Bombardier Challenger 01 Power Plant
Bombardier Challenger 01 Power Plant
Bombardier Challenger 01 Power Plant
PSP 601A-6
SECTION 17
POWER PLANT
TABLE OF CONTENTS
Page
1. GENERAL 1
A. Operation 6
B. Safety Features 7
(1) Throttle Retarder System 7
(2) Throttle Lockout System 7
(3) Auto Slow System 7
(4) Emergency Stow System 8
(5) Safety relay 8
17 - CONTENTS
Page 1
Apr 10/95
OPERATING MANUAL
PSP 601A-6
Page
7. ENGINE INSTRUMENTS 8
A. Signal Data Converter (SDC) 8
B. Engine Instruments 8
8. EN6INE BLEED AIR 8
A. Tenth Stage Bleed Air 9
B. Fourteenth Stage Bleed Air 9
C. Bleed Air Leak Detection and Warning System 9
9. ENGINE STARTING AND IGNITION SYSTEMS 10
A. Ground Starting 10
B. In-Right Starts 10
C. Continuous Ignition 11
10. ENGINE VIBRATION MONITORING SYSTEM 11
LIST OF ILLUSTRATIONS
17 - CONTENTS
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OPERATING MANUAL
PSP 601A-6
Figure
Number Title Page
13 Bleed Air Leak Warning and Testing 24
14 Engine Start and Ignition Controls 25
15 Engine Vibration Monitor Panel 26
17-CONTENTS
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Apr 02/87
OPERATING MANUAL
PSP 601A-6
SECTION 17
POWER PLANT
. GENERAL (Figure 1)
The aircraft is powered by two General Electric CF34 turbofan engines. The
engine is a dual-rotor, front-fan configuration with a bypass ratio of:
6.2:1 (aircraft 5001 to 5134)
6.26:1 (aircraft 5135 and subsequent).
The low pressure (or N J rotor consists of a single-stage fan driven by a
four-stage low-pressure turbine. A high-pressure (or N 2 ) rotor consists of a
fourteen-stage axial-flow compressor driven by a two-stage turbine. For a
two-engine operation under standard sea-level conditions, the engine is rated
at a take-off thrust of 8,729 pounds. An automatic performance reserve (APR)
system increases the standard take-off thrust rating to 9,220 pounds if an
engine failure occurs.
The engine airflow passes through the fan assembly and is divided into two
airflow systems. The main airflow, bypass air, is routed around the core
cowls and exhausts through the thrust reverser assembly, over the tailpipe
fairing. The remaining airflow passes through the engine core consisting of
the compressor, a combustion chamber, the high-pressure turbine and the
low-pressure turbine. The hot gas is then exhausted through an exhaust
nozzle.
The compressor has a variable geometry system that varies the position of the
compressor inlet guide vanes and the first five stages of the stator vanes.
The system operates throughout the operating range of the engine to improve
compressor efficiency and prevent stalling and surging.
An accessory gearbox, driven by the N2 rotor, drives the engine lubrication
pumps and fuel pump as well as an aircraft hydraulic pump and ac generator.
The engine starter drives the N 2 rotor through this accessory gear box.
Bleed air is taken from the 10th and 14th stages of the compressor for air
conditioning/pressurization, engine crossbleed starting, anti-icing and
thrust reverser operation.
. ENGINE FUEL SYSTEM (Figures 2 and 3)
Each engine has a self-contained fuel system for the controlled distribution
of fuel to the combustion chamber. Secondary functions of the system are
control of the compressor variable geometry system, cooling of engine oil,
and motive fuel supply to the aircraft fuel system ejector pumps (refer to
Section 12).
Sensors are installed at suitable locations in the system to provide the
required inputs to the flight compartment controls and indicators.
On aircraft 5001 to 5134,
the principal components that make up the engine fuel system are described in
a fuel flow sequence, starting at the firewall fuel shutoff valve through to
the combustion chamber and the ecological drain system.
On aircraft 5135 and subsequent,
the principal components that make up the engine fuel system are described in
a fuel flow sequence* starting at the firewall fuel shutoff valve through to
the combustion chamber.
SECTION 17
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OPERATING MANUAL
PSP 601A-6
SECTION 17
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OPERATING MANUAL
PSP 6 0 1 A - 6
The APR system monitors engine thrust levels at high power settings and
automatically commands an increase in thrust on both engines if a
predetermined thrust loss is detected on one of them. To arm the system,
both engine speed control switches must be selected to ON and the APR switch
selected to ARM.
With the system armed and the engines operating in the Ni speed control mode,
an Ni drop to 5000 rpm (approximately 67.5% Ni) on either engine causes the
APR controller to command an N2 speed increase of 167 rpm (approximately 2%
Ni) on both engines. The engine s t i l l operating at the normal take-off Nx
has its Ni increased by approximately 2% while the engine affected by the Ni
drop reverts to N2 speed control mode, hence not responding to the Ni speed
increase command.
NOTE: The APR system does not affect or override the throttle lever inputs
to the FCU. Therefore, it is possible to advance the throttles and
obtain power settings higher than the normal (non-APR) take-off
thrust. Should this condition be followed by a power loss on one of
the engines, the other engine would respond to the APR command and
further increase Ni above its previously set higher power setting,
with the likely result of i t s inter-turbine temperature (ITT) limits
being exceeded.
Two system tests, a static and a dynamic system test, ensure system
serviceability before take-off- The static test is performed with the
engines running at idle, using a selector switch in the flight compartment.
The dynamic test is conducted automatically by the APR controller, with the
system armed and when the engines are accelerated through 83.5% Ni for
take-off. The dynamic system test cannot be repeated unless the
weight-on-wheels status changes or the system is selected off and re-armed.
The OIL LEVEL CONTROL panel indicates if the storage tanks are full and
also tests the replenishment system. The selector valve is manually
selected to the desired left or right storage tank. The electric pump
transfers oil from the replenishment tank to the selected storage tank.
Each storage tank oil level can be determined by a dips tic mounted in the
filler cap. The tank can be directly gravity filled or remotely filled
using the replenishment system.
D. Oil Circulation
Oil flows from the storage tank to the lube pump. The pressurized o i l is
then directed through the f i l t e r , the cooler and then to the various engine
components requiring lubrication and cooling. Oil is returned to the
storage tank by scavenge pumps.
E. Oil F i l t e r
F. Oil Cooler
The pressure sensor and the low pressure switch, connected to their
indicator and warning light respectively i n the f l i g h t compartment, provide
independent indications of engine o i l pressure. Both c i r c u i t s sense the
d i f f e r e n t i a l o i l pressure between the lube pump discharge and the scavenge
pump suction.
SECTION 17
Page 5
Apr 02/87
OPERATING MANUAL
PS? 601A-6
ENGINE CONTROLS ( F i g u r e 7)
A. Operation
- 14th stage bleed a i r unlocks the reverser from i t s stowed position and
powers a pneumatic drive unit (PDU) which deploys the reverser.
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OPERATING MANUAL
PSP 601A-6
After the above sequence t o stow and lock the reverser i s complete, the
reverser can be disarmed by i t s associated REVERSE THRUST s w i t c h / l i g h t .
B. Safety Features
SECTION 17
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Apr 02/87
OPERATING MANUAL
PSP 6 0 1 A - 6
SECTION 17
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Apr 02/87
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OPERATING KANUAL
PSP 601A-6
The 10th stage bleed a i r system can be supplied from the l e f t and r i g h t
engines or from the APU, or from a ground a i r supply u n i t through an
external connection on the lower l e f t side of the rear fuselage. The 10th
stage system supplies bleed a i r to the f o l l o w i n g systems:
Air conditioning/pressurization
Cabin p r e s s u r i z a t i o n control
Engine s t a r t i n g
Wing a n t i - i c i n g
Engine a n t i - i c i n g
Thrust reverser
The operation o f engine and wing a n t i - i c i n g valves ( i n c l u d i n g the i s o l a t o r
valve) i s c o n t r o l l e d by the ANTI-ICE control panel ( r e f e r t o Section 14).
SECTION 17
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Apr 02/87
cana&air
cftanenoer
OPERATING MANUAL
PSP 601A-6
The warning signal is picked up by its leak detection control unit and
transmitted to the flight compartment via a centrally located flashing DUCT
FAIL warning light as well as an appropriate individual DUCT FAIL warning
light on the control panel for the system affected by the leak.
The individual DUCT FAIL warning light identifies the defective duct whicn
can then be depressurized and isolated using the BLEED AIR control panel.
A bleed air leak annunciator panel, behind the copilot's seat, also
provides for fault isolation through eight latching magnetic indicators.
With the exception of the indicators on the bleed air leak annunciator
panel, all of the warning indicators go out when their associated
temperature sensors have cooled sufficiently. Warnings and testing of the
bleed air leak detection system are summarized in Figure 13.
SECTION 17
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Apr 02/87
OPERATING MANUAL
PSP 601A-6
C. Continuous I g n i t i o n
SECTION 17
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Apr 02/87
OPERATING MANUAL
PS? 601A-6
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LEFT ENGINE ILLUSTRATED
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FUELTEMPERATURE INDICATOR
FUEL C O N T R O L
PUSH ON/OFF 1
RTANK VALVE CLOSED UGHTS
PUMP EJCTRS White light comes on whenever associated firewall fuel ahutoff
valve is closed.
d
Amber light comes on when fuel pressure drop is detected
across associated main fuel fitter.
NOTES
SECTION 17
Page 14B
Apr 10/95
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OPERATING MANUAL
PSP 601A-6
READY LIGHT
Green light comes on to confirm system
readiness after system is initially armed. APR LIGHTS
When APR operates, light goes out when
L ON or R ON light comes on. Amber light comes on when:
- APR selector switch is off prior to take-off.
- APR self-monitoring circuits detect fault in APR
or engine fuel control system.
L ON/R ON LIGHTS
Green lights come on to
indicate left or right engine is
responding to APR command E N G . SPEED
following a power loss. CONTROL
ON ON
READY ] I
APR
TEST
li I
C E N T R E I N S T R U M E N T PANEL
BYPASS VALVE
LD DIFFERENTIAL PRESSURE
SENSOR OR SWITCH
NZ 5001 TO 5134:
Low pressure warning Ene (red) 25 psi
Normal operating range (green) 25 to 95 psi
Cautionary pressure range (yellow) 95 to 100 psi
High pressure warning line (red) 100 psi
OIL
TEMP
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THROTTLE SETTINGS
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THROTTLE LEVER FRICTION ADJUSTMENT
SHUTOFF - Shuts off fuel to engine Adjusts friction on throttle levers only. Rotate
at the FCU. Located at rear throttle control clockwise to increase friction.
REVERSE THRUST
SWITCH/UGHTS
When pressed in, arms thrust
reverser system and puts on amber
FtEVERSE THRUST 3\
ARMED light.
LEFT RIGHT ( j
When pressed out, providing thrust
reverser stowed* disarms thrust | UNSAFE 1 1 UNSAFE 1
reverser system and puts out amber j TO ARM j j TO ARM j
ARMED tight.
ARMED j ARMED
Amber UNSAFE TO ARM light
comes on if:
- electrical fault exists in reverser 1 PUSH TOARM
STOWED POSITION
CASCADE
VANES
FAN AIR
BLOCKER DOORS
TRANSLATING COWL
TORQUE BOX
DEPLOYED POSITION
A TO CABIN PRESSURIZATiON
? CONTROL SYSTEM
| JET PUMP
GROUND AIR
SUPPLY
ENGINE
START
SYSTai
CLOSE
LEGEND
BLEED AIR
ELECTRICAL SIGNAL
SHUTOFF VALVE
EFFECTIVITY REGULAT1NG/SHUTOFF VALVE
H A/C 5001 TO 6134
CHECK VALVE
OVERHEAD PANEL
TOWING TOWING
ANTMCING ANTMCING
TO ENGINE TO ENGINE
ANTI-ICING ANTI-ICING
TO THRUST TO THRUST
REVERSER REVERSER
CLOSE CLOSE
RH ENG
-** U-+ RRE
PUSH
O
LEGEND
BLEED AIR
ELECTRICAL SIGNAL
SHUTOFF VALVE
REGULATING/SHUTOFF VALVE
CHECK VALVE
, 14 STAGE ,
-, * RIGHT LEFT '
o F U S
o
• RIGHT LEFT
o -WING*
o
(RIGHT
O -10 STAGE
'RIGHT
o
WING ANTI-ICE DUCT FAIL LIGHT
I N D RESET SYSTEM TEST
Red DUCT FAIL light comes on if
bleed air leak is detected in wing left
and right anti-icing ducts running
along fuselage.
O BLEED A I R LEAK
O
OVERHEAD PANEL
START SWITCH/UGHTS
Momentarily pressing switch/light causes green START
light to come on and initiates engine start sequence:
- opens Of not previously opened) left and right bleed air
shutoff valves and isolator valve.
- opens associated starter valve.
- fires pre selected A and/or B igniter plugis) on
associated engine, ignition white ON tightts) cornels)
on.
When engine reaches 55° N2, the starter automatic shutoff
switch:
- closes (unless selected open by associated control
switch) left and right bleed air shutoff valves and
isolator valve.
doses associated starter valve.
- turns off pre selected A and/or B igniter plugis) of
1 engine, ignition white ON bghtls) goies) out. IN FUGHT START SWITCH/UGHTS
When pressed in, fires both igniter plugs on associated
engine and green IN FUGHT START light and white ON
STOP SWITCH/LIGHTS light come on.
Momentarily pressing switch/light stops engine start ^A/hen pressed out, turns off both associated igniter plugs,
green IN FUGHT START light and white ON light.
Amber STOP light comes on GO seconds after START
switch is pressed if engine has failed to start.
OVERHEAD PANEL
ENGINE
VIBRATION
wxm
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NOTE
Press to test function not verify operation of engine mounted
transducers or cable Operation of these
must be checked by indicator reading after