylinder Head replacement)
101 2902284 2 Ring, Wear (Prior to SN 0300188193)
102 2902284 1 Ring, Back-Up (Prior to SN 0300188193)
103 Ref Ring, Back-Up Options
103 2902284 2 Ring, Back-Up (Prior to SN 0300188193)
104 2902284 1 Ring, Wear (Prior to SN 0300188193)
3121172 1250AJP 279

105 2902284 5 O-Ring (Prior to SN 0300188193)
106 2902284 1 O-Ring (Prior to SN 0300188193)
107 Ref Seal, Rod Options:
107 2902284 1 Seal, Rod (Prior to SN 0300188193)
107 1001175887 1 Seal, Rod (SN 0300188193 to Present)
108 Ref Wiper, Rod Options:
108 2902284 1 Wiper, Rod (Prior to SN 0300188193)
108 1001175887 1 Wiper, Rod (SN 0300188193 to Present)
109 Ref T-Seal Options:
109 2902284 1 T-Seal (Prior to SN 0300188193)
109 1001175887 1 T-Seal (SN 0300188193 to Present)
126 Ref Seal Kit Options:(includes Items 101 - 109)
126 2902284 1 Seal Kit (Prior to SN 0300188193)
126 1001175887 1 Seal Kit (SN 0300188193 to Present)
280 1250AJP 3121172

FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM)
282 1250AJP 3121172

FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY (TOWER BOOM)

1684320 Ref TELESCOPE CYLINDER ASSEMBLY E
2 0100038 AR Primer, Locking #7471
4 0791606 2 Screw 3/8in-16NC x 3/4in
5 0791607 6 Screw 3/8in-16NC x 7/8in
9 1683441 2 Head
10A 0961951 2 Bushing
12 2131008 1 Fitting, 90 degree
14 2220883 2 Plug, O-Ring
15 2220885 2 Plug, O-Ring
16 3340763 4 Pad, Wear
17 3480205 2 Piston
18 3574630 1 Bracket, Wear Pad Mounting
21 4568811 1 Spacer
22 4568819 1 Spacer
23 4641298 1 Valve Assembly
23A 7011359 1 Cartridge, Valve
23A 2900789 1 Seal Kit - 7011359 Valve
23B 4641162 1 Cartridge, Valve (was p/n 7011360)
23B 2900770 1 Seal Kit - 7011360 & 4641162 Valve
23C 7011361 1 Cartridge, Flow-Through Valve
23C 7011346 1 Seal Kit - 7011361 Valve
101 2902291 2 Ring, Back-Up (Qty 1 per Kit)
102 I2902291 4 Ring, Back-Up (Qty 2 per Kit)
103 2902291 2 Ring, Wear (Qty 1 per Kit)
104 2902291 2 O-Ring (Qty 1 per Kit)
105 2902291 2 O-Ring (Qty 1 per Kit)
106 2902291 2 Seal (Qty 1 per Kit)
107 2902291 2 Wiper, Rod (Qty 1 per Kit)
108 2902291 4 Ring, Wear (Qty 2 per Kit)
109 2902291 2 Seal (Qty 1 per Kit)
Ref Note: Two kits required to rebuild this double barreled
cylinder - One kit required for each barrel of the cylinder.
3121172 1250AJP 283

SECTION 6 - HYDRAULIC
3121172 1250AJP 285

FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM
286 1250AJP 3121172

3121172 1250AJP 287

FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM

Ref HYDRAULIC DIAGRAM - BOOM
1283457 Ref Hydraulic Diagram for Caterpillar Engine Machines with J
Rexroth Pumps
1283457 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine J
Machines with Rexroth Pumps
1001152971 Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines with A
Rexroth Pumps
2792628 Ref Hydraulic Diagram (with 2-Port Design Rotators) (Prior to SN 9
0300119708)
1001098027 Ref Hydraulic Diagram (with 3-Port Design Rotators) (SN B
1001110252 Ref Hydraulic Diagram for Machines with Sauer Pumps I
1001111084 Ref All Machines B
4 2111010 AR Fitting, Straight
6 2150404 AR Fitting, 45
6 Ref Fitting (Prior to SN 0300119708)
6 Ref Fitting (SN 0300119708 to Present)
7 2170204 1 Fitting, 90
9 2171306 2 Fitting, 45
10 2171308 1 Fitting, 45
11 2171310 1 Fitting, 45
12 2171210 1 Fitting, 90
13 2171212 2 Fitting, 90
15 2720516 1 Hose
16 2753545 2 Hose
17 2753717 2 Hose
18 2753716 AR Hose
18 Ref Hose (Prior to SN 0300119708)
18 Ref Hose (SN 0300119708 to Present)
19 2753897 2 Hose
20 2753978 1 Hose
21 2754123 1 Hose
22 2754124 1 Hose
23 2753985 1 Hose
24 2753986 1 Hose
25 2753987 1 Hose
26 2753994 1 Hose
27 2753993 1 Hose
28 2753998 AR Hose
28 Ref Hose (Prior to SN 0300119708)
28 Ref Hose (SN 0300119708 to Present)
29 2754002 1 Hose
30 2754003 1 Hose
31 2754010 1 Hose
32 2754011 1 Hose
288 1250AJP 3121172

33 2753999 1 Hose
35 4641372 1 Valve, Double Check
35A 7027284 1 Cartridge
35A 7011346 1 Seal Kit - 7027284 Cartridge
35B 7027285 1 Cartridge
35B 7011311 1 Seal Kit - 7027285 Cartridge
37 Ref Fitting, 90 Options:
37 2130830 1 Fitting, 90 (Prior to SN 0300119708)
37 2130606 1 Fitting, 90 (SN 0300119708 to Present)
38 Ref Fitting, Straight Options:
38 2110404 1 Fitting, Straight (Prior to SN 0300080030)
38 2180830 1 Fitting, Straight (SN 0300080030 to Present)
41 2130612 1 Fitting, 90
42 2717059 1 Hose
43 2754288 1 Hose (SN 0300119708 to Present)
44 2170708 1 Fitting, Swivel Nut Run Tee (SN 0300119708 to Present)
45 1001097820 1 Fitting, Adapter (SN 0300119708 to Present)
46 2170704 1 Fitting, Swivel Nut Run Tee (SN 0300119708 to Present)
Ref Hose Kit Options:
2902486 1 Hose Kit (includes items 20-24, 26, 27, 29 & 30) (SN
0300089066 through 0300119707)
1001098244 1 Hose Kit (includes items 20-24, 26, 27, 29 & 30) (SN
3121172 1250AJP 289

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE
290 1250AJP 3121172

3121172 1250AJP 291

FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE

Ref HYDRAULIC DIAGRAM - DRIVE
Rexroth Pumps
Rexroth Pumps
2792645 Ref Hydraulic Diagram (Prior to SN 0300103907) 6
2792772 Ref Hydraulic Diagram (SN 0300103907 to Present) 4
1001110252 Ref Hydraulic Diagram for Machines with Sauer Pumps G
1001111082 Ref All Machines 2
1 2753685 2 Hose
3 2753703 2 Hose
4 2753764 1 Hose
5 2753768 1 Hose
9 2220235 2 Plug
10 2220238 1 Plug
11 2753722 2 Hose (Prior to SN 0300103907)
12 2753545 2 Hose
13 2753720 2 Hose (Prior to SN 0300103907)
14 2753714 1 Hose
15 2753713 1 Hose
16 2753721 1 Hose (Prior to SN 0300103907)
17 2753715 2 Hose
18 2753724 1 Hose (Prior to SN 0300103907)
19 2753752 1 Hose
20 2753582 1 Hose
21 2753756 1 Hose
22 2753747 1 Hose
23 2753757 2 Hose
24 2753748 1 Hose
25 2753759 2 Hose
26 2753760 1 Hose
27 2753749 1 Hose
28 2753761 1 Hose
29 2753750 1 Hose
30 2753762 1 Hose
31 2110812 Fitting, Straight
292 1250AJP 3121172

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE
294 1250AJP 3121172

FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE

Ref HYDRAULIC DIAGRAM - OSCILLATING AXLE
Rexroth Pumps
Rexroth Pumps
6 2753726 1 Hose
7 2753719 2 Hose
8 2753727 1 Hose
9 2753729 2 Hose
3121172 1250AJP 295

FIGURE 6-4. HYDRAULIC DIAGRAM - STEER
296 1250AJP 3121172

FIGURE 6-4. HYDRAULIC DIAGRAM - STEER

Ref HYDRAULIC DIAGRAM - STEER
Rexroth Pumps
Rexroth Pumps
2792773 Ref Hydraulic Diagram (SN 0300103907 to Present) 2
2 2753732 2 Hose
3 2753733 1 Hose
4 2753728 1 Hose
5 2753734 1 Hose
6 2753735 2 Hose
7 2753736 4 Hose
8 2753737 1 Hose
9 2753738 2 Hose
10 2753739 2 Hose
11 2753753 1 Hose
12 2753742 1 Hose
13 2753754 1 Hose
14 2753743 1 Hose
3121172 1250AJP 297

FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE
298 1250AJP 3121172

FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE

Ref HYDRAULIC DIAGRAMS - TURNTABLE
Rexroth Pumps
Rexroth Pumps
2792716 Ref Hydraulic Diagram (SN 0300085693 through 0300167529) B
1001145321 Ref Hydraulic Diagram (Caterpillar Engines) (SN 0300167530 to A
Present)
1001153188 Ref Hydraulic Diagram (Deutz TCD2.9L4 Engines) (SN A
1001110290 Ref All Machines (Prior to SN 0300167530) C
1001145322 Ref All Machines (SN 0300167530 to Present) A
6 2220811 1 Fitting, Reducer
17 2220478 1 Flange Kit
18 Ref Flange Kit Options:
18 2220737 1 Machines with Rexroth Pumps
19 2221117 4 Flange Kit (Machines with Rexroth Pumps Only)
20 2753546 1 Hose
21 2753975 1 Hose
22 2753976 1 Hose
23 2753977 1 Hose
24 2753673 1 Hose
25 2753979 2 Hose
26 2753746 2 Hose
27 2753590 1 Hose
29 2753984 1 Hose
30 2753988 1 Hose
31 2753989 1 Hose
3121172 1250AJP 299

32 2753990 1 Hose
33 2753991 1 Hose
34 2753992 1 Hose
37 Ref Hose
38 2753843 1 Hose
39 2753999 1 Hose
41 2754001 1 Hose
42 2754004 1 Hose
43 See Note 1 Models Prior to August 2006 (Note: If machine is equipped
with hydraulic filter in this circuit use part# 2754870. If
machine is not equipped with hydraulic filter in this circuit use
part# 2754005.)
43 2754870 1 Models August 2006 to Present
44 2754006 1 Caterpillar Engine Machines with Rexroth Pumps
44 1001153186 1 Deutz TCD2.9L4 Engine Machines with Rexroth Pumps
45 Ref Hose
46 4568862 1 Tube
47 4568849 1 Tube
48 4568815 1 Tube
51 2170308 1 Fitting, Tee (SN 0300085693 to Present)
52 2170908 1 Fitting, Cap (SN 0300085693 to Present)
56 2754869 1 Hose
57 Ref Fitting Options:
60 2111616 1 Fitting, Straight (Machines with Sauer Pumps)
61 2110812 1 Fitting, Straight (Machines with Sauer Pumps)
62 1001104577 1 Hose (Machines with Sauer Pumps)
300 1250AJP 3121172

63 2130404 1 Fitting, 90 Degree (Machines with Sauer Pumps)
64 Ref Fitting, Straight Options:
64 2110810 1 Adpt, St S Orfs/Orb 8-10 Fg (Prior to SN 0300167530)
64 2110808 1 Adpt,St S Orfs/Orb 8-8 Fg (SN 0300167530 to Present)
3121172 1250AJP 301

FIGURE 6-6. HYDRAULIC DIAGRAM - AUXILIARY POWER MOTOR
302 1250AJP 3121172

FIGURE 6-6. HYDRAULIC DIAGRAM - AUXILIARY POWER MOTOR

1001139520 Ref HYDRAULIC DIAGRAM - AUXILIARY POWER MOTOR A
15 2753781 2 Hose
20 4641316 1 Valve, Check
25 1001092764 1 Fitting, Tube End Reducer
3121172 1250AJP 303

FIGURE 6-7. HYDRAULIC DIAGRAM LIST

Ref HYDRAULIC DIAGRAM - BOOM
1283457 Ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps
Rexroth Pumps
1283457 Ref Hydraulic Diagram for Deutz BF4M2011 AND TD2011 Engine
1283374 Ref Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine
1001152971 Ref Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines with
Rexroth Pumps
2792628 Ref Prior to SN 0300119708 (with 2-Port Design Rotators)
1001098027 Ref SN 0300119708 to Present (with 3-Port Design Rotators)
1001110252 Ref Hydraulic Diagram for Machines with Sauer Pumps
1001111084 Ref All Machines
Ref HYDRAULIC DIAGRAM - DRIVE
1283457 1 Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps
1283374 1 ref Hydraulic Diagram for Caterpillar Engine Machines with
Rexroth Pumps
Rexroth Pumps
2792645 Ref Hydraulic Diagram (Prior to SN 0300103907)
2792772 Ref Hydraulic Diagram (SN 0300103907 to Present)
Ref HYDRAULIC DIAGRAM - OSCILLATING AXLE
Rexroth Pumps
Rexroth Pumps
Rexroth Pumps
Ref HYDRAULIC DIAGRAM - STEER
Rexroth Pumps
Rexroth Pumps
304 1250AJP 3121172

Rexroth Pumps
2792773 Ref Hydraulic Diagram (SN 0300103907 to Present)
Ref HYDRAULIC DIAGRAMS - TURNTABLE
Rexroth Pumps
Rexroth Pumps
2792716 Ref Hydraulic Diagram (SN 0300085693 through 0300167529)
1001145321 Ref Hydraulic Diagram (Caterpillar Engines) (SN 0300167530 to
Present)
1001145321 Ref Hydraulic Diagram (Deutz BF4M2011 & TD2011 Engines)
1001153188 Ref Hydraulic Diagram (Deutz TCD2.9L4 Engines) (SN
1001110290 Ref All Machines (Prior to SN 0300167530)
1001145322 Ref All Machines (SN 0300167530 to Present)
1001139520 Ref HYDRAULIC DIAGRAMS - AUXILIARY POWER MOTOR
(MACHINES WITH COLD WEATHER PLUS PACKAGE)
2792565 Ref HYDRAULIC DIAGRAM - WELDER
Ref HYDRAULIC SCHEMATIC - OIL COOLER
1001119859 Ref Caterpillar Engine Machines with Rexroth Pumps
0272080 Ref Deutz Engine Machines with Rexroth Pumps
1001118957 Ref Deutz Engine Machines with Sauer Pumps
Ref HYDRAULIC SCHEMATIC - STANDARD
2792527 Ref Hydraulic Schematic (Prior to SN 0300103907)
2792771 Ref Hydraulic Schematic (SN 0300103907 through 0300139395)
1001110761 Ref Hydraulic Schematic (SN 0300139396 to Present)
3121172 1250AJP 305

SECTION 7 - ELECTRICAL
3121172 1250AJP 307

FIGURE 7-1. ELECTRICAL DIAGRAM LIST

Ref Note: Diagrams not shown are available from the JLG Service
Department.
Ref CHASSIS ILLUMINATION LIGHTS ELECTRICAL DIAGRAM
OPTIONS:
4933262 Ref Chassis Illumination Lights Electrical Diagram (Prior to SN
0300076217)
4933314 Ref Chassis Illumination Lights Electrical Diagram (SN
1001102417 Ref CLEARSKY TELEMATICS ELECTRICAL SCHEMATICS
0272066 Ref COLD WEATHER KIT WITH ETHER WIRING DIAGRAM
0272068 Ref COLD WEATHER KIT WITH ETHER WIRING DIAGRAM
Ref GENERATOR (2500W) ELECTRICAL DIAGRAM
Ref Note: For Module Identification, Refer To Revision Log Page
A.
Ref Without UGM
4933215 Ref 110Volt (Prior to SN 0300079611)
4933216 Ref 220Volt (Prior to SN 0300079611)
4933300 Ref 110/220Volt (SN 0300079611 through 0300122914)
4933300 Ref 110/220Volt - 60Hz (SN 0300122915 to Present)
1001100027 Ref 110/220Volt - 50Hz (SN 0300122915 to Present)
Ref With UGM
1001120381 Ref Caterpillar/Deutz Engine - 110/220Volt - 60Hz
1001120382 Ref Deutz Engine - 110/220Volt - 50Hz
1001122424 Ref Caterpillar Engine - 110/220Volt - 50Hz
Ref 4000W Generators
1001153257 Ref Deutz Engine – 60Hz (ANSI Export / CE / Japanese Spec)
1001162901 Ref Deutz Engine – 50Hz (ANSI Export / CE / Japanese Spec)
1001162899 Ref Deutz Engine – 50Hz (Australian Spec)
1001162900 Ref Deutz Engine – 50Hz (CE Spec)
1001122528 Ref Caterpillar/Deutz Engine (Prior to SN 0300182753)
1001157770 Ref Caterpillar, Deutz TD2011 Engine and Deutz TCD2.9L4
Engines Machines (SN 0300182753 to Present)
4933217 Ref GLOW PLUGS ELECTRICAL DIAGRAM
Ref GROUND CONTROL BOX ELECTRICAL DIAGRAM
Ref Without UGM
4933297 Ref Without UGM (Prior to SN 0300087575)
4933342 Ref Without UGM (SN 0300087575 to Present)
Ref Note: S/N 0300085693 & S/N 0300085910 was built with
the EMR2 Deutz Engine.
1001119567 Ref With UGM
Ref HEADLIGHT AND TAILIGHTS ELECTRICAL DIAGRAM
OPTIONS:
4933253 Ref Headlight and Tailights Electrical Diagram (Prior to SN
0300076217)
4933311 Ref Headlight and Tailights Electrical Diagram (SN 0300076217
to Present)
Not Available Ref PLATFORM ELECTRICAL DIAGRAM
4933249 Ref PLATFORM FLOODLIGHTS ELECTRICAL DIAGRAM
0273465 Ref PLATFORM WORKLIGHTS ELECTRICAL DIAGRAM
Ref STANDARD ELECTRICAL SCHEMATIC OPTIONS:
308 1250AJP 3121172

Ref Without UGM
1870179 Ref Standard Electrical Schematic (Prior to SN 0300087575)
1870197 Ref Standard Electrical Schematic (SN 0300087575 to Present)
Ref Note: S/N 0300085693 & S/N 0300085910 was built with
the EMR2 Deutz Engine.
1001119861 Ref With UGM
3121172 1250AJP 309

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (Prior to SN 0300087575)
310 1250AJP 3121172

3121172 1250AJP 311

312 1250AJP 3121172

3121172 1250AJP 313

FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (Prior to SN 0300087575)

Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION
LOG PAGE A.
Ref HARNESS COMPONENTS INSTALLATION
Ref PLATFORM CONSOLE BOX COMPONENTS
4 0272970 1 Footswitch and Harness Assembly
4 1060918 7 ft/2.14m Cable, Electrical - 18/3
4A 4460071 1 Connector, Strain Relief
52 4460708 2 Receptacle, Female - 15 Position
53 4460905 5 Seal, Plug
58 4922666 1 Harness, Analyzer Cable 2-B
58 4460226 4 Socket, Female (Not Shown - Located at J2)
58A 4460761 1 Connector, Female - 4 Position
58A 4460227 4 Pin, Male
59 4922945 1 Harness, Platform Box (See Items 101-111 for Breakdown)
4922945 Ref PLATFORM BOX HARNESS ASSEMBLY F
101 4460866 1 Receptacle, Female - 19 Pin
101 4460464 7 Pin, Male Deutsch 16 Ga
101 4460943 3 Pin, Male 16 Ga (Gold Plated - Used on 3 Wire Canbus Cable)
102 4460874 1 Connector - 35 Position (Natural)
102 4460905 4 Plug
103 4460876 1 Connector - 35 Position (Blue)
103 4460905 1 Plug
104 4460873 1 Connector - 35 Position (Black)
104 4460905 12 Plug
105 4460879 1 Connector, Male - 2 Position
105 4460887 2 Terminal (12 Gauge)
107 4460225 4 Plug, Male - 6 Position
107 4460226 21 Terminal (16 Gauge)
108 4460227 5 Pin, Male
109 4460227 13 Pin, Male
110 4460925 1 Connector - 21 Pin
110 4460466 8 Plug
111 See Note 2 Connector, 6 Position, (Note: Not available for purchase)
Ref BOOM CABLES INSTALLATION
0273474 Ref ANSI and ANSI Export Specs Without SkyPower A
314 1250AJP 3121172

0273476 Ref ANSI and ANSI Export Specs With SkyPower A
0273475 Ref Australian and CE Specs Without SkyPower A
201 Ref Tower Boom AC Harness Options:
201 See Note Ref ANSI and ANSI Export Specs Without SkyPower(10/3 Cable - B
was p/n 4922980)
Ref Note: Order p/n 4923642, 4923643 & 4460205 for service
replacement of p/n 4922980.
201 4922963 Ref ANSI and ANSI Export Specs With SkyPower (8/5 Cable) B
See Note Ref Australian & CE Specs Without SkyPower (10/3 Cable -was
p/n 4922982)
201A Ref Receptacle, Female Options:
201A 4460134 1 ANSI and ANSI Export Specs Without SkyPower
201A 4460960 1 ANSI and ANSI Export Specs With SkyPower
201A 4460710 1 Australian and CE Specs Without SkyPower
202 Ref Main Boom AC Harness Options:
202 4922981 Ref ANSI and ANSI Export Specs Without SkyPower (10/3 Cable) A
202 4922962 Ref ANSI and ANSI Export Specs With SkyPower (8/5 Cable) B
202 4922983 Ref Australian and CE Specs Without SkyPower (10/3 Cable) A
202A Ref Plug, Male Options:
202A 4460959 1 Australian and CE Specs With SkyPower
0861629 Ref GROUND CONTROL BOX COMPONENTS M
310 1670829 1 Bezel
312 1705974 1 Decal - Light Panel
330 4460874 1 Connector, White/Natural - 35 Position
331 4460875 1 Connector, Gray - 35 Position
333 4460905 4 Plug, Connector
339 4922941 1 Harness, Engine (See Items 401-441 for Breakdown)
340 4922942 1 Valve Harness Assembly G
340A 4460320 1 Plug, Male - 2 Position
340A 4460267 2 Pin, Male
340B 4460965 1 Plug, Male - 3 Position
340B 4922099 19.8 ft/6m Cable, Electrical 18/3
340C 4460880 16 DIN Connector
340D 4460836 1 Plug, Male - 12 Position (Black)
340D 4460466 4 Plug, Socket
340D 4460465 3 Socket, Female
340D 4460942 2 Socket, Female 14-16 GA
340D 4460944 3 Socket, Female 16-18 GA (Gold)
340E 4460424 1 Connector, Female - 2 Position
340E 4460268 2 Socket, Female
3121172 1250AJP 315

340F 4460843 1 Plug, Male - 2 Position
340F 4460842 2 Socket, Female
340G 4460930 1 Plug, Male - 8 Position
340G 4460944 5 Socket, Female (Gold)
340G 4460466 3 Plug, Socket
340H 4460931 1 Connector, Female - 8 Position (Gray)
340H 4460943 5 Pin, Male (Gold)
340H 4460466 3 Plug, Socket
340J 4460933 1 Plug, Male - 12 Position (Gray)
340J 4460465 7 Socket, Female
340J 4460942 5 Socket, Female 14-16 GA
340K 4460891 3 Plug, Male - 2 Position
340K 4460465 2 Socket, Female
340L 4461004 3 Plug, Male - 4 Position (Black)
340L 4461005 12 Terminal
340M 4461007 3 Plug, Male - 4 Position (Gray)
340M 4461008 12 Plug, Hole
340M 4461006 12 Seal
340N 4460536 1 Connector, Female - 3 Position
340N 4460943 3 Pin, Male (Gold)
340N 1060698 AR Cable 18/4
340P 4460944 2 Socket, Female
341 4922943 1 Ground Control Box Harness Assembly G
341 3990001 2 Diode - 3 Amp (Not Shown - Located at Power Down Relay)
341A 4460227 6 Pin, Male
341B 4460965 1 Plug, Male - 3 Position (Blue Lock)
341B 4922099 2 ft/.6m Cable, Can-Buss
341C 2400066 1 Fuseholder with Cover
341C 2400065 1 Fuse
341D 4460894 1 Plug, Male - 6 Position
341D 4460465 1 Socket, Female 16-18GA
341D 4460942 2 Socket, Female 14GA
341F 4460876 1 Connector, Blue - 35 Position
341G 4460866 1 Connector - 19 Pin
341G 4460464 10 Pin, Male Deutsch 16 Ga
341H 4460878 1 Plug, Male - 4 Position
341H 4460887 3 Terminal (12 Gauge)
341J 4120035 10 Base, Light
341J 4460634 11 Terminal (16 Gauge)
341K 4460873 1 Connector, Black - 35 Position
341L 4460966 1 Plug, Male - 3 Position (Green Lock)
341L 4460944 3 Socket, Female
341L 4922099 2 ft/.6m Cable, Can-Buss
316 1250AJP 3121172

341M 4460613 1 Connector - 21 Pin
341M 4460464 8 Pin, Male Deutsch 16 Ga
341N 4460836 1 Plug, Male - 12 Position
341N 4460465 5 Socket, Female 16-18GA
341N 4460942 1 Socket, Female 14GA
341P 4460761 1 Connector, Female - 4 Position
341P 4460227 4 Pin, Male
341Q 4460930 1 Plug, Male - 8 Position
341Q 4460944 6 Socket, Female 16-18GA Gold
341R 4460871 18 Socket, Female
341S 1060698 3 ft/.9m Cable 18/4
346 4923036 1 Relay and Harness B
346 3740143 1 Relay
346A 4460931 1 Receptacle, Female - 8 Position
346A 4460943 8 Pin, Male
347 4933297 1 Ground Control Wiring Diagram (See Items 501-511 for
Breakdown)
4922941 Ref ENGINE HARNESS ASSEMBLY E
421 4460464 AR Pin, Male
421 4460466 2 Plug, Terminal
426 4460889 2 Terminal
438 4460880 AR DIN Connector without Diode
441 4460887 1 Terminal, Molex
441 4460871 AR Socket, Female
441 4460508 1 Terminal, Deutsch
4933297 Ref GROUND CONTROL BOX WIRING DIAGRAM F
501 2920129 9 Bulb, Light
511 4460945 1 Connector, Female - 3 Way
0273445 Ref WIRING HARNESSES INSTALLATION G
602 4922696 1 Chassis Harness Assembly 3-D
602A 4460892 1 Connector, Buss Bar - 6 Position
602C 4460894 1 Plug, Male - 6 Position (Not Shown)
602C 4460465 6 Socket, Female
602C 4460892 1 Connector, Buss Bar - 6 Position
602D 4460880 14 DIN Connector
602E 4460930 1 Connector, Gray - 8 Position
602E 4460466 5 Plug, Terminal
602F 4460836 1 Connector, Black - 12 Position
602F 4460466 6 Plug, Terminal
602G 4460933 1 Connector, Gray - 12 Position
602G 4460465 8 Socket, Female
3121172 1250AJP 317

602G 4460466 4 Plug, Terminal
602H 4460934 1 Connector, Green - 12 Position
602H 4460944 12 Socket, Female
602J 4460935 1 Connector, Brown - 12 Position
602K 4922705 1 Analyzer Harness 2-B
602L 4460761 1 Connector, Female
602L 4460227 4 Pin, Male
602M 4460465 4 Socket, Female
602N 4460464 6 Pin, Male 16-18 GA
602N 4460943 3 Pin, Male 16-18 GA (Gold)
602N 4460941 2 Pin, Male 14-16GA
602P 4460884 4 Connector, Gray - 4 Position
603 4922718 4 Axle Power Track Harness Assembly B
603A 4460539 1 Per Plug, Male - 3 Position
Assy
603A 4460944 3 Per Socket, Female
Assy
603B 4460932 1 Per Connector, Female - 4 Position
Assy
603B 4460943 4 Per Pin, Male
Assy
604 4922767 1 Lockout Valve Harness 2-C
604B 4460464 1 Pin, Male
604C 4460880 2 Connector, DIN
604D 4460449 2 Connector, DIN
605 4922777 1 Platform Valve Harness 1-C
605A 4460880 9 DIN Connector
605B 4460926 1 Connector - 21 Position
605B 4460466 8 Plug, Hole
605C 4460897 1 Connector, Female - 2 Position
605C 4460464 2 Pin, Male
606 4922784 1 Jib Stow Switch Harness B
607 4922785 1 Dual Capacity Jib Position Switch Harness B
607A 4460464 2 Pin, Male
608 Ref Load Sensing Pin Harness Options:
608 4922826 1 Harness Load Sensing Pin (Prior to SN 0300085914) C
608 4923256 1 Harness Load Sensing Pin (SN 0300085914 through B
0300087575)
608A 4460930 1 Connector, Gray - 8 Position
608A 4460466 3 Plug, Sealing
608B See Note 1 Filter Module (Note: Not Available for Purchase) (Prior to SN
0300085914)
318 1250AJP 3121172

608C See Note 1 Connector, Female - 4 Position (Note: Not Available for
Purchase)
608C See Note 4 Terminal (Note: Not Available for Purchase)
608D 1001096076 1 Decal, Troubleshooting (Not Shown - 4923256 Harness Only)
609 4922946 1 B.L.A.M. Harness B
609A 4460933 1 Plug, Male - 12 Position (Gray)
609A 4460466 7 Plug, Seal
609B 4460970 1 Plug, Female - 12 Position
609B 4460943 3 Pin, Male (Gold)
609B 4460464 6 Pin, Male
609B 4460941 3 Pin, Male
609C 4460935 1 Plug, Male - 12 Position (Green)
609C 4460466 5 Plug, Seal
609D 4460466 8 Plug, Seal
609E 4460836 1 Plug, Male - 12 Position (Black)
609E 4460466 6 Plug, Seal
609E 4460837 1 Receptacle, Female - 12 Position Buss Bar
609F 4460836 1 Plug, Male - 12 Position (Black)
609F 4460466 8 Plug, Seal
609F 4460837 2 Receptacle, Female - 12 Position Buss Bar
609G 4460884 1 Plug, Male 4 Position (Gray)
609H 4460894 1 Plug, Male - 6 Position (Gray)
609J 4460943 4 Pin, Male
609L 4460761 1 Connector, Female - 4 Position
609L 4460227 4 Pin, Male
609M 1060698 28 Cable, Electrical 18/4
in/71cm
609N 4460944 4 Socket, Female
610 4922947 1 Harness, Tilt Sensor #1 (Right) E
610A 4460912 1 Lock, Wedge
610A 4460918 3 Pin, Male
610A 1320309 1 Clamp, Cable
610A 1560012 1 Nut, Conduit
610A 1560011 1 Connector, Conduit
3121172 1250AJP 319

611 4922948 1 Harness, Tilt Sensor #2 (Left) E
611A 4460912 1 Lock, Wedge
611A 4460918 3 Pin, Male
612 4922949 1 Harness, Tower Boom Length Sensors B
612A 4460942 3 Socket, Female (Gold)
612B 4460944 6 Socket, Female (Gold)
612C 4460934 1 Plug, Male - 12 Position
612C 4460944 11 Socket, Female (Gold)
612C 4460466 1 Plug
613 4922950 1 Harness, B.L.A.M. to #1 Tower Boom Angle Sensor (Right Side) B
613B 4460912 1 Lock, Wedge - Position
614 4922951 1 Harness, B.L.A.M. to #2 Tower Boom Angle Sensor (Left Side) C
614A 4460943 4 Pin, Male (Gold)
615 Ref Harness, Tower Boom Fly to Main Boom Base Options:
615 4922952 1 Harness Tower Fly To Main Base (Prior to SN 0300083153) F
615 4923241 1 Harness Tower Fly/Main Boom (SN 0300083153 through B
0300087575)
615B 4460465 24 Socket, Female 16-18 Gauge
615B 4460943 AR Pin, Male (Gold)
615B 4460466 AR Seal, Plug
615C 4460613 1 Connector - 21 Position
615C 4460464 8 Pin, Male 16-18 Gauge
615C 4460508 AR Pin, Male 12-14 Gauge
615C 4460466 AR Seal, Plug
615D 4460944 3 Socket, Female (Gold)
615E 4460536 1 Receptacle, Female - 3 Position
615E 4460943 3 Pin, Male (Gold)
615F 4461077 1 Plug, Male (SN 0300083153 through 0300087575)
615F 4460918 4 Socket, Female (Gold) (SN 0300083153 through
0300087575)
616 Ref Harness, Main Boom Dual Capacity Switches Options:
616 4922953 1 Limit Switch Harness, Dual Capacity (Use p/n 4923170) (Prior
to SN 0300079667)
320 1250AJP 3121172

616 4923170 1 Limit Switch Harness,Dual Capacity (SN 0300079667 through C
0300087575)
616A 4460943 3 Pin, Male (Gold)
616B 4460968 2 Connector, Strain Relief
616B Ref Switch, Limit Options:
616B 4360549 2 Switch, Limit (Use p/n 4360578) (Prior to SN 0300079667)
616B 4360578 2 Switch,Limit (SN 0300079667 through 0300087575)
617 Ref Harness, Main Boom Transport Switches Options:
617 4922954 1 Limit Switch Harness, Boom Transport Length (Use p/n
4923171) (Prior to SN 0300079667)
617 4923171 1 Limit Switch Harness,Boom Transport Length (SN 0300079667 C
through 0300087575)
617B Ref Switch, Limit Options:
617B 4360549 2 Switch, Limit (Use p/n 4360578) (Prior to SN 0300079667)
617B 4360578 2 Switch,Limit (SN 0300079667 through 0300087575)
618 4922955 1 Harness, Main Boom Base to Platform C
618A 4460865 2 Connector - 19 Position
618A 4460466 8 Seal, Plug
618B 4460473 2 Clamp, Cable
619 4922956 1 Harness, Tower Boom Fly to MTB D
619A 4460466 4 Seal, Plug
620 Ref Harness, Tower Boom Transport Length Switch Options:
620 4922957 1 Harness, Tower Boom Transport Length Limit Switch (Use p/n C
4923169) (Prior to SN 0300079667)
620 4923169 1 Harness,Tower Boom Transport Length Limit Switch (SN A
0300079667 through 0300087575)
620 Ref Switch, Limit Options:
620 4360551 1 Switch, Limit (Use p/n 4360579) (Prior to SN 0300079667)
620 4360579 1 Switch,Limit - Adj Lever (SN 0300079667 through
0300087575)
621 4922958 1 Harness, Tower Boom Fly to MTB C
621A 4460466 12 Seal, Plug
622 Ref Harness and Switch Main Boom Transport Angle
622 Not Required 0 Prior to SN 0300083153 (was hardwire from item 615)
622 4000008 1 Sensor Proximity Assembly (Includes Switch) (SN 0300083153
through 0300087575)
622A 4460917 4 Pin, Male (Gold)
3121172 1250AJP 321

Ref STANDARD HARNESS COMPONENTS
701 See Note 4 Steer Angle Sensor Harness (Note: Not Available for Purchase)
701 4460536 1 Per Receptacle, Female - 3 Position
Assy
701 4460464 3 Per Pin, Male
Assy
702 1660256 1 Coupling Electrical Components
702A See Note 1 Coupling Turntable Harness (Note: Not Available for Purchase)
702B 4460837 1 Connector, Female - 12 Position
702B 4460466 4 Plug, Socket
702B 4460464 3 Pin, Male 16-18 GA
702B 4460943 3 Pin, Male 16-18 GA (Gold)
702B 4460941 2 Pin, Male 14-16GA
702C See Note 1 Coupling Frame Harness (Note: Not Available for Purchase)
703 4360505 1 Tower Lift Cylinder Angle Sensor Harness (Includes Switch)
703A 4460464 3 Pin, Male
704 Ref Platform Level Sensor and Tower Boom Angle Sensor
Harnesses (Includes Switch)
704 4360545 4 Switch, Angle Sensor-Digital (Use p/n 1001133329) (Prior to
SN 0300156986)
704 1001133329 4 Switch Angle Sensor-Digital (SN 0300156986 through
0300184658)
704 1001133329 4 Switch Angle Sensor-Digital (Use 1001147479) (SN
704A 4460910 4 Connector, Female Deutsch - 3 Position
704A 4460917 12 Pin, Male
704A 4460913 4 Lock, Wedge
705 4360552 2 Tower Boom Length Sensor Harness (Includes Switch)
705A 4460464 6 Pin, Male
706 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not
706A 7022819 1 Plug, Male - 8 Position (Natural)
707 7022824 1 Controller Harness/Circuit Board Assembly (Drive and Steer)
708 See Note 1 Speed Control Harness (Note: Not Available for Purchase)
709 0272621 1 Control System Analyzer Installation A
2901443 1 Analyzer/Cable Kit 1
709A 1600244 1 Analyzer
709B 1060633 1 Cable, Analyzer 1-A
709C 4460321 2 Plug, Male
710 See Note AR Deutz Harness (Note: Not Available for Purchase)
322 1250AJP 3121172

710 7020488 2 Connector, Switch
711 2902292 1 Battery Cable Kit B
711A 7027008 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal and
Start Relay)
711D 7027011 1 Cable, Black (Tray Pivot to Engine Mount) (Not Shown)
712 4922700 1 Glow Plugs Harness 2-B
713 1060904 1 Glow Plugs Jumper Cable C
Ref OPTIONAL HARNESS COMPONENTS
801 Ref AC to Platform Receptacle Components Options:
801 0273462 Ref 110V GFI Receptacle (ANSI and CSA Specs) A
801 0273463 Ref 220V GFI Receptacle (ANSI and CSA Specs) A
801 0273461 Ref 220V GFI Receptacle (ANSI Export, Australian and CE Specs) B
801A Ref Box, Switch Options:
801A 0860038 1 ANSI and CSA Specs
801A See Note 1 ANSI Export, Australian and CE Specs (Note: Not Available -
Purchase Locally)
801B Ref Gasket, Cover Options:
801B 3960422 1 ANSI and CSA Specs
801B See Note 1 ANSI Export, Australian and CE Specs (Note: Not Available -
Purchase Locally)
801C Ref Shield, Cover Options:
801C 4060700 1 110V GFI Receptacle (ANSI and CSA Specs)
801C 4060092 1 220V GFI Receptacle (ANSI and CSA Specs)
801C See Note 1 ANSI Export, Australian and CE Specs (Note: Not Available -
Purchase Locally)
801D Ref Connector, Strain Relief Options:
801D 4460051 1 ANSI and CSA Specs
801D See Note 1 ANSI Export, Australian and CE Specs (Note: Not Available -
Purchase Locally)
801E Ref Plug, Male Options:
801E 4460205 1 110V GFI Plug (ANSI and CSA Specs)
801E 4460709 1 220V GFI Plug (ANSI and CSA Specs)
801E See Note 1 220V GFI Plug (ANSI Export, Australian and CE Specs (Note:
Not Available - Purchase Locally)
801F Ref Receptacle Options:
801F 4460346 1 110V GFI Receptacle (ANSI and CSA Specs)
801F 4460125 1 220V GFI Receptacle (ANSI and CSA Specs)
801F See Note 1 ANSI Export, Australian and CE Specs (Note: Not Available -
Purchase Locally)
802 Ref Generator Electrical Components
802 4933216 AR 110V - 60Hz (Prior to SN 0300079611)
802 4933215 AR 220V - 50Hz/60Hz (Prior to SN 0300079611)
802 4933300 AR 110V/220V - 50Hz/60Hz (SN 0300079611 through
0300087575)
802 3990010 1 Diode - 6 Amp (Not Shown) (Prior to SN 0300079611)
802A 4922641 1 Harness - On/Off Switch
802C Ref Powermite Control Box to Relay Harness Options:
802C 4922482 1 Harness MTB and ENGINE For Generator (Prior to SN
0300079611)
3121172 1250AJP 323

802C 4922970 1 Wire MTB and Engine For Generator (SN 0300079611 B
through 0300057575)
802C 4460374 1 Plug, Sealed
802C 4460375 4 Terminal
802D 4460027 1 Receptacle, Twist Lock (110V Only)
802E 4460961 1 Connector, Female - 4 Position (SN 0300079611 through
0300087575)
802E 4460705 4 Pin, Male
802F 4460321 1 Connector, Male - 4 Position (SN 0300079611 through
0300087575)
Ref Note: Harness used to connect AC at platform harness to
generator receptacle to power platform receptacle.
803 4921829 110V GFI Receptacle (ANSI and CSA Specs) -
803 4921954 220V GFI Receptacle (ANSI and CSA Specs) 2
803 4921956 220V GFI Receptacle ANSI Export, Australian and CE Specs 1
803 Ref Cable, Electrical - 12/3 Options:
803 1060494 20 ft/6.1m ANSI Spec
803 1060461 20 ft/6.1m ANSI Export Spec
803A 4460205 1 110V GFI (ANSI Spec)
803A 4460233 1 220V GFI (ANSI Spec)
803A See Note 1 ANSI Export Spec (Note: Not Available - Purchase Locally)
803B Ref Receptacle, Female Options:
803B 4460134 1 110V GFI (ANSI Spec)
803B 4460701 1 220V GFI (ANSI Spec)
803B See Note 1 ANSI Export Spec (Note: Not Available - Purchase Locally)
804 Ref Strobe Light Harness (Includes Strobe Light) Options: C
0272507 1 Strobe Light Harness (Includes Strobe Light) (Prior to SN
0300190450)
1001149818 1 Strobe Light Harness (SN 0300190450 to Present) B
804A 4460267 2 Pin, Male
805 See Note 1 Alarm Harness (Includes Alarm) (Note: Not Available for
Purchase)
806 4922738 1 Headlight and Taillight and Chassis Illumination Lights Harness 1/A
806A 4460374 1 Plug, Sealed
807 Ref Floodlights Harness Components
807A 4460227 4 Pin, Male
807B 4922764 1 Floodlight Harness (Lights to Switch)
807D 4360232 1 Breaker, Circuit - 15 Amp
807E 4460425 1 Connector, Strain Relief
807F 4922990 1 Light Harness (Main Boom) (Use p/n 1001098451) A
807G 4460459 1 Plug, Male - 3 Position (4922990 Harness)
807G 4460790 3 Socket, Female (4922990 Harness)
807G 4460458 3 Seal, Terminal (4922990 Harness)
807G 1001098234 1 Connector, Female (1001098449 Harness)
807H 4922991 1 Light Harness (Tower Boom) (Use p/n 1001098450) A
324 1250AJP 3121172

807J 4460476 1 Receptacle, Female - 3 Position (4922991 Harness)
807J 4460850 3 Pin, Male (4922991 Harness)
807J 4460458 3 Seal, Terminal (4922991 Harness)
807J 1001098349 1 Connector, Male (1001098448 Harness)
808 Ref Work Lights Harness Components
808A 2400066 1 Fuseholder
808A 2400070 AR Fuse 20 Amp
808B See Note 2 Work Light Harness (Supplied with Work Light) (Note: Not
808D 4922990 1 Light Harness (Main Boom) (Use p/n 1001098451) A
808E 4460459 1 Plug, Male - 3 Position (4922990 Harness)
808E 4460790 3 Socket, Female (4922990 Harness)
808E 4460458 3 Seal, Terminal (4922990 Harness)
808E 1001098234 1 Connector, Female (1001098449 Harness)
808F 4922991 1 Light Harness (Tower Boom) (Use p/n 1001098450) A
808G 4460476 1 Receptacle, Female - 3 Position (4922991 Harness)
808G 4460850 3 Pin, Male (4922991 Harness)
808G 1001098349 1 Connector, Male (1001098448 Harness)
Ref TOOLS (NOT SHOWN)
7002821 1 Crimper (For Wire to Pin/Socket Connections)
7002823 1 Extractor (For Removal of Pin/Socket from Connectors)
4460467 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket
from Connectors)
4460510 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket
from Connectors)
7002828 1 Stripper, Wire
3121172 1250AJP 325

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087575 to Present)
326 1250AJP 3121172

3121172 1250AJP 327

328 1250AJP 3121172

3121172 1250AJP 329

FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087575 to Present)

Ref NOTE: S/N 0300085693 & S/N 0300085910 WERE BUILT WITH
THE EMR2 DEUTZ ENGINE.
Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION
LOG PAGE A.
53 4460905 5 Seal, Plug
58A 4460227 4 Pin, Male
59 Ref Harness, Platform Box Options (See Items 101-111 for
Breakdown):
59 4922945 1 HARNESS,CONSOLE BOX (Use p/n 4923448) (Prior to SN
0300093313)
59 4923448 1 HARNESS,CONSOLE BOX (SN 0300093313 to Present)
Ref PLATFORM BOX HARNESS ASSEMBLY
See Note Ref Note: Was p/n 4922945. When replacing complete harness use F
p/n 4923448. (Prior to S/N 0300093313)
4923448 Ref Harness, Console Box (SN 0300093313 to Present) 3-B
102 4460905 AR Plug
103 4460905 AR Plug
104 4460905 AR Plug
105 4460887 2 Terminal (12 Gauge)
107 4460226 21 Terminal (16 Gauge)
108 4460227 5 Pin, Male
330 1250AJP 3121172

109 4460227 13 Pin, Male
110 4460925 1 Connector - 21 Pin
110 4460466 8 Plug
111 1001121616 2 Connector, 6 Position
111 1001121615 2 Base, Mounting
0273474 Ref ANSI and ANSI Export Specs Without SkyPower B
0273476 Ref ANSI and ANSI Export Specs With SkyPower B
0273475 Ref Australian and CE Specs Without SkyPower B
0273476 Ref Australian and CE Specs With SkyPower B
201 Ref ANSI and ANSI Export Specs Without SkyPower (10/3 Cable) A
Options:
201 See Note 1 Companent (was p/n 4922980) (Prior to SN 0300101601)
201 Ref Components (SN 0300101601 to Present)
201 4923642 1 Harness, Upper (Located in Tower Boom)
201 4923643 1 Harness, Lower (Located in Turntable)
201 See Note Ref ANSI and ANSI Export Specs With SkyPower (8/5 Cable) A
Ref (Note: Use Item 204)
201 Ref Australian and CE Specs Without SkyPower (10/3 Cable) A
Options:
201 Ref Components: (SN 101601 to Present)
201A Ref Receptacle, Male Options:
201A 4460134 AR ANSI and ANSI Export Specs Without SkyPower
201A 4460959 AR ANSI and ANSI Export Specs With SkyPower
201A 4460710 AR Australian and CE Specs Without SkyPower
201A 1671092 AR Cover, Female Connector (With SkyPower Only)
201B Ref Plug, Male Options:
201B 4460205 1 ANSI and ANSI Export Specs Without SkyPower
201B 4460709 1 Australian and CE Specs Without SkyPower
202 4922963 Ref ANSI and ANSI Export Specs With SkyPower (8/5 Cable) C
(Prior to SN 0300090177)
202 4922962 Ref ANSI and ANSI Export Specs With SkyPower (8/5 Cable) (SN B
202 4922983 Ref Australian and CE Specs Without SkyPower (10/3 Cable) A
202A Ref Plug, Female Options:
202A 1671093 1 Cover, Male Connector (With SkyPower Only)
202A 4460960 1 Australian and CE Specs With SkyPower
203 4460959 1 Receptacle, Male (With SkyPower Only) (SN 0300090177 to
Present)
203 1671093 1 Cover, Male Connector (With SkyPower Only)
3121172 1250AJP 331

204 4923385 1 Turntable Cable Harness (With SkyPower Only) (SN A
204A 4460960 1 Plug, Female (With SkyPower Only)
204A 1671092 1 Cover, Female Connector (With SkyPower Only)
Ref GROUND CONTROL BOX COMPONENTS
0861750 Ref Machines with Rexroth Pumps K
1001111545 Ref Machines with Sauer Pumps E
310 1670829 1 Bezel
312 1705974 1 Decal - Light Panel
339 Ref Harness, Engine Options (See Items 401-453 for Breakdown):
339 4923290 1 Harness (Machines with Rexroth Pumps) (Prior to SN
0300093356)
339 4923377 1 Harness (Machines with Rexroth Pumps) (SN 0300093356 to
Present)
339 1001111546 1 Harness (Machines with Sauer Pumps)
340 Ref Valve Harness Assembly Options:
340 4923274 1 Harness, Main Valve (Prior to SN 0300088932) B
340 4923397 1 Harness, Main Valve (SN 0300088932 to Present) C
340A 4460267 2 Pin, Male
340B 4922099 19.8 ft/6m Cable, Electrical 18/3
340G 0840062 1 Boot, Deutsch
340H 4460943 5 Pin, Male (Gold)
332 1250AJP 3121172

340L 4461005 12 Terminal
340L 4461006 12 Seal
340M 4461008 12 Plug, Hole
340N 4460943 3 Pin, Male (Gold)
340N 1060698 AR Cable 18/4
340O 4460944 2 Socket, Female
340P 4460539 1 Plug, Male - 3 Position
340P 4460944 3 Socket, Female (Gold)
340Q 4460536 1 Connector, Female - 3 Position
340Q 4460943 3 Pin, Male (Gold)
340R 4460539 1 Plug, Male - 3 Position (SN 0300088932 to Present)
340R 4460944 3 Socket, Female (Gold)
340S 4460536 1 Connector, Female - 3 Position (SN 0300088932 to Present)
340S 4460943 3 Pin, Male (Gold)
341 4923291 1 Ground Control Box Harness Assembly C
341A 4460227 5 Pin, Male
341C 2400065 1 Fuse
341G 4460866 1 Connector - 19 Pin
341J 4120035 10 Base, Light
341M 4460613 1 Connector - 21 Pin
3121172 1250AJP 333

341P 4460227 4 Pin, Male
341S 1060698 3 ft/.9m Cable 18/4
341T 1001096076 1 Decal, Troubleshooting (Not Shown)
346 3740143 1 Relay
346A 4460943 8 Pin, Male
347 4933342 1 Ground Control Wiring Diagram (See Items 501-513 for
Breakdown)
Ref ENGINE HARNESS ASSEMBLY
4923290 Ref Harness (Machines with Rexroth Pumps) (Prior to SN B
0300093356)
4923377 Ref Harness (Machines with Rexroth Pumps) (SN 0300093356 to C
Present)
1001111546 Ref Harness (Machines with Sauer Pumps) C
424 4460464 5 Pin, Male
424 4460466 2 Plug, Terminal
433 Ref Pump Connector Options:
433 4460880 4 DIN Connector without Diode (Rexroth Pumps)
433 4460891 4 Plug, Male - 2 Position (Sauer Pumps)
433 4460465 8 Socket, Female (Sauer Pumps)
436 4460887 1 Terminal, Molex
436 4460508 1 Terminal, Deutsch
436 4460465 1 Socket, Female 16-20GA
439 4460943 3 Pin, Male (Gold)
443 4461005 5 Terminal
443 4461006 5 Seal
443 4461054 2 Seal, Terminal
443 4461060 2 Terminal (Tin)
443 4461053 1 Cover, Plug
443 4461008 18 Plug, Hole
453 4460944 3 Socket, Female (Gold)
4933342 Ref GROUND CONTROL BOX WIRING DIAGRAM C
501 2920129 10 Bulb, Light
513 2902443 1 Receptacle Kit
513 4461072 1 Receptacle
334 1250AJP 3121172

513 4461073 1 Cap, Dust
513 4461074 1 Shell, Black
0274670 Ref WIRING HARNESSES INSTALLATION D
602L 4460227 4 Pin, Male
602N 4460464 6 Pin, Male 16-18 GA
602N 4460943 3 Pin, Male 16-18 GA (Gold)
602N 4460941 2 Pin, Male 14-16GA
Assy
Assy
Assy
603B 4460943 4 Per Pin, Male
Assy
604B 4460464 1 Pin, Male
3121172 1250AJP 335

605B 4460466 8 Plug, Hole
605C 4460464 2 Pin, Male
607A 4460464 2 Pin, Male
608 4923256 1 Load Sensing Pin Harness B
608B See Note 1 Connector, Female - 4 Position (Note: Not available for
purchase)
608B See Note 4 Terminal (Note: Not Available for Purchase)
608C 1001096076 1 Decal, Troubleshooting (Not Shown)
609 4922946 1 B.L.A.M. Harness B
609A 4460466 7 Plug, Seal
609B 4460943 3 Pin, Male (Gold)
609B 4460464 6 Pin, Male
609B 4460941 3 Pin, Male
609C 4460466 5 Plug, Seal
609D 4460466 8 Plug, Seal
609E 4460466 6 Plug, Seal
609F 4460466 8 Plug, Seal
609I 4460932 1 Plug, Male - 4 Position (Gray)
336 1250AJP 3121172

609I 4460943 4 Pin, Male
609J 4460539 1 Plug, Male - 4 Position
609K 4460761 1 Connector, Female - 4 Position
609K 4460227 4 Pin, Male
609L 1060698 28 Cable, Electrical 18/4
in/71cm
610A 4460912 1 Lock, Wedge
610A 4460918 3 Pin, Male
611A 4460912 1 Lock, Wedge
611A 4460918 3 Pin, Male
612C 4460466 1 Plug
614A 4460943 4 Pin, Male (Gold)
615 4923373 1 Harness, Tower Boom Fly to Main Boom Base B
615B 4460943 9 Pin, Male (Gold)
615B 4460466 17 Seal, Plug
3121172 1250AJP 337

615C 4460464 8 Pin, Male 16-18 Gauge
615E 4460943 3 Pin, Male (Gold)
615F 4461077 1 Plug, Male
615F 4460918 4 Socket, Female (Gold)
616 4923170 1 Harness, Main Boom Dual Capacity Switch C
616A 4460943 3 Pin, Male (Gold)
616B 4360578 2 Switch, Limit
617 4923171 1 Harness, Main Boom Transport Switches C
618A 4460466 8 Seal, Plug
619A 4460466 4 Seal, Plug
620 4923169 1 Harness, Tower Boom Transport Length Switch A
621A 4460466 12 Seal, Plug
622 4923382 1 Harness Chassis Power Distribution B
622A 2400065 1 Fuse 30 Amp
622C 4460464 2 Pin, Male
622E 4460374 1 Plug, Sealed
622E 4460375 5 Terminal
623 4000008 1 Harness and Switch Main Boom Transport Angle (Includes Switch)
338 1250AJP 3121172

623A 4460917 4 Pin, Male (Gold)
624 4923396 1 Harness, Cam Refit D
624A 4460465 3 Socket, Female 16-18 GA
624B 4460536 1 Receptacle, Female - 3 Position
624B 4460464 3 Pin, Male 16-20 GA
701A 4460536 1 Per Receptacle, Female - 3 Position
Assy
701A 4460464 3 Per Pin, Male
Assy
702B 4460464 3 Pin, Male 16-18 GA
702B 4460943 3 Pin, Male 16-18 GA (Gold)
702B 4460941 2 Pin, Male 14-16GA
702C See Note 1 Coupling Frame Harness (Note: Not Available for Purchase)
4460464 3 Pin, Male
704 Ref Platform Level Sensor and Tower Boom Angle Sensor Harnesses
(Includes Switch)
4360545 1 Switch,Angle Sensor-Digital, (Use p/n 1001133329) (Prior to SN
0300156986)
0300184658)
704 1001133329 4 Switch Angle Sensor-Digital, (Use 1001147479) (SN
704A 4460917 12 Pin, Male
704A 4460913 4 Lock, Wedge
705A 4460464 6 Pin, Male
706 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not Available
for Purchase)
706A 7022819 1 Connector, Male - 8 Position (Natural)
707A 7022825 1 Plug, Male - 8 Position (Black) (Use p/n 1001113961)
3121172 1250AJP 339

709 2901443 1 Analyzer/Cable Kit 1
709A 1600244 1 Analyzer
709C 4460321 2 Plug, Male
710 7027796 1 Deutz Harness
711 2902292 1 Battery Cable Kit (Not Shown) B
Start Relay) (Not Shown)
Ground at Tray Pivot) (Not Shown)
711C 7027010 1 Cable, Red (Aux Pump Relay to Aux Pump) (Not Shown)
711E 7024584 1 Cable, Red (Start Relay to Starter) (Not Shown)
712 4923468 1 Harness, Glow Plug (SN 0300093356 to Present)
713 Ref Deutz Harness Options:
713 See Note 1 Deutz Tier II Engines (Note: Not Available for Purchase)
713 70001869 1 Deutz Tier III Engines
713 70001872 1 Deutz Tier IVi
801 Ref ANSI Spec
801 0273462 Ref 110V GFI Receptacle B
801 0273463 Ref 220V GFI Receptacle A
801 Ref ANSI Export and Australian Specs
801 0273461 Ref 110V (No Plug or Receptacle) B
801 Ref CE Spec
801 Ref 110V
801 1001091969 Ref IEC Yellow Receptacle and Plug without 2500W Generator B
801 1001100326 Ref IEC Yellow Receptacle with 2500W Generator C
801 Ref 220V
801 1001091973 Ref CEE 7 Post Ground Receptacle and Plug (2x4 Box) without C
2500W Generator
801 1001100331 Ref CEE 7 Post Ground Receptacle (2x4 Box) with 2500W C
Generator
801 1001091974 Ref CEE 7 Side Ground Receptacle and Plug (2x4 Box) without C
2500W Generator
801 1001100333 Ref CEE 7 Side Ground Receptacle (2x4 Box) with 2500W C
Generator
801 1001091975 Ref AFSINT 107 Keyed Ground Receptacle and Plug (2x4 Box) C
without 2500W Generator
801 1001100337 Ref AFSINT 107 Keyed Ground Receptacle (2x4 Box) with 2500W C
Generator
801 1001091970 Ref IEC Blue Receptacle and Plug without 2500W Generator B
801 1001100327 Ref IEC Blue Receptacle with 2500W Generator C
801 1001091971 Ref CEE 7 Post Ground Receptacle and Plug (70mm x 70mm B
Box) without 2500W Generator
801 1001100328 Ref CEE 7 Post Ground Receptacle (70mm x 70mm Box) with C
2500W Generator
801 1001091972 Ref CEE 7 Side Ground Receptacle and Plug (70mm x 70mm B
801 1001100329 Ref CEE 7 Side Ground Receptacle (70mm x 70mm Box) with C
2500W Generator
340 1250AJP 3121172

801A 0860038 1 0273462 & 0273463 Installations
801A See Note 1 0273461 Installation (Note: Not Available - Purchase
Locally)
801A 0861731 1 1001091973, 1001091974, 1001091975, 1001100331,
1001100333 & 1001100337 Installations
801A 0861781 1 1001091969, 1001091970, 1001100326 & 1001100327
Installations
Ref 1001091971,1001091972,1001100328 & 1001100329
Installations(Note: Was p/n0861782 which is no longer
available. Use p/n 1001141970 CEE 7 Side Ground
Service Kit or p/n 1001141971 CEE 7 Post Ground
Service Kit. Kits includes Box p/n 1001141967 and
items 801D, 801F, 801G & 801J.)
801A 1001141967 1 1001100343, 1001100344, 1001141970 & 1001141971
Kits
801B 1320041 1 Clamp, Cable (0273461, 0273462 & 0273463 Installations)
801C Ref Gasket, Cover Options:
801C 3960422 1 0273462 & 0273463 Installations
801C Not Required 0 Not Required
801C See Note 1 0273461 Installation (Note: Not Available -Purchase
Locally)
801D Ref Shield, Cover Options:
801D 4060700 1 0273462 Installation (Prior to SN 0300138291)
801D 1001110873 1 0273462 Installation (SN 0300138291 to Present)
801D 4060092 1 0273463 Installation
801D See Note 1 0273461 Installation (Note: Not Available -Purchase
Locally)
See Note 1001091973, 1001091974, 1001091975, 1001091969,
1001091970, 1001091971, 1001091972, 1001100331,
1001100333, 1001100337, 1001100326, 1001100327,
1001100328 & 1001100329 Installations (Note: Partof
Receptacle - Purchase item #801G)
801E Ref Connector, Strain Relief Options:
801E 4460051 1 0273462 & 0273463 Installations
801E See Note 1 0273461 Installation (Note: Not Available -Purchase
Locally)
801E Ref 1001091973, 1001091974, 1001091975, 1001100331,
1001100333 & 1001100337 Installations
801E 1001101196 1 Adapter
801E 4460662 1 Strain Relief (Use p/n 1001101191)
801E Ref 1001091969, 1001091970, 1001091971, 1001091972,
1001100326, 1001100327, 1001100328 & 1001100329
Installations
801E 1001101197 1 Adapter
801F Ref Plug, Male Options (Not used with 2500W Generators):
801F 4460205 1 0273462 Installation
801F 4460709 1 0273463 Installation
801F See Note 1 0273461 Installation (Note: Not Available -Purchase
Locally)
801F 4461202 1 1001091973 & 1001091971 Installations and 1001100343
& 1001141971 Kits
801F 4461205 1 1001091974 & 1001091972 Installations and 1001100344
& 1001141970 Kits
801F 4461249 1 1001091975 Installation
801F 4461196 1 1001091969 Installation
3121172 1250AJP 341

801F 4461199 1 1001091970 Installation
801G Ref Receptacle Options:
801G 4460346 1 0273462 Installation
801G 4460125 1 0273463 Installation
801G See Note 1 0273461 Installation (Note: Not Available -Purchase
Locally)
801G 4461244 1 1001091973 & 1001100331 Installations
801G 4461245 1 1001091974 & 1001100333 Installations
801G 4461246 1 1001091975 & 1001100337 Installations
801G 4461198 1 1001091969 & 1001100326 Installations
801G 4461201 1 1001091970 & 1001100327 Installations
801G 4461204 1 1001091971 & 1001100328 Installations (Use p/n
1001100343)
1001100344)
801G 1001141968 1 1001100343 & 1001141971 Kits
801G 1001141969 1 1001100344 & 1001141970 Kits
801H Ref Cable, Electrical 12/3 Options: (SN 0300137490 to Present)
801H Not Required 0 0273462, 0273463, 0273461, 1001091969, 1001091970,
1001091971, 1001091972, 1001091973, 1001091974 &
1001091975
801H 1060908 10 ft/3m 1001100326, 1001100327, 1001100328, 1001100329,
1001100331, 1001100333 & 1001100337 Installations
801J Ref Receptacle, Female Options (With Powermite Generator
Control Box Only): (SN 0300137836 to Present)
801J 4461197 1 1001100326 Installation
801J 4461200 1 1001100327 Installation
801J 4461203 1 1001100328 & 1001100331 Installations and 1001100343
& 1001141971 Kits
801J 4461206 1 1001100329 & 1001100333 Installations and 1001100344
& 1001141970 Kits
801J 4461250 1 1001100337 Installation
801K Ref Receptacle Box Kit Options:
801K Ref Without Powermite Generator
801K 0275216 1 Kit for 110V IEC Yellow (Includes Items 801A, 801D, 801F 1
& 801G) (1001091969 Installation)
801K 0275217 1 Kit for 220V IEC Blue (Includes Items 801A, 801D, 801F & 1
801G) (1001091970 Installation)
801K 0275218 1 Kit for 220V CEE 7 Post Ground (Includes Items 801A, B/2
801D, 801F, 801G & 801J) (1001091971 Installation) (Use
p/n 1001100343)
801K 0275219 1 Kit for 220V CEE 7 Side Ground (Includes Items 801A, 2
p/n 1001100344)
801K 0275452 1 Kit for 220V CEE 7 Post Ground (Includes Items 801A, 1
801D, 801F & 801G) (1001091973 Installation)
801K 0275454 1 Kit for 220V AFSINT 107 Keyed Ground (Includes Items 1
801A, 801D, 801F & 801G) (1001091975 Installation)
801K Ref With Powermite Generator
801K 1001100341 1 Kit for 110V IEC Yellow (Includes Items 801A, 801D, 801F, 2
801G & 801J) (1001100326 Installation)
801K 1001100342 1 Kit for 220V IEC Blue (Includes Items 801A, 801D, 801F, 2
801G & 801J) (1001100327 Installation)
801K 1001101971 1 Kit for 220V CEE 7 Post Ground (Includes Items 801A, B
342 1250AJP 3121172

p/n 1001100343 Kit)
801K 1001101970 1 Kit for 220V CEE 7 Side Ground (Includes Items 801A, B
p/n 1001100344 Kit)
801D, 801F, 801G & 801J) (1001100331 Installation)
801A, 801D, 801F, 801G & 801J) (1001100337
Installation)
802 4933216 AR Generator Electrical Components, 110V (SN 0300087575
through 0300122914)
802 4933300 AR Generator Electrical Components, 110V/220V (SN 0300087575 B
through 0300122914)
802 1001100027 AR Generator Electrical Components, 110V/220V - 50Hz (SN
802C 4922970 1 Powermite Control Box to Relay Harness B
802C 4460375 4 Terminal
802E 4460961 1 Connector, Female - 4 Position (60Hz Only)
802E 4460705 4 Pin, Male
802F 4460321 1 Connector, Male - 4 Position (60Hz Only)
802G 1001100305 1 Harness, Generator Ground (50Hz Only) (SN 0300122915
through 0300136123)
802H 7020193 1 Harness, Generator Ground Power (50Hz Only)
generator receptacle.
803 4921956 220V GFI Receptacle ANSI Export, Australian & CE Specs 1
803 1060494 20 ft/6.1m ANSI Spec
803A 4460205 1 110V GFI (ANSI Spec)
803A 4460233 1 220V GFI (ANSI Spec)
803A See Note 1 ANSI Export Spec (Note: Not Available -Purchase Locally)
803B 4460134 1 110V GFI (ANSI Spec)
803B 4460701 1 220V GFI (ANSI Spec)
803B See Note 1 ANSI Export Spec (Note: Not Available -Purchase Locally)
804 Ref Strobe Light Harness (Includes Strobe Light) Options: C
0272507 1 Strobe Light Harness (Includes Strobe Light) (Prior to SN
0300190450)
1001149818 1 Strobe Light Harness (SN 0300190450 to Present) B
804A 4460267 2 Pin, Male
3121172 1250AJP 343

805 See Note 1 Alarm Harness (Includes Alarm) (Note: Not Available for
Purchase)
806 4922738 1 Headlight and Taillight and Chassis Illumination Lights Harness 1-A
807A 4460227 4 Pin, Male
807F Ref Light Harness Options (Main Boom):
807F 4922990 1 Harness,Upper Platform Light (Use p/n 1001098451) (Prior to A
SN 0300117602)
807F 1001098449 1 Harness,Upper Platform Light (SN 0300117602 to Present) A
807G 4460459 1 Plug, Male - 3 Position (4922990 Harness)
807G 4460790 3 Socket, Female (4922990 Harness)
807G 1001098234 1 Connector, Female (1001098449 Harness)
807H Ref Light Harness Options (Tower Boom):
807H 4922991 1 Harness, Lower Platform Light (Use p/n 1001098450) (Prior A
to SN 0300117602)
807H 1001098448 1 Harness,Lower Platform Light (SN 0300117602 to Present) A
807I 4460476 1 Receptacle, Female - 3 Position (4922991 Harness)
807I 4460850 3 Pin, Male (4922991 Harness)
807I 4460458 3 Seal, Terminal (4922991 Harness)
807I 1001098349 1 Connector, Male (1001098448 Harness)
808A 2400070 AR Fuse 20 Amp
808B Not Available 2 Work Light Harness (Supplied with Work Light)
808D Ref Light Harness Options (Main Boom):
808D 4922990 1 Harness,Upper Platform Light (Use p/n 1001098451) (Prior to A
SN 0300117602)
808D 1001098449 1 Harness,Upper Platform Light (SN 0300117602 to Present) A
808E 4460459 1 Plug, Male - 3 Position (4922990 Harness)
808E 4460790 3 Socket, Female (4922990 Harness)
808E 4460458 3 Seal, Terminal (4922990 Harness)
808E 1001098234 1 Connector, Female (1001098449 Harness)
808F Ref Light Harness Options (Tower Boom):
808F 4922991 1 Harness,Lower Platform Light (Use p/n 1001098450) (Prior to A
SN 0300117602)
808F 1001098448 1 Harness,Lower Platform Light (SN 0300117602 to Present) A
808G 4460476 1 Receptacle, Female - 3 Position (4922991 Harness)
808G 4460850 3 Pin, Male (4922991 Harness)
808G 1001098349 1 Connector, Male (1001098448 Harness)
808H 2820035 9 ft/2.8m Tubing, Insulate (SN 0300105421 to Present)
344 1250AJP 3121172

809 Ref 7500W SkyPower Generator Installations
809 0273455 Ref 60Hz H
809 0273456 Ref 50Hz F
809B Ref Gasket Options:
809B 3960422 2 60Hz Spec
809B See Note 2 50Hz Spec (Note: Not Available - Purchase Locally)
809C Ref Cover, Receptacle Options:
809C 4060700 1 Shield, Recpt Cover 60Hz Spec (Prior to SN 0300138291)
809C 1001110873 1 Shield, Recpt Cover 60Hz Spec (SN 0300138291 to
Present)
809C See Note 1 50Hz Spec (Note: Not Available - Purchase Locally)
809D Ref Cover, Receptacle Options:
809D 4061043 1 Cover,Receptable 60Hz Spec (Prior to SN 0300138291)
809D 1001110872 1 Cover,Receptable 60Hz Spec (SN 0300138291 to Present)
809D See Note 1 50Hz Spec (Note: Not Available - Purchase Locally)
809E Ref Receptacle Options:
809E 4460346 1 60Hz Spec
809E See Note 1 50Hz Spec (Note: Not Available - Purchase Locally)
809F 4460051 1 Connector, Strain Relief
809G 4460071 1 Connector, Strain Relief
809H 4922972 1 Harness, Generator B
809I 77363233 1 Plug, Male - 6 Position
809I 4460465 6 Socket, Female
810 Ref 7500W SkyPower Generator Junction Box Components
810 0861542 Ref 60Hz Spec C
810 0861567 Ref 50Hz Specs B
810A Ref Cable, Electrical 12/3
810A 1060494 2 ft/.6m 60Hz Spec
810A See Note 2 ft/.6m 50Hz Spec (Note: Not Available - Purchase Locally)
810B Ref Cable, Electrical 10/3
810B 1060708 2.5 60Hz Spec
ft/.76m
810B See Note 2.5 50Hz Spec (Note: Not Available - Purchase Locally)
ft/.76m
810C 1060343 1.5 Cable, Electrical 10/4 (60Hz Spec Only)
ft/.46m
810D 4460425 2 Connector, Strain Relief
810E Ref Component Options:
810E 4460426 2 Connector, Strain Relief (60Hz Spec Only)
810E 3520189 1 Plug (50Hz Spec Only)
810F 1671092 1 Cover (60Hz Spec Only)
810F 4460963 1 Connector (60Hz Spec Only)
811 4933264 Ref 7500W Generator Electrical Diagram Components C
811A 4922757 1 Generator Harness 3/C
811B 4460374 2 Plug, Sealed Relay
811B 4460375 7 Terminal
811D 2400060 1 Fuseholder
3121172 1250AJP 345

811D 2400064 1 Fuse - 5 Amp
811E 4922641 1 Switch Harness
812 Ref AC Breaker Box Installation (CE Spec) Options:
812 1001096163 Ref Without Powermite Generator Control Box C
812 1001109557 Ref With Powermite Generator Control Box A
812B 1001096172 1 Bracket, Circuit Breaker Box
812C Ref Box Kit, Circuit Breaker Options:
812C 1001096070 1 Without Powermite Generator Control Box (Use p/n
1001109654) (SN 0300087575 through 0300136325)
812C 1001109654 1 Without Powermite Generator Control Box (SN 0300136326
to Present)
812C 1001109648 1 With Powermite Generator Control Box
812C See Note 1 Machines with 1 Circuit Breaker
Ref Note: Kit with a single large breaker. Replace with 2
breakers. For machines WITH Powermite Generator
Control Box use qty 1 each of p/ns 1001109447 &
1001109482. For machines WITHOUT Powermite
Generator Control Box use qty 1 each of p/ns
1001109475 & 1001109482.
812C Ref Machines with 2 Circuit Breakers
812C 1001109475 1 16 Amp (Without Generator Control Box)
812C 1001109477 1 10 Amp (With Generator Control Box)
812C 1001109482 1 30mA
812C 0861880 1 Box, Breaker
812C 4460956 1 Barrier, Terminal Block End
812C 4460957 1 Block, Terminal
812E 1001097150 Connector, Strain Relief
812F 1060908 12 ft/3.6m Cable, Electrical 12/3
812G 0903484 1 Bracket, AC Receptacle
813 1001100468 1 ClearSky Telematics Harness (Standard on Machines delivered G
in North America. Optional on all other machines.) (SN
813A 1001100468 1 Harness, Telematics Gateway Controller
813B 4460909 1 Plug, Male - 12 Position (Black)
813B Not Available 1 Socket
813B 4460916 11 Plug, Seal
813B 4460915 1 Wedge Lock
813C 4460908 1 Plug, Male - 12 Position (Gray)
813C See Note 6 Socket (Note: Not Available for Purchase)
813C 4460916 6 Plug, Seal
813C 4460915 1 Wedge Lock
813D 4460892 2 Connector, Bussbar (Includes Wedge Lock)
813D 4460894 2 Plug, Male - 6 Position (Includes Wedge Lock)
813D 4460465 4 Socket
813D 4460916 8 Plug, Seal
813D See Note 1 Wedge Lock
Ref (Note: Not Available indivdually Purchase P/Ns 4460892
or 4460894)
813E 4460943 4 Pin
813E 77363245 1 Wedge Lock (Note: Not Available indivdually Purchase P/Ns
346 1250AJP 3121172

4460892 or 4460894)
813F 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock and Seal)
813F 4460944 6 Socket
813F 77363244 2 Wedge Lock (Note: Not Available indivdually Purchase P/Ns
4460892 or 4460894)
813G 4460945 2 Bulkhead, 3 Way Female
813G See Note 2 Plug, Male - 3 Position with 120 ohm Resistor (Note: Not
813G See Note 1 Wedge Lock (Note: Not Available for Purchase)
813H 1001100468 1 Harness, Telematics Diagnostic
813J 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock and Seal)
813J 4460944 6 Socket
813J 77363244 2 WEDGE LOCK
813K 1001112612 1 Connector, Diagnostic
813K 4460943 2 Pin
813K 4460464 2 Pin
813K 4460466 2 Plug, Seal
813K 1001106736 1 Cap, Dust
813L 4460897 1 Plug, Male - 2 Position (Includes Wedge Lock and Seal)
813L 4460464 2 Pin
813L See Note 1 Wedge Lock (Note: Not Available for Purchase)
813M 1001100468 1 Harness, Telematics Controller
813N 4460539 1 Plug, Male - 3 Position (Includes Wedge Lock and Seal)
813N 4460944 3 Socket
813N See Note 1 Wedge Lock (Note: Not Available for Purchase)
813P 4460871 5 Socket
813P 4460905 18 Plug, Seal
813R 1001100468 1 Harness, Telematics Fuse
813S 4460891 1 Connector, Female - 2 Position (Includes Wedge Lock and
Seal)
813S 4460465 2 Socket
813S See Note 1 Wedge Lock (Note: Not Available for Purchase)
813T 2400060 2 Fuseholder with Cover
813T 2400064 2 Fuse 5 Amp
814 70002296 1 Harness, Telematics Antenna (Includes Antenna) (Note: No
other parts available)
from Connectors)
from Connectors)
3121172 1250AJP 347

FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM)
348 1250AJP 3121172

3121172 1250AJP 349

350 1250AJP 3121172

3121172 1250AJP 351


Ref APPLICATION CHART - USE THIS FIGURE FOR:
Ref Caterpillar Engine Machines with UGM
Ref Deutz BF4M2011 and TD2011 Engine Machines with UGM
53 4460905 5 Seal, Plug
58A 4460227 4 Pin, Male
4923448 Ref PLATFORM BOX HARNESS ASSEMBLY 3-B
102 4460905 AR Plug
103 4460905 AR Plug
104 4460905 AR Plug
105 4460887 2 Terminal (12 Gauge)
107 4460226 21 Terminal (16 Gauge)
108 4460227 5 Pin, Male
109 4460227 13 Pin, Male
110 4460925 1 Connector - 21 Pin
110 4460466 8 Plug
111 1001121615 2 Base, Mounting
352 1250AJP 3121172

0273476 Ref ANSI and ANSI Export Specs With SkyPower C
0273475 Ref Australian and CE Specs Without SkyPower C
Options:
201 See Note Ref ANSI and ANSI Export Specs With SkyPower (8/5 Cable), A
(Note: Use Item 204)
Options:
201B 1671092 1 Cover, Male Connector (Without SkyPower)
202 4922983 Ref Australian and CE Specs Without SkyPower (10/3 Cable) B
202A 1671092 1 Cover, Male Connector (Australian and CE Specs Without
SkyPower Only)
203 4460959 1 Receptacle, Male (With SkyPower Only)
204 4923385 1 Turntable Cable Harness (With SkyPower Only) B
1001119376 Ref GROUND CONTROL BOX COMPONENTS L
305 1001119456 2 Harness, Pump Adapter (Machines with Rexroth Pumps Only) B
(P/N 1001119456 Includes 2 Adapter Harnesses. Total of qty 4
required)
305A 4460880 4 DIN Connector (1 per Harness)
4460464 8 Pin, Male
306 1001119470 1 Harness, Deutz Engine (See Items 401-459 for Breakdown)
310 1670829 1 Bezel
3121172 1250AJP 353

340 3740143 1 Relay
340A 4460943 8 Pin, Male
341 4923397 1 Valve Harness Assembly B
341A 4460267 2 Pin, Male
341H 4460943 5 Pin, Male (Gold)
341L 4461005 12 Terminal
341L 4461006 12 Seal
341M 4461008 12 Plug, Hole
341N 4460943 3 Pin, Male (Gold)
341N 1060698 AR Cable 18/4
341Q 4460943 3 Pin, Male (Gold)
341R 4460539 1 Plug, Male - 3 Position
354 1250AJP 3121172

341S 4460536 1 Connector, Female - 3 Position
341S 4460943 3 Pin, Male (Gold)
342 1001119529 1 Harness, Ground Control to Engine D
342A 4460464 5 Pin, Male
342A 4460466 1 Plug, Terminal
342D 4460931 1 Connector, Female - 8 Position
342D 4460464 AR Pin, Male
342D 4460466 1 Plug, Terminal (Prior to SN 0300170411)
342E 4460871 AR Socket, Female
342F 4460899 1 Connector, Female - 6 Position
342F 4460464 5 Pin, Male
342F Ref Terminal Options:
342F 4460466 1 Plug, Terminal (Prior to SN 0300162288)
342F 4460943 1 Pin, Male (Gold) (SN 0300162288 to Present)
343 1001120181 1 Ground Control Box Harness Assembly B
343A 4460227 5 Pin, Male
343C 2400065 1 Fuse
343G 4460866 1 Connector - 19 Pin
343J 4120035 10 Base, Light
343M 4460613 1 Connector - 21 Pin
3121172 1250AJP 355

343P 4460227 4 Pin, Male
343S 1060698 3 ft/.9m Cable 18/4
344 1001114438 1 Harness, ClearSky Ready A
344A 2400060 2 Fuseholder with Cover
344A 2400064 2 Fuse 5Amp
344B 4460464 6 Pin, Male
344B 4460466 3 Plug, Sealing
344C 4460905 3 Plug, Sealing
344D 4460536 1 Receptacle, Female - 3 Position
344D 4460464 3 Pin, Male
344E 4460933 1 Plug, Male - 12 Position
344E 4460466 3 Plug, Sealing
344E 4460898 1 Connector, Female Bussbar - 9 Position
344F 1001106736 1 Cap, Dust
345 1001119567 1 Ground Control Wiring Diagram (Not Shown - See Items 501-511
for Breakdown)
1001119470 Ref DEUTZ ENGINE HARNESS ASSEMBLY B
424 4460466 1 Plug, Seal
443 4461005 5 Terminal
443 4461006 5 Seal
443 4461054 2 Seal, Terminal
443 4461060 2 Terminal (Tin)
443 4461053 1 Cover, Plug
443 4461008 18 Plug, Hole
454 4461070 1 Receptacle, Female with Resistor - 3 Position
458 4460466 6 Plug, Seal
459 2902443 1 Receptacle Kit
459 4461072 1 Receptacle
459 4461073 1 Cap, Dust
459 4461074 1 Shell, Black
459 4460944 3 Socket, Female (Gold)
1001119567 Ref GROUND CONTROL BOX WIRING DIAGRAM D
356 1250AJP 3121172

501 2920129 10 Bulb, Light
509 4460905 AR Plug, Sealing
511 1001129334 1 Harness, Jumper
602L 4460227 4 Pin, Male
602N 4460464 6 Pin, Male 16-18 GA
602N 4460943 3 Pin, Male 16-18 GA (Gold)
602N 4460941 2 Pin, Male 14-16GA
Assy
Assy
Assy
603B 4460943 4 Per Pin, Male
Assy
3121172 1250AJP 357

604B 4460464 1 Pin, Male
605B 4460466 8 Plug, Hole
605C 4460464 2 Pin, Male
607A 4460464 2 Pin, Male
608B See Note 1 Connector, Female - 4 Position, (Note: Not Available for
purchase)
608B See Note 4 Terminal, (Note: Not available for purchase)
609 4922946 1 B.L.A.M. Harness B
609A 4460466 7 Plug, Seal
609B 4460943 3 Pin, Male (Gold)
609B 4460464 6 Pin, Male
609B 4460941 3 Pin, Male
609C 4460466 5 Plug, Seal
609D 4460466 8 Plug, Seal
609E 4460466 6 Plug, Seal
609F 4460466 8 Plug, Seal
358 1250AJP 3121172

609H 4460466 2 Plug, Seal
609I 4460943 4 Pin, Male
609K 4460227 4 Pin, Male
in/71cm
610A 4460912 1 Lock, Wedge
610A 4460918 3 Pin, Male
611A 4460912 1 Lock, Wedge
611A 4460918 3 Pin, Male
612C 4460466 1 Plug
614A 4460943 4 Pin, Male (Gold)
3121172 1250AJP 359

615B 4460943 9 Pin, Male (Gold)
615B 4460466 17 Seal, Plug
615C 4460464 8 Pin, Male 16-18 Gauge
615E 4460943 3 Pin, Male (Gold)
615F 4461077 1 Plug, Male
616A 4460943 3 Pin, Male (Gold)
618A 4460466 8 Seal, Plug
619A 4460466 4 Seal, Plug
621A 4460466 12 Seal, Plug
622A 2400065 1 Fuse 30 Amp
360 1250AJP 3121172

622C 4460464 2 Pin, Male
622E 4460375 5 Terminal
623A 4460917 4 Pin, Male (Gold)
701 See Note 4 Steer Angle Sensor Harness, (Note: Not available for purchase)
Assy
701A 4460464 3 Per Pin, Male
Assy
702A See Note 1 Coupling Turntable Harness, (Note: Not available for purchase)
702B 4460464 3 Pin, Male 16-18 GA
702B 4460943 3 Pin, Male 16-18 GA (Gold)
702B 4460941 2 Pin, Male 14-16GA
702C See Note 1 Coupling Frame Harness, (Note: Not available for purchase)
703A 4460464 3 Pin, Male
(Includes Switch)
704 4360545 1 Switch, Digital Angle Sensor, (Use p/n 1001133329) (Prior to SN
0300156986)
0300184658)
704 1001133329 4 Switch Angle Sensor-Digital, (Use 1001147479) (SN
704A 4460917 12 Pin, Male
704A 4460913 4 Lock, Wedge
705A 4460464 6 Pin, Male
706 See Note 1 Controller Harness Assembly (Lift and Swing)
708 See Note 1 Speed Control Harness
3121172 1250AJP 361

709A 1600244 1 Analyzer
709C 4460321 2 Plug, Male
709C 70003407 2 Backshell
710 7027796 1 Deutz Harness Components
711 1001120776 1 Caterpillar Harness Components A
711A See Note 1 Connector, Female - 6 Position
712 1001119995 1 Caterpillar Electric Fuel Pump Harness Components A
712A 4460944 6 Socket, Female 16-18GA Gold
712B 1001117024 1 Connector, Metri-Pack 15Amp Fuse
712C 1001117057 1 Connector, Metri-Pack - 4 Position
713 2902292 1 Deutz Engine Battery Cable Kit (Not Shown) D
Start Relay) (Not Shown)
713E 7024584 1 Cable, Red (Start Relay to Starter) (Not Shown)
713F See Note NLA Boot, Terminal (Red) (No longer available)
713G See Note NLA Boot, Square Terminal (Red) (No longer available)
714 1001116814 1 Caterpillar Engine Battery Cable Kit (Not Shown) B
714A 7027036 1 Cable, Red (To Aux Pump Relay, Battery Positive Terminal,
Glow Plug Solenoid and Starter) (Not Shown)
714D 7027011 1 Cable, Black (Tray Pivot to Engine Block) (Not Shown)
714E See Note NLA Boot, Terminal (Red) (No longer available)
714F See Note NLA Boot, Square Terminal (Red) (No longer available)
715 4923468 1 Harness, Glow Plug
716 1001120161 1 Harness, Pressure Transducer
716A 1001120634 1 Cable, Shielded M12
716B 4460464 3 Pin, Male
716C 1001120681 1 Harness, Pressure Transducer
716D 1060981 20 ft/6.1m Cable, Electrical 18/3
717 Ref Deutz Harness Options:
717 70001869 1 Deutz Tier III Engines
717 70001872 1 Deutz Tier IVi
717 70004061 1 Deutz Harness to Alternator
717 70004271 1 Deutz Harness to Starter
362 1250AJP 3121172

801 Ref ANSI Spec
801 Ref ANSI Export and Australian Specs
801 0273461 Ref 110V (No Plug or Receptacle) C
801 Ref CE Spec
801 Ref 110V
801 1001091969 Ref IEC Yellow Receptacle and Plug without 2500W Generator B
801 1001100326 Ref IEC Yellow Receptacle with 2500W Generator C
801 Ref 220V
801 1001091973 Ref CEE 7 Post Ground Receptacle and Plug (2x4 Box) without C
2500W Generator
801 1001100331 Ref CEE 7 Post Ground Receptacle (2x4 Box) with 2500W C
Generator
801 1001091974 Ref CEE 7 Side Ground Receptacle and Plug (2x4 Box) without C
2500W Generator
801 1001100333 Ref CEE 7 Side Ground Receptacle (2x4 Box) with 2500W C
Generator
801 1001091975 Ref AFSINT 107 Keyed Ground Receptacle and Plug (2x4 Box) C
without 2500W Generator
801 1001100337 Ref AFSINT 107 Keyed Ground Receptacle (2x4 Box) with 2500W C
Generator
801 1001091970 Ref IEC Blue Receptacle and Plug without 2500W Generator B
801 1001100327 Ref IEC Blue Receptacle with 2500W Generator C
801 1001091971 Ref CEE 7 Post Ground Receptacle and Plug (70mm x 70mm B
801 1001100328 Ref CEE 7 Post Ground Receptacle (70mm x 70mm Box) with C
2500W Generator
801 1001091972 Ref CEE 7 Side Ground Receptacle and Plug (70mm x 70mm B
801 1001100329 Ref CEE 7 Side Ground Receptacle (70mm x 70mm Box) with C
2500W Generator
801A 0860038 1 0273462 & 0273463 Installations
801A See Note 1 0273461 Installation, (Note: Not Available - Purchase
Locally)
Ref (Note: Not Available - Purchase Locally)
801A 0861731 1 1001091973, 1001091974, 1001091975, 1001100331,
1001100333 & 1001100337 Installations
801A 0861781 1 1001091969, 1001091970, 1001100326 & 1001100327
Installations
Ref 1001091971,1001091972,1001100328 & 1001100329
Installations (Note: Was p/n0861782 which is no longer
available. Use p/n 1001141970 CEE 7 Side Ground
Service Kit or p/n 1001141971 CEE 7 Post Ground
Service Kit. Kits includes Box p/n 1001141967 and
items 801D, 801F, 801G & 801J.)
801A 1001141967 1 1001100343,1001100344,1001141970 & 1001141971 Kits
801B 1320041 1 Clamp, Cable (0273461, 0273462 & 0273463 Installations)
801C 3960422 1 0273462 & 0273463 Installations
801C See Note 1 0273461 Installation
801C Not Required 1001091973, 1001091974, 1001091975, 1001091969,
1001091970, 1001091971, 1001091972, 1001100331,
1001100333, 1001100337, 1001100326, 1001100327,
3121172 1250AJP 363

1001100328 & 1001100329 Installations
801D 1001110873 1 0273462 Installation
801D 4060092 1 0273463 Installation
801D See Note 1 0273461 Installation, (Note: Cover included with
Receptacle - Purchase Receptacle)
Ref (Note: Cover included with Receptacle - Purchase
Receptacle)
801E 4460051 1 0273462 & 0273463 Installations
801E See Note 1 0273461 Installation, (Note: Cover included with
801E Ref 1001091973, 1001091974, 1001091975, 1001100331,
1001100333 & 1001100337 Installations
801E 1001101196 1 Adapter
801E 1001101191 1 Strain Relief
801E Ref 1001091969, 1001091970, 1001091971, 1001091972,
1001100326, 1001100327, 1001100328 & 1001100329
Installations
801E 1001101197 1 Adapter
801F Ref Plug, Male Options (Not used with 2500W Generators):
801F 4460205 1 0273462 Installation
801F 4460709 1 0273463 Installation
801F See Note 1 0273461 Installation, (Note: Cover included with
801F 4461202 1 1001091973 & 1001091971 Installations & 1001100343 &
1001141971 Kits
801F 4461205 1 1001091974 & 1001091972 Installations & 1001100344 &
1001141970 Kits
801F 4461249 1 1001091975 Installation
801F 4461196 1 1001091969 Installation
801F 4461199 1 1001091970 Installation
801G 4460346 1 0273462 Installation
801G 4460125 1 0273463 Installation
801G See Note 1 0273461 Installation, (Note: Cover included with
801G 4461244 1 1001091973 & 1001100331 Installations
801G 4461245 1 1001091974 & 1001100333 Installations
801G 4461246 1 1001091975 & 1001100337 Installations
801G 4461198 1 1001091969 & 1001100326 Installations
801G 4461201 1 1001091970 & 1001100327 Installations
1001100343)
1001100344)
801G 1001141968 1 1001100343 & 1001141971 Kits
801G 1001141969 1 1001100344 & 1001141970 Kits
801H Ref Cable, Electrical 12/3 Options:
801H Not Required 0273462, 0273463, 0273461, 1001091969, 1001091970,
1001091971, 1001091972, 1001091973, 1001091974 &
1001091975
801H 1060908 10 ft/3m 1001100326, 1001100327, 1001100328, 1001100329,
1001100331, 1001100333 & 1001100337 Installations
801J Ref Receptacle, Female Options (With Powermite Generator
364 1250AJP 3121172

Control Box Only):
801J 4461197 1 1001100326 Installation
801J 4461200 1 1001100327 Installation
801J 4461203 1 1001100328 & 1001100331 Installations & 1001100343 &
1001141971 Kits
801J 4461206 1 1001100329 & 1001100333 Installations & 1001100344 &
1001141970 Kits
801J 4461250 1 1001100337 Installation
801K Ref Receptacle Box Kit Options:
801K Ref Without Powermite Generator
801K 0275216 1 Kit for 110V IEC Yellow (Includes Items 801A, 801D, 801F 1
& 801G) (1001091969 Installation)
801K 0275217 1 Kit for 220V IEC Blue (Includes Items 801A, 801D, 801F & 1
801G) (1001091970 Installation)
801K 0275218 1 Kit for 220V CEE 7 Post Ground (Includes Items 801A, B-2
p/n 1001100343)
801K 0275219 1 Kit for 220V CEE 7 Side Ground (Includes Items 801A, B-2
p/n 1001100344)
801A, 801D, 801F & 801G) (1001091975 Installation)
801K Ref With Powermite Generator
801K 1001100341 1 Kit for 110V IEC Yellow (Includes Items 801A, 801D, 801F, 2
801G & 801J) (1001100326 Installation)
801K 1001100342 1 Kit for 220V IEC Blue (Includes Items 801A, 801D, 801F, 2
801G & 801J) (1001100327 Installation)
801K 1001101971 1 Kit for 220V CEE 7 Post Ground (Includes Items 801A, B
p/n 1001100343 Kit)
8001K 1001101970 1 Kit for 220V CEE 7 Side Ground (Includes Items 801A, B2
p/n 1001100344 Kit)
801A, 801D, 801F, 801G & 801J) (1001100337
Installation)
802 1001120381 AR Caterpillar/Deutz Engine -110V/220V - 60Hz
802 1001120382 AR Deutz Engine - 110V/220V - 50Hz
802 1001122424 AR Caterpillar Engine - 110V/220V - 50Hz
802C 1001120378 1 Powermite Control Box to Relay Harness
802C 4460375 4 Terminal
802C 4460465 1 Socket, Female 16-18 GA
802E 4460961 1 Connector, Female - 4 Position (60Hz Only)
3121172 1250AJP 365

802E 4460705 4 Pin, Male
802F 4460321 1 Connector, Male - 4 Position (60Hz Only)
802G 7020193 1 Harness, Generator Ground Power
generator receptacle.
803 4921956 220V GFI Receptacle ANSI Export, Australian and CE Specs 1
803 1060494 20 ft/6.1m ANSI Spec
803A 4460205 1 110V GFI (ANSI Spec)
803A 4460233 1 220V GFI (ANSI Spec)
803A See Note 1 ANSI Export Spec
803B 4460134 1 110V GFI (ANSI Spec)
803B 4460701 1 220V GFI (ANSI Spec)
803B See Note 1 ANSI Export Spec
804 Ref Strobe Light Harness (Includes Strobe Light) Options:
804 0272507 1 Assembly,Strobe Lamp (Prior to SN 0300171403) B
804 2920161 1 Lamp,Strobe Beacon (SN 0300171403 to Present) B
804A 4460320 1 Connector, Female - 2 Position (Strobe Light - 0272507)
804A 4460267 2 Pin, Male (Strobe Light - 0272507)
804B 4460891 1 Connector, Male - 2 Position (Strobe Light - 2920161)
804B 4460465 2 Socket, Female (Strobe Light - 2920161)
805 See Note 1 Alarm Harness (Includes Alarm)
807A 4460227 4 Pin, Male
807F 1001098449 1 Light Harness (Main Boom) A
807G 1001098234 1 Connector, Female
807H 1001098448 1 Light Harness (Tower Boom) A
807I 1001098349 1 Connector, Male
808A 2400070 AR Fuse 20 Amp
808B See Note 2 Work Light Harness (Supplied with Work Light)
808D 1001098449 1 Light Harness (Main Boom) A
808E 1001098234 1 Connector, Female
808F 1001098448 1 Light Harness (Tower Boom) A
366 1250AJP 3121172

808G 1001098349 1 Connector, Male
808H 2820035 9 ft/2.8m Tubing, Insulate
809 Ref Deutz Engine
809 1001125427 Ref 60Hz A
809 1001125428 Ref 50Hz A
809 Ref Caterpillar Engine
809 1001117508 Ref 60Hz E
809 1001121889 Ref 50Hz B
809A Ref Receptacle, Female Twist-Lock Options:
809A 4460958 1 60Hz Spec
809A See Note 1 50Hz Spec
809B 3960422 2 60Hz Spec
809B See Note 2 50Hz Spec
809C 1001110873 1 60Hz Spec
809C See Note 1 50Hz Spec
809D Ref Cover, Receptacle Options:
809D 1001110872 1 60Hz Spec
809D See Note 1 50Hz Spec
809E 4460346 1 60Hz Spec
809E See Note 1 50Hz Spec
809F 4460051 1 Connector, Strain Relief
810 Ref 7500W SkyPower Generator Junction Box Components
810 0861542 Ref 60Hz Spec C
810 0861567 Ref 50Hz Specs B
810A 1060494 2 ft/.6m 60Hz Spec
810A See Note 2 ft/.6m 50Hz Spec
810B Ref Cable, Electrical 10/3
810B 1060708 2.5 60Hz Spec
ft/.76m
810B See Note 2.5 50Hz Spec
ft/.76m
ft/.46m
811 1001122528 Ref 7500W Generator Electrical Diagram Components B
3121172 1250AJP 367

811A 1001119968 1 Generator Harness C
811C 1001117078 1 Connector, Metri-Pack W/5Amp Fuse
811D 4922641 1 Switch Harness
812 Ref AC Breaker Box Installation (CE Spec) Options:
812 1001096163 Ref Without Powermite Generator Control Box C
812 1001109557 Ref With Powermite Generator Control Box A
812B 1001096172 1 Bracket, Circuit Breaker Box
812C Ref Box Kit, Circuit Breaker Options:
812C 1001109654 1 Without Powermite Generator Control Box
812C 1001109648 1 With Powermite Generator Control Box
812C See Note 1 Machines with 1 Circuit Breaker
Ref Note: Kit with a single large breaker. Replace with 2
breakers. For machines WITH Powermite Generator
Control Box use qty 1 each of p/ns 1001109447 &
1001109482. For machines WITHOUT Powermite
Generator Control Box use qty 1 each of p/ns
1001109475 & 1001109482.
812C Ref Machines with 2 Circuit Breakers
812C 1001109475 1 16 Amp (Without Generator Control Box)
812C 1001109477 1 10 Amp (With Generator Control Box)
812C 1001109482 1 30mA
812C 0861880 1 Box, Breaker
812C 4460956 1 Barrier, Terminal Block End
812C 4460957 1 Block, Terminal
812E 1001097150 Connector, Strain Relief
812F 1060908 12 ft/3.6m Cable, Electrical 12/3
812G 0903484 1 Bracket, AC Receptacle
813 1001111914 1 ClearSky Telematics Harness (Standard on Machines delivered in B
North America. Optional on all other machines.)
813A 4460871 5 Socket
813A 4460905 18 Plug, Seal
813B 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock and Seal)
813B 4460944 6 Socket
813B 77363244 2 WEDGE LOCK
813C 4460945 1 Bulkhead, 3 Way Female
813C 1001129408 1 Plug, Male - 3 Position with 120 ohm Resistor (Includes Wedge
Lock)
813D 1001112612 1 Connector, Diagnostic
813D 4460943 2 Pin
813D 4460464 2 Pin
813D 4460466 2 Plug, Seal
813D 1001106736 1 Cap, Dust
813E 1001112796 1 Connector, Diagnostic
813E 4460944 2 Socket
813E 4460466 2 Plug, Seal
814 70002296 1 Harness, Telematics Antenna (Includes Antenna) (Note: No other B
parts available)
368 1250AJP 3121172

815 1001149818 1 Strobe Light Harness (SN 0300171640 to Present) A
815A 4460267 2 Pin, Male
815B 4460464 2 Pin, Male
from Connectors)
from Connectors)
3121172 1250AJP 369

370 1250AJP 3121172

3121172 1250AJP 371

372 1250AJP 3121172

3121172 1250AJP 373


Ref APPLICATION CHART - USE THIS FIGURE FOR:
Ref Deutz TCD2.9L4 Engine Machines with UGM
53 4460905 5 Seal, Plug
58A 4460227 4 Pin, Male
4923448 Ref PLATFORM BOX HARNESS ASSEMBLY 3-B
102 4460905 AR Plug
103 4460905 AR Plug
104 4460905 AR Plug
105 4460887 2 Terminal (12 Gauge)
107 4460226 21 Terminal (16 Gauge)
108 4460227 5 Pin, Male
109 4460227 13 Pin, Male
110 4460925 1 Connector - 21 Pin
110 4460466 8 Plug
111 1001121615 2 Base, Mounting
374 1250AJP 3121172

0273476 Ref ANSI and ANSI Export Specs With SkyPower C
0273475 Ref Australian and CE Specs Without SkyPower C
Options:
201 See Note Ref ANSI and ANSI Export Specs With SkyPower (8/5 Cable) A
(Note: Use Item 204)
Options:
See Note Ref Australian & CE Specs With SkyPower (8/5 Cable) (Note: Use
Item 204)
201B 1671092 1 Cover, Male Connector (Without SkyPower)
202 4922983 Ref Australian and CE Specs Without SkyPower (10/3 Cable) B
202A 1671092 1 Cover, Male Connector (Australian and CE Specs Without
SkyPower Only)
203 4460959 1 Receptacle, Male (With SkyPower Only)
204 4923385 1 Turntable Cable Harness (With SkyPower Only) B
1001119376 Ref GROUND CONTROL BOX COMPONENTS L
305 1001119456 2 Harness, Pump Adapter (Machines with Rexroth Pumps Only) B
(P/N 1001119456 Includes 2 Adapter Harnesses. Total of qty 4
required)
305A 4460880 4 DIN Connector (1 per Harness)
305B 4460464 8 Pin, Male
310 1670829 1 Bezel
3121172 1250AJP 375

340 3740143 1 Relay
340A 4460943 8 Pin, Male
341 4923397 1 Valve Harness Assembly B
341A 4460267 2 Pin, Male
341H 4460943 5 Pin, Male (Gold)
341L 4461005 12 Terminal
341L 4461006 12 Seal
341M 4461008 12 Plug, Hole
341N 4460943 3 Pin, Male (Gold)
341N 1060698 AR Cable 18/4
341Q 4460943 3 Pin, Male (Gold)
376 1250AJP 3121172

341S 4460536 1 Connector, Female - 3 Position
341S 4460943 3 Pin, Male (Gold)
342 1001119529 1 Harness, Ground Control to Engine D
342A 4460464 5 Pin, Male
342A 4460466 1 Plug, Terminal
342D 4460931 1 Connector, Female - 8 Position
342D 4460464 AR Pin, Male
342D 4460466 1 Plug, Terminal (Prior to SN 0300170411)
342E 4460871 AR Socket, Female
342F 4460899 1 Connector, Female - 6 Position
342F 4460464 5 Pin, Male
342F Ref Terminal Options:
342F 4460466 1 Plug, Terminal (Prior to SN 0300162288)
342F 4460943 1 Pin, Male (Gold) (SN 0300162288 to Present)
343 1001120181 1 Ground Control Box Harness Assembly B
343A 4460227 5 Pin, Male
343C 2400065 1 Fuse
343G 4460866 1 Connector - 19 Pin
343J 4120035 10 Base, Light
343M 4460613 1 Connector - 21 Pin
3121172 1250AJP 377

343P 4460227 4 Pin, Male
343S 1060698 3 ft/.9m Cable 18/4
344 1001114438 1 Harness, ClearSky Ready A
344A 2400060 2 Fuseholder with Cover
344A 2400064 2 Fuse 5Amp
344B 4460464 6 Pin, Male
344B 4460466 3 Plug, Sealing
344C 4460905 3 Plug, Sealing
344D 4460464 3 Pin, Male
344E 4460466 3 Plug, Sealing
344E 4460898 1 Connector, Female Bussbar - 9 Position
344F 1001106736 1 Cap, Dust
345 1001119567 1 Ground Control Wiring Diagram (Not Shown - See Items 501 thru
511 for Breakdown)
401 1001138346 Ref ENGINE HARNESS ASSEMBLY E
401A 1001133956 1 Connector (Includes Cover, Locks and Retention Plate)
401A 1001126352 6 Terminal
401A 1001126353 6 Seal, Terminal
401A 1001126384 18 Terminal
401A 1001126351 1 Terminal
401A 1001126356 65 Plug, Seal
401A 1001126357 3 Plug, Seal
401B 1001133957 1 Connector (Includes Cover, Locks and Retention Plate)
401B 1001126384 17 Terminal
401B 1001126351 13 Terminal
401B 1001126356 18 Plug, Seal
401B 1001126357 8 Plug, Seal
401C 4461070 3 Receptacle, Female With Resistor (3 Position)
401C 4460466 2 Seal, Plug
401D 4460466 1 Seal, Plug
401D 4460943 8 Pin, Male (Gold)
401D 4460464 8 Pin, Male
401E 91143340 1 Terminal
378 1250AJP 3121172

401E 91143339 1 Terminal
401F 4460935 1 Plug, Brown - 12 Position
401F 4460982 1 Receptacle, Female - 12 Position
401F 4460464 12 Pin, Male
401G 4460933 1 Plug, Gray - 12 Position
401G 4460970 1 Receptacle, Female - 12 Position
401G 4460941 12 Pin, Male
401H 4460934 1 Plug, Green - 12 Position
401H 4460466 2 Seal, Plug
401H 1001152762 1 Receptacle, Female - 12 Position
401H 4460464 10 Pin, Male
401J 4460836 1 Plug, Black - 12 Position
401J 4460466 4 Seal, Plug
401J 4460950 1 Receptacle, Female - 12 Position
401J 4460464 8 Pin, Male
401K 80484084 1 Receptacle, Female - 8 Position
401K 8229242 1 Fuse - 5A
401K 80983191 1 Fuse - 10A
401K 1001147264 1 Cap
401K 1001116727 8 Plug
401K 4460458 4 Seal
401L 4460894 1 Plug, Male - 6 Position
401L 4460466 1 Seal, Plug
401M 4460930 1 Connector, Female - 8 Position
401M 4460466 7 Plug, Seal
401P 2902443 1 Kit, Receptacle
401P 4461071 8 Terminal, Female (Gold)
401P 4461072 1 Connector, Flange Mount
401P 4461073 1 Connector, Dust Cap
401P 4461074 1 Connector, Shell
401S 1001126362 1 Receptacle, Female - 62 Position
401S 1001126363 33 Terminal
401S 1001126364 33 Seal
401S 1001126391 23 Plug
401S 4461008 4 Plug, Cavity
401S 1001126365 2 Terminal
401S 4461054 2 SEAL
401T 1001142938 1 Plug, Male - 2 Position
3121172 1250AJP 379

401T 1001142940 2 Terminal, Female
401T 1001142941 2 Seal
401U 1001133714 1 Plug, Male - 4 Position
401U 1001133715 3 Terminal, Female
401U 1001135650 3 Seal
401V 1001138110 1 Plug, Male - 2 Position
401V 1001138111 2 Socket, Female
401V 1001138113 2 Seal
1001119567 Ref GROUND CONTROL BOX WIRING DIAGRAM D
501 2920129 10 Bulb, Light
509 4460905 AR Plug, Sealing
511 1001129334 1 Harness, Jumper
602L 4460227 4 Pin, Male
602N 4460464 6 Pin, Male 16-18 GA
602N 4460943 3 Pin, Male 16-18 GA (Gold)
602N 4460941 2 Pin, Male 14-16GA
380 1250AJP 3121172

Assy
Assy
Assy
603B 4460943 4 Per Pin, Male
Assy
604B 4460464 1 Pin, Male
605B 4460466 8 Plug, Hole
605C 4460464 2 Pin, Male
607A 4460464 2 Pin, Male
608B See Note 1 Connector, Female - 4 Position (Note: Not Available for
Purchase)
608B See Note 4 Terminal (Note: Not Available for Purchase)
609 4922946 1 B.L.A.M. Harness B
609A 4460466 7 Plug, Seal
609B 4460943 3 Pin, Male (Gold)
609B 4460464 6 Pin, Male
609B 4460941 3 Pin, Male
609C 4460466 5 Plug, Seal
609D 4460466 8 Plug, Seal
3121172 1250AJP 381

609E 4460466 6 Plug, Seal
609F 4460466 8 Plug, Seal
609H 4460466 2 Plug, Seal
609I 4460943 4 Pin, Male
609K 4460227 4 Pin, Male
in/71cm
610A 4460912 1 Lock, Wedge
610A 4460918 3 Pin, Male
611A 4460912 1 Lock, Wedge
611A 4460918 3 Pin, Male
612C 4460466 1 Plug
382 1250AJP 3121172

614A 4460943 4 Pin, Male (Gold)
615B 4460943 9 Pin, Male (Gold)
615B 4460466 17 Seal, Plug
615C 4460464 8 Pin, Male 16-18 Gauge
615E 4460943 3 Pin, Male (Gold)
615F 4461077 1 Plug, Male
616A 4460943 3 Pin, Male (Gold)
618A 4460466 8 Seal, Plug
619A 4460466 4 Seal, Plug
3121172 1250AJP 383

621A 4460466 12 Seal, Plug
622A 2400065 1 Fuse 30 Amp
622C 4460464 2 Pin, Male
622E 4460375 5 Terminal
623A 4460917 4 Pin, Male (Gold)
Assy
701A 4460464 3 Per Pin, Male
Assy
702B 4460464 3 Pin, Male 16-18 GA
702B 4460943 3 Pin, Male 16-18 GA (Gold)
702B 4460941 2 Pin, Male 14-16GA
702C See Note 1 Coupling Frame Harness
703A 4460464 3 Pin, Male
(Includes Switch)
704 4360545 4 Switch, Angle Sensor-Digital, (Use p/n 1001133329) (Prior to SN
0300156986)
0300184658)
704 1001133329 4 Switch, Angle Sensor-Digital, (Use 1001147479) (SN
704A 4460917 12 Pin, Male
704A 4460913 4 Lock, Wedge
384 1250AJP 3121172

705A 4460464 6 Pin, Male
706 See Note 1 Controller Harness Assembly (Lift and Swing) (Note: Not Available
for Purchase)
709A 1600244 1 Analyzer
709C 4460321 2 Plug, Male
709C 70003407 2 Backshell
710 1001138491 Fuel Harness Components C
710A 4460941 2 Pin, Male
710B 1001116710 2 Terminal
710B 4461054 2 Seal
710C 4460932 1 Receptacle, Female - 4 Position
710C 4460941 2 Pin, Male
710C 4460464 2 Pin, Male
711 1001135779 1 Alternator Positive Cable
712 1001148843 1 Fuel Filter Harness A
712A 1001148841 4 Pin, Male
712A 1001135650 4 Seal
712B 1001135650 4 SEAL
713 1001142610 1 Battery Cable Kit (Not Shown) C
713A 7027046 1 Cable, Battery (Red) (Battery + to Relays and Starter) (Not
Shown)
713A 70003951 NLA Boot, Battery Terminal (Red) (No longer available)
713A See Note NSS Boot, Ring Terminal (Red) (Not Shown) (Note: Not Available -
Purchase Locally)
Ref (Note: Not Available - Purchase Locally)
Pump (Not Shown)
713B 70003953 NLA Boot, Battery Terminal (Black) (No longer available)
713B See Note NSS Boot, Ring Terminal (Black) (Not Shown) (Note: Not Available -
Purchase Locally)
713C 7027048 1 Cable (Red) (Aux Relay to Aux Pump) (Not Shown)
713C See Note NSS Boot, Ring Terminal (Red) (Not Shown)(Note: Not Available -
Purchase Locally)
713D 7027049 1 Cable, Battery (Black) (Engine to Tray Pivot Grd) (Not Shown)
3121172 1250AJP 385

714 1001142610 1 Battery Cable Kit C
714A 7027046 1 Cable, Battery (Red) (Battery + to Relays and Starter)
714A 70003951 NLA Boot, Battery Terminal (Red), (No longer available)
714A See Note NSS Boot, Ring Terminal (Red) (Note: Not Available - Purchase
Locally)
Pump
714B 70003953 NLA Boot, Battery Terminal (Black), (No longer available)
714B See Note NSS Boot, Ring Terminal (Black) (Note: Not Available - Purchase
Locally)
714C 7027048 1 Cable (Red) (Aux Relay to Aux Pump)
714C See Note NSS Boot, Ring Terminal (Red) (Note: Not Available - Purchase
Locally)
714D 7027049 1 Cable, Battery (Black) (Engine to Tray Pivot Grd)
715 1001141304 1 Wire, Glow Plug
716 1001120161 1 Harness, Pressure Transducer A
716A 1001120634 1 Cable, Shielded M12
716B 4460464 3 Pin, Male
716C 1001120681 1 Harness, Pressure Transducer
716D 1060981 20 ft/6.1m Cable, Electrical 18/3
801 Ref AC to Platform Receptacle Components Options (Optional on
Machines without SkyPower):
801 Ref ANSI Spec
801 Ref ANSI Export Specs
801 0273461 Ref 110V (No Plug or Receptacle) C
801A 0860038 1 0273462 & 0273463 Installations
801A See Note 1 0273461 Installation (Note: Not Available -Purchase Locally)
801C 3960422 1 0273462 & 0273463 Installations
801C See Note 1 0273461 Installation (Note: Not Available -Purchase Locally)
801D 1001110873 1 0273462 Installation
801D 4060092 1 0273463 Installation
801D See Note 1 0273461 Installation (Note: Not Available -Purchase Locally)
801E 4460051 1 0273462 & 0273463 Installations
801E See Note 1 0273461 Installation (Note: Not Available - Purchase Locally)
801F Ref Plug, Male Options:
801F 4460205 1 0273462 Installation
801F 4460709 1 0273463 Installation
801F See Note 1 0273461 Installation (Note: Not Available - Purchase Locally)
801G 4460346 1 0273462 Installation
386 1250AJP 3121172

801G 4460125 1 0273463 Installation
801G See Note 1 0273461 Installation (Note: Not Available - Purchase Locally)
804 2920161 1 Strobe Light Harness (Includes Strobe Light) B
804A 4460891 1 Connector, Male - 2 Position
805 See Note 1 Alarm Harness (Includes Alarm) (Note: Not Available for Purchase)
807A 4460227 4 Pin, Male
807F 1001098449 1 Light Harness (Main Boom) A
807G 1001098234 1 Connector, Female
807H 1001098448 1 Light Harness (Tower Boom) A
807I 1001098349 1 Connector, Male
808A 2400070 AR Fuse 20 Amp
808B See Note 2 Work Light Harness (Supplied with Work Light) (Note: Not
808D 1001098449 1 Light Harness (Main Boom) A
808E 1001098234 1 Connector, Female
808F 1001098448 1 Light Harness (Tower Boom) A
808G 1001098349 1 Connector, Male
808H 2820035 9 ft/2.8m Tubing, Insulate
809 Ref Deutz TCD2.9L4 Engines
809 1001137590 Ref 60Hz Spec A
809A Ref Receptacle, Female Twist-Lock Options:
809A 4460958 1 60Hz Spec
809A See Note 1 50Hz Spec (Note: Not Available - Purchase Locally)
809B 3960422 1 60Hz Spec
809B See Note 1 50Hz Spec (Note: Not Available - Purchase Locally)
809C 1001110873 1 60Hz Spec
809C See Note 1 50Hz Spec
809E 4460346 1 60Hz Spec
809E See Note 1 50Hz Spec (Note: Not Available - Purchase Locally)
3121172 1250AJP 387

810 1001142914 Ref 7500W SkyPower Generator Junction Box Components A
810A 1060494 2 ft/.6m 60Hz Spec
810A See Note 2 ft/.6m 50Hz Spec (Note: Not Available - Purchase Locally)
ft/.46m
811 1001122528 Ref 7500W Generator Electrical Diagram Components B
811A 1001119968 1 Generator Harness C
811C 1001117078 1 Connector, Metri-Pack W/5Amp Fuse
811D 4922641 1 Switch Harness
813 1001111914 1 ClearSky Telematics Harness B
813A 4460871 5 Socket
813A 4460905 18 Plug, Seal
813B 4460539 2 Plug, Male - 3 Position (Includes Wedge Lock and Seal)
813B 4460944 6 Socket
813B 77363244 2 Wedge Lock
813C 4460945 1 Bulkhead, 3 Way Female
813C 1001129408 1 Plug, Male - 3 Position with 120 ohm Resistor (Includes Wedge
Lock)
813D 1001112612 1 Connector, Diagnostic
813D 4460943 2 Pin
813D 4460464 2 Pin
813D 4460466 2 Plug, Seal
813D 1001106736 1 Cap, Dust
813E 1001112796 1 Connector, Diagnostic
813E 4460944 2 Socket
813E 4460466 2 Plug, Seal
814 70002296 1 Harness, Telematics Antenna (Includes Antenna) (Note: No other B
parts available)
815 1001149818 1 Strobe Light Harness A
815A 4460267 2 Pin, Male
815B 4460464 2 Pin, Male
from Connectors)
388 1250AJP 3121172

from Connectors)
3121172 1250AJP 389

SECTION 8 - DECALS
SECTION 8 - DECALS
3121172 1250AJP 391

SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (Prior to SN 0300089066)
392 1250AJP 3121172

SECTION 8 - DECALS
FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (Prior to SN 0300089066)

Ref STANDARD DECAL INSTALLATIONS
0273600 Ref Decals - JLG (Prior to SN 0300086366) 3
0274730 Ref Decals - JLG (SN 0300086366 through 0300089066) 1
0273578 Ref ANSI Decals 8
1 1703797 1 Decal - Danger/Warning (Platform)
2 1705336 1 Decal - Danger/Warning (Ground Control)
3 1703805 5 Decal - Danger/Electrocution
4 1703804 3 Decal - Warning Crushing
5 1705867 1 Decal - Legend (Platform)
6 1705868 1 Decal - Legend (Ground Control)
7 1705840 2 Decal - Model 1250AJP
8 1701529 2 Decal - Arrow
9 1702774 1 Decal - JLG Lift (3.5in)
10 1702773 1 Decal - JLG (5in)
11 1702868 2 Decal - No Hands
12 1704277 3 Decal - Attach Lanyard Here
13 1705168 AR Decal - Capacity (Platform)
14 1705181 1 Decal - Capacity (Ground Control)
15 3251813 1 Decal - USA
16 1705511 1 Decal - Oil Level
17 1704972 1 Decal - Warning Explosion/Fire
19 1702153 1 Decal - Inspection
20 See Note 1 Decal - Bar Code (Note: Not available for purchase)
21 1700584 1 Decal - Patent
22 See Note 1 Nameplate - Serial Number (Note: Not Available for Purchase)
23 1701509 1 Decal - Manual
24 1702300 6 Decal - Tie Down
25 1701500 4 Decal - Lift
26 0641406 3 Bolt 1/4in-20NC x 3/4in
27 3251243 1 Nameplate - 120V-60Hz
28 0860520 1 Box, Manual Storage
29 1060279 1 Cable, Lanyard
30 0641408 1 Bolt 1/4in-20NC x 1in
32 3311405 5 Locknut 1/4in-20NC
33 3820001 4 Rivet
34 3252347 1 Decal - Footswitch (Part of Footswitch Assembly)
35 1703483 4 Decal - Maximum Tire Load
36 1701505 2 Decal - Fuel
37 1703953 7 Decal - Warning/Crushing
38 3380474 1 Plate, Decal Mount
41 1703175 2 Decal - Lanyard Attach (GM Spec Only)
42 1702962 1 Decal - Warning (Proposition 65) (California Spec Only)
43 1701501 4 Decal - Arrow
44 1701499 4 Decal - No Lift
45 1705838 1 Decal - Lift Diagram
46 1704412 1 Decal - Hydraulic Oil Chart
47 1705337 1 Decal - Tip Over
48 1705864 1 Decal - JLG
49 1704885 2 Decal - www.jlg.com
3121172 1250AJP 393

SECTION 8 - DECALS
55 1705351 1 Decal - Drive/Steer Instructions
56 1705865 1 Decal - Ultra Boom (12in Height)
57 1705866 1 Decal - Ultra Boom (8in Height) (Prior to SN 0300086366)
58 1703959 2 Decal - Quikstik
59 1705492 2 Decal - Tip Over Hazard
60 0641406 4 Bolt 1/4in-20NC x 3/4in (SN 0300080699 through 0300089066)
394 1250AJP 3121172

SECTION 8 - DECALS
FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (SN 0300089066 to Present)
396 1250AJP 3121172

SECTION 8 - DECALS
FIGURE 8-2. DECAL INSTALLATION - ANSI SPEC (SN 0300089066 to Present)

0274730 Ref Decals - JLG B
0274722 Ref ANSI Decals B
2 1701499 4 Decal - No Lift
7 1703811 4 Decal - Tie Down/Lift
8 1703814 AR Decal - Tie Down
13 3251243 1 Nameplate - 120V-60Hz
15 1705337 1 Decal - Tip Over
17 1702153 1 Decal - Inspection (SN 0300089066 through 0300134664)
18 1703953 4 Decal - Warning/Crushing
19 1702868 2 Decal - No Hands
23 1703805 5 Decal - Danger/Electrocution
24 3252347 1 Decal - Footswitch
25 3251813 1 Decal - USA
26 1705492 2 Decal - Tip Over Hazard
28 Ref Decal - Capacity (Platform) Options:
28 1705168 2 Dual Capacity (DOM), Decal (SN 0300089066 through
0300142967)
28 1001122369 2 Decal, Warning Dual Cap, (ANSI) 500/1000LBS (SN
29 Ref Decal - Capacity (Ground Control) Options:
29 1705181 1 Decal - Capacity (Ground Control) (SN 0300089066 through
0300142967)
29 1001122376 1 Decal, Warning Dual Cap, (ANSI)500/1000LBS (SN
30 Ref Decal - Patent Options:
30 1700584 1 Decal - Patent (SN 0300089066 through 0300151353)
30 1001131269 1 Decal - Patent (SN 0300151354 to Present)
31 Ref Decal - Legend (Platform) Options:
31 1705867 1 Decal - Legend (Platform) (Use p/n 1705761) (SN 0300089066
through 0300093312)
31 1706751 1 Decal - Legend (Platform) (SN 0300093313 to Present)
32 1705868 1 Decal - Legend (Ground Control)
33 1705351 1 Decal - Drive/Steer Instructions
34 1701505 2 Decal - Fuel
37 1701501 4 Decal - Arrow
39 2902356 1 Decal Kit - Tire Load
39 1703483 4 Decal - Tire Load
41 1705840 2 Decal - Model 1250AJP
3121172 1250AJP 397

SECTION 8 - DECALS
43 1702774 1 Decal - JLG Lift (3.5in)
44 1702773 1 Decal - JLG (5in)
45 1704885 Ref Decal - www.jlg.com Options:
45 1704885 2 Decal (Prior to SN 0300173632)
45 1704885 1 Decal (SN 0300173632 to Present)
46 1705864 2 Decal - JLG
50 1702962 1 Decal - Warning (Proposition 65) (California Spec Only)
51 1703175 1 Decal - Lanyard Attach (GM Spec Only)
52 0641406 AR Bolt 1/4in-20NC x 3/4in
53 0641408 1 Bolt 1/4in-20NC x 1in (SN 0300089066 through 0300143927)
55 1060279 1 Cable, Lanyard (SN 0300089066 through 0300143927)
57 3820001 2 Rivet
60 1001094055 1 Decal, Troubleshooting
238 1001125387 1 Decal, Fuel Specification (Machines with Deutz TCD2.9L4
Engine Only)
2902303 1 Master Decal Kit (Includes Items 2-13)
2902307 1 ANSI Spec Decal Kit (Includes Items 15,18-23 & 26)
398 1250AJP 3121172

SECTION 8 - DECALS
FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (Prior to SN 0300089066)
400 1250AJP 3121172

SECTION 8 - DECALS
FIGURE 8-3. DECAL INSTALLATION - ANSI EXPORT SPEC (Prior to SN 0300089066)

0273580 Ref Brazil Spec Decals (Portuguese/English) 7
0273581 Ref Chinese Spec Decals (Chinese/English) 7
0273584 Ref CSA Spec Decals (English/French) 7
0273583 Ref Japanese Spec Decals (Japanese/English) 3
0273582 Ref Korean Spec Decals (Korean/English) 7
0273579 Ref Latin American Spec Decals (Spanish/English) 6
1 Ref Decal - Danger/Warning (Platform) Options:
1 1705895 1 Brazil Spec Decals (Portuguese/English)
1 1703925 1 Chinese Spec Decals (Chinese/English)
1 1703924 1 CSA Spec Decals (English/French)
1 1703926 1 Japanese Spec Decals (Japanese/English)
1 1703927 1 Korean Spec Decals (Korean/English)
1 1703923 1 Latin American Spec Decals (Spanish/English)
2 Ref Decal - Danger/Warning (Ground Control) Options:
3 Ref Decal - Danger/Electrocution Options:
4 Ref Decal - Warning Crushing Options:
4 Ref Japanese Spec Decals (Japanese/English)
5 1705867 1 Decal - Legend (Platform)
6 1705868 1 Decal - Legend (Ground Controls)
7 1705840 2 Decal - 1205AJP Model Designation
9 1702774 1 Decal - JLG Lift (3.5in)
10 1702773 1 Decal - JLG (5in)
11 Ref Decal - No Hands Options
11 1704000 2 CSA Spec (English/French)
3121172 1250AJP 401

SECTION 8 - DECALS
15 Ref Decal - USA Options:
15 3251813 1 All Spec Decals Except Korean Spec Decals
17 Ref Decal - Warning Explosion/Fire Options
18 Ref Decal - Tip-Over Hazard Options:
19 Ref Decal - Inspection Options:
25 1701500 4 Decal - Lift
26 0641406 3 Bolt 1/4in-20NC x 3/4in
27 3251243 1 Nameplate - 120V-60Hz
30 0641408 1 Bolt 1/4in-20NC x 1in
32 3311405 5 Locknut 1/4in-20NC
33 3820001 4 Rivet
34 Ref Decal - Footswitch Options:
402 1250AJP 3121172

SECTION 8 - DECALS
36 1701505 2 Decal - Fuel
37 Ref Decal - Warning/Crushing Options:
39 Ref Decal - CSA Options:
43 1701501 4 Decal - Arrow
44 1701499 4 Decal - No Lift
47 Ref Decal - Tip Over Options:
48 1705432 2 Decal - JLG Lift (16in)
55 Ref Decal - Drive/Steer Instructions Options:
59 Ref Decal - Tip Over Hazard Options:
3121172 1250AJP 403

SECTION 8 - DECALS
FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (SN 0300089066 to Present)
404 1250AJP 3121172

SECTION 8 - DECALS
FIGURE 8-4. DECAL INSTALLATION - ANSI EXPORT SPEC (SN 0300089066 to Present)

0274722 Ref ANSI Spec Decals (English) B
0274725 Ref Brazil Spec Decals (Portuguese/English) B
0274724 Ref Chinese Spec Decals (Chinese/English) B
0274727 Ref CSA Spec Decals (English/French) B
0274729 Ref Japanese Spec Decals (Japanese/English) B
0274723 Ref Korean Spec Decals (Korean/English) B
0274726 Ref Latin American Spec Decals (Spanish/English) B
12 Ref Decal - CSA Options:
13 3251243 1 Nameplate - 120V-60Hz
15 Ref Decal - Tip Over Options:
15 1705337 AR ANSI Spec Decals (English)
15 1705904 AR Brazil Spec Decals (Portuguese/English)
15 Ref Chinese Spec Decals (Chinese/English) Options:
15 1705342 AR Simplified (SN 0300089066 through 0300143401)
15 1001117034 AR Traditional (SN 0300143402 to Present)
15 1705341 AR CSA Spec Decals (English/French)
15 1705338 AR Japanese Spec Decals (Japanese/English)
15 1705339 AR Korean Spec Decals (Korean/English)
15 1705909 AR Latin American Spec Decals (Spanish/English)
16 Ref Decal - Tip Over Hazard Options:
16 1705492 AR ANSI Spec Decals (English)
16 1705906 AR Brazil Spec Decals (Portuguese/English)
16 1705507 AR Simplified (SN 0300089066 through 0300143401)
16 1001117035 AR Traditional (SN 0300143402 to Present)
16 1705505 AR CSA Spec Decals (English/French)
16 1705493 AR Japanese Spec Decals (Japanese/English)
16 1705503 AR Korean Spec Decals (Korean/English)
16 1705915 AR Latin American Spec Decals (Spanish/English)
17 Ref Decal - Inspection Options:
17 1705901 1 Brazil Spec Decals (Portuguese/English) (SN 0300089066
through 0300151354)
17 1704006 1 CSA Spec Decals (English/French) (SN 0300089066 through
0300151354)
17 1704007 1 Latin American Spec Decals (Spanish/English) (SN
0300089066 through 0300151354)
18 Ref Decal - Warning/Crushing Options:
18 1703953 4 ANSI Spec Decals (English)
3121172 1250AJP 405

SECTION 8 - DECALS
19 Ref Decal - No Hands Options
19 1705968 2 Simplified (SN 0300089066 through 0300143401)
19 1001116846 2 Traditional (SN 0300143402 to Present)
19 1704000 2 CSA Spec (English/French)
20 Ref Decal - Danger/Warning (Platform) Options:
21 Ref Decal - Danger/Warning (Ground Control) Options:
22 Ref Decal - Warning Crushing Options:
23 Ref Decal - Danger/Electrocution Options:
24 Ref Decal - Footswitch Options:
406 1250AJP 3121172

SECTION 8 - DECALS
25 Ref Decal - USA Options:
25 3251813 1 All Spec Decals Except Korean Spec Decals
27 See Note 1 Decal - Bar Code (Note: Not available for Purchase)
28 Ref Decal - Capacity (Platform) (SN 0300089066 through
0300142967)
28 Ref Decal - Capacity (Platform) (SN 0300142968 to Present)
29 Ref Decal - Capacity (Ground Control) (SN 0300089066 through
0300142967)
29 Ref Decal - Capacity (Ground Control) (SN 0300142968 to
Present)
30 Ref Decal - Patent Options:
30 1700584 1 All Specs Except CSA Spec (SN 0300089066 through
0300151353)
30 1001131269 1 CSA Spec (SN 0300151354 to Present)
31 Ref Decal - Legend (Platform) Options:
31 1705867 1 Decal - Legend (Platform) (Use p/n 1706751) (SN 0300089066
3121172 1250AJP 407

SECTION 8 - DECALS
through 0300093312)
31 1706751 1 Decal - Legend (Platform) (SN 0300093313 to Present)
32 1705868 1 Decal - Legend (Ground Controls)
33 Ref Decal - Drive/Steer Instructions Options:
34 1701505 2 Decal - Fuel
35 Ref Decal - Warning Explosion/Fire Options
37 1701501 4 Decal - Arrow
41 1705840 2 Decal - 1250AJP Model Designation
43 1702774 1 Decal - JLG Lift (3.5in)
44 1702773 1 Decal - JLG (5in)
45 1704885 AR Decal - www.jlg.com Options:
45 Ref Decal (SN 0300089066 through 0300173631)
45 Ref Decal (SN 0300173632 to Present)
46 1705864 2 Decal - JLG
52 0641406 AR Bolt 1/4in-20NC x 3/4in
53 0641408 1 Bolt 1/4in-20NC x 1in (SN 0300089066 through 0300143927)
55 1060279 1 Cable, Lanyard (SN 0300089066 through 0300143927)
57 3820001 AR Rivet
59 Ref Plate, Decal Mount Options:
59 3572327 1 All Spec Decals Except ANSI Spec Decals
59 3380474 1 ANSI Spec
Engine Only)
253 1001143852 1 Decal - Emissions Compliance on All Specs except CSA Specs
2902303 1 Master Decal Kit (Includes Items 2 thru 13)
Ref Spec Decal Kit Options (Includes Items 15 thru 24):
408 1250AJP 3121172

SECTION 8 - DECALS
2902307 1 ANSI Spec
2902312 1 Brazilian Spec
2902309 1 Chinese Spec
2902322 1 CSA Spec
2902308 1 Japanese Spec
2902310 1 Korean Spec
2902311 1 Latin American Spec
3121172 1250AJP 409

SECTION 8 - DECALS
FIGURE 8-5. DECAL INSTALLATION - AUSTRALIAN AND CE SPEC (Prior to SN 0300089066)
410 1250AJP 3121172

SECTION 8 - DECALS
FIGURE 8-5. DECAL INSTALLATION - AUSTRALIAN AND CE SPEC (Prior to SN 0300089066)

0273585 Ref Australian and CE Spec Decals 11
3 1705961 4 Decal - Danger Electrocution
7 1705840 2 Decal - Model 1250AJP
9 1702774 1 Decal - JLG Lift (3.5in)
10 1702773 1 Decal - JLG (5in)
14 Ref Decal - Capacity (Ground Control)
14 1705181 1 Decal - Capacity (Prior to SN 0300079191)
14 1706228 1 Decal - Capacity (Use p/n 1705468) (SN 0300079191 through
0300081889)
14 1705468 1 Decal - Capacity (SN 0300081890 through 0300089066)
15 1705084 1 Decal - Sound Power Level
17 Ref Decal - Warning Explosion/Fire Options:
17 1704972 1 Warning Decal, Glow Plugs (Prior to SN 0300079139)
17 1706098 1 Decal, Warning Ether Start (SN 0300079139 through
0300089066)
20 See Note 1 Decal - Bar Code (Note: Not available for Purchase)
25 1701500 4 Decal - Lift
26 to 27 Ref (Illustration and Parts List Usage)
30 0641408 1 Bolt 1/4in-20NC x 1in
32 3311405 5 Locknut 1/4in-20NC
33 3820001 4 Rivet
36 1701505 2 Decal - Fuel
40 4420051 29 ft/8.8m Decal - Warning Stripes
43 1701501 4 Decal - Arrow
44 1701499 4 Decal - No Lift
48 1705864 1 Decal - JLG
3121172 1250AJP 411

SECTION 8 - DECALS
412 1250AJP 3121172

SECTION 8 - DECALS
FIGURE 8-6. DECAL INSTALLATION - AUSTRALIAN AND CE SPEC (SN 0300089066 to Present)
414 1250AJP 3121172

SECTION 8 - DECALS
FIGURE 8-6. DECAL INSTALLATION - AUSTRALIAN AND CE SPEC (SN 0300089066 to Present)

0274728 Ref CE Spec Decals B
0274728 Ref Australian Spec Decals (Prior to SN 0300138369) 9
1001114383 Ref Australian Spec Decals (SN 0300138369 through 0300089066) B
11 Ref Decal - Sound Power Level Options:
11 1705084 1 Decal, Decibel Level (SN 0300089066 through 0300128767)
11 1705515 1 Decal, Sound Power (SN 0300128768 through 0300089066)
20 1705921 1 Decal - Tipping/Electrical (Platform)
21 1705822 1 Decal - Electrical/Safety (Ground Control)
23 1705961 5 Decal - Danger Electrocution
28 1706770 1 Decal - Capacity (Platform) (SN 0300090801 through
0300089066)
29 1705468 1 Decal - Capacity (Ground Control)
30 1700584 1 Decal - Patent (SN 0300089066 through 0300151354)
31 1702784 1 Decal - Legend (Platform) (SN 0300089066 through
0300090801)
32 1703808 1 Decal - Legend (Ground Control) (SN 0300089066 through
0300090801)
34 1701505 2 Decal - Fuel
37 1701501 4 Decal - Arrow
41 1705840 2 Decal - Model 1250AJP
42 Not Available 1 Nameplate - Serial Number
43 1702774 1 Decal - JLG Lift (3.5in)
44 1702773 1 Decal - JLG (5in)
45 1704885 AR Decal - www.jlg.com Options:
45 Ref Decal (SN 0300089066 through 0300173631)
45 Ref Decal (SN 0300173632 to Present)
46 1705864 2 Decal - JLG
52 0641406 4 Bolt 1/4in-20NC x 3/4in
53 0641408 1 Bolt 1/4in-20NC x 1in
56 3311405 5 Locknut 1/4in-20NC
3121172 1250AJP 415

SECTION 8 - DECALS
57 3820001 2 Rivet
59 3380474 1 Plate, Decal Mount (SN 0300089066 through 0300103772)
60 4420051 29 ft/8.8m Decal - Warning Stripes
61 3520174 3 Plug 3/16in
62 0100048 AR Lubricant, Silicone
64 1001112551 1 Decal, Emergency Controls (Australian Spec Only) (SN
Engine Only)
253 1001143852 1 Decal - Emissions Compliance (SN 0300166770 to Present)
Ref Master Decal Kit Options (Includes Items 2 thru 13):
2902303 1 Kit, Decal Master (SN 0300089066 through 0300128767)
1001104650 1 Decal, Kit (SN 0300128768 to Present)
2902329 1 ANSI Spec Decal Kit (Includes Items 15 thru 26)
416 1250AJP 3121172

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
3121172 1250AJP 417

FIGURE 9-1. MODEL 1250AJP STANDARD PARTS

Note Ref Note: The following list will service one machine (built to
current production per date on the front cover) with emergency
repair parts which can be installed in the fields. Parts from the
list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact
your JLG dealer or the JLG Industries Parts Department.
Ref STANDARD PARTS
7024365 1 Axle Powertrack Repair Kit
7018991 1 Coil
7012944 1 Coil
7024890 1 Coil
7012943 1 Coil
7027206 1 Coil
7027207 1 Coil
7027208 1 Coil
7027209 1 Coil
3740067 1 Relay
3740080 1 Relay
2120219 12 Element, High Pressure Filter
70002231 12 Element, Pressure Filter
2120168 12 Element, Hydraulic Oil Filter
7024444 12 Breather, Hydraulic Oil Tank
3740049 1 Relay
4360328 1 Switch, Toggle
4360475 1 Switch, Mushroom
4360476 1 Contact, Switch Block
2860030 1 Key, Replacement
70003919 1 Boom Powertrack Repair Kit
70003913 1 Boom Powertrack Repair Kit
7024571 1 Coil
70002097 12 Element, Pressure Filter
2940074 1 Latch, Platform
4360387 1 Switch, Push Button
1001166539 1 Controller, Lift and Swing
1001166538 1 Controller, Drive and Steer
3990001 2 Diode - 3 Amp
3740143 1 Relay
418 1250AJP 3121172

FIGURE 9-2. MODEL 1250AJP VARIABLE PARTS

Note Ref Note: The following list will service one machine (built to
current production per date on the front cover) with emergency
repair parts which can be installed in the fields. Parts from the
list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact
your JLG dealer or the JLG Industries Parts Department.
Ref VARIABLE PARTS
4360578 1 Switch, Lever (If Desired for Service Testing)
4360505 1 Switch, Rotary Angle Sensor (If Desired for Service Testing)
1001112758 1 Module, Chassis (If Desired for Service Testing)
1001112757 1 Module, B.L.A.M. (If Desired for Service Testing)
7027239 1 Relay
7026608 1 Relay
1001117308 1 Relay
7003655 12 Element, Caterpillar Air Filter
7003655 12 Element, Deutz BF4M2011 & TD2011 Air Filter
70024190 12 Element, Deutz TCD2.9L4 Air Filter
7026830 12 Element, Caterpillar Engine Fuel/Water
70002231 12 Element, Deutz TCD2.9L4 Engine Fuel/Water
7026811 12 Element, Caterpillar Engine Oil Filter
7016331 12 Element, Deutz Engine Oil Filter
7016328 12 Element, Deutz Engine Fuel
1001119508 1 Module, Ground Control (If Desired for Service Testing)
4360469 1 Switch, Key (ANSI, ANSI Export and Australian Spec)
4360470 1 Switch, Key (CE Spec)
4360522 1 Switch, Push Button (Headlights/Chassis Illumination Lights
Options)
3740080 1 Relay (Headlights/Chassis Illumination Lights Options)
3740080 1 Relay (110V/220V Generator Options)
4360336 1 Switch, Toggle (Generator Options)
4000008 1 Sensor, Proximity (If Desired for Service Testing)
1001147479 1 Switch, Digital Angle Sensor (If Desired for Service Testing)
4360548 1 Switch, Plunger (If Desired for Service Testing)
4360552 1 Switch, Boom Length (If Desired for Service Testing)
4360622 1 Switch, Rotary Transducer (If Desired for Service Testing)
4360336 1 Switch, Toggle (Floodlights Options)
0272970 1 Footswitch (If Desired for Service Testing)
1600343 1 Module, Platform Control (If Desired for Service Testing )
4360057 1 Switch, Limit (If Desired for Service Testing)
4360579 1 Switch, Limit (If Desired for Service Testing)
4360232 1 Breaker, Circuit - 15 Amp (Floodlights Options)
2400070 2 Fuse (Worklights Options)
2400064 2 Fuse (7500W SkyPower Generator/ClearSky Telematics Options)
420 1250AJP 3121172

SECTION 10 - SPECIAL OPTIONS
3121172 1250AJP 421

FIGURE 10-1. SPECIAL OPTIONS

Ref MISCELLANEOUS SPECIAL OPTIONS
Note Ref Note: This is to accommodate machines ordered with special
equipment. Options may not be applicable to all models. For
more specific parts information contact JLG Parts Department.
1001108504 Ref Additional Transport Tie Down (ANSI Specs)
1340067 Ref Air Cleaner Pre-Cleaner
0273464 Ref Airline Installation, 1/2 in
0271803 Ref Bellows, Cylinder (Fixed Axle)
0271804 Ref Bellows, Cylinder (Oscillating Axle)
0273471 Ref Bellows, Cylinder (Boom)
0273513 Ref Boom Wipers Installation
0256789 Ref Camera Mounting Installation
0273862 Ref Cold Weather Package (110V)
0274885 Ref Cold Weather Transformer Installation
Ref Decals Installations
1702788 Ref Biodegradable Hydraulic Fluid
0257195 Ref Government Warranty Decal
1001143081 Ref Hewitt Decals Installation (English)
1001143516 Ref Hewitt Decals Installation (French)
1703175 Ref Lanyard Attachment Decal (GM K-1 Spec)
1001140649 Ref Leavitt Decals Installation
1001104378 Ref NES Decals Installation
Ref No Hands Decal Options (Used with Soft Touch System and
Platform Mesh Installations.):
1702868 2 ANSI and ANSI Export Spec (English)
1704000 2 CSA Spec (French/English)
1704001 2 ANSI Export Spec (Spanish/English)
1705969 2 ANSI Export Spec (Korean/English)
1705967 2 ANSI Export Spec (Portuguese/English)
1001104379 Ref RSC Decals Installation
0272599 Ref SkyCutter (ANSI and ANSI Export Specs)
0272607 Ref SkyCutter (Australian and CE Specs)
0272418 Ref SkyGlazier
0272589 Ref SkyPower 50Hz
0272435 Ref SkyPower 60Hz
0272448 Ref SkyWelder (ANSI and ANSI Export Specs)
0272588 Ref SkyWelder (Australian and CE Specs)
1001120567 Ref Sunbelt Rentals Decals Installation
1001151113 Ref Titan Rentals Decals Installation
1705307 1 Tool Location
1001120729 Ref United Rentals Decals Installation
4420051 Ref Warning Stripe Decals
Ref Electrical Connector Kits
1001148902 Ref Amp/Tyco Electrical Connector Kit
1001148903 Ref Deutsch DT Electrical Connector Kit
1001148904 Ref Deutsch HD Electrical Connector Kit
1001148905 Ref Packard Electrical Connector Kit
1001148906 Ref Various Electrical Connectors Kit
0272068 Ref Ether Start Installation
422 1250AJP 3121172

1001109621 Ref Exhaust Raincap Installation
1120423 1 Raincap
1001109619 1 Tube, Exhaust Stack
1001145708 Ref Fan Guard Installation (Deutz TCD2.9L4 Engines Only)
3510864 Ref Fall Arrest Platform Installation
Ref Filter Kits:
Ref Combined Filter Kit Options (Hydraulic/Air and Fuel/Engine Oil):
Ref Deutz Engine Machines:
2915134 Ref Combined Filter Kit, B-C26, (Use p/n 1001111008) (Prior to SN
0300087575)
1001114133 Ref Combined Filter Kit, B-C27, (Use p/n 1001111009) (SN
0300087575 through 0300099914)
1001114134 Ref Combined Filter Kit, B-C27, (Use p/n 1001111009) (SN
0300087575 through 0300099914)
1001115330 1 Kit (Service), Combined, Filter Kit (SN 0300099915 through
0300139395)
1001137028 1 Kit (Service), Combined, Filter B-C45 (SN 0300139396 to
Present)
Ref Caterpillar Engine Machines:
1001137030 1 Kit (Service), Combined, Filter B-C47 (SN 0300139396 to
Present)
Ref Hydraulic/Air Filter Options:
1001109712 1 Kit (Service), Boom Hydraulic/Air B-HA19 Filter (Prior to SN
0300087575)
1001109713 1 Kit (Service), Boom Hydraulic/Air B-HA20 Filter (SN
0300087575 through 0300099914)
1001115329 1 Kit (Service), Boom Hydraulic/Air Filter Kit (SN 0300099915
through 03000139395)
1001137023 1 Kit (Service), Boom Hydraulic/Air Filter B-HA30 (SN
03000139396 to Present)
1001110133 1 Engine - Fuel/Engine Oil Filter
1001139099 Ref Fire Extinguisher Installation
Ref Fluids
2300040 Ref Conditioner, Diesel Fuel
Ref Coolant, Antifreeze (GM Engines)
2300004 Ref Machines without Arctic Package
2300041 Ref Machines with Arctic Package
3020008 Ref Drive Hub Lubricant
Ref Engine Oil
3020016 Ref Motor Oil 15W-40
2300040 Ref Conditioner, Diesel Fuel
Ref Hydraulic Fluids:
2300014 Ref Mobil 424
2300029 Ref Mobil EAL ISO 46 Bio
2300016 Ref Mobil DTE 10 EXCEL 32
2300019 Ref Quaker State Quintolubric 888-46 Fire Resistant
2300039 Ref Exxon Univis HvI 26 (Machines with Arctic Package)
Ref Foot Switch Shield Options:
3380652 Ref Panel, Foot Switch (Prior to SN 0300167531)
1001116420 Ref Platform Cable Carrier Installation (36 in Platform)
0258703 Ref Platform Console Cover Installation
Ref Platform Entry Kits
1001142504 Ref Drop Bar (Replacing Swing Gate with Drop Bar)
1001142505 Ref Swing Gate (Replacing Drop Bar with Swing Gate)
3121172 1250AJP 423

1001116420 1 Ref Platform Ladder Carrier Installation (36 in Platform)
Ref Platform Mesh to Mid Rail Installations (ANSI, ANSI Export,
Australian and CSA Specs)
1001138773 Ref 36in X 8ft (91.5cm x 2.44m)
1001138772 Ref 36in X 6ft (91.5cm x 1.83m)
Ref Platform Mesh to Top Rail Installations (ANSI, ANSI Export
and CSA Specs)
0273145 Ref 36in X 8ft (91.5cm x 2.44m)
0273149 Ref 36in X 6ft (91.5cm x 1.83m)
1001149730 Ref Platform Mid Rail Repair Kit
Ref Platform Rail Extensions
0272733 Ref 6ft Platform
1001110058 Ref 6ft Platform (Brandenburg Guard)
0272725 Ref 8ft Platform
Ref Platform Pipe Rack Installation
0254661 Ref Australian Spec
Ref SkyCutter (Plasma Cutter) Installation Note: See JLG 3124242
Accessories Manual
Ref SkyCutter (Plasma Cutter) (Prior to SN 03000118912)
0272590 Ref ANSI and ANSI Export Specs
No Longer NLA Australian, Japanese and CE Specs (was p/n 0272606)
Available
1001098149 Ref SkyCutter (Plasma Cutter) (ANSI, ANSI Export and Japanese
Specs) (SN 03000118912 to Present)
Ref SkyCutter / SkyWelder Combo Installation Note: See JLG
3124242 Accessories Manual
Ref SkyCutter / SkyWelder Combo (Prior to SN 03000118912)
Ref Australian, Japanese and CE Specs (was p/n 0274448 - No
Longer Available)
0273353 Ref SkyCutter / SkyWelder Combo (ANSI, ANSI Export and
Japanese Specs) (SN 03000118912 to Present)
Ref SkyGlazier Installation (Not Available when Machine Equipped
with Soft Touch Option) Note: See JLG 3124242 Accessories
Manual
0272395 Ref ANSI, CSA and Australian Specs w/o LSS (Use p/n 1001101422)
1001102647 Ref Australian Spec w/ LSS
0272387 Ref ANSI Export Latin and South American Specs (Use p/n
1001099421)
0272955 Ref ANSI Export Brazil Spec (Use p/n 1001099422)
0272953 Ref CE French Spec (Use p/n 1001099436)
0272954 Ref CE German Spec (Use p/n 1001099437)
0272956 Ref CE Italian Spec (Use p/n 1001099439)
0240100 Ref CE Portuguese Spec (Use p/n 1001099438)
0240099 Ref CE Spanish Spec (Use p/n 1001099435)
1001115604 Ref CE Swedish Spec
0240101 Ref CE UK Spec (Use p/n 1001099440)
1001143669 Ref SkyGuard Installation Kit (with UGM)
1001155077 Ref SkyGuard Installation Kit (without UGM)
1001137672 Ref Platform Sensor Kit
1001143256 Ref Optional (Blue) Beacon Light Kit (with UGM)
424 1250AJP 3121172

1001155079 Ref Optional (Blue) Beacon Light Kit (without UGM)
Ref SkyPower Generator (7500W/60Hz) Installations Note: See
JLG 3124242 Accessories Manual
0273456 Ref ANSI Export, Australian, Japanese and CE Specs
Ref SkyWelder Installation Options Note: See JLG 3124242
Accessories Manual
0272374 Ref ANSI and ANSI Export Specs (Use p/n 0272254)
0272658 Ref Australian, Japanese and CE Specs (Use p/n 0272521)
1001108504 Ref Tie-Down (Additional) Kit - Frame Mounted
Ref Tools For Service:
2901443 1 Analyzer Kit
3128444 1 CD, Troubleshooting
7002821 Ref Crimper, Wire
7002823 Ref Pin Extractor - Universal (For Electrical Connectors with Pins and
Sockets)
4460467 1 Extractor - 16-18 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
4460510 1 Extractor - 12-14 Gauge (For Removal of Pin/Sockets from
Deutsch Connectors)
7016654 Ref Screwdriver, Magnetic
7002822 Ref Screwdriver, Pontiometer
7004275 Ref Seal Tool 1 in (For Cylinders)
7004276 Ref Seal Tool 1-1/2 in (For Cylinders)
7002828 Ref Stripper, Wire
7016655 1 Wire Rope Sheave Gauge
1001106846 1 Sleeve, Cylinder Head Installation (Tower Lift Cylinder)
1001106847 1 Sleeve, Cylinder Piston Installation (Tower Lift Cylinder)
1001106848 1 Gauge, Go - No Go (Tower Lift Cylinder)
1001107000 1 Sleeve, Cylinder Head Installation (Main Lift Cylinder)
1001107001 1 Sleeve, Cylinder Piston Installation (Main Lift Cylinder)
1001107002 1 Gauge, Go - No Go (Main Lift Cylinder)
1001107143 1 Sleeve, Cylinder Head Installation (Tower Telescope Cylinder)
1001107145 1 Sleeve, Cylinder Piston Installation (Tower Telescope Cylinder)
1001107146 1 Gauge, Go - No Go (Tower Telescope Cylinder)
1001107147 1 Gauge, Go - No Go (Tower Telescope Cylinder)
1001137005 1 Software Cable Kit (Service Kit)
70004185 1 Torque Multiplier
1001155078 Ref UGM Upgrade Kit (Retrofits Non-UGM machines to use UGM)
0273467 Ref Weld Leads at Platform Installation
3121172 1250AJP 425

PART NUMBER INDEX
PART NUMBER INDEX
3121172 1250AJP 427

PART NUMBER INDEX
0080115 ....................... 86 0271803 .................... 422 0273456 .... 185, 345, 425 0363076....................... 12
0080181 ....................... 77 0271804 .................... 422 0273461 ... 323, 340, 363, 0363081..................... 171
0080237 ................. 86, 95 0271807 .................... 153 386 0363082..................... 171
0080241 ..................... 153 0271852 ...................... 17 0273462 ... 323, 340, 363, 0363218..................... 210
0080244 ................. 86, 95 0271874 ...................... 67 386 0363219..................... 210
0080277 ............... 15, 227 0271934 ................ 11, 12 0273463 ... 323, 340, 363, 0363224..................... 226
0100009 ..................... 240 0272055 ...................... 18 386 0370025..................... 267
0100011 .... 11, 15, 38, 42, 0272056 ...................... 18 0273464 .................... 422 0400020................. 58, 60
47, 58, 60, 67, 76, 77, 0272060 ................ 86, 97 0273465 ............ 235, 308 0440251....................... 67
79, 84, 86, 94, 95, 103, 0272066 .................... 308 0273466 .................... 235 0440273..................... 201
104, 105, 135, 139, 0272068 ............ 308, 422 0273467 .................... 425 0480122............. 168, 171
146, 150, 153, 154, 0272070 .................... 229 0273471 .................... 422 0480124..................... 168
162, 163, 164, 167, 0272080 ............ 141, 305 0273474 ... 314, 331, 353, 0480127..................... 171
168, 171, 173, 175, 0272094 ............ 171, 235 374 0480128............. 175, 185
179, 182, 185, 190, 0272095 ............ 171, 235 0273475 ... 315, 331, 353, 0480129..................... 185
193, 197, 201, 206, 0272258 ...................... 17 375 0561380..................... 201
210, 219, 222, 226, 0272374 .................... 425 0273476 ... 315, 331, 353, 0561533..................... 206
229, 233, 257, 261, 0272387 .................... 424 375 0561546............. 265, 267
263, 265, 267, 269, 0272395 .................... 424 0273502 ............ 153, 241 0561547..................... 201
273, 275, 279, 283 0272418 .................... 422 0273503 ............ 154, 241 0630407............. 146, 150
0100019 .... 11, 12, 15, 17, 0272427 ............ 241, 257 0273513 .................... 422 0630462..................... 257
67, 179, 185, 201, 210, 0272435 .... 181, 189, 422 0273578 .................... 393 0630464...... 15, 145, 149,
265, 267 0272448 .................... 422 0273579 .................... 401 226
0100020 77, 79, 105, 176, 0272507 ... 153, 324, 343, 0273580 .................... 401 0630467..................... 222
179, 187 366 0273581 .................... 401 0630491..................... 153
0100035 ...... 15, 153, 226, 0272588 .................... 422 0273582 .................... 401 0630518............. 145, 149
277 0272589 .... 181, 189, 422 0273583 .................... 401 0630534..................... 275
0100038 .... 261, 263, 265, 0272590 .................... 424 0273584 .................... 401 0630535.... 261, 263, 265,
267, 273, 275, 283 0272599 .................... 422 0273585 .................... 411 267, 279, 283
0100048 .... 145, 149, 179, 0272607 .................... 422 0273600 .... 393, 401, 411 0630537............. 269, 273
185, 239, 314, 315, 0272621 ... 322, 339, 362, 0273824 ............ 241, 257 0630539..................... 219
317, 330, 332, 335, 385 0273862 .................... 422 0630548............. 145, 149
352, 353, 357, 374, 0272658 .................... 425 0274083 .................... 171 0630558..................... 210
375, 380, 416 0272715 ............ 171, 235 0274100 .................... 171 0630568..................... 241
0100062 ..................... 108 0272725 .................... 424 0274101 .................... 171 0630575..................... 201
0100063 ..................... 275 0272733 .................... 424 0274106 ...................... 12 0630577..................... 219
0100079 .. 76, 84, 94, 103, 0272953 .................... 424 0274577 ...................... 84 0630593..................... 219
135 0272954 .................... 424 0274578 ...................... 84 0641404 58, 60, 175, 179,
0100081 ...... 11, 135, 145, 0272955 .................... 424 0274579 ...................... 85 185, 239
149, 164, 165, 219, 0272956 .................... 424 0274580 ...................... 85 0641405..................... 226
222, 239 0272970 ... 234, 314, 330, 0274670 .... 335, 357, 380 0641406.... 58, 77, 86, 95,
0140001 ....................... 58 352, 374, 420 0274722 ............ 397, 405 105, 145, 149, 163,
0140011 ..................... 239 0272979 .................... 201 0274723 .................... 405 171, 193, 197, 222,
0140032 ..................... 153 0273121 .................... 226 0274724 .................... 405 234, 393, 394, 398,
0200048 ..................... 257 0273145 .................... 424 0274725 .................... 405 402, 403, 408, 412, 415
0200530 ..................... 167 0273149 .................... 424 0274726 .................... 405 0641407..................... 176
0200742 ..................... 171 0273349 .................... 139 0274727 .................... 405 0641408...... 58, 103, 135,
0200833 ....................... 15 0273350 .................... 162 0274728 .................... 415 163, 234, 393, 398,
0236768 ................. 58, 60 0273353 .................... 424 0274729 .................... 405 402, 408, 411, 415
0239842 ....................... 67 0273360 .................... 219 0274730 ... 393, 397, 401, 0641410.. 48, 85, 94, 103,
0240099 ..................... 424 0273361 .................... 222 405, 411, 415 193
0240100 ..................... 424 0273363 .................... 146 0274885 .................... 422 0641412....................... 48
0240101 ..................... 424 0273377 ........ 47, 58, 229 0275216 ............ 342, 365 0641413....................... 60
0254661 ..................... 424 0273395 .................... 158 0275217 ............ 342, 365 0641414..... 235, 239, 257
0256789 ..................... 422 0273400 .................... 234 0275218 ............ 342, 365 0641418..................... 234
0257195 ..................... 422 0273401 .................... 135 0275219 ............ 342, 365 0641424....................... 47
0257728 ..................... 424 0273410 ...................... 85 0275452 ............ 342, 365 0641503..................... 107
0257887 ..................... 153 0273411 ...................... 84 0275453 ............ 342, 365 0641504....................... 47
0258703 ..................... 423 0273418 ...................... 58 0275454 ............ 342, 365 0641505............... 15, 226
0259666 ............. 146, 150 0273421 ...................... 85 0275685 ...................... 17 0641506.. 77, 86, 96, 135,
0259667 ............. 146, 150 0273426 ...................... 84 0275916 ...................... 84 139, 153, 163, 164
0271520 ....................... 15 0273445 .................... 317 0340003 .......... 77, 86, 95 0641507......... 86, 96, 153
0271521 ................. 11, 12 0273446 .................... 241 0340051 .......... 77, 86, 95 0641508...... 79, 105, 135,
0271522 ....................... 17 0273447 .................... 153 0362943 .................... 210 167, 171, 179, 185
0271523 ....................... 47 0273451 ...................... 67 0363037 ...................... 11 0641509.... 47, 76, 84, 94,
0271596 ....................... 67 0273455 .... 185, 345, 425 0363062 ................ 58, 60 158, 226
428 1250AJP 3121172

PART NUMBER INDEX
0641510 .................... 163 0642612 ... 153, 154, 193, 0791506 ..................... 226 0903161 .................... 163
0641511 ... 15, 76, 84, 94, 197 0791510 ..................... 222 0903162 .................... 164
103 0642616 .................... 201 0791604 ...... 47, 162, 226, 0903484 ............ 346, 368
0641516 .... 175, 179, 185 0642684 .................... 229 227 0903530 .................... 229
0641518 .................... 235 0651406 ...................... 84 0791605 ..... 162, 226, 227 0903696 ................ 59, 60
0641520 ............ 141, 143 0651606 .. 76, 85, 94, 104 0791606 ..... 210, 226, 283 0940070 ...77, 86, 96, 105
0641604 ............ 135, 206 0681608 .................... 229 0791607 ............... 47, 283 0940088 .................... 162
0641605 ... 76, 77, 84, 86, 0681813 ...................... 12 0791608 ............. 222, 226 0940092 .................... 257
94, 96, 103, 222 0681814 .............. 12, 237 0791610 ..................... 222 0940094 .................... 257
0641606 ... 11, 76, 79, 84, 0681815 ...................... 12 0791616 ..................... 222 0940103 .................... 257
94, 103, 105, 135, 162, 0681816 ...................... 12 0791618 ..................... 222 0940134 .................... 257
219, 222, 279 0681822 .................... 237 0791622 ..................... 222 0940177 .................... 257
0641607 58, 60, 146, 150, 0682014 .................... 211 0791808 ............. 219, 222 0961845 .................... 234
210, 279 0682016 .................... 201 0791810 ..................... 226 0961893 .................... 275
0641608 ... 11, 47, 58, 67, 0682026 ...................... 67 0801365 ..................... 206 0961896 ............ 261, 263
76, 77, 86, 96, 103, 0682028 ............ 105, 210 0801366 ..................... 206 0961897 ... 265, 267, 279,
104, 105, 141, 158, 0682040 ...................... 67 0801367 ..................... 206 283
162, 167, 171, 201 0682048 .................... 201 0801368 ..................... 210 0961901 .................... 273
0641609 .......... 11, 86, 96 0682212 .................... 210 0801369 ..................... 210 0961949 .... 265, 267, 277
0641610 ... 76, 79, 84, 86, 0682418 ...................... 67 0801370 ............. 201, 206 0961950 ............ 263, 277
94, 96, 103, 105, 162, 0700808 ...................... 79 0801371 ............. 201, 210 0961951 ............ 210, 283
171, 210, 234 0700810 ...................... 86 0801497 ..................... 210 0961986 ...77, 86, 96, 105
0641611 .............. 11, 103 0700815 .................... 105 0801550 ..................... 211 0962033 .............. 11, 202
0641612 .................... 162 0700816 .................... 167 0811605 ..................... 223 0962051 .................... 158
0641613 .............. 11, 201 0700822 ...................... 79 0811606 ............. 206, 210 0962122 .................... 202
0641614 ...................... 79 0700823 ...................... 79 0811607 ............. 206, 210 0962224 .................... 211
0641615 .................... 135 0700824 ...................... 79 0840062 ..... 332, 354, 376 0962257 .................... 275
0641616 .................... 175 0701010 ...................... 79 0860038 .... 175, 179, 185, 0962270 .................... 237
0641618 ............ 179, 186 0701012 ...................... 77 323, 341, 363, 386 0962297 ... 202, 206, 269,
0641620 ................ 11, 58 0701015 ...................... 77 0860520 .... 393, 398, 402, 273
0641622 .................... 206 0701016 ...................... 79 408, 411, 415 0962423 ...................... 15
0641624 ...................... 11 0701214 ...................... 86 0861538 ............. 179, 185 0962449 .................... 173
0641626 .................... 222 0701414 ...................... 86 0861541 ............. 181, 188 0962520 .... 175, 179, 185
0641628 .................... 219 0701417 ...................... 86 0861542 .... 179, 181, 185, 0962552 .................... 273
0641630 .................... 162 0701418 .................... 171 188, 345, 367 0962556 .................... 211
0641634 ...................... 15 0701617 ...................... 17 0861567 .... 179, 181, 185, 0962561 ............ 265, 267
0641636 .............. 58, 223 0701619 ...................... 18 188, 345, 367 0962562 .................... 269
0641638 .................... 222 0711214 ................ 77, 96 0861572 ............. 179, 185 1001091460 ................ 70
0641644 .................... 222 0711414 ...................... 96 0861628 .... 145, 146, 147, 1001091461 ................ 70
0641652 .................... 219 0711417 ...................... 96 149, 150 1001091969 ...... 340, 363
0641706 .................... 105 0720804 .................... 239 0861629 ............. 145, 315 1001091970 ...... 340, 363
0641708 ............ 104, 105 0720808 ... 168, 173, 182, 0861630 ............. 239, 240 1001091971 ...... 340, 363
0641718 ............ 167, 171 190 0861631 ............. 234, 239 1001091972 ...... 340, 363
0641806 .......... 76, 85, 94 0721003 .................... 227 0861731 ............. 341, 363 1001091973 ...... 340, 363
0641808 ... 11, 47, 76, 77, 0721005 .................... 257 0861750 ............. 145, 332 1001091974 ...... 340, 363
84, 86, 94, 96, 103, 210 0721006 ...... 77, 171, 239 0861781 ............. 341, 363 1001091975 ...... 340, 363
0641809 ... 206, 210, 219, 0731007 .................... 135 0861880 ............. 346, 368 1001092764 .............. 303
222 0741606 ...................... 15 0902206 ............. 153, 154 1001092856 .......... 89, 97
0641810 ... 175, 179, 185, 0741607 ............ 176, 187 0902746 ............. 163, 164 1001093242 ................ 37
206, 210 0741806 ............ 210, 211 0902747 ....................... 86 1001093243 ................ 37
0641812 77, 96, 104, 139, 0742210 .................... 201 0902751 ..................... 239 1001094055 ..... 398, 408,
229 0760410 .................... 103 0902760 ..................... 163 416
0641813 .................... 210 0760606 ...................... 80 0902761 ..................... 163 1001094375 ..... 168, 173,
0641814 .......... 12, 86, 96 0760608 ............ 164, 165 0902762 ..................... 164 182, 190
0641816 .................... 158 0760610 ...................... 80 0902763 ..................... 164 1001094475 ..... 168, 173,
0641818 ........ 86, 96, 158 0760612 ...................... 80 0902764 ..................... 164 182, 190
0641820 .................... 139 0760810 .............. 77, 107 0902800 ....................... 58 1001094509 ..... 168, 173,
0641826 ................ 86, 96 0761007 ...................... 80 0902813 ..................... 171 182, 190
0642010 . 76, 84, 94, 103, 0761210 ... 76, 77, 79, 80, 0902874 ............. 164, 165 1001096070 .............. 346
210 103 0902888 ..... 175, 179, 185 1001096076 ..... 319, 334,
0642016 ...................... 15 0761214 .............. 42, 107 0902915 ..................... 139 336, 356, 378
0642020 ...................... 12 0761215 .. 38, 88, 96, 104 0902916 ....................... 59 1001096163 ...... 346, 368
0642028 ...................... 77 0771014 .................... 105 0902932 ..................... 222 1001096172 ...... 346, 368
0642030 ...................... 77 0771212 .................... 105 0902953 ............. 153, 154 1001097150 ...... 346, 368
0642212 .................... 201 0771414 .................... 105 0902965 ..................... 223 1001097553 ................ 80
0642214 ...................... 11 0791410 ...................... 48 0903154 ..................... 163 1001097619 ...... 210, 215
0791504 .................... 226 0903157 ..................... 163 1001097643 ...... 210, 215
3121172 1250AJP 429

PART NUMBER INDEX
1001097820 ............... 289 1001104315 ................ 17 1001110873 ..... 175, 181, 1001116436 ................. 79
1001098027 ....... 288, 304 1001104324 ................ 17 187, 341, 345, 364, 1001116437 ................. 79
1001098149 ............... 424 1001104325 .......... 17, 41 367, 386, 387 1001116525 ................. 79
1001098234 ...... 324, 325, 1001104378 .............. 422 1001111081 ..... 295, 297, 1001116591 ................. 79
344, 366, 387 1001104379 .............. 422 304, 305 1001116707 ............... 378
1001098244 ............... 289 1001104577 .............. 300 1001111082 ...... 292, 304 1001116710 ............... 385
1001098349 ...... 325, 344, 1001104650 .............. 416 1001111084 ...... 288, 304 1001116727 ............... 379
366, 367, 387 1001104734 .............. 193 1001111544 .............. 146 1001116792 ......... 77, 103
1001098448 ...... 344, 366, 1001104735 ...... 193, 197 1001111545 ...... 145, 332 1001116814 ......... 77, 362
387 1001104841 ................ 63 1001111546 ..... 146, 332, 1001116836 ................. 79
1001098449 ...... 344, 366, 1001106391 ................ 58 334 1001116846 ............... 406
387 1001106736 ..... 347, 356, 1001111914 ..... 197, 368, 1001116849 ............... 406
1001098513 ................. 86 368, 378, 388 388 1001116851 ............... 406
1001098518 ................. 84 1001106846 .............. 425 1001112059 ................ 80 1001116952 ............... 379
1001098519 ................. 84 1001106847 .............. 425 1001112068 ................ 80 1001116967 ............... 379
1001098520 ................. 84 1001106848 .............. 425 1001112069 ................ 80 1001116983 ............... 385
1001098530 ................. 86 1001107000 .............. 425 1001112070 ................ 80 1001117024 ............... 362
1001098531 ................. 86 1001107001 .............. 425 1001112073 ................ 80 1001117034 ............... 405
1001098601 ........... 87, 89 1001107002 .............. 425 1001112551 .............. 416 1001117035 ............... 405
1001099376 ............... 424 1001107143 .............. 425 1001112570 ................ 80 1001117057 ............... 362
1001099515 ................. 63 1001107145 .............. 425 1001112592 ................ 80 1001117078 ...... 181, 189,
1001099869 ....... 168, 173 1001107146 .............. 425 1001112612 ..... 347, 356, 368, 388
1001100027 ....... 308, 343 1001107147 .............. 425 368, 378, 388 1001117140 ............... 164
1001100062 ............... 193 1001107971 ................ 86 1001112669 ................ 18 1001117172 ............... 234
1001100233 ............... 173 1001107972 ................ 84 1001112716 ................ 18 1001117174 ............... 234
1001100234 ....... 168, 173 1001107973 ................ 86 1001112757 .............. 420 1001117250 ............... 194
1001100305 ............... 343 1001107974 ................ 84 1001112758 .............. 420 1001117256 ............... 194
1001100321 ...... 167, 171, 1001107975 ................ 86 1001112766 .......... 86, 96 1001117308 ....... 106, 420
172 1001107976 ................ 84 1001112796 ...... 368, 388 1001117320 ............... 234
1001100326 ....... 340, 363 1001108256 ...... 241, 257 1001112927 . 89, 98, 105, 1001117500 ................. 79
1001100327 ....... 340, 363 1001108504 ...... 422, 425 133 1001117508 ....... 179, 367
1001100328 ....... 340, 363 1001108616 . 89, 98, 105, 1001112973 .............. 197 1001117509 ............... 167
1001100329 ....... 340, 363 126 1001112987 .............. 197 1001117546 ................. 79
1001100331 ....... 340, 363 1001108617 ... 77, 84, 94, 1001112988 .............. 197 1001117577 ................. 79
1001100333 ....... 340, 363 103 1001112989 .............. 197 1001117641 ............... 168
1001100337 ....... 340, 363 1001108888 . 89, 98, 105, 1001113961 ..... 251, 252, 1001117874 ................. 79
1001100341 ....... 342, 365 129 322, 356, 361, 378, 385 1001118180 ............... 168
1001100342 ....... 342, 365 1001109181 .............. 240 1001114133 .............. 423 1001118368 ......... 79, 114
1001100345 ....... 343, 365 1001109438 .............. 300 1001114134 .............. 423 1001118416 ....... 239, 251
1001100346 ....... 343, 365 1001109439 .............. 299 1001114383 .............. 415 1001118417 ............... 239
1001100347 ....... 343, 365 1001109465 .............. 300 1001114438 ..... 150, 356, 1001118599 ............... 180
1001100352 ....... 193, 197 1001109468 .............. 300 378 1001118753 ....... 201, 273
1001100432 ....... 193, 197 1001109470 .............. 300 1001114487 .............. 150 1001118754 ............... 273
1001100434 ............... 193 1001109471 .............. 300 1001114495 .............. 106 1001118756 ............... 273
1001100441 ............... 193 1001109475 ...... 346, 368 1001115329 .............. 423 1001118761 ............... 273
1001100443 ............... 197 1001109477 ...... 346, 368 1001115330 .............. 423 1001118762 ............... 273
1001100468 ...... 193, 346, 1001109482 ...... 346, 368 1001115604 .............. 424 1001118957 ....... 141, 305
347 1001109557 ...... 346, 368 1001115961 ................ 17 1001119119 ............... 135
1001100500 ............... 171 1001109619 .............. 423 1001116110 ................ 76 1001119171 ............... 300
1001100501 ............... 171 1001109621 .............. 423 1001116111 ................ 77 1001119231 ................. 79
1001100672 ....... 193, 197 1001109648 ...... 346, 368 1001116112 .......... 77, 80 1001119250 ............... 180
1001100876 ....... 193, 197 1001109654 ...... 346, 368 1001116153 ................ 78 1001119296 ............... 300
1001100990 ............... 424 1001109677 ...... 141, 143 1001116186 ................ 78 1001119352 ............... 150
1001101191 ...... 346, 364, 1001109712 .............. 423 1001116201 ................ 78 1001119353 ............... 150
368 1001109713 .............. 423 1001116208 ...... 193, 197 1001119354 ............... 150
1001101196 ....... 341, 364 1001110058 .............. 424 1001116217 .............. 193 1001119376 ...... 149, 353,
1001101197 ....... 341, 364 1001110133 .............. 423 1001116222 .............. 193 375
1001101550 ................. 41 1001110252 ..... 288, 292, 1001116242 .............. 193 1001119455 ............... 135
1001101970 ....... 343, 365 295, 297, 299, 304, 305 1001116243 .............. 193 1001119456 ...... 104, 353,
1001101971 ....... 342, 365 1001110290 ...... 299, 305 1001116278 ................ 78 375
1001102417 ............... 308 1001110425 .............. 103 1001116313 ................ 78 1001119470 ...... 150, 353,
1001102647 ............... 424 1001110604 .............. 299 1001116324 ................ 78 356
1001102831 ....... 193, 197 1001110761 .............. 305 1001116348 ................ 78 1001119508 ....... 149, 420
1001102839 ............... 193 1001110872 ..... 180, 187, 1001116354 ................ 78 1001119529 ...... 149, 355,
1001102840 ............... 193 345, 367 1001116367 ................ 78 377
1001103356 ....... 193, 197 1001116413 ................ 79 1001119567 ...... 308, 356,
1001103793 ........... 58, 63 1001116420 ...... 423, 424 378, 380
430 1250AJP 3121172

PART NUMBER INDEX
1001119614 .............. 202 1001122382............... 407 1001134485 ............... 106 1001138514 .............. 234
1001119859 ...... 141, 305 1001122383............... 150 1001134488 ............... 107 1001138524 .............. 107
1001119861 .............. 309 1001122384............... 241 1001134839 ............... 197 1001138559 .............. 107
1001119899 .............. 211 1001122404............... 168 1001135090 ............... 106 1001138565 ...... 175, 176
1001119938 .............. 197 1001122424....... 308, 365 1001135124 ............... 143 1001138566 .............. 175
1001119946 .............. 197 1001122528...... 181, 189, 1001135138 ............... 106 1001138717 .............. 107
1001119966 .............. 180 308, 367, 388 1001135497 ............... 159 1001138772 .............. 424
1001119968 ..... 181, 189, 1001122611............... 241 1001135560 ............... 106 1001138773 .............. 424
368, 388 1001125387...... 398, 408, 1001135562 ............... 106 1001138803 ...... 210, 275
1001119995 .............. 362 416 1001135650 ....... 380, 385 1001138805 .............. 275
1001120140 .............. 273 1001125425............... 171 1001135679 ............... 106 1001138811 .............. 201
1001120141 .............. 273 1001125426............... 171 1001135680 ............... 106 1001138812 ..... 201, 210,
1001120161 ..... 202, 362, 1001125427....... 185, 367 1001135779 ....... 107, 385 279
386 1001125428....... 185, 367 1001135901 ............... 106 1001138813 ...... 211, 267
1001120181 ..... 150, 355, 1001125429............... 171 1001135903 ............... 106 1001138814 .............. 267
377 1001125891................. 79 1001135913 ............... 106 1001138838 ................ 61
1001120195 .............. 141 1001126351............... 378 1001135914 ............... 106 1001139099 .............. 423
1001120196 .............. 141 1001126352............... 378 1001135924 ............... 106 1001139145 .............. 194
1001120378 .............. 365 1001126353............... 378 1001135926 ............... 106 1001139240 .............. 107
1001120381 ...... 308, 365 1001126356............... 378 1001135943 ............... 106 1001139357 .............. 176
1001120382 ...... 308, 365 1001126357............... 378 1001135946 ............... 106 1001139492 .............. 143
1001120492 ................ 77 1001126362............... 379 1001136079 ............... 105 1001139494 .............. 143
1001120524 ................ 76 1001126363............... 379 1001136172 ............... 105 1001139520 60, 303, 305
1001120525 ................ 77 1001126364............... 379 1001136292 ............... 106 1001139665 .............. 143
1001120564 .............. 141 1001126365............... 379 1001136356 ............... 175 1001139666 .............. 143
1001120567 .............. 422 1001126384............... 378 1001136357 ....... 175, 185 1001139930 .............. 108
1001120634 ...... 362, 386 1001126391............... 379 1001136377 ............... 106 1001139958 .............. 175
1001120653 .............. 201 1001127092............... 197 1001136626 ............... 106 1001140346 ...... 175, 176
1001120681 ...... 362, 386 1001128947....... 106, 108 1001136665 ............... 107 1001140347 ...... 175, 177
1001120729 .............. 422 1001129023................. 78 1001136834 ............... 107 1001140429 .............. 234
1001120769 ................ 80 1001129304................. 78 1001136988 ............... 186 1001140485 .............. 163
1001120771 ................ 80 1001129334....... 357, 380 1001137005 ............... 425 1001140564 .............. 107
1001120772 ................ 80 1001129360................. 80 1001137023 ............... 423 1001140649 .............. 422
1001120773 ................ 80 1001129361................. 80 1001137028 ............... 423 1001141304 ...... 107, 386
1001120774 ................ 80 1001129408....... 368, 388 1001137030 ............... 423 1001141717 .............. 107
1001120775 ................ 80 1001129555............... 243 1001137276 ............... 107 1001141718 .............. 103
1001120776 ........ 80, 362 1001129733............... 179 1001137590 ....... 185, 387 1001141719 .............. 107
1001120810 ................ 80 1001129858....... 175, 176 1001137591 ............... 185 1001141745 .............. 104
1001120989 .............. 197 1001129995................. 79 1001137672 ............... 424 1001141746 .............. 105
1001120995 .............. 197 1001130161................. 79 1001137785 ........... 95, 98 1001141812 .............. 104
1001121004 ................ 79 1001130171................. 79 1001137786 ................. 95 1001141813 .............. 104
1001121340 ...... 181, 189 1001131269....... 397, 407 1001137788 ................. 95 1001141967 ...... 341, 363
1001121615 ..... 331, 352, 1001131481............... 159 1001137792 ................. 95 1001141968 ...... 342, 364
374 1001131482............... 159 1001137794 ................. 95 1001141969 ...... 342, 364
1001121616 ..... 331, 352, 1001131483............... 158 1001137796 ................. 95 1001142021 .............. 164
374 1001131542... 77, 86, 104 1001137800 ................. 95 1001142023 ...... 162, 163
1001121826 ..... 145, 150, 1001131730............... 219 1001137804 ................. 94 1001142144 .............. 163
241 1001131732............... 222 1001137805 ................. 94 1001142181 .............. 163
1001121827 ..... 145, 150, 1001132055............... 176 1001137806 ................. 94 1001142375 .............. 103
241 1001132730............... 197 1001137807 ................. 94 1001142376 .............. 103
1001121889 ...... 179, 367 1001132733............... 197 1001137808 ................. 94 1001142377 .............. 103
1001121931 .............. 180 1001133162................. 60 1001137809 ................. 94 1001142378 .............. 103
1001122225 .............. 167 1001133163................. 61 1001138011 ....... 176, 187 1001142380 .............. 162
1001122227 .............. 167 1001133329...... 227, 322, 1001138016 ............... 150 1001142398 .............. 107
1001122369 ...... 397, 407 339, 361, 384 1001138110 ............... 380 1001142446 .............. 104
1001122370 .............. 407 1001133463................. 60 1001138111 ............... 380 1001142501 .............. 107
1001122371 .............. 407 1001133593................. 61 1001138113 ............... 380 1001142504 .............. 423
1001122372 .............. 407 1001133633............... 107 1001138187 ............... 197 1001142505 .............. 423
1001122373 .............. 407 1001133634............... 106 1001138188 ............... 197 1001142610 ..... 104, 385,
1001122374 .............. 407 1001133651............... 106 1001138228 ............... 107 386
1001122375 .............. 407 1001133714....... 380, 385 1001138248 ............... 107 1001142637 .............. 107
1001122376 ...... 397, 407 1001133715....... 380, 385 1001138253 ............... 107 1001142645 ...... 175, 185
1001122377 .............. 407 1001133956............... 378 1001138346 ....... 107, 378 1001142914 ..... 185, 188,
1001122378 .............. 407 1001133957............... 378 1001138430 ............... 233 388
1001122379 .............. 407 1001134098........... 67, 70 1001138434 ............... 233 1001142938 .............. 379
1001122380 .............. 407 1001134390............... 104 1001138491 ....... 103, 385 1001142940 .............. 380
1001122381 .............. 407 1001134392............... 105 1001138494 ............... 234 1001142941 .............. 380
3121172 1250AJP 431

PART NUMBER INDEX
1001143081 ............... 422 1001152762 .............. 379 1060698 ... 316, 317, 319, 1380147..................... 158
1001143087 ............... 143 1001152963 ...... 104, 120 333, 334, 337, 354, 1560011.... 319, 320, 337,
1001143123 ............... 143 1001152971 ..... 288, 292, 356, 359, 376, 378, 382 359, 382
1001143256 ............... 424 295, 297, 299, 304, 305 1060708 ... 181, 188, 345, 1560012.... 319, 320, 337,
1001143298 ............... 159 1001153024 .............. 107 367 359, 382
1001143341 ............... 107 1001153186 .............. 300 1060903 .................... 257 1580011....................... 79
1001143390 ............... 107 1001153188 ...... 299, 305 1060904 ........ 88, 97, 323 1580012..................... 234
1001143516 ............... 422 1001153257 ...... 176, 308 1060908 ... 342, 346, 364, 1580013..................... 235
1001143669 ............... 424 1001153260 .............. 176 368 1600244.... 322, 340, 362,
1001143852 .. 90, 99, 110, 1001153387 .............. 107 1060918 ... 234, 314, 330, 385
408, 416 1001154157 .............. 108 352, 374 1600317............. 239, 243
1001144021 ............... 233 1001154214 .............. 143 1060919 .................... 237 1600318............. 239, 251
1001144022 ............... 233 1001154405 ...... 103, 107 1060981 ............ 362, 386 1600331....................... 47
1001144023 ............... 233 1001154592 .............. 176 10702077 .................. 188 1600332....................... 58
1001144024 ............... 233 1001155077 ...... 145, 424 10702082 .................. 188 1600333..................... 145
1001144089 ............... 107 1001155078 ...... 145, 425 1100141 .................... 210 1600343............. 239, 420
1001144300 ........... 95, 98 1001155079 .............. 425 1120094 .................... 277 1600443................. 90, 99
1001144301 ................. 95 1001155575 .............. 106 1120423 .................... 423 1660256.... 139, 322, 339,
1001144302 ................. 95 1001155813 .............. 176 1120487 .................... 136 361, 384
1001144303 ................. 95 1001155823 .............. 108 1120549 ...................... 15 1660261..................... 226
1001144304 ................. 95 1001157520 .............. 188 1120550 ...................... 15 1670829.... 145, 149, 239,
1001144314 ................. 94 1001157521 .............. 189 1180358 ...................... 11 315, 332, 353, 375
1001144315 ................. 94 1001157525 ...... 185, 188 1180384 .................... 219 1670836............. 206, 210
1001144317 ................. 94 1001157528 .............. 189 1180385 .................... 222 1670964..................... 222
1001144318 ................. 94 1001157592 ...... 185, 188 1180386 .................... 222 1670996....................... 47
1001144629 ............... 233 1001157770 .............. 308 1180387 .................... 219 1671013..................... 206
1001144630 ............... 233 1001158007 .............. 189 1180388 .................... 219 1671023................. 87, 96
1001145089 ............... 103 1001158008 ...... 176, 189 1180389 .................... 219 1671039..................... 226
1001145154 ............... 107 1001158363 .............. 176 1180390 .................... 219 1671040............... 15, 226
1001145321 ....... 299, 305 1001160567 .............. 135 1260017 ...................... 67 1671044..................... 226
1001145322 ....... 299, 305 1001162899 .............. 308 1283374 .................... 304 1671045....................... 47
1001145323 ................. 58 1001162900 .............. 308 1283409 ........ 90, 99, 110 1671046....................... 47
1001145560 ............... 104 1001162901 .............. 308 1283457 ... 288, 292, 295, 1671047....................... 47
1001145708 ............... 423 1001164700 ................ 60 297, 299, 304, 305 1671048....................... 48
1001145785 ............... 234 1001165035 ...... 103, 107 1320017 ...................... 77 1671049....................... 48
1001145842 ............... 104 1001165107 .............. 104 1320022 ... 76, 77, 84, 86, 1671092.... 181, 188, 331,
1001146050 ............... 158 1001165368 .............. 176 94, 96, 104, 107 332, 345, 353, 367,
1001146132 ............... 163 1001165820 .............. 107 1320041 85, 94, 341, 346, 375, 388
1001146142 ............... 163 1001166393 .............. 106 363, 368, 386 1671093..... 331, 353, 375
1001146161 ....... 234, 239 1001166538 ..... 239, 255, 1320058 .......... 79, 86, 96 1671109..................... 162
1001146178 ............... 163 418 1320060 ................ 86, 96 1671112..................... 226
1001146183 ............... 163 1001166539 ..... 239, 247, 1320095 ............ 145, 149 1671113..................... 226
1001146219 ............... 106 418 1320130 ...................... 79 1671117..................... 226
1001147264 ............... 379 1001166665 .............. 239 1320159 .................... 222 1671118..................... 162
1001147479 ....... 227, 420 1001171130 .............. 175 1320162 ............ 141, 143 1671121... 76, 84, 94, 103
1001148648 ............... 176 1001172760 .............. 239 1320187 .. 76, 84, 94, 103 1671122..................... 222
1001148841 ............... 385 1001174326 ...... 269, 270 1320190 .. 76, 84, 94, 103 1671123..................... 226
1001148842 ............... 385 1001175884 .............. 279 1320223 .......... 79, 86, 96 1671142..................... 227
1001148843 ....... 107, 385 1001175887 ...... 279, 280 1320224 ...................... 80 1671176..................... 239
1001148902 ............... 422 1001175888 ...... 210, 279 1320263 ........ 11, 80, 222 1671191..................... 164
1001148903 ............... 422 1001176346 ................ 47 1320277 .................... 222 1671192............. 162, 163
1001148904 ............... 422 1001177348 .............. 279 1320288 ............ 219, 222 1671193..................... 164
1001148905 ............... 422 1001179154 ...... 176, 188 1320289 .................... 222 1671194............. 162, 164
1001148906 ............... 422 1001180019 .............. 175 1320294 .................... 222 1671314..................... 240
1001149730 ............... 424 1001180219 .............. 175 1320296 .................... 222 1683053..................... 275
1001149818 ...... 153, 324, 101142685 ................ 107 1320298 ...................... 11 1683056..................... 261
343, 369, 388 1060279 ... 393, 398, 402, 1320301 ............ 154, 226 1683062..................... 263
1001149994 ............... 153 408, 411, 415 1320309 ... 319, 320, 337, 1683063............. 265, 267
1001150406 ............... 153 1060341 ............ 177, 257 359, 382 1683077..................... 279
1001151113 ............... 422 1060343 ... 181, 188, 345, 1320322 .............. 58, 135 1683441..................... 283
1001152456 ............... 176 367, 388 1320323 .................... 135 1684081............... 12, 263
1001152457 ....... 175, 176 1060461 .... 324, 343, 366 1320325 .................... 222 1684082..................... 263
1001152458 ............... 176 1060494 ... 181, 188, 324, 1320327 .................... 222 1684083..................... 263
1001152525 ....... 176, 188 343, 345, 366, 367, 388 1320328 .................... 219 1684102............... 11, 261
1001152530 ............... 176 1060633 ... 322, 340, 362, 1321385 .................... 223 1684103..................... 261
1001152533 ....... 175, 177 385 1340065 .......... 77, 86, 96 1684105..................... 261
1001152566 ............... 164 1060637 ................ 86, 96 1340067 .................... 422 1684173............. 210, 275
432 1250AJP 3121172

PART NUMBER INDEX
1684174 .................... 275 1703926 ............ 401, 406 1705387 ..... 176, 181, 189 1705968 ............ 401, 406
1684176 .................... 275 1703927 ............ 401, 406 1705426 ............. 403, 408 1705969 .... 401, 406, 422
1684275 .................... 277 1703935 ............ 401, 406 1705427 ............. 403, 408 1705973 ............ 239, 241
1684292 .................... 201 1703936 ............ 401, 406 1705429 ............. 403, 408 1705974 ... 145, 149, 315,
1684293 .................... 273 1703937 ............ 401, 406 1705430 ............. 403, 408 332
1684295 .................... 273 1703938 ............ 401, 406 1705432 ..................... 403 1705999 .................... 146
1684297 .................... 273 1703939 ............ 401, 406 1705460 ............. 181, 189 1706059 ............ 402, 408
1684314 .............. 15, 277 1703941 ............ 403, 406 1705461 ............. 181, 189 1706060 ............ 402, 408
1684315 .................... 277 1703942 ............ 403, 406 1705468 ............. 411, 415 1706061 ............ 402, 408
1684317 .................... 277 1703943 ............ 403, 405 1705477 ............. 402, 407 1706063 ............ 402, 408
1684318 ............ 201, 269 1703944 ............ 403, 406 1705478 ............. 402, 407 1706064 ............ 402, 408
1684319 ............ 210, 279 1703945 ............ 403, 406 1705480 ............. 402, 407 1706098 ............ 411, 415
1684320 ............ 206, 283 1703947 ............ 401, 406 1705481 ............. 402, 407 1706228 .................... 411
1684323 .................... 279 1703948 ............ 401, 406 1705489 ..... 176, 181, 189 1706385 .................... 237
1684325 .................... 279 1703949 ............ 401, 406 1705492 ..... 394, 397, 405 1706751 ............ 397, 408
1684328 .................... 283 1703950 .................... 406 1705493 ............. 403, 405 1706770 .................... 415
1684330 .................... 283 1703951 ............ 401, 406 1705503 ..... 402, 403, 405 1870179 .................... 309
1684334 .................... 269 1703953 .... 393, 397, 405 1705505 ............. 403, 405 1870197 .................... 309
1684336 .................... 269 1703959 ... 394, 398, 403, 1705506 ..................... 402 2000199 ................ 87, 89
1684337 .................... 269 408, 411, 415 1705507 ............. 403, 405 2000275 ................ 87, 89
1684342 .................... 283 1703980 ............ 403, 407 1705508 ..................... 402 2000340 ................ 87, 89
1684343 ............ 211, 265 1703981 ............ 403, 407 1705511 .... 393, 397, 402, 2000343 ...................... 86
1684344 .................... 265 1703982 ............ 403, 407 408, 411, 415 2000352 ...................... 86
1684346 ............ 265, 267 1703983 ............ 403, 407 1705514 ............. 403, 405 2000399 ...................... 86
1684430 ............ 211, 267 1703984 ............ 403, 407 1705515 ..................... 415 2060025 .......... 78, 87, 96
1700584 ... 393, 397, 402, 1704000 .... 401, 406, 422 1705744 ..................... 239 2080040 ............ 233, 235
407, 411, 415 1704001 .... 401, 406, 422 1705745 ..................... 239 2080051 .................... 162
1701499 ... 393, 397, 403, 1704006 ............ 402, 405 1705799 ............. 145, 149 2080068 .................... 226
405, 411, 415 1704007 ............ 402, 405 1705822 ............. 411, 415 2110404 ... 29, 35, 38, 42,
1701500 .... 393, 402, 411 1704260 .................... 239 1705828 ............. 411, 415 63, 64, 230, 283, 288,
1701501 ... 393, 397, 403, 1704277 ... 393, 397, 402, 1705838 .... 393, 397, 403, 289, 299
408, 411, 415 405, 411, 415 408, 411, 415 2110406 . 51, 53, 63, 295,
1701505 ... 393, 397, 403, 1704412 ... 393, 397, 403, 1705840 .... 393, 397, 401, 303
408, 411, 415 405, 411, 415 408, 411, 415 2110604 .................... 295
1701509 ... 393, 397, 402, 1704885 ... 393, 398, 403, 1705864 .... 393, 398, 408, 2110606 .47, 63, 230, 295
405, 411, 415 408, 411, 415 411, 415 2110608 .................... 299
1701518 ............ 411, 415 1704972 ... 393, 397, 408, 1705865 .... 394, 398, 403, 2110610 ............ 288, 299
1701529 ... 393, 397, 401, 411 408, 411, 415 2110612 .................... 289
405, 411, 415 1705014 .................... 237 1705866 ..... 394, 403, 411 2110808 ... 29, 35, 38, 42,
1702153 ............ 393, 397 1705084 ............ 411, 415 1705867 .... 393, 397, 401, 230, 292, 299, 301
1702300 .... 393, 402, 411 1705132 .... 145, 149, 239 407 2110810 . 51, 53, 64, 288,
1702565 .................... 239 1705168 .... 393, 397, 407 1705868 .... 393, 397, 401, 299, 301
1702566 .................... 239 1705170 .... 153, 154, 241 408 2110812 ... 29, 35, 38, 42,
1702773 ... 237, 393, 398, 1705171 .................... 239 1705893 ..................... 411 292, 300
401, 408, 411, 415 1705174 .... 150, 239, 241 1705895 ............. 401, 406 2111010 63, 64, 139, 279,
1702774 ... 393, 398, 401, 1705181 ... 393, 397, 407, 1705896 ............. 401, 406 288, 300
408, 411, 415 411 1705897 ............. 401, 406 2111012 51, 53, 139, 289,
1702784 .................... 415 1705307 .................... 422 1705898 ............. 401, 406 300
1702788 .................... 422 1705325 .................... 173 1705899 ............. 402, 407 2111016 .................... 300
1702868 ... 393, 397, 406, 1705330 ............ 402, 407 1705900 ............. 402, 407 2111210 ................ 63, 64
422 1705331 ............ 402, 407 1705901 ............. 402, 405 2111212 ..... 64, 139, 279,
1702938 ............ 241, 257 1705333 ............ 402, 407 1705902 ............. 403, 407 288, 299
1702942 .......... 79, 84, 95 1705334 ............ 402, 407 1705903 ............. 403, 405 2111216 ...................... 64
1702962 ............ 393, 398 1705336 .... 393, 397, 406 1705904 ............. 403, 405 2111616 .................... 300
1703162 .. 78, 87, 96, 107 1705337 .... 393, 397, 405 1705905 ............. 403, 408 2111620 .................... 299
1703175 .... 393, 398, 422 1705338 ............ 403, 405 1705906 ............. 403, 405 2112016 ...................... 63
1703483 ... 393, 397, 403, 1705339 ............ 403, 405 1705907 ..................... 402 2112020 .................... 299
408, 411, 415 1705341 ............ 403, 405 1705908 ............. 402, 407 2113232 .................... 299
1703797 .... 393, 397, 406 1705342 ............ 403, 405 1705909 ............. 403, 405 2120150 ...................... 84
1703804 .... 393, 397, 406 1705344 ............ 401, 406 1705910 ............. 403, 408 2120163 ...................... 84
1703805 .... 393, 397, 406 1705345 ............ 401, 406 1705915 ............. 403, 405 2120167 .................... 135
1703808 .................... 415 1705347 ............ 401, 406 1705916 ..................... 402 2120168 ............ 135, 418
1703811 .... 397, 405, 415 1705348 ............ 401, 406 1705917 ............. 401, 406 2120209 ...................... 84
1703814 .... 397, 405, 415 1705351 .... 394, 397, 408 1705919 ............. 402, 407 2120210 ...................... 84
1703923 ............ 401, 406 1705374 .... 176, 181, 189 1705921 ..................... 415 2120217 .................... 229
1703924 ............ 401, 406 1705375 ............ 181, 189 1705961 ............. 411, 415 2120218 ...76, 85, 94, 104
1703925 ............ 401, 406 1705376 ............ 181, 188 1705967 ..... 401, 406, 422 2120219 ...76, 85, 94, 418
3121172 1250AJP 433

PART NUMBER INDEX
2130404 ......... 29, 35, 301 2221117 .................... 299 2753677 .................... 292 2753998..................... 288
2130406 ......... 38, 42, 303 2221123 ............ 289, 303 2753685 .................... 292 2753999..... 141, 289, 300
2130606 ............. 289, 297 2221176 .......... 76, 84, 94 2753703 .................... 292 2754000..................... 300
2130612 ..................... 289 2221221 .................... 303 2753713 .................... 292 2754001..................... 300
2130808 ..................... 299 2300004 ...... 78, 105, 423 2753714 .................... 292 2754002..................... 288
2130810 ................. 47, 64 2300014 .................... 423 2753715 .................... 292 2754003..................... 288
2130812 .... 29, 35, 38, 42, 2300016 .................... 423 2753716 ............ 288, 292 2754004..................... 300
300 2300019 .................... 423 2753717 .................... 288 2754006..................... 300
2130830 ..................... 289 2300029 .................... 423 2753719 .................... 295 2754007..................... 300
2131008 ............. 283, 299 2300039 .................... 423 2753720 .................... 292 2754010..................... 288
2131010 ....................... 64 2300040 .................... 423 2753721 .................... 292 2754011..................... 288
2131210 ............. 283, 299 2300041 ...... 78, 105, 423 2753722 .................... 292 2754123..................... 288
2131212 ..... 141, 143, 299 2400060 ... 189, 345, 347, 2753724 .................... 292 2754124..................... 288
2131620 ..................... 300 356, 378 2753726 .................... 295 2754288..................... 289
2132020 ..................... 300 2400064 ... 189, 346, 347, 2753727 .................... 295 2754869..................... 300
2150404 ..................... 288 356, 378, 420 2753728 .................... 297 2754870..................... 300
2150808 ..................... 299 2400065 ... 316, 333, 338, 2753729 .................... 295 2760105.... 145, 149, 315,
2151012 ................. 51, 53 355, 360, 377, 384 2753732 .................... 297 332, 353, 375
2151212 ..................... 299 2400066 ... 316, 325, 333, 2753733 .................... 297 2780248........... 17, 21, 28
2170204 ..................... 288 338, 344, 355, 360, 2753734 .................... 297 2780279................. 17, 28
2170308 ..................... 300 366, 377, 384, 387 2753735 .................... 297 2780283....................... 34
2170312 ..................... 303 2400070 ... 325, 344, 366, 2753736 .................... 297 2780284................. 17, 34
2170504 ............. 292, 295 387, 420 2753737 .................... 297 2780285....................... 37
2170506 ............. 295, 303 2410014 .................... 237 2753738 .................... 297 2780286....................... 17
2170704 ............. 289, 292 2420165 .... 168, 173, 182 2753739 .................... 297 2780290................. 17, 37
2170708 ..................... 289 2420172 ............ 145, 149 2753741 .................... 299 2792527..................... 305
2170712 ..... 141, 143, 288 2420191 .................... 135 2753742 .................... 297 2792565..................... 305
2170804 ..................... 292 2420203 ............ 167, 172 2753743 .................... 297 2792627............. 299, 305
2170908 ..................... 300 2460013 .................... 171 2753746 .................... 299 2792628............. 288, 304
2171112 ..................... 143 2460032 .................... 171 2753747 .................... 292 2792645............. 292, 304
2171210 ..................... 288 2460039 .................... 171 2753748 .................... 292 2792646............. 297, 305
2171212 ..................... 288 2460048 .................... 186 2753749 .................... 292 2792647............. 295, 304
2171306 ..................... 288 2460049 .... 167, 171, 172 2753750 .................... 292 2792716............. 299, 305
2171308 ..................... 288 2460055 ............ 167, 171 2753752 .................... 292 2792771..................... 305
2171310 ..................... 288 2460056 .................... 171 2753753 .................... 297 2792772............. 292, 304
2180002 ....................... 67 2460057 .................... 171 2753754 .................... 297 2792773............. 297, 305
2180344 ....................... 67 2540044 .................... 222 2753756 .................... 292 2820019..................... 177
2180348 ........... 76, 84, 94 2560136 .................... 239 2753757 .................... 292 2820031.... 167, 172, 175,
2180830 ............. 288, 289 2560173 .................... 235 2753759 .................... 292 179, 186
2180831 ....................... 51 2560187 ............ 164, 165 2753760 .................... 292 2820035.... 153, 344, 367,
2180832 ..................... 103 2580062 ........ 88, 97, 107 2753761 .................... 292 387
2200222 ... 76, 85, 95, 103 2600279 ............ 147, 150 2753762 .................... 292 2820141..................... 162
2220001 ....................... 67 2600280 .................... 162 2753764 .................... 292 2820145..................... 164
2220221 ....................... 76 2600281 .................... 233 2753768 .................... 292 2820146..................... 164
2220235 ..................... 292 2680495 .................... 164 2753778 .................... 141 2840016..................... 158
2220238 ..................... 292 2680496 .................... 164 2753781 .................... 303 2860030..... 146, 150, 418
2220250 ....................... 84 2680497 .................... 164 2753843 ............ 141, 300 2900770 51, 71, 230, 263,
2220313 ... 76, 84, 94, 103 2680498 .................... 164 2753897 .................... 288 269, 273, 275, 283
2220451 ................. 87, 96 2680499 ............ 162, 163 2753975 .................... 299 2900789............. 279, 283
2220459 ....................... 84 2680500 ............ 162, 164 2753976 .................... 299 2900792............. 261, 265
2220478 ..................... 299 2717059 .................... 289 2753977 .................... 299 2901443.... 322, 340, 362,
2220498 ................. 87, 96 2720015 .................... 107 2753978 .................... 288 385, 425
2220550 ..................... 303 2720058 .......... 79, 87, 96 2753979 .................... 299 2901773..................... 261
2220737 ..................... 299 2720488 ...................... 87 2753984 .................... 299 2902065......... 87, 96, 105
2220794 ....................... 84 2720500 ................ 87, 96 2753985 .................... 288 2902087..................... 263
2220811 ..................... 299 2720501 ................ 87, 96 2753986 .................... 288 2902092..................... 275
2220883 51, 53, 261, 267, 2720516 .................... 288 2753987 .................... 288 2902257..................... 277
273, 275, 283 2750528 ...................... 67 2753988 .................... 299 2902265..................... 273
2220885 .... 263, 265, 273, 2750532 ... 76, 85, 87, 94, 2753989 .................... 299 2902284............. 279, 280
275, 279, 283 96 2753990 .................... 300 2902285............. 265, 267
2220886 .... 265, 267, 269, 2753541 .................... 292 2753991 .................... 300 2902286............. 269, 270
279 2753545 ............ 288, 292 2753992 .................... 300 2902291..................... 283
2220887 ....................... 64 2753546 .................... 299 2753993 .................... 288 2902292 85, 94, 323, 340,
2220888 ....... 64, 269, 273 2753552 .................... 292 2753994 .................... 288 362
2220893 ..................... 135 2753582 .................... 292 2753995 .................... 300 2902303..... 398, 408, 416
2221086 .... 47, 51, 53, 63, 2753590 .................... 299 2753996 .................... 300 2902307............. 398, 409
64, 135, 230 2753673 .................... 299 2753997 .................... 300 2902308..................... 409
434 1250AJP 3121172

PART NUMBER INDEX
2902309 .................... 409 3300353 .................... 239 3340974 ..................... 211 3520026 .................... 239
2902310 .................... 409 3300364 .................... 226 3340978 ..................... 206 3520027 .................... 240
2902311 .................... 409 3300396 .... 176, 181, 188 3340979 ..................... 206 3520028 .................... 172
2902312 .................... 409 3300408 .... 145, 149, 239 3340980 ..................... 206 3520054 ... 12, 78, 87, 97,
2902322 .................... 409 3300430 .................... 226 3340982 ..................... 279 240
2902329 .................... 416 3300454 .......... 58, 87, 96 3380434 ..................... 234 3520072 ............ 233, 237
2902356 .... 397, 408, 415 3300464 ...................... 15 3380473 ........... 77, 85, 95 3520174 .................... 416
2902443 .... 334, 356, 379 3300465 .................... 277 3380474 .... 393, 398, 408, 3520186 .................... 162
2902486 .................... 289 3300482 .................... 240 416 3520189 ... 181, 188, 189,
2915024 47, 58, 145, 239 3300492 ............ 219, 223 3380498 ........... 76, 85, 95 345, 367, 388
2915134 .................... 423 3310401 .................... 105 3380523 ....................... 58 3520192 ... 176, 187, 188,
2920028 .................... 241 3310601 ... 146, 149, 158, 3380528 ..................... 226 189
2920029 .................... 241 181, 188 3380547 ..................... 202 3520198 ............ 233, 234
2920110 .................... 153 3310604 ... 168, 173, 182, 3380652 ..................... 423 3536089 .................... 235
2920113 .................... 153 190 3380723 ... 76, 85, 95, 104 3537416 ................ 87, 97
2920129 ... 317, 334, 357, 3310805 ..... 11, 168, 173, 3420156 ..................... 240 3537445 .................... 158
380 182, 190 3421563 ....................... 67 3538758 .................... 223
2920140 .................... 235 3311001 ... 145, 149, 153, 3421565 ....................... 67 3539971 ................ 87, 97
2920154 .................... 239 176, 188 3422178 ..................... 211 3572327 ............ 403, 408
2920157 ............ 154, 235 3311005 ..... 77, 167, 172, 3422446 ... 76, 85, 95, 103 3573142 ................ 87, 97
2920161 .... 153, 366, 387 176, 187, 239 3422532 ................. 87, 97 3573144 ............ 147, 150
2920162 .................... 172 3311401 .... 145, 149, 257 3422833 ....................... 12 3573294 ...................... 11
2920215 .................... 153 3311402 .... 147, 150, 193 3422915 ....................... 12 3573335 ...................... 11
2940074 ............ 233, 418 3311405 ... 47, 78, 87, 96, 3422917 ....................... 15 3573355 ...................... 67
2940139 ............ 147, 150 103, 105, 163, 172, 3422918 ....................... 11 3573411 ................ 87, 97
2940173 .................... 163 176, 193, 197, 226, 3422920 ..................... 201 3573412 .......... 78, 87, 97
3010133 .................... 201 234, 235, 393, 398, 3422937 ..................... 211 3573529 ................ 87, 97
3010134 .................... 202 402, 408, 411, 415 3422940 ....................... 15 3573644 .......... 76, 85, 95
3010135 .................... 211 3311501 .... 164, 165, 257 3422941 ....................... 15 3573669 .......... 76, 85, 95
3010136 .................... 211 3311505 ... 15, 47, 76, 79, 3422942 ............... 15, 226 3573727 .......... 76, 85, 95
3010142 .................... 211 85, 87, 95, 97, 141, 3422953 ..................... 211 3573728 .......... 76, 85, 95
3020008 ........ 38, 42, 423 143, 153, 158, 226 3422957 ..................... 211 3574091 .................... 257
3020016 ........ 78, 87, 423 3311508 .... 175, 179, 186 3422958 ..................... 211 3574492 .................... 158
3020037 .............. 78, 104 3311601 ..... 61, 135, 162, 3422960 ....................... 11 3574494 .................... 135
3020042 .................... 212 240 3423058 ..................... 211 3574533 .................... 162
3128444 .................... 425 3311602 .................... 219 3423059 ..................... 211 3574580 .................... 279
3160291 .... 17, 25, 29, 35 3311605 ... 47, 76, 78, 85, 3423060 ..................... 211 3574586 .................... 279
3160302 ................ 67, 70 87, 95, 97, 103, 105, 3423061 ..................... 201 3574606 .................... 223
3160339 ................ 17, 45 141, 154, 158, 162, 3423062 ..................... 201 3574630 .................... 283
3200362 ................ 87, 96 172, 211, 223, 229, 3423063 ..................... 201 3574633 .......... 76, 85, 95
3200401 ................ 87, 96 234, 237 3423064 ..................... 201 3574644 .................... 219
3200433 .................... 226 3311608 59, 60, 219, 222, 3423065 ..................... 201 3575359 .................... 257
3200455 .................... 146 223, 226 3423066 ..................... 206 3575782 .................... 164
3200458 .................... 226 3311705 ............ 104, 105 3423068 ..................... 201 3580134 ............ 167, 172
3200460 .................... 226 3311801 ............ 179, 187 3423190 ..................... 211 3580158 ................ 88, 97
3220126 .......... 78, 87, 96 3311805 . 78, 87, 97, 139, 3423195 ..................... 201 3580276 ............ 167, 172
3220130 .......... 78, 87, 96 158, 229 3423209 ..................... 201 3580317 .... 175, 179, 186
3250585 .................... 235 3312002 ...................... 67 3423256 ............... 15, 226 3580318 .... 175, 179, 186
3251102 ... 167, 172, 175, 3312005 ................ 12, 78 3430816 ..................... 158 3580319 .... 175, 179, 186
179, 186, 235 3312602 ............ 153, 201 3441240 ............. 265, 267 3580320 ........ 88, 97, 105
3251242 .................... 176 3321501 .................... 162 3450404 ..................... 158 3580321 ...................... 79
3251243 ... 176, 393, 397, 3322201 .................... 139 3451214 ....................... 15 3580322 .................... 167
402, 405 3340763 .................... 283 3470003 ..................... 240 3600339 ........ 88, 97, 120
3251813 ... 393, 397, 402, 3340764 .................... 222 3480205 ..................... 283 3620034 .................... 141
407 3340787 .................... 222 3480266 ..................... 279 3620041 ................ 88, 97
3252347 ............ 393, 397 3340877 ............ 164, 165 3480269 ..................... 263 3641533 ............ 182, 190
3252507 .................... 173 3340878 ............ 206, 211 3480271 ..................... 275 3641569 .................... 257
3271805 .................... 237 3340881 ...................... 11 3480272 ..................... 261 3641589 .................... 257
3272001 .... 105, 201, 211 3340907 ...................... 11 3480278 ..................... 277 3740049 .... 145, 149, 418
3290405 .................... 103 3340927 .................... 201 3480280 ..................... 273 3740067 ... 60, 78, 88, 97,
3290501 ...................... 80 3340932 ...................... 11 3480281 ..................... 269 418
3290505 ............ 168, 173 3340934 .................... 223 3480282 ............. 265, 267 3740080 . 78, 88, 97, 154,
3290601 ............ 164, 165 3340939 ...................... 11 3510822 ..................... 233 167, 172, 418, 420
3290606 .................... 234 3340941 ............ 219, 223 3510833 ..................... 233 3740143 ... 317, 334, 354,
3290801 .................... 105 3340942 .................... 223 3510864 ..................... 423 376, 418
3300151 .................... 234 3340943 .................... 223 3510868 ..................... 237 3760133 ............ 206, 211
3300243 .................... 229 3340946 ...................... 11 3510884 ..................... 237 3760170 ...................... 67
3121172 1250AJP 435

PART NUMBER INDEX
3760217 ..................... 211 3931508 .................... 108 4071045 .................... 211 4360336.... 167, 172, 175,
3760233 ..................... 211 3931512 ............ 106, 139 4071048 .................... 162 180, 187, 235, 240,
3760368 ..................... 275 3931516 .................... 275 4071049 ...................... 12 418, 420
3760369 ..................... 261 3931532 .................... 283 4071050 ...................... 12 4360387.... 240, 241, 257,
3760371 ..... 263, 265, 267 3931616 ............ 146, 150 4071054 ...................... 11 418
3760375 ..................... 269 3931620 .................... 261 4071055 ...................... 11 4360407..................... 240
3760383 ....................... 15 3931624 .................... 226 4071067 .................... 206 4360469..... 146, 150, 420
3760475 ..................... 201 3931628 .................... 106 4071069 .................... 206 4360470..... 146, 150, 420
3780383 ..................... 226 3931656 .................... 279 4071071 .................... 206 4360475.... 145, 149, 240,
3790012 ............. 240, 241 3931660 .................... 269 4071072 .................... 223 418
3790152 ......... 89, 98, 104 3931724 ............ 279, 283 4071073 .................... 211 4360476.... 145, 149, 240,
3790155 ......... 89, 98, 104 3931740 .................... 279 4071074 .................... 240 418
3790158 ....................... 42 3931816 ...................... 12 4071076 .................... 219 4360505...... 15, 227, 322,
3811340 ..................... 206 3931824 .... 263, 265, 267 4071081 .................... 206 339, 361, 384, 420
3820001 .... 393, 398, 402, 3932024 ...................... 15 4100063 .................... 223 4360522..... 154, 241, 420
408, 411, 416 3932240 .................... 273 4100100 .................... 275 4360542............. 167, 172
3820020 ..................... 233 3932244 .................... 269 4100101 .................... 211 4360545.... 227, 322, 339,
3841143 .. 76, 85, 95, 103, 3941404 ...................... 63 4120035 ... 316, 333, 355, 361, 384
211 3952020 ...................... 67 377 4360548............. 227, 420
3841203 ..................... 211 3960389 .................... 227 4130387 ...................... 15 4360549....... 11, 227, 321
3841258 ......... 12, 15, 211 3960418 ............ 147, 150 4130416 ...................... 15 4360551..................... 321
3841287 ............... 11, 201 3960422 ... 175, 179, 187, 4160194 .................... 162 4360552.... 227, 322, 339,
3841340 ............... 47, 135 323, 341, 345, 363, 420165 ...................... 190 361, 384, 420
3841356 ..................... 201 367, 386, 387 4220162 .................... 154 4360556..................... 227
3841581 ..................... 201 3960464 ............ 164, 165 4220189 .................... 219 4360578...... 12, 227, 321,
3890040 ..................... 237 3960543 ...78, 88, 97, 106 4220190 .................... 219 338, 360, 383, 420
3900054 ..................... 237 3960544 ...78, 88, 97, 106 4220197 .................... 223 4360579.... 321, 338, 360,
3900085 ..................... 153 3960551 ...................... 15 4220235 ...................... 12 383, 420
3900141 ..................... 275 3960552 ...................... 15 4240018 . 76, 85, 95, 175, 4360622............. 227, 420
3900183 ..................... 240 3960571 .................... 227 179, 187, 226 4400439..................... 135
3900210 ..................... 229 3980006 ................ 59, 60 4240032 ... 168, 173, 182, 4400462..................... 135
3900223 ....................... 67 3990001 ... 316, 333, 355, 190 4420037......... 59, 60, 235
3900232 ...... 76, 135, 162, 377, 418 4240033 ... 76, 79, 85, 95, 4420038..................... 135
229 3990010 .................... 323 154, 193, 197, 223, 227 4420051..... 411, 416, 422
3900251 ............. 147, 150 4000008 ... 227, 321, 338, 4240099 88, 97, 107, 257 4420060.... 168, 173, 182,
3900259 ..................... 211 361, 384, 420 4240139 .................... 135 190, 211
3900260 ..................... 223 4010618 .................... 234 4240150 .................... 165 4420068..................... 257
3900267 ..................... 176 4031607 ...................... 80 4240153 .................... 223 4460007..................... 240
3900269 ..................... 206 4031608 ............ 168, 173 4240155 ............ 219, 223 4460018.... 168, 173, 182,
3900270 ....................... 11 4031911 ...................... 78 4240156 .................... 223 190
3900283 ...... 48, 162, 219, 4031914 .................... 106 4300157 ............ 179, 185 4460023..................... 172
223, 229 4032008 ...................... 78 4340743 .................... 163 4460027.... 167, 172, 324,
3900300 ..................... 176 4032014 .................... 106 4340750 .................... 223 343, 365
3900316 .. 76, 85, 95, 104, 4032022 ................ 88, 97 4340810 .................... 226 4460049..................... 257
162 4060092 ... 323, 341, 364, 4340811 .................... 226 4460051.... 180, 187, 323,
3900322 ............. 167, 172 386 4340832 ............ 146, 149 341, 345, 364, 367, 386
3900349 ..................... 240 4060700 ... 187, 323, 341, 4340861 .................... 227 4460068..................... 176
3900363 ............. 164, 165 345 4340959 .................... 226 4460071.... 176, 180, 187,
3910408 ..................... 105 4060802 ... 167, 172, 175, 4340995 .................... 163 234, 314, 330, 345,
3910606 ..... 175, 179, 186 179, 187, 235 4340996 .................... 163 352, 367, 374, 387
3910608 .... 158, 168, 173, 4060804 .89, 97, 164, 165 4341000 .................... 163 4460125.... 323, 342, 364,
182, 190 4060805 .......... 79, 88, 97 4341001 .................... 162 387
3910610 ............. 181, 188 4060806 ............ 164, 165 4341110 .......... 76, 85, 95 4460134.... 315, 324, 331,
3910804 ............. 146, 150 4060808 ...................... 47 4341158 .................... 227 343, 353, 366, 375
3911040 ..................... 154 4060906 ............ 145, 149 4341264 .................... 229 4460190............. 167, 172
3930606 ..................... 226 4060907 .................... 153 4360031 .................... 234 4460205.... 315, 323, 324,
3930608 ....................... 63 4061043 ............ 187, 345 4360057 ............ 257, 420 331, 341, 343, 353,
3930816 ..................... 226 4070864 ............ 206, 211 4360070 .... 176, 181, 188 364, 366, 375, 386
3930820 ....................... 11 4070987 ............ 146, 150 4360232 ... 324, 344, 366, 4460224.... 317, 322, 334,
3931008 ..................... 139 4071031 ............ 206, 227 387, 420 339, 357, 361, 380, 385
3931016 ............. 175, 185 4071035 ...................... 11 4360322 ...................... 11 4460225.... 177, 180, 187,
3931020 ............... 15, 226 4071036 ...................... 11 4360328 ... 145, 149, 240, 314, 316, 330, 333,
3931412 ...... 15, 193, 197, 4071039 ...................... 11 241, 418 345, 352, 355, 367,
226 4071040 ...................... 11 4360330 ............ 240, 418 374, 377, 388
3931414 ..................... 226 4071041 ...................... 67 4360331 ............ 240, 418 4460226.... 180, 187, 248,
3931416 ............. 193, 197 4071042 ...................... 11 255, 314, 317, 322,
3931432 ..................... 105 4071044 .................... 211 323, 324, 330, 334,
436 1250AJP 3121172

PART NUMBER INDEX
339, 340, 343, 344, 352, 353, 355, 356, 377, 381, 382, 383, 4460880 ... 315, 317, 318,
345, 346, 352, 357, 357, 358, 360, 361, 386, 388 332, 334, 335, 353,
361, 362, 365, 366, 362, 368, 369, 374, 4460607 ..................... 190 354, 357, 358, 375,
367, 368, 374, 380, 375, 377, 378, 379, 4460613 .... 317, 320, 333, 376, 380, 381
385, 387, 388 380, 381, 383, 384, 337, 355, 360, 377, 383 4460884 ... 318, 319, 320,
4460227 ... 314, 316, 317, 385, 386, 388 4460634 .... 316, 333, 355, 335, 336, 337, 357,
318, 319, 324, 330, 4460465 ... 177, 181, 189, 377 359, 379, 380, 382
331, 333, 334, 335, 315, 316, 317, 318, 4460635 .... 316, 333, 355, 4460887 ... 314, 316, 317,
337, 344, 352, 355, 319, 320, 321, 322, 377 330, 333, 334, 352,
356, 357, 359, 366, 332, 333, 334, 335, 4460662 ..................... 341 355, 374, 377
374, 377, 378, 380, 336, 337, 338, 339, 4460701 ..... 324, 343, 366 4460889 .................... 317
382, 387 345, 346, 347, 354, 4460705 ..... 324, 343, 366 4460890 .................... 317
4460233 .... 324, 343, 366 355, 356, 357, 358, 4460708 .... 240, 314, 330, 4460891 ... 316, 318, 333,
4460234 88, 98, 107, 168, 359, 360, 361, 362, 352, 374 334, 336, 338, 347,
173, 182, 190, 240, 257 365, 366, 367, 368, 4460709 .... 315, 323, 331, 354, 355, 358, 360,
4460265 ............ 247, 255 376, 377, 378, 379, 341, 353, 364, 375, 386 366, 376, 377, 381,
4460267 ... 315, 324, 332, 380, 381, 382, 383, 4460710 .... 315, 331, 353, 384, 385, 387
343, 354, 366, 369, 384, 386, 387, 388 375 4460892 ... 146, 149, 315,
376, 388 4460466 ... 314, 315, 316, 4460761 .... 314, 317, 318, 317, 332, 335, 346,
4460268 ... 153, 177, 315, 317, 318, 319, 320, 319, 330, 334, 335, 354, 357, 376, 380
324, 332, 344, 354, 321, 322, 331, 332, 337, 352, 356, 357, 4460894 ... 316, 317, 319,
366, 376, 387 334, 335, 336, 337, 359, 374, 378, 380, 382 333, 335, 336, 346,
4460315 ............ 180, 187 338, 339, 347, 352, 4460790 ..... 324, 325, 344 355, 356, 357, 359,
4460320 ... 315, 324, 332, 354, 355, 356, 357, 4460807 ..... 177, 180, 187 377, 379, 380, 382
343, 344, 354, 366, 358, 359, 360, 361, 4460808 ..... 177, 180, 187 4460897 ... 318, 336, 338,
369, 376, 387, 388 368, 374, 376, 377, 4460836 .... 315, 317, 319, 347, 353, 358, 361,
4460321 ... 322, 324, 340, 378, 379, 380, 381, 322, 332, 334, 335, 369, 375, 381, 384,
343, 362, 366, 385 382, 383, 384, 388 336, 339, 354, 356, 385, 388
4460346 ... 175, 180, 187, 4460467 ... 325, 347, 369, 357, 358, 361, 376, 4460898 ............ 356, 378
323, 342, 345, 364, 388, 425 377, 379, 380, 381, 4460899 ... 317, 334, 355,
367, 386, 387 4460470 ... 145, 149, 240, 382, 384 377
4460374 ... 189, 324, 338, 314, 315, 330, 332, 4460837 .... 146, 149, 317, 4460905 ... 146, 149, 240,
343, 344, 345, 361, 352, 353, 374, 375 319, 322, 334, 336, 314, 315, 330, 332,
365, 366, 384, 387 4460471 ... 145, 149, 240, 339, 354, 358, 359, 347, 352, 354, 356,
4460375 ... 189, 324, 338, 314, 315, 330, 332, 361, 375, 381, 382, 384 357, 368, 374, 376,
343, 345, 361, 365, 384 352, 353, 374, 375 4460842 .... 316, 332, 354, 378, 380, 388
4460411 .................... 189 4460473 ... 145, 321, 338, 376 4460906 .... 324, 343, 366
4460412 .................... 189 360, 383, 384 4460843 .... 316, 332, 354, 4460908 .................... 346
4460413 .................... 189 4460476 ............ 325, 344 376 4460909 .................... 346
4460414 .................... 189 4460483 .................... 176 4460850 ............. 325, 344 4460910 ... 322, 339, 361,
4460415 .................... 189 4460488 ... 154, 193, 197, 4460865 .... 145, 321, 338, 384
4460418 ... 314, 316, 330, 240 360, 383 4460911 ... 319, 320, 337,
333, 352, 355, 374, 377 4460496 ... 150, 193, 197, 4460866 .... 314, 316, 320, 359, 382, 383
4460419 ... 314, 316, 330, 240, 314, 330, 352, 374 330, 333, 337, 352, 4460912 ... 319, 320, 337,
333, 352, 355, 374, 377 4460497 ... 150, 193, 197, 355, 360, 374, 377, 383 359, 382, 383
4460424 ... 153, 315, 324, 240, 314, 330, 352, 374 4460871 .... 243, 244, 251, 4460913 ... 322, 339, 361,
332, 344, 354, 366, 4460508 ... 314, 316, 317, 252, 314, 316, 317, 384
376, 387 320, 330, 333, 334, 322, 330, 333, 334, 4460914 ..... 15, 146, 149,
4460425 ... 150, 176, 181, 338, 352, 355, 360, 339, 347, 352, 355, 227, 315, 332, 354, 376
188, 257, 324, 344, 374, 377, 383 356, 357, 361, 362, 4460915 .................... 346
345, 366, 367, 387, 388 4460509 ... 320, 321, 337, 368, 374, 377, 378, 4460916 .................... 346
4460426 ... 176, 181, 188, 338, 360, 383, 384 380, 385, 386, 388 4460917 ... 321, 322, 339,
325, 344, 345, 366, 4460510 ... 325, 347, 369, 4460872 ............. 357, 380 361, 384
367, 387, 388 389, 425 4460873 .... 314, 316, 330, 4460918 ... 319, 320, 337,
4460428 ... 150, 240, 314, 4460526 ... 145, 149, 315, 333, 352, 355, 374, 377 338, 359, 360, 382, 383
330, 352, 374 332, 353, 375 4460874 .... 145, 149, 314, 4460925 ... 314, 331, 352,
4460434 ... 314, 330, 352, 4460536 ... 316, 320, 321, 315, 330, 332, 352, 374
374 322, 333, 334, 338, 354, 374, 376 4460926 ... 318, 335, 358,
4460449 ... 318, 335, 358, 339, 354, 355, 356, 4460875 .... 146, 149, 315, 381
381 360, 361, 362, 376, 332, 354, 376 4460928 ... 318, 336, 358,
4460458 ... 324, 325, 344, 377, 378, 383, 384, 386 4460876 .... 314, 316, 330, 381
379 4460539 ... 318, 319, 320, 333, 352, 355, 374, 377 4460929 ... 314, 331, 352,
4460459 .... 324, 325, 344 321, 333, 334, 335, 4460878 .... 316, 333, 355, 374
4460464 ... 314, 316, 317, 337, 338, 339, 347, 377 4460930 ... 316, 317, 318,
318, 319, 320, 322, 354, 355, 357, 359, 4460879 .... 314, 330, 352, 332, 334, 335, 336,
330, 333, 334, 335, 360, 362, 368, 376, 374 354, 356, 357, 358,
336, 338, 339, 347,
3121172 1250AJP 437

PART NUMBER INDEX
362, 376, 378, 379, 4460966 ... 316, 333, 355, 4568815 .................... 300 4740362..................... 234
380, 381 377 4568819 .................... 283 4740397..... 173, 187, 235
4460931 .... 316, 317, 332, 4460967 ... 181, 189, 345, 4568849 .................... 300 4740430....................... 48
334, 354, 355, 376, 368, 388 4568862 .................... 300 4740444............. 146, 149
377, 378 4460968 ..... 12, 168, 173, 4630006 .................... 211 4740461....................... 12
4460932 .... 318, 319, 320, 227, 321, 338, 360, 383 4640452 .................... 275 4740492..................... 202
335, 336, 337, 357, 4460970 .... 319, 336, 379 4640509 ............ 261, 265 4740500..................... 162
359, 381, 382, 383, 385 4460982 .................... 379 4640741 ...................... 71 4740505....................... 15
4460933 .... 316, 317, 319, 4461001 .... 181, 188, 190 4640750 ...................... 79 4740518................. 88, 97
332, 335, 336, 354, 4461003 ... 321, 338, 360, 4640751 ........ 88, 97, 107 4750600.... 146, 149, 158,
356, 357, 358, 376, 384 4640858 .................... 263 181, 188
378, 379, 380, 381 4461004 ... 316, 333, 354, 4640936 .................... 263 4750800 12, 15, 168, 173,
4460934 .... 318, 320, 335, 376 4640938 ............ 269, 273 182, 190, 240
337, 357, 359, 379, 4461005 ... 316, 333, 334, 4641114 .................... 275 4751000.... 135, 146, 149,
380, 382 354, 356, 376 4641155 ...................... 47 153, 154, 167, 173,
4460935 .... 318, 319, 335, 4461006 ... 316, 333, 334, 4641162 .................... 283 176, 187, 227, 240
336, 357, 358, 379, 354, 356, 376 4641247 ............ 141, 143 4751400.... 48, 78, 88, 97,
380, 381 4461007 ... 316, 333, 354, 4641255 .................... 230 106, 146, 149, 173,
4460941 .... 317, 318, 319, 376 4641260 .................... 275 234, 240, 257, 393,
322, 333, 335, 336, 4461008 ... 316, 333, 334, 4641266 .................... 229 398, 402, 408, 411, 416
339, 355, 357, 358, 354, 356, 376, 379 4641268 ...................... 47 4751500...... 78, 135, 153,
361, 377, 379, 380, 4461009 ... 320, 337, 360, 4641269 ................ 47, 51 162, 164, 165, 167,
381, 384, 385 383 4641276 .................... 263 175, 180, 187, 257
4460942 .... 315, 316, 317, 4461013 ... 319, 320, 337, 4641285 .................... 273 4751600.... 15, 48, 59, 60,
319, 320, 322, 332, 359, 382 4641288 .................... 279 67, 76, 135, 141, 146,
333, 336, 337, 338, 4461052 ............ 334, 356 4641298 .................... 283 150, 162, 168, 229, 234
339, 354, 358, 359, 4461053 ............ 334, 356 4641304 ................ 58, 63 4751700..................... 106
361, 376, 379, 381, 4461054 ... 334, 356, 379, 4641316 .................... 303 4751800.... 139, 235, 237,
382, 384, 385 385 4641339 .................... 269 257
4460943 .... 314, 316, 317, 4461060 ............ 334, 356 4641340 ............ 269, 273 4752000... 76, 85, 95, 103
318, 319, 320, 321, 4461070 ............ 356, 378 4641354 .................... 265 4755000....................... 15
322, 330, 332, 333, 4461071 .... 334, 356, 379 4641372 .................... 289 4760600.... 168, 173, 181,
334, 335, 336, 337, 4461072 .... 334, 356, 379 4641386 .................... 267 182, 188, 190
338, 339, 346, 347, 4461073 .... 335, 356, 379 4641388 .................... 267 4760800..................... 240
352, 354, 355, 357, 4461074 .... 335, 356, 379 4641393 .................... 267 4761400............. 146, 149
358, 359, 360, 361, 4461076 ... 321, 338, 361, 4641454 ................ 47, 53 4761600....................... 61
368, 374, 376, 377, 384 4641460 .................... 229 4770600..................... 158
378, 380, 381, 382, 4461077 ... 320, 338, 360, 4700014 .................... 206 4791400.... 58, 59, 60, 88,
383, 384, 388 383 4710400 .................... 106 97, 106, 175, 180, 187
4460944 .... 315, 316, 317, 4461095 ............ 356, 378 4711000 ...... 77, 176, 188 4811400..................... 103
318, 319, 320, 321, 4461196 ............ 341, 364 4711400 ... 47, 58, 59, 60, 4811600....... 80, 168, 173
322, 332, 333, 334, 4461197 ............ 342, 365 78, 85, 95, 103, 106, 4811700............... 80, 234
335, 336, 337, 338, 4461198 ............ 342, 364 163, 175, 180, 187, 4811900 79, 80, 106, 164,
339, 347, 354, 355, 4461199 ............ 342, 364 193, 197, 223, 227, 165, 168
356, 357, 358, 359, 4461200 ............ 342, 365 234, 235 4811902..................... 106
360, 361, 362, 368, 4461201 ............ 342, 364 4711500 ... 15, 47, 76, 78, 4812000......... 79, 80, 106
376, 377, 378, 379, 4461202 ............ 341, 364 85, 88, 95, 97, 106, 4812100. 78, 80, 103, 106
380, 381, 382, 383, 4461203 ............ 342, 365 141, 143, 158, 223, 4812200..................... 106
384, 388 4461204 ............ 342, 364 227, 229, 241 4831900............... 79, 106
4460945 .... 317, 334, 347, 4461205 ............ 341, 364 4711600 ... 12, 47, 58, 59, 4832000....................... 78
357, 368, 380, 388 4461206 ............ 342, 365 60, 76, 78, 85, 88, 95, 4846383....................... 12
4460950 .... 318, 335, 357, 4461207 ............ 342, 364 97, 103, 106, 135, 158, 4846452..................... 233
379, 380 4461244 ............ 342, 364 162, 172, 176, 180, 4846482..................... 211
4460956 ..... 190, 346, 368 4461245 ............ 342, 364 187, 201, 219, 223, 229 4846483..................... 211
4460957 ..... 190, 346, 368 4461246 ............ 342, 364 4711700 ... 104, 106, 167, 4846487..................... 162
4460958 .... 180, 187, 367, 4461249 ............ 341, 364 172 4846491..................... 163
387 4461250 ............ 342, 365 4711800 ... 12, 15, 47, 76, 4846492..................... 163
4460959 .... 315, 331, 353, 4562516 ............ 219, 223 78, 88, 97, 158, 227, 4846494............... 15, 227
375 4566471 .................... 275 237 4846503..................... 163
4460960 .... 315, 331, 332, 4568291 ...................... 88 4711900 .................... 172 4846552................. 88, 97
353, 375 4568292 ...................... 88 4712000 ................ 12, 78 4846561..................... 235
4460961 ..... 324, 343, 365 4568293 ................ 88, 97 4712600 ............ 193, 197 4846573..................... 229
4460963 .... 181, 188, 345, 4568426 .................... 141 4740171 .............. 78, 104 4846637....................... 12
367, 388 4568427 .................... 141 4740181 ...................... 15 4846673..................... 257
4460965 .... 315, 316, 332, 4568735 ...................... 79 4740229 ...................... 15 4846685..................... 229
333, 354, 355, 376, 377 4568808 .................... 279 4740242 ...................... 78 4846709..................... 163
4568811 .................... 283 4740274 ................ 88, 97 4846871..................... 163
438 1250AJP 3121172

PART NUMBER INDEX
4846872 .................... 163 4922955 ... 321, 338, 360, 70000125 ................... 172 70000857 .................... 45
4846920 .................... 223 383 70000126 ................... 172 70000858 .................... 45
4846945 ................ 88, 97 4922956 ... 321, 338, 360, 70000127 ................... 172 70000859 .................... 45
4846946 ................ 88, 97 383 70000342 ................... 216 70000860 .................... 45
4846953 .................... 163 4922957 .................... 321 70000345 ....... 90, 99, 108 70000861 .................... 45
4891400 .................... 227 4922958 ... 321, 338, 360, 70000505 ................... 219 70000862 .................... 45
4891500 ............ 168, 173 384 70000506 ................... 219 70000863 .......... 180, 186
4891600 . 79, 89, 97, 104, 4922962 ... 315, 331, 353, 70000511 ................... 222 70000916 .............. 89, 98
135, 219, 223, 229 375 70000512 ................... 222 70000917 .............. 89, 98
4891800 88, 97, 105, 158, 4922963 ............ 315, 331 70000619 ........... 179, 185 70000918 .............. 89, 98
159, 175, 180, 187, 4922970 ............ 324, 343 70000777 ................... 269 70000919 .............. 89, 98
206, 211, 219, 223, 229 4922972 ... 180, 187, 345, 70000778 ................... 269 70000934 .................... 84
4892000 . 17, 18, 67, 106, 367, 387 70000780 ................... 139 70000998 .................... 59
168, 173, 202 4922981 ... 315, 331, 353, 70000793 ....... 87, 96, 105 70001000 .................... 59
4892400 ...................... 67 375 70000796 ................... 216 70001001 .................... 59
4892600 ............ 154, 229 4922983 ... 315, 331, 353, 70000801 ..................... 53 70001017 .................... 96
4920044 .................... 176 375 70000802 ..................... 53 70001100 .......... 180, 186
4921829 .... 324, 343, 366 4922990 .... 324, 325, 344 70000803 ..................... 53 70001123 .................. 139
4921954 .... 324, 343, 366 4922991 .... 324, 325, 344 70000804 ..................... 53 70001125 .............. 90, 99
4921956 .... 324, 343, 366 4923036 ... 146, 149, 317, 70000805 ..................... 53 70001126 .............. 90, 99
4922099 ... 315, 316, 332, 334, 354, 376 70000806 ..................... 53 70001128 .............. 89, 98
333, 355, 377 4923169 ... 321, 338, 360, 70000810 ..................... 37 70001129 .............. 89, 98
4922482 .................... 323 383 70000811 ..................... 37 70001130 .............. 89, 98
4922641 ... 181, 189, 323, 4923170 ... 321, 338, 360, 70000812 ..................... 37 70001131 .............. 89, 98
343, 346, 365, 368, 388 383 70000813 ..................... 37 70001135 .............. 90, 99
4922666 ... 240, 314, 330, 4923171 ... 321, 338, 360, 70000814 ..................... 37 70001344 .............. 85, 94
352, 374 383 70000815 ..................... 37 70001384 .......... 180, 186
4922696 ... 317, 335, 357, 4923241 .................... 320 70000816 ..................... 37 70001421 .................... 64
380 4923256 ... 318, 336, 358, 70000817 ..................... 37 70001435 .............. 89, 98
4922700 .............. 88, 323 381 70000818 ..................... 37 70001639 .................. 215
4922705 ... 318, 335, 357, 4923274 ............ 146, 332 70000819 ............... 37, 38 70001640 .................. 216
380 4923290 .... 146, 332, 334 70000820 ..................... 37 70001696 .......... 180, 186
4922718 ... 318, 335, 357, 4923291 ............ 146, 333 70000821 ..................... 37 70001847 .............. 90, 99
381 4923373 .... 337, 359, 383 70000822 ..................... 37 70001850 .............. 89, 98
4922738 ... 324, 344, 366, 4923377 .... 146, 332, 334 70000823 ..................... 37 70001857 .............. 90, 99
387 4923382 .... 338, 360, 384 70000824 ..................... 37 70001866 .................... 98
4922757 ............ 189, 345 4923385 .... 332, 353, 375 70000825 ..................... 37 70001867 .............. 90, 98
4922764 ... 324, 344, 366, 4923396 .................... 339 70000826 ..................... 37 70001868 .............. 90, 98
387 4923397 ... 146, 149, 332, 70000827 ..................... 37 70001869 .......... 340, 362
4922767 ... 318, 335, 357, 354, 376 70000828 ..................... 37 70001870 ...... 89, 99, 108
381 4923448 ... 240, 330, 352, 70000829 ..................... 37 70001871 .............. 90, 99
4922777 ... 318, 335, 358, 374 70000830 ..................... 37 70001872 .......... 340, 362
381 4923468 88, 97, 340, 362 70000831 ..................... 37 70001873 .................... 64
4922784 ... 318, 336, 358, 4923592 ................ 88, 97 70000832 ..................... 37 70001930 .................... 51
381 4923640 .... 331, 353, 375 70000833 ..................... 37 70001939 .................... 47
4922785 ... 318, 336, 358, 4923641 .... 331, 353, 375 70000834 ..................... 38 70001941 .................. 153
381 4923642 .... 331, 353, 375 70000835 ..................... 38 70001952 .................. 120
4922826 .................... 318 4923643 .... 331, 353, 375 70000836 ..................... 38 70001953 .................. 186
4922941 .... 146, 315, 317 4933215 ............ 308, 323 70000837 ..................... 38 70001955 .................. 129
4922942 ............ 146, 315 4933216 .... 308, 323, 343 70000838 ..................... 38 70001956 .................. 129
4922943 ............ 146, 316 4933217 .................... 308 70000839 ..................... 38 70001958 .................. 127
4922945 .... 240, 314, 330 4933249 .................... 308 70000840 ..................... 38 70001966 .. 177, 180, 186
4922946 ... 319, 336, 358, 4933253 .................... 308 70000841 ..................... 38 70001968 .......... 115, 121
381 4933262 .................... 308 70000842 ..................... 38 70001973 .......... 180, 186
4922947 ... 319, 337, 359, 4933264 ............ 189, 345 70000843 ..................... 38 70001974 .......... 180, 186
382 4933297 ............ 308, 317 70000844 ..................... 38 70001976 .................... 47
4922948 ... 320, 337, 359, 4933300 .... 308, 323, 343 70000845 ..................... 38 70002015 .................... 41
382 4933311 .................... 308 70000846 ..................... 38 70002016 .................... 41
4922949 ... 320, 337, 359, 4933314 .................... 308 70000847 ..................... 38 70002018 .................... 41
382 4933342 ............ 308, 334 70000848 ..................... 38 70002019 .................... 41
4922950 ... 320, 337, 359, 5241200 ................ 38, 42 70000849 ..................... 38 70002020 .................... 41
382 5250608 ...................... 80 70000850 ..................... 38 70002021 .................... 41
4922951 ... 320, 337, 359, 5250808 ...................... 80 70000852 ..................... 45 70002026 .................... 41
383 70000044 .............. 89, 98 70000853 ..................... 45 70002027 .................... 41
4922952 .................... 320 70000045 .................... 89 70000854 ..................... 45 70002029 .................... 41
4922953 .................... 320 70000068 .................... 99 70000855 ..................... 45 70002030 .................... 41
4922954 .................... 321 70000124 .................. 172 70000856 ..................... 45 70002031 .................... 41
3121172 1250AJP 439

PART NUMBER INDEX
70002032 ..................... 41 70002293 .......... 193, 197 70002729 .................. 252 70003631........... 180, 186
70002033 ..................... 41 70002294 .......... 193, 197 70002730 .................. 243 70003708........... 177, 186
70002034 ..................... 41 70002295 .......... 193, 197 70002731 .................. 243 70003709........... 177, 186
70002035 ..................... 41 70002296 . 193, 347, 368, 70002732 .................. 243 70003784................... 240
70002036 ..................... 41 388 70002733 .................. 244 70003800..................... 61
70002037 ..................... 41 70002297 .......... 180, 186 70002734 .................. 244 70003801..................... 61
70002039 ..................... 41 7000236 ...................... 70 70002735 .................. 244 70003802..................... 61
70002040 ..................... 41 7000239 ...................... 70 70002742 .................... 64 70003803..................... 61
70002041 ..................... 41 70002393 .................... 37 70002743 .................... 64 70003913........... 222, 418
70002044 ..................... 41 70002395 .................... 37 7000281 ...................... 70 70003914................... 222
70002045 ..................... 41 70002396 .................... 37 70002818 .......... 181, 189 70003919........... 219, 418
70002046 ..................... 41 7000240 ...................... 70 70002819 .......... 181, 189 70003920................... 219
70002047 ..................... 41 70002415 .................... 99 70002820 .......... 181, 189 70003951... 104, 385, 386
70002048 ..................... 41 70002416 .................... 99 70002821 .......... 182, 189 70003953... 104, 385, 386
70002049 ..................... 41 70002417 .................... 99 70002822 .......... 182, 189 70004002..................... 60
70002050 ..................... 41 70002460 .......... 180, 186 70002823 .......... 182, 190 70004058..................... 98
70002052 ..................... 41 700025082 .................. 98 70002824 .......... 182, 190 70004061................... 362
70002057 ..................... 41 70002519 .................... 51 70002825 .......... 182, 190 70004092........... 177, 186
70002088 ................... 186 70002569 .................. 122 70002826 .......... 182, 190 70004093................... 186
70002097 ........... 229, 418 70002576 .................. 133 70002829 .................... 80 70004094................... 186
7000213 ....................... 71 70002578 .................. 129 70002830 .................... 80 70004095................... 186
70002132 ................... 126 70002579 .................. 129 70002831 .................... 80 70004096................... 186
70002133 ........... 126, 129 70002580 .................. 129 70002832 .................... 80 70004097................... 186
70002134 ................... 126 70002581 .................. 129 70002833 .................... 80 70004098........... 177, 186
70002135 ................... 126 70002582 .................. 129 70002834 .................... 80 70004099........... 177, 186
70002136 ................... 126 70002583 .................. 129 70002835 .................... 80 70004169................... 186
70002137 ................... 126 70002584 .................. 129 70002837 .................... 80 70004170................... 180
70002138 ................... 126 70002585 .................. 129 70002859 .................. 215 70004171... 177, 180, 186
70002139 ................... 126 70002586 .................. 129 7000287 ...................... 70 70004185................... 425
70002140 ................... 126 70002587 .................. 129 7000288 ...................... 70 70004271................... 362
70002141 ................... 126 70002588 .................. 129 70002902 .................. 234 70004272..................... 99
70002142 ................... 126 70002589 .................. 129 70002903 .................. 234 70004275................... 108
70002143 ................... 126 70002590 .................. 129 70002904 .................. 234 70004277................... 109
70002145 ................... 126 70002591 .................. 130 70002905 .................. 234 70004279................... 110
70002148 ................... 126 70002592 .................. 130 70002906 .................. 244 70004280................... 108
70002150 ................... 126 70002593 .................. 130 70003043 .................... 64 70004282................... 109
70002151 ................... 126 70002594 .................. 130 70003135 .................... 90 70004284................... 109
70002152 ................... 126 70002595 .................. 130 70003136 .................... 90 70004285................... 110
70002153 ................... 126 70002596 .................. 130 70003163 .................. 114 70004292..................... 98
70002154 ................... 126 70002597 .................. 130 70003164 .................. 114 70004313..................... 98
70002155 ................... 126 70002598 .................. 130 70003165 .................. 116 70004328................... 229
70002156 ................... 126 70002599 .................. 130 70003166 .................. 116 70004414................... 135
70002157 ................... 126 70002600 .................. 126 70003167 .......... 115, 116 70004501................... 109
70002158 ................... 126 70002601 .................. 126 70003168 .......... 115, 116 70004502................... 109
70002159 ................... 126 70002602 .................. 126 70003169 .......... 115, 116 70004503................... 109
70002160 ................... 126 70002604 .................. 126 70003170 .................. 116 70004676................... 177
70002161 ................... 126 70002605 .................. 127 70003172 .................. 115 70004677................... 177
70002162 ................... 126 70002606 .................. 127 70003173 .................. 114 70004678................... 177
70002163 ................... 126 70002607 .................. 127 70003174 .................. 114 70004680................... 177
70002164 ................... 126 70002609 .................. 127 70003175 .................. 114 70004681................... 177
70002165 ................... 126 70002610 .................. 127 70003176 .................. 114 70004682................... 177
70002168 ................... 127 70002612 .................. 127 70003177 .................. 114 70004683................... 177
70002174 ................... 127 70002616 .................. 127 70003407 .......... 362, 385 70004684................... 177
70002175 ................... 127 70002617 .................. 127 70003450 .................. 180 70004685................... 177
70002177 ................... 127 70002618 .................. 126 70003451 .................. 180 70004686................... 177
70002178 ................... 127 70002619 .................. 126 70003452 .................. 180 70004687................... 177
70002179 ................... 127 70002620 .................. 126 70003472 .................... 98 70004738................... 255
70002231 77, 84, 94, 103, 70002621 .................. 127 70003473 .................... 98 70004739................... 255
418, 420 70002622 .................. 127 70003475 .............. 89, 99 70004740................... 255
70002235 ................... 172 70002623 .................. 127 70003478 .................... 90 70004741................... 255
70002239 ................... 172 70002674 .................... 41 70003483 .................. 234 70004742................... 255
7000224 ....................... 70 70002718 ............ 90, 108 70003523 .................... 71 70004743................... 255
70002240 ................... 172 70002724 .................. 251 70003524 .............. 70, 71 70004744................... 255
70002247 ............... 41, 42 70002725 .................. 251 70003555 .............. 78, 87 70004745................... 255
70002248 ............... 41, 42 70002726 .................. 251 70003617 .................. 197 70004746................... 255
70002249 ..................... 42 70002727 .......... 251, 252 70003628 .................... 45 70004747................... 255
70002255 ................... 186 70002728 .................. 251 70003629 .................... 71 70004748................... 255
440 1250AJP 3121172

PART NUMBER INDEX
70004749 .................. 255 70024904 .................. 108 70025239 ................... 109 7011353 .................... 267
70004750 .................. 255 70024905 .................. 108 70025477 ................... 109 7011355 .............. 51, 230
70004751 .................. 255 70024906 .................. 108 70025533 ................... 109 7011359 .................... 283
70004752 .................. 247 70024907 .................. 108 7002821 .... 325, 347, 369, 7011361 .................... 283
70004753 .................. 247 70024910 .................. 109 388, 425 7011362 .................... 269
70004754 .................. 247 70024912 .................. 109 7002822 ..................... 425 7011364 .................... 269
70004755 .................. 247 70024915 .................. 109 7002823 .... 325, 347, 369, 7011365 .................... 269
70004756 .................. 247 70024917 .................. 109 388, 425 7011367 ............ 269, 273
70004757 .................. 247 70024918 .................. 109 7002828 .... 325, 347, 369, 7011368 .................... 279
70004758 .................. 247 70024919 .................. 109 389, 425 7011369 .................... 279
70004759 .................. 247 70024920 .......... 109, 110 7003655 ... 77, 87, 96, 420 7011370 .................... 279
70004760 .................. 247 70024924 .................. 108 7003657 ..................... 172 7011371 .................... 279
70004761 .................. 247 70024925 .................. 108 7003928 ..................... 243 7011372 .................... 279
70004762 .................. 247 70024961 .................. 108 7003933 ..................... 251 7011375 .................... 269
70004763 .................. 247 70025076 .................. 108 7003935 ..................... 251 7011376 .................... 267
70004764 .................. 247 70025080 .................. 108 7003941 ..................... 251 7012513 ............ 167, 172
70004765 .................. 247 70025082 .................. 108 7003946 ..................... 251 7012514 ............ 167, 172
70004766 .................. 247 70025084 .................. 109 7003953 ..................... 243 7012558 ............ 167, 171
70004767 .................. 247 70025088 .................. 108 7003969 ..................... 251 7012704 .......... 25, 29, 35
70004768 .................. 247 70025091 .................. 108 7003972 ..................... 252 7012706 . 25, 29, 35, 114,
70004769 .................. 247 70025103 .................. 109 7003973 ..................... 252 120
70004770 .................. 247 7002511 .................... 108 7003976 ..................... 243 7012709 ............ 114, 120
70004771 .................. 247 70025112 .................. 109 7003977 ..................... 243 7012715 ...25, 30, 35, 120
70004772 .................. 247 70025120 .................. 109 7003980 ..................... 252 7012716 .......... 25, 29, 35
70004773 .................. 247 70025135 .................. 108 7003982 ..................... 252 7012773 ...................... 47
70004774 .................. 247 70025136 .................. 108 7003983 ..................... 252 7012941 ...................... 53
70004775 .................. 247 70025137 .................. 108 7003986 ..................... 251 7012942 ...................... 53
7000625 .................... 234 70025140 .................. 108 7003989 ..................... 252 7012943 .............. 63, 418
70007003 .................... 60 70025142 .................. 109 7003992 ............. 243, 251 7012944 ...... 53, 230, 418
70007004 .................... 60 70025143 .................. 109 7003993 ............. 243, 251 7012955 ...................... 53
70007005 .................... 60 70025144 .................. 109 7003994 ..................... 251 7012967 .............. 53, 275
70007006 .................... 60 70025145 .................. 108 7004035 ....................... 71 7012998 ...................... 53
70007007 .................... 60 70025146 .................. 108 7004043 ....................... 71 7013711 ...................... 59
7000731 ...................... 71 70025149 .................. 109 7004044 ....................... 71 7013715 ...................... 59
70007439 .................. 127 70025151 .................. 109 7004275 ..................... 425 7013716 ...................... 59
7000872 ...................... 90 70025152 .................. 108 7004276 ..................... 425 7013753 ...................... 59
7001900 ...................... 70 70025153 .................. 109 7004453 ....................... 71 7015003 ................ 77, 87
7001902 ...................... 70 70025154 .................. 108 7007207 ............. 126, 129 7015013 ................ 77, 87
7001904 ...................... 70 70025155 .................. 109 7007415 ..... 127, 129, 130 7015014 ................ 77, 87
7001906 ...................... 70 70025156 .................. 109 7007418 ..................... 126 7015015 ................ 77, 87
7001917 ...................... 70 70025160 .................. 109 7007419 ..................... 126 7016314 .................... 136
7001918 ...................... 70 70025161 .................. 109 7007420 ....................... 45 7016319 .................... 153
7001920 ...................... 70 70025162 .................. 108 7007426 ..................... 130 7016322 .................... 158
7001921 ...................... 70 70025163 .................. 108 7007427 ..................... 130 7016328 .............. 98, 420
7001922 ...................... 70 70025164 .................. 109 7007429 ..................... 130 7016331 .89, 98, 108, 420
7001923 ...................... 70 70025171 .................. 108 7007437 ....................... 45 7016372 .................... 153
7001924 ...................... 70 70025176 .................. 108 7007438 ....................... 45 7016374 .................... 158
7001926 ...................... 70 70025177 .................. 109 7007439 ....................... 45 7016380 .................... 153
7001927 ...................... 70 70025178 .................. 109 7007446 ....... 45, 126, 129 7016399 .................... 235
7001928 ...................... 70 70025179 .................. 109 7007489 ..................... 133 7016628 .................... 153
7001929 ...................... 70 70025180 .................. 109 7007645 ....................... 70 7016654 .................... 425
70020329 .................. 115 70025181 .................. 108 7007646 ....................... 70 7016655 .................... 425
70020336 .................. 116 70025182 .................. 109 7007648 ....................... 70 7016769 ...................... 59
70020808 .. 347, 368, 388 70025183 .................. 109 7010467 ....................... 70 7017072 ...................... 70
70021867 .......... 114, 121 70025184 .................. 109 7010543 ....................... 53 7017082 ...................... 70
70022286 .................. 129 70025190 .................. 108 7010639 ....................... 59 7017085 ...................... 71
70022287 .................. 129 70025200 .................. 109 7010640 ....................... 59 7017094 ...................... 70
70024190 .......... 107, 420 70025202 .................. 108 7010697 ....................... 63 7017142 .................... 216
70024473 .................. 109 70025203 .................. 109 7010795 ....................... 71 7017158 .................... 216
70024484 .................. 109 70025204 .................. 108 7010924 ....................... 59 7017159 .................... 216
70024486 .................. 109 70025205 .................. 108 7011311 .... 230, 269, 273, 7017162 .................... 215
70024488 .................. 108 70025206 .................. 108 279, 289 7017163 .................... 215
70024503 .................. 109 70025207 .................. 108 7011320 ....................... 71 7017164 .................... 215
70024504 .................. 109 70025208 .................. 108 7011326 ........... 21, 28, 34 7017184 .................... 216
70024507 .................. 109 70025210 .................. 109 7011346 47, 51, 229, 230, 7017185 .................... 216
70024513 .................. 109 70025231 .................. 108 269, 283, 289 7017187 .................... 215
70024517 .................. 108 70025235 .................. 109 7011351 ..................... 279 7017188 .................... 215
3121172 1250AJP 441

PART NUMBER INDEX
7017191 ..................... 215 7020492 .................... 109 7023936 ...................... 61 7024390....................... 71
7017402 ..................... 230 7021249 ...................... 45 7023962 .................... 129 7024391....................... 71
7017405 ....................... 53 7021256 .................... 127 7023964 ............ 129, 130 7024392....................... 71
7018900 ....................... 51 7021265 .................... 127 7024005 .................... 122 7024393....................... 71
7018936 ..................... 122 7021275 ...... 45, 126, 130 7024028 ... 21, 22, 28, 29, 7024394....................... 71
7018991 ............... 47, 418 7021293 .................... 127 34, 35 7024395....................... 71
7019103 ..................... 251 7021354 ................ 22, 29 7024029 ... 21, 22, 28, 29, 7024439..................... 135
7019110 ..................... 251 7021388 .......... 21, 28, 34 34, 35 7024440..................... 135
7019111 ............. 243, 251 7022207 ...................... 59 7024030 ... 21, 22, 28, 29, 7024441..................... 135
7019112 ..................... 251 7022215 ...................... 59 34, 35 7024443..................... 136
7019114 ..................... 251 7022227 ...................... 59 7024031 .......... 22, 29, 35 7024444............. 135, 418
7019115 ..................... 251 7022228 ...................... 59 7024032 ................ 22, 29 7024445..................... 136
7019122 ..................... 243 7022229 ...................... 59 7024034 .... 25, 29, 30, 35 7024446..................... 136
7019123 ..................... 243 7022230 ...................... 59 7024036 .......... 25, 29, 35 7024452............. 154, 235
7019141 ..................... 243 7022231 ...................... 59 7024037 .......... 25, 29, 35 7024453....................... 71
7019142 ..................... 243 7022300 .................... 127 7024038 . 25, 29, 35, 114, 7024485............. 180, 186
7019143 ..................... 243 7022301 .................... 126 120 7024488............. 179, 185
7019144 ..................... 243 7022311 ...................... 45 7024039 .......... 25, 29, 35 7024489............. 179, 185
7019145 ..................... 243 7022314 ...................... 45 7024040 .......... 25, 30, 35 7024565................. 90, 99
7019147 ..................... 243 7022321 ...................... 45 7024041 .......... 25, 30, 35 7024570....................... 51
7019149 ..................... 243 7022340 .................... 129 7024042 ............ 120, 121 7024571....... 51, 230, 418
7019150 ..................... 243 7022368 ...................... 45 7024043 ............ 120, 121 7024572..................... 230
7019151 ..................... 251 7022371 ...................... 45 7024044 ............ 114, 120 7024579......... 89, 99, 108
7019154 ..................... 251 7022509 ................ 22, 29 7024048 ...................... 34 7024584 85, 94, 323, 340,
7019155 ..................... 251 7022535 .......... 21, 28, 34 7024064 .... 114, 115, 121 362
7019160 ..................... 251 7022536 .... 21, 22, 28, 29 7024065 ............ 115, 121 7024598..................... 158
7019161 ..................... 251 7022537 .......... 21, 28, 34 7024068 .................... 122 7024763....................... 70
7019162 ..................... 251 7022538 .......... 21, 28, 34 7024069 .................... 122 7024800..................... 127
7019164 ..................... 252 7022540 .... 21, 22, 28, 29 7024070 .................... 121 7024865....................... 45
7019165 ..................... 252 7022546 .......... 21, 28, 34 7024071 ............ 115, 121 7024867....................... 45
7019166 ..................... 252 7022550 .......... 21, 28, 34 7024072 ............ 115, 121 7024868....................... 45
7019167 ..................... 252 7022556 .......... 21, 28, 34 7024073 ............ 115, 121 7024875....................... 34
7019168 ..................... 251 7022559 .......... 21, 28, 34 7024075 ............ 115, 121 7024890............... 58, 418
7019171 ..................... 243 7022560 .......... 21, 28, 34 7024076 ............ 115, 121 7024905..................... 115
7019174 ..................... 243 7022561 ...................... 34 7024077 ............ 115, 121 7024906.... 115, 116, 121,
7019177 ..................... 243 7022564 .......... 21, 28, 34 7024079 .................... 115 122
7019194 ..................... 252 7022567 .......... 21, 28, 34 7024080 ............ 115, 122 7024907..................... 115
7019196 ..................... 252 7022568 .......... 21, 28, 34 7024081 ............ 115, 122 7024908............. 115, 121
7019197 ..................... 243 7022572 ................ 21, 28 7024083 .................... 122 7024909..................... 115
7019680 ............. 167, 172 7022573 .......... 21, 29, 34 7024084 .................... 122 7024910............. 115, 122
7020020 ....................... 84 7022574 .......... 22, 29, 34 7024085 .................... 122 7024911............. 115, 121
7020021 ..................... 135 7022575 ................ 22, 29 7024086 .................... 122 7024913............. 114, 120
7020043 ..................... 135 7022576 ................ 22, 29 7024087 .................... 122 7024914..................... 120
7020108 ............. 167, 172 7022577 .......... 22, 29, 34 7024088 .................... 122 7024915..................... 120
7020109 ............. 167, 172 7022578 .......... 22, 29, 34 7024089 .................... 122 7024916..................... 120
7020110 ............. 167, 172 7022579 .......... 22, 29, 34 7024097 .................... 121 7024917............. 114, 120
7020111 ............. 167, 172 7022580 ................ 22, 29 7024135 ...................... 71 7024918............. 114, 120
7020175 ..... 145, 149, 240 7022581 .......... 22, 29, 35 7024182 ................ 70, 71 7024919..................... 120
7020176 ..... 145, 149, 240 7022608 .................... 127 7024183 ...................... 70 7024920............. 114, 120
7020190 ............. 167, 172 7022808 .................... 243 7024184 ...................... 70 7024921..................... 120
7020191 ..................... 172 7022812 ............ 251, 252 7024185 ...................... 71 7024922............. 114, 120
7020192 ..................... 172 7022814 .................... 243 7024186 ...................... 71 7024927....................... 47
7020193 ............. 343, 366 7022815 ............ 243, 244 7024188 ................ 70, 71 7024932....................... 51
7020404 ..................... 108 7022816 .................... 243 7024189 ...................... 71 7024950..................... 114
7020414 ................. 90, 98 7022817 .................... 243 7024190 ...................... 72 7024966........... 21, 28, 34
7020447 ....................... 89 7022818 .................... 243 7024191 ...................... 71 7024967........... 21, 28, 34
7020458 ....................... 90 7022819 ... 243, 244, 322, 7024192 ...................... 71 7024968........... 21, 28, 34
7020459 ....................... 99 339, 361, 385 7024193 ...................... 72 7024969........... 22, 29, 35
7020460 ....................... 89 7022822 .................... 251 7024194 ...................... 72 7024970....................... 34
7020461 ....................... 90 7022823 .................... 251 7024196 ...................... 72 7024971....................... 34
7020464 ....................... 90 7022824 ... 251, 322, 339, 7024197 ...................... 72 7024972....................... 34
7020465 ......... 89, 98, 108 361, 385 7024365 .............. 11, 418 7024973....................... 34
7020468 ................. 89, 98 7022825 .................... 339 7024366 ...................... 11 7024974....................... 34
7020471 ................. 90, 98 7023206 ...................... 84 7024379 ...................... 71 7024976................. 34, 35
7020479 ................. 90, 98 7023207 ...................... 84 7024380 ...................... 71 7026012....................... 51
7020486 ................. 90, 98 7023881 .................... 121 7024381 ...................... 71 7026018..................... 229
7020488 ..... 323, 340, 362 7023922 .................... 230 7024389 ...................... 71 7026019............. 229, 230
442 1250AJP 3121172

PART NUMBER INDEX
7026020 .................... 229 7026695 ...................... 63 7027203 ....................... 63 8007939 ...................... 64
7026021 .................... 230 7026696 ...................... 63 7027204 ....................... 63 8007954 ...................... 64
7026022 .................... 230 7026697 ...................... 63 7027206 ............... 63, 418 80334251 .................. 139
7026023 .................... 230 7026698 ...................... 63 7027207 ............... 63, 418 80484084 .................. 379
7026024 .................... 230 7026802 ...................... 80 7027208 ............... 63, 418 80934174 .................. 115
7026025 ...................... 51 7026803 ...................... 80 7027209 ............... 63, 418 80983191 .................. 379
7026026 ...................... 51 7026804 ...................... 81 7027235 ................. 89, 98 8229242 .................... 379
7026027 ...................... 51 7026805 ...................... 81 7027236 ................. 89, 98 8303541 ...................... 80
7026028 ...................... 47 7026811 .............. 80, 420 7027237 ....................... 89 8310070 .................... 227
7026029 .................... 139 7026812 ...................... 81 7027239 ............... 90, 420 8320270 ...................... 89
7026030 .................... 139 7026813 ...................... 81 7027240 ................. 90, 99 8405006 ............ 103, 107
7026031 .................... 139 7026820 ...................... 81 7027241 ....................... 90 8405007 .................... 107
7026032 .................... 139 7026821 ...................... 81 7027276 ................. 90, 99 8405104 ...................... 78
7026188 ............ 180, 186 7026822 ...................... 81 7027284 ..................... 289 8405201 .................... 106
7026330 ...................... 60 7026829 ...................... 81 7027285 ..................... 289 8405204 .................... 106
7026597 ............ 180, 186 7026830 .............. 80, 420 7027412 ....................... 78 8406101 ...................... 80
7026599 .................... 135 7026833 ...................... 81 7027614 ....................... 89 8406102 .................... 107
7026600 .................... 135 7026839 ...................... 80 7027615 ....................... 89 8406105 ...................... 80
7026608 ........ 90, 98, 420 7027008 85, 94, 323, 340, 7027616 ....................... 89 8406112 .................... 107
7026626 .................... 186 362 7027738 ....................... 63 8406302 .................... 105
7026665 .................... 139 7027009 . 77, 85, 94, 323, 7027740 ....................... 45 8410013 ........ 89, 97, 106
7026671 ...................... 64 340, 362 7027790 ................. 90, 98 8580420 ...................... 48
7026672 ...................... 64 7027010 . 77, 85, 94, 323, 7027791 ................. 90, 98 88662523 .................. 163
7026678 ...................... 64 340, 362 7027792 ................. 90, 99 90028660 ........ 77, 85, 95
7026680 ...................... 64 7027011 85, 94, 323, 340, 7027795 ....................... 99 91083128 .................... 78
7026683 ...................... 64 362 7027796 ....... 99, 340, 362 91143339 .................. 379
7026684 ...................... 63 7027036 .............. 77, 362 7027799 ............. 180, 186 91143340 .................. 378
7026685 ...................... 63 7027037 .................... 362 7027859 ..................... 164 91403158 .................. 135
7026686 ...................... 63 7027038 .................... 362 7027882 ....................... 63 91403159 .................. 135
7026687 ...................... 63 7027039 ...................... 77 7027887 ............. 167, 172 91403244 .................... 78
7026688 ...................... 63 7027046 .... 104, 385, 386 7733233 ..................... 177 91471114 .................. 135
7026689 ...................... 63 7027047 .... 104, 385, 386 77363233 ... 345, 367, 387 91563070 .................. 106
7026690 ...................... 63 7027048 .... 104, 385, 386 77363243 ................... 346 I2902291 ................... 283
7026691 ...................... 63 7027049 .... 104, 385, 386 77363244 ... 347, 368, 388 NPN .................. 188, 189
7026692 ...................... 63 7027200 ...................... 63 77363245 ................... 346
7026693 ...................... 63 7027201 ...................... 63 8007894 ....................... 64
7026694 ...................... 63 7027202 ...................... 63 8007935 ....................... 64
3121172 1250AJP 443

PART NUMBER INDEX
444 1250AJP 3121172

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3121172 1250AJP 3

FIGURE 1-1. AXLE INSTALLATIONS ............................................................................................................................................ 10

SECTION 2 - TURNTABLE ................................................................................................................................................................ 55

SECTION 3 - BOOM ........................................................................................................................................................................ 199

FIGURE 3-1. BOOM INSTALLATION ........................................................................................................................................... 200

SECTION 4 - PLATFORM................................................................................................................................................................ 231

FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION ....................................................................................................... 232

SECTION 5 - CYLINDER.................................................................................................................................................................. 259

FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY .......................................................................................................... 260

SECTION 6 - HYDRAULIC ............................................................................................................................................................... 285

FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM ............................................................................................................................ 286

SECTION 7 - ELECTRICAL.............................................................................................................................................................. 307

FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 308

SECTION 8 - DECALS ..................................................................................................................................................................... 391

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 417

FIGURE 9-1. MODEL 1250AJP STANDARD PARTS ................................................................................................................... 418

SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 421

FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 422

PART NUMBER INDEX .................................................................................................................................................................... 427

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

ITEM PART NUMBER QTY DESCRIPTION REV

100 1250AJP 3121172

3121172 1250AJP 101

102 1250AJP 3121172

ITEM PART NUMBER QTY DESCRIPTION REV

3121172 1250AJP 103

104 1250AJP 3121172

3121172 1250AJP 105

106 1250AJP 3121172

3121172 1250AJP 107

108 1250AJP 3121172

3121172 1250AJP 109

110 1250AJP 3121172

112 1250AJP 3121172

3121172 1250AJP 113

ITEM PART NUMBER QTY DESCRIPTION REV

114 1250AJP 3121172

3121172 1250AJP 115

116 1250AJP 3121172

118 1250AJP 3121172

3121172 1250AJP 119

ITEM PART NUMBER QTY DESCRIPTION REV