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Installation Instructions / Operating & Maintenance Manual Reduced Pressure Zone (RPZ) Valves Type "BA" Devices

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Operating & Maintenance Manual – RPZ Valves – Arrow Valves

Arrow Valves Ltd Tel 01442 823 123


Fax 01442 823 234

www.arrowvalves.co.uk

Installation Instructions /
Operating & Maintenance Manual
Reduced Pressure Zone (RPZ) Valves
Type “BA” Devices

Model shown – BA15B3T

FOREWORD
Reduced Pressure Zone Valves are mechanical backflow preventers that provide Fluid Category 4
protection against backpressure and back siphonage.

RPZ Valves (BA Devices) are designed to discharge the contents of the valve if the pressure is reduce
by more than 0.3 bar or if there is a fault within the valve such as debris. Normally the discharge flow is
only a drip or trickle.

SUPPORTING LITERATURE
• BA Datasheet – RPZ Valves
• AIM 08-01 Issue 1 – WRAS Water Suppliers’ Approved Installation Method

SECTION ITEM
1.0 INSTALLATION
2.0 OPERATION
3.0 COMMISSIONING
4.0 PRESSURE REDUCING VALVES
5.0 MAINTENANCE
6.0 SPARES

1.0 INSTALLATION
1.1 RPZ valves must be installed, commissioned and maintained in accordance with the Water
Supply (Water Fittings) Regulations and AIM 08-01 Issue 1.
1.2 The RPZ valve assembly should be installed by a competent person with regard to the relevant
requirements of the Health and Safety Regulations, building regulations, IEE Regulations, Water
Supply (Water Fittings) Regulations, Water Bye-Laws (Scotland) and other local Bye-laws.

Q:\Arrow Valves\Products\BA Device RPZ Valves\rpzo&mmanual.docx 2-Jan-20

Page 1 of 3
Arrow Valves Ltd reserves the right to change specifications, design and materials at any time without notice
© Copyright Arrow Valves Ltd 2001-2020
Operating & Maintenance Manual – RPZ Valves – Arrow Valves
1.3 Before installing, ensure the local water company has been notified in accordance with
Regulation 5. Details of the proposed work must be sent to the water company at least ten days
before work is due to start.
1.4 Ensure the supply pressure is at least 1 bar before fitting.
1.5 The RPZ valves must be fitted horizontally with the Tundish below the valve.
1.6 There must be a clearance of 300-1500mm from the ground, 50mm between the RPZ and any
rear wall or cabinet and 150mm above the valve to be accessible for testing.
1.7 The RPZ must be clear of any electrical equipment or areas likely to be damaged by the
discharged water.
1.8 The device should not be installed in an area that is liable to flooding, exposed to freezing or
concealed.
1.9 There should be a drain or gully for the discharge that will not become flooded.
1.10 Where there is no gully or drain, the discharge should be connected to a waste pipe. Use a
‘Waterless Trap’, not a conventional ‘S’ bend as this will dry out.
1.11 Where a waste pipe cannot be installed, a waste vessel can be considered with some form of
warning device.

2.0 OPERATION
2.1 Thoroughly flush the pipes to remove any debris.
2.2 If required, sterilise all fittings in accordance with BS 6700, ‘Design, installation, testing and
maintenance of services supplying water for domestic use within buildings or their curtilages’,
before being commissioned.
2.3 Leave the upstream isolating valve in the open position.
2.4 The Valve assembly has been assembled for flow left to right. If the flow is right to left, loosen
union nut on RPZ valve, rotate isolating valve half a turn, tighten union nuts. The isolating valve
handles are reversible – remove nut, rotate handle half a turn, refit handles.
2.5 Install the RPZ valve assembly and tighten compression fittings.
2.6 Leave the downstream isolating valve closed until the unit has been commissioned.
Q:\Arrow Valves\Products\BA Device RPZ Valves\rpzo&mmanual.docx 2-Jan-20

Page 2 of 3
Arrow Valves Ltd reserves the right to change specifications, design and materials at any time without notice
© Copyright Arrow Valves Ltd 2001-2020
Operating & Maintenance Manual – RPZ Valves – Arrow Valves

WARNINGS!

1. Do not fit between a break tank and pump inlet. Fit to outlet of pump.
2. Do not turn on downstream isolating valve before commissioning.
3. Installation errors preventing commissioning are chargeable – please call us if in doubt.

3.0 COMMISSIONING
3.1 Once installed, the RPZ valve assembly must be commissioned by an “Accredited Tester”.
3.2 A test report must be sent to the local water company.
3.3 The assembly must be at least annually tested or at more frequent intervals as specified by the
local water company.
3.4 Arrow Services has Testers throughout mainland U.K. and can offer commissioning and annual
testing on behalf of Arrow Valves Ltd.
3.5 Once installation is complete, contact Arrow Services (0208 387 1421) to arrange for the valve to
be commissioned.

4.0 PRESSURE REDUCING VALVES


4.1 An industrial PRV is used for Option E and is recommended for quick filling heating / cooling
circuits where pressure needs to be limited to avoid damage.

5.0 MAINTENANCE
5.1 The upstream isolating valve includes an integral strainer which must be cleaned annually.
5.2 In systems where the volume of debris or the demand for water is high, a large capacity strainer
must be used and have a semi (Option F) / fully (Option H) automatic self-cleaning facility.

6.0 SPARES

SIZE (DN) CODE DESCRIPTION


15-20 BAK005900C70 Upstream Check Valve Assembly
15-20 BAK005900D70 Downstream Check Valve Assembly
15-20 BAK005998C70 Relief Valve Assembly
15-20 0050114C70 Relief Valve Spring
15-20 005012C70 Relief Valve Seat
15-20 BA ECO3T Combined RPZ Spares Kit
15-20 15-20TUNDISH Tundish
25-32 CA-59455 Upstream Check Valve Assembly
25-32 CA-59456 Downstream Check Valve Assembly
25-32 CA-59457 Relief Valve Assembly
25-32 CA-59458 Relief Valve Seat
25-32 CA-100100 Combined RPZ Spares Kit
25-32 15-32CTUNDISH Tundish
40-50 CA-59459 Upstream Check Valve Assembly
40-50 CA-59460 Downstream Check valve Assembly
40-50 CA-59461 Relief Valve Assembly
40-50 CA-59562 Relief Valve Seat
40-50 40-50CTUNDISH Tundish
25-50 CA59343 Test Cock for RPZ Valve

Q:\Arrow Valves\Products\BA Device RPZ Valves\rpzo&mmanual.docx 2-Jan-20

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Arrow Valves Ltd reserves the right to change specifications, design and materials at any time without notice
© Copyright Arrow Valves Ltd 2001-2020

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