Basic Control Panel: Owners Manual
Basic Control Panel: Owners Manual
CONTROL PANEL
OWNERS MANUAL
0996340_B
CONTENTS
DECLARATION OF CONFORMITY .........................................................................................................................3
ELECTRICAL SAFETY STATEMENT ......................................................................................................................4
SAFETY ....................................................................................................................................................................5
INTRODUCTION .....................................................................................................................................................11
ABOUT THIS MANUAL ..........................................................................................................................................11
VALLEY BASIC PANEL CONTROLS/COMPONENTS ..........................................................................................11
Main Disconnect.............................................................................................................................................12
3 Second Auto Restart ...................................................................................................................................12
Start-Stop/safety override Switch ...................................................................................................................12
Safety Return Light ........................................................................................................................................12
Forward/Reverse Switch ................................................................................................................................12
Wet/Dry Switch...............................................................................................................................................13
Voltage Meter .................................................................................................................................................13
Percentage Timer ...........................................................................................................................................13
Options ...........................................................................................................................................................13
Voltage Meter ............................................................................................................................................13
Engine Run/start Switch ............................................................................................................................14
SIS On/Off Switch......................................................................................................................................14
Auxiliary On/Off Switch ..............................................................................................................................14
PANEL OPERATION ...............................................................................................................................................15
Starting The System Wet (With Water)...........................................................................................................15
Starting The System Dry (Without Water) ......................................................................................................15
Stopping The System .....................................................................................................................................16
PERCENT TIMER SETTING CALCULATIONS ......................................................................................................17
Percent Timer Setting Calculation Worksheet ................................................................................................19
Valmont Industries Inc., reserves the right to change specification or design without incurring
obligation. Specifications are applicable to systems sold in the United States and may vary
outside the U.S.
Valley Basic Control Panel
DECLARATION OF CONFORMITY
in accordance to ISO/IEC 17050-1:2004
NO. 001-2005
Manufacturer Name: Valmont Industries Inc.
Supplementary Information:
The product herewith complies with the requirements of the following EC directives and carry the CE marking
accordingly.
Machinery 98/37/EC
Low Voltage 73/23/EEC
Electromagnetic Compatibility 89/336/EC
The product also complies with the following articles, codes and standards:
ANSI/ASAE Standard S362 Wiring and equipment for electrically driven or controlled
irrigation machine.
S397.2 Electrical service and equipment for irrigation.
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Valley Basic Control Panel
Valmont Industries Inc. does not install a differential (ground fault) circuit breaker in the control panel of the Valley
electric irrigation machine because the standards of protection vary according to country of destination. The
distributor must provide and install a differential (ground fault) circuit breaker that meets the standards of the country
where the Valley irrigation machine is installed.
In the European Union, differential circuit breaker protection is fixed at a maximum of 24 volts.
• If resistance to ground is lower than 80 ohms, a differential (ground fault) circuit breaker of 300mA will meet
requirements.
• If resistance to ground is between 80 and 800 ohms, a differential (ground fault) circuit breaker of 30mA will
meet requirements.
The power supply installation and inspection of equipment protection components or systems are the responsibility
of the installer. Valmont Industries Inc. is not responsible for the failure of equipment protection components or
systems not of their manufacture.
Valley pivot irrigation machines receiving power from a generator must have a cable connected from the irrigation
machine structure to a ground rod and another cable from the irrigation machine structure to the ground terminal on
generator in order for the differential (ground fault) circuit breaker to work.
Valley linear irrigation machines equipped with a generator are not equipped with a ground rod but must have a
cable connected from the linear irrigation machine structure to the ground terminal of the generator in order for the
differential (ground fault) circuit breaker to work.
• The resistance between the irrigation machine and the generator must be substantially below 80 ohms.
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Valley Basic Control Panel
!
see this symbol on your machine or malfunction occur.
in this manual, be alerted there is
the potential for personal injury. It is your responsibility to ensure that your power
supplier and/or electrical contractor has grounded the
Read and follow recommended irrigation system as required by the National Electrical
precautions and safe operating practices Code and by applicable local electrical codes.
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Valley Basic Control Panel
The blue (OSHA safety color code) tag shown below Be certain you have the proper fuse sizes in place
should also be filled out and attached to the disconnect before initial start-up and when replacing fuses.
after locking.
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Valley Basic Control Panel
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Valley Basic Control Panel
Do NOT deep rip in a circle at the drive unit. The ! EMERGENCY STOPPING
deep chisel track will cause severe stresses on the The machine can be stopped at any time at any tower
structure. by turning the disconnect switch, located underneath
the tower box, to the OFF position, .
If you do deep rip your field, run the system at full
speed for the first revolution.
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Valley Basic Control Panel
SAFETY DECALS
These Danger, Warning and Caution decals appear in various locations on a Valley irrigation machine. You MUST
familiarize yourself and other operator’s with these safety decals. For replacement of any decal, contact your local
Valley dealer.
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Valley Basic Control Panel
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Valley Basic Control Panel
DANGER: 480 VOLTS – Do not open the interior control panel door.
Electrical shock may occur. All needed controls and monitoring devices
are on the outside of the interior control panel door. Service work done on
the control panel is to be performed by a qualified service person only.
Figure 1.1
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Valley Basic Control Panel
The function of the disconnect is to turn the power When the Start-Stop switch is placed and held in
OFF when doing any maintenance or repairs and the START position, the Center Pivot safety circuit is
bypassed! This is why the rocker switch should never
when the system is not in use. be held in the START position for more than three
seconds at anyone time.
If, for some reason, the Center Pivot misaligns and the
safety circuit is broken (open), it will be necessary to
ON OFF override the safety circuit momentarily to realign the
machine.
! CAUTION
Caution must be taken by the operator when the Start-
Stop rocker switch is held in the START positions. It will
bypass or disable all the Center Pivot safety circuits!
NEVER hold the Start-Stop rocker in the START position
for more than three to five seconds. If the machine is
not in full view by the operator, it is not recommended
Figure 1.2
the Start-Stop switch be held in the START position.
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Valley Basic Control Panel
WET/DRY
By-passes the optional low
NOTE
pressure switch. The low pressure The percentage timer determines the percentage of
switch can be adjusted to close at one minute which the end tower of the system will
a range of pressures. For example, run, therefore, regulating the revolution time of the
the operator may choose to set the system.
switch at 15 psi. When the water
pressure at the switch location Refer to the system’s sprinkler chart to provide water
reaches 15 psi, the switch will application amounts at different settings.
close which completes the safety
Figure 1.5 circuit and allows the system to run. The Percent Timer Setting Calculations section
Therefore, if the switch was in the explains the calculation process for determining water
WET position and the pressure dropped below 15 applications at different percent timer settings.
psi, the system would shut down, thus providing the
operator a low pressure shutdown. OPTIONS
Options on the Valley Basic Control Panel include an
However, if the operator wants to run the system dry AC Voltage Meter, Engine Run/Start, SIS On/Off and
(without water), the low pressure switch MUST be the Auxiliary On/Off rocker switches.
by-passed. This can be accomplished by setting the
switch in the DRY position. The low pressure switch is VOLTAGE METER
then removed from the safety circuit and the system 460 Volts Minimum.
will run without water pressure.
505 Volts Maximum.
NOTE
If the switch is left in the DRY position when the operator
is applying water the system will NOT shut down if the
pressure falls below the low pressure setting.
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Valley Basic Control Panel
ENGINE RUN/START
A standard engine RUN/START
switch is installed for easy wiring of
an engine shutdown circuit.
SIS ON/OFF
Allows the optional stop-in-slot to be
activated or by-passed.
AUXILIARY ON/OFF
This optional switch is available
for such uses as injector pump
operation, manual end gun control
or other options the operator may
decide to install.
Figure 1.12
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Valley Basic Control Panel
Figure 1.15
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Valley Basic Control Panel
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Valley Basic Control Panel
DLRDU OH EGR
SL
Rainbird 85 = 60 feet
Rainbird 95 = 65 feet
Nelson 100 = 100 feet
Rainbird 103 = 100 feet
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Valley Basic Control Panel
2. Determine the End Tower Rotational Speed at 100% Timer Setting from the following chart:
30 6.10 1.86 6.33 1.93 6.77 2.06 7.22 2.20 8.34 2.54
37 7.53 2.30 7.82 2.38 8.53 2.60 8.9 2.71 10.28 3.13
56 11.39 3.47 11.83 3.61 12.63 3.85 13.48 4.11
*** RPM and speed for 480 V, 60 Hz service.
For 50 Hz service reduce travel by factor of 0.833.
6. Determine Inches/Revolution and Hours/Revolution for any percent timer setting using these two formulas:
Inches/Revolution = (Inches/Revolution at 100%) (100)
(Percent Timer Setting)
Example: Inches/Revolution = (0.24) (100)
at 50%nnnnnnnnn (50)
= 0.48 inches at 50%
Hours/Revolution = (Hours/Revolution at 100%) (100)
(Percent Timer Setting)
Example: Hours/Revolution = (19.5) (100)
at 50%nnnnnnnnn 50
= 39 Hours/Revolution at 50%
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Valley Basic Control Panel
= (______)
________
(______)
= _______
= (______)
________
(______)
= _______
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Valley Basic Control Panel
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