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General Description: I C-Bus Controlled 4

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TDF8541

I2C-bus controlled 4  45 W power amplifier


Rev. 3 — 13 December 2011 Product data sheet

1. General description
The TDF8541 is one of a new generation of complementary quad Bridge-Tied Load (BTL)
audio power amplifiers intended for automotive applications. It has full I2C-bus controlled
diagnostics, including start-up diagnostics. The TDF8541 can operate at a battery voltage
as low as 6 V making this amplifier suitable for stop/start-car operation.

The amplifier uses a complementary DMOS output stage in a Silicon-On-Insulator (SOI)-


based BCD process. The DMOS output stage ensures a high power output signal with
perfect sound quality. The SOI-based BCD process ensures a robust amplifier, where
latch-up cannot occur, with good separation between the four independent channels, with
every component isolated and without substrate currents.

2. Features and benefits


 Stop/start-car prepared: keeps operating without audible disturbance during engine
start at a battery voltage as low as 6 V
 Operates in either legacy (non I2C-bus) or I2C-bus modes (3.3 V and 5 V compliant)
 Four hardware-programmable I2C-bus addresses
 Can drive 2  and 4  loads
 Speaker fault detection
 Start-up diagnostics with load detection: open, short, present; filtered for door-slam
and chatter relays
 AC load (tweeter) detection with low and high current mode
 Gain select after start-up without audible disturbance
 Independent selectable soft mute of front and rear channels
 Programmable gain (26 dB and 16 dB), independently programmable for the front and
rear channels
 Line driver mode supports engine start at a battery voltage as low as 6 V (16 dB and
mid-tap voltage 0.25VP)
 Programmable clip detect: 2 %, 5 % or 10 %
 Programmable thermal pre-warning
 Pin STB can be programmed/multiplexed with second-clip detect
 Clip information of each channel can be directed separately to pin DIAG or pin STB
 Independent enabling of thermal- , clip- or load fault information (short across the load
or to VP or to ground) on pin DIAG
 Loss-of-ground and open VP safe (minimum series resistance required)
 All amplifier outputs short-circuit proof to ground, supply voltage and across the load
(channel independent)
 All pins short-circuit proof to ground
NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

 Temperature controlled gain reduction to prevent audio holes at high junction


temperatures
 Programmable low battery voltage detection to enable 7.5 V or 6 V minimum battery
voltage operation
 Overvoltage protection (load-dump safe up to VP = 50 V) with overvoltage pre-warning
at 16 V
 Offset detection

3. Quick reference data


Table 1. Quick reference data
Symbol Parameter Conditions Min Typ Max Unit
VP(oper) operating supply RL = 4  6 14.4 18 V
voltage
Iq quiescent current no load - 260 350 mA
no load; VP = 7 V - 190 - mA
Po output power RL = 4 ; VP = 14.4 V; THD = 0.5 % 18 20 - W
RL = 4 ; VP = 14.4 V; THD = 10 % 23 25 - W
RL = 2 ; VP = 14.4 V; THD = 10 % 40 44 - W
Po(max) maximum output RL = 4 ; VP = 15.2 V; Vi = 2 V RMS square wave 41 45 - W
power RL = 2 ; VP = 14.4 V; Vi = 2 V RMS square wave 58 64 - W
THD total harmonic Po = 1 W to 12 W; fi = 1 kHz; RL = 4  - 0.01 0.1 %
distortion
Vn(o) output noise voltage filter 20 Hz to 22 kHz (6th order); RS = 50 
amplifier mode - 40 60 V
line driver mode - 25 33 V

4. Ordering information
Table 2. Ordering information
Type number Package
Name Description Version
TDF8541J/N2 DBS27P plastic DIL-bent-SIL (special bent) power package; 27 leads (lead length SOT827-1
6.8 mm)
TDF8541SD/N2 RDBS27P plastic rectangular-DIL-bent-SIL (reverse bent) power package; 27 leads SOT878-1
(row spacing 2.54 mm)
TDF8541TH/N2 HSOP36 plastic, heatsink small outline package; 36 leads; low stand-off height SOT851-1
TDF8541JS/N2 DBSMS27P plastic dual bent surface mounted SIL power package; 27 leads SOT1154-1

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 2 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

5. Block diagram

ADSEL SDA SCL VP1 VP2


1 (10) 26 (8) 23 (7) 21 (3) 7 (16)

TDF8541 ENGINE START


PROTECTION

5 (9)
DIAG

2 (11) SELECT
STANDBY/
STB I2C-BUS DIAGNOSTIC/
FAST MUTE
CLIP DETECT

18 (2)
16 (29) MUTE OUT3+
IN3 26 dB/
16 dB 20 (1)
OUT3-
PROTECTION/
DIAGNOSTIC

10 (17)
12 (25) MUTE OUT1+
IN1 26 dB/
16 dB 8 (18)
OUT1-
PROTECTION/
DIAGNOSTIC

22 (6)
15 (28) MUTE OUT4+
IN4 26 dB/
16 dB 24 (4)
OUT4-
PROTECTION/
DIAGNOSTIC

6 (13)
13 (26) MUTE OUT2+
IN2 26 dB/
VP 16 dB 4 (15)
OUT2-
PROTECTION/
DIAGNOSTIC

27 (36)
TAB

11 (24) 14 (27) 17 (30) 9 (23) 3 (14) 19 (32) 25 (5)

SVR SGND ACGND PGND1 PGND2 PGND3 PGND4


001aan083

Pin numbers in parenthesis relate to type TDF8541TH (package HSOP36).


Fig 1. Block diagram

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 3 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

6. Pinning information

6.1 Pinning

ADSEL 1
STB 2
PGND2 3
OUT2- 4
DIAG 5
OUT2+ 6
VP2 7
OUT1- 8
PGND1 9
OUT1+ 10
SVR 11
IN1 12
IN2 13
SGND 14 TDF8541J/SD/JS
IN4 15
IN3 16
ACGND 17
OUT3+ 18
PGND3 19
OUT3- 20
VP1 21
OUT4+ 22
SCL 23
OUT4- 24
PGND4 25
SDA 26
TAB 27

aaa-000987

Fig 2. Pin configuration of types TDF8541J/SD/JS (packages DBS27P, RDBS27P and


DBSMS27P)

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 4 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

TAB 36 1 OUT3-
n.c. 35 2 OUT3+
n.c. 34 3 VP1
n.c. 33 4 OUT4-
PGND3 32 5 PGND4
n.c. 31 6 OUT4+
ACGND 30 7 SCL
IN3 29 8 SDA
IN4 28 9 DIAG
TDF8541TH
SGND 27 10 ADSEL
IN2 26 11 STB
IN1 25 12 n.c.
SVR 24 13 OUT2+
PGND1 23 14 PGND2
n.c. 22 15 OUT2-
n.c. 21 16 VP2
n.c. 20 17 OUT1+
n.c. 19 18 OUT1-

001aan085

Fig 3. Pin configuration of type TDF8541TH (package HSOP36)

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 5 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

6.2 Pin description


Table 3. Pin description
Symbol Pin Description
TDF8541J/SD/JS TDF8541TH
ADSEL 1 10 I2C-bus address select
STB 2 11 stand-by (I2C-bus mode) or mode pin (legacy mode)
programmable second clip indicator
PGND2 3 14 channel 2 power ground
OUT2 4 15 channel 2 negative output (right rear)
DIAG 5 9 diagnostic and clip detection output
OUT2+ 6 13 channel 2 positive output (right rear)
VP2 7 16 power supply voltage 2
OUT1 8 18 channel 1 negative output (right front)
PGND1 9 23 channel 1 power ground
OUT1+ 10 17 channel 1 positive output (right front)
SVR 11 24 half supply voltage filter capacitor
IN1 12 25 channel 1 input
IN2 13 26 channel 2 input
SGND 14 27 signal ground
IN4 15 28 channel 4 input
IN3 16 29 channel 3 input
ACGND 17 30 AC ground
OUT3+ 18 2 channel 3 positive output (left front)
PGND3 19 32 channel 3 power ground
OUT3 20 1 channel 3 negative output (left front)
VP1 21 3 power supply voltage 1
OUT4+ 22 6 channel 4 positive output (left rear)
SCL 23 7 I2C-bus clock input
OUT4 24 4 channel 4 negative output (left rear)
PGND4 25 5 channel 4 power ground
SDA 26 8 I2C-bus data input and output
TAB 27 36 heatsink connection; must be connected to ground
n.c. - 12, 19, 20, not connected
21, 22, 31,
33, 34, 35

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 6 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

7. Functional description
The TDF8541 is a complementary quad BTL audio power amplifier made with SOI-based
BCDMOS technology. It contains four independent amplifiers in a BTL configuration; see
Figure 1. The amplifier remains fully operational at a battery voltage as low as 6 V. Below
6 V, a crank detector is activated to shut down the amplifier without audible plops.

The TDF8541 is protected against overvoltage, short-circuit, overtemperature, open


ground and open VP connections.

The diagnostics for temperature and clip levels are programmable via the I2C-bus, and the
information indicated at diagnostic pins DIAG and STB is selectable. The status of each
amplifier can be read separately for output offset, load or no load, short-circuit or speaker
falsely connected.

During amplifier start-up the built-in start-up diagnostics can be used to detect shorted
load, open load, short to ground or short to VP. The TDF8541 is software and hardware
compatible with its predecessor: stand-alone amplifier TDA8594 and TDA8595.

A resistor can be connected to pin ADSEL and ground to emulate an I2C-bus address that
is determined by the resistor value. Up to four different I2C-bus addresses are possible;
see Table 8. If pin ADSEL is shorted to ground, the TDF8541 operates in legacy mode. In
this mode, the I2C-bus is not needed and the function of pin STB changes from 2-level
(Stand-by mode and On mode) to a 3-level pin (Stand-by mode, On mode and mute).

The output stage of an amplifier channel consists of two PDMOS power transistors and
two NDMOS transistors in BTL configuration and ensures a high power output signal with
perfect sound quality. The BCDMOS process is used with an isolated SOI substrate which
ensures a robust amplifier, where latch-up cannot occur, and low crosstalk between the
channels with every component isolated, without substrate currents.

The input stage is biased (at 0.23  battery voltage + 1.4 V) and can accept an input
voltage of up to 8 V (peak). The DC input bias voltage can be measured on pin SVR. At a
bias voltage of 0.23  battery voltage + 1.4 V (= 4.7 V at a supply of 14.4 V), the input
capacitors can remain biased even with an engine start crank as low as 6 V. If the input
capacitors are allowed to discharge quickly, a small input signal is caused by a different
input time-constant due to a different AC ground and input capacitor. This small input
signal would be amplified to the output resulting in an audible plop noise.

7.1 Start-up and shut down sequence


The capacitor on pin SVR is used for smooth start-up and shut-down which prevents the
amplifier from producing switch-on or -off plop noise. Increasing the SVR capacitor value
increases start-up and shut-down time.

If the amplifier is switched on in I2C-bus mode (IB1[D0] = 1) or in legacy mode


(VSTB > 2.5 V), the amplifier output voltage rises to 1.4 V below half the supply voltage
and the output is muted. When the output reaches 1.4 V below half the supply voltage, the
start-up mute is released if the I2C-bus was set to unmute (VSTB > 5.9 V in legacy mode),
or stays in mute if the bits are set to mute (2.5 V < VSTB < 4.5 V in legacy mode).

To enable short start-up times, the 70 k input resistor is reduced to 3 k during start-up
until just before the start-up mute release.

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 7 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

During start-up, the amplifier cannot distinguish between a short to ground or a speaker
fault. If there is a speaker fault during start-up, the amplifier enters protection mode and
switches off that channel.

If the amplifier starts and a speaker fault occurs, the amplifier only sets the speaker fault
detection bits. A speaker fault is a double-fault condition where one side of the speaker is
connected to ground or supply and the other side of the speaker is connected to an
output. The other output of the channel is left open.

If the amplifier is switched off by I2C-bus (IB1[D0] = 0) the soft mute is activated and the
capacitor on pin SVR is discharged. If the amplifier is switched off in legacy mode,
pin STB must be set to mute for 50 ms to ensure a low switch-off plop and then pin STB
can be set to ground which discharges the SVR capacitor.

If the amplifier is switched off by pulling pin STB LOW, the amplifier is muted (fast mute)
and then the capacitor on pin SVR is discharged. This fast mute can be used in I2C-bus
and legacy mode, when for instance an external engine start detection is used.

VP

DIAG

DB2[D7]
POR

IB1[D0]
start enable

twake

STB

SVR

tamp-on

amplifier
output

toff
td(mute-off) td(fast-mute)
001aam685

Fig 4. Start-up and shut-down in I2C-bus mode

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 8 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

VP

DIAG POR

on
STB
mute
standby

SVR

fast
tamp-on mute
soft
mute
toff
amplifier
output

td(mute-off)
td(soft-mute) td(mute-on) td(fast-mute)
001aam686

Fig 5. Start-up and shut-down in legacy mode

7.2 Engine start and low voltage operation


The voltage on pin SVR acts as a reference voltage for the input bias (set to 0.23  battery
voltage + 2  diode voltage Vbe) and as a reference for generating the filtered half supply
voltage at the amplifier output. The capacitor connected to pin SVR improves supply
voltage ripple rejection and channel separation between the four channels.

The DC output voltage relates to the SVR voltage to prevent common mode ripple on the
speaker lines. If the supply voltage drops during an engine start, the output follows slowly
due to the SVR capacitor. To enable sufficient headroom for the output signal below a
battery voltage of 10 V, the DC-output voltage directly follows the half supply voltage. This
ensures that at low supply voltage the undistorted output power is maximized. If the
battery voltage is above 10 V, the DC-output voltage relates to the SVR voltage and is
filtered again for supply ripple; see Figure 6.

The DC input voltage follows the supply voltage slowly, due to the SVR capacitor, to
prevent audible plops, even during engine start.

If the battery voltage drops below 6 V, the low VP mute is activated. During low VP mute,
the amplifier is fast muted (about 400 s). When mute is completed, the capacitors on pin
ACGND and pin SVR are discharged to prevent audible plops.

If the battery rises again above the low VP mute threshold (6 V), and a Power-On Reset
(POR) (DB2[D7] = 1) is not detected, the amplifier starts automatically. The amplifier
restart only occurs if the SVR capacitor has been discharged to 0.7 V to prevent a start-up
plop. If the battery voltage has dropped too much that the internal registers lose their

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 9 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

information, a POR occurs and the amplifier will not restart automatically. In I2C-bus
mode, pin DIAG is pulled LOW to indicate a POR has occurred. In legacy mode, the
amplifier restarts if pin STB remains HIGH.

The device prevents amplifier plops during engine start. To prevent plops on the amplifier
output caused by, for instance, a tuner regulator out of regulation, the voltage on pin STB
can be made zero when an engine start is detected. Pin STB activates the fast mute,
suppressing disturbances at the amplifier inputs.

The built-in low battery voltage mute is the default, and in legacy mode is set to 5.5 V, but
can also be set to 7.2 V via the I2C-bus. If the low battery voltage mute is set to 7.2 V, the
amplifier activates fast mute (400 s) and enters the same cycle when the low VP mute
was set to 5.5 V: discharge of the ACGND and SVR capacitors when the mute is
completed and start-up when the supply voltage is above 8 V, when no POR has
occurred.

SVR clamp voltage


VP
14
voltage
(V)
10

7 DC output voltage
UVP
6
3.5 amplifier re-start
SVR voltage/DC input voltage
(depends on
I2C-bus content)

DC voltage output t (s)


t(start-Vo(off))
not filtered to ensure t(start-SVRoff)
headroom
001aam687

Fig 6. Engine start protection

7.3 Power-on reset and supply voltage spikes


If in I2C-bus mode the supply voltage drops below 4.5 V, the content of the I2C-bus latches
cannot be guaranteed and POR is activated at a typical VP level of 3.1 V. All latches are
reset, the amplifier is switched off and pin DIAG is pulled LOW to indicate that a POR has
occurred; see DB2[D7]. If IB1[D0] is set, the power-on flag is reset, pin DIAG is released
and the amplifier starts. In legacy mode a supply voltage drop below 6 V switches off the
amplifier. When the supply voltage is above 6 V the amplifier restarts if pin STB is still
enabled.

7.4 Protection

7.4.1 Output protection and short-circuit protection


If a short-circuit to ground, to VP or across the load occurs on one or more amplifier
outputs, only the channel with the short will be switched off. The channel that has a
short-circuit and the type of short-circuit can be read via the I2C-bus. If pin DIAG is
enabled for load fault information (IB2[D4] = 0) pin DIAG is pulled LOW. The window
protection prevents a restart of the channel with a short to ground or VP. With a short
across the load the channel is switched on again after 15 ms to check if the short across
the load is still present. If the short-circuit conditions are still present, the channel is
TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 10 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

switched off. If several channels have a short across the load at the same time, the
channels are switched on one by one to prevent high supply current switching with four
shorts across the load at the same time. The 15 ms cycle reduces power dissipation. To
prevent audible distortion, the channel with the short can be disabled via the I2C-bus.

7.4.2 Loss-of-ground/loss of VP
Loss-of-ground/loss of VP is a double fault condition: the ground (or VP) wire of the set is
not connected and the ground (or VP) wire is connected to one of the loudspeaker
outputs. In this situation the supply capacitor in the set is charged through the body diode
of the output power transistor. This body diode (between the drain and source of the
power transistor) is always present in amplifiers with MOS output stages. The capacitor
charge current depends on the series impedance of the supply lines, the output
impedance of the loss-of-ground tester and the value of the capacitor; see Figure 7. To
simulate a worst-case condition, the loss-of-ground tester is equipped with a buffer
capacitor of 116 mF to simulate a very low output impedance. With a RS of 63 m, peak
currents of more than 70 A have been measured.

(2) 3
5
7
(1) 9
2200 μF
Cbuffer 17
VP 116 mF
19
21
23

NMOS
Vpulse 80N03L

RS

Loss-of-ground tester DUT in application


001aam695

(1) Capacitor can be 2200 F to 10000 F.


(2) Amplifier output stage.
Fig 7. Test circuit for loss-of-ground test

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Product data sheet Rev. 3 — 13 December 2011 11 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

PMOS
IRF5305

Vpulse 3
(1)
5
2200 μF 7
9
Cbuffer 17
VP 116 mF
19
RS
21
23

Loss-of-VP tester DUT in application


001aao146

(1) Amplifier output stage.


Fig 8. Test circuit for loss-of-VP test

7.4.3 Speaker fault detection


There are two protection features available to prevent damage to the speaker if one side
of the speaker is connected to ground.

• A check for a speaker fault operates during start-up. This is included in the check for a
short to ground; the channel that has the speaker fault is switched off. If the short to
ground bit is set, it can mean either a short to ground or a speaker fault. At start-up it
is difficult to distinguish between a speaker fault and a short to ground. The amplifier
is protected against both, but the speaker fault bit is not always set.
• A check for a speaker fault operates continuously. If a speaker fault is detected, bit D6
in registers DB1 to DB4 are set but the amplifier is not switched off and pin DIAG is
not pulled LOW.

7.4.4 Overvoltage warning and load dump protection


If the battery voltage VP exceeds the maximum value of Vth(ovp), the device switches off
the output stages of the amplifier to protect the output transistors. The overvoltage
pre-warning bit is set when the supply voltage level exceeds the value of VP(ovp)pwarn.

The functionality of the diagnostic output can be chosen in I2C-bus mode. In this mode the
pre-warning information can become visible at the diagnostic output. In legacy mode, pin
DIAG will not be activated under pre-warning conditions.

Although the amplifier switches off the output stages, the device remains operational
during load dump conditions (maximum value of VP at load dump protection; duration
50 ms, rise time > 2.5 ms). The occurrence of the load dump situation can last for a longer
period of time without damaging the device. Provided that the I2C-bus supply is within the
levels specified, communication with the I2C-bus during load dump situations remains
possible and the status of the channel outputs can be read.

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 12 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

7.4.5 Thermal pre-warning and thermal protection


If the average junction temperature reaches one of the adjustable levels set via the
I2C-bus, selected with IB3[D4], pre-warning is activated resulting in pin DIAG LOW (if
selected) and can be read via the I2C-bus. The default setting for the thermal pre-warning
is IB3[D4] = 0 setting the warning level at Tj(AV)(pwarn) = 160 C. In legacy mode the
thermal pre-warning is also set at Tj(AV)(pwarn) = 160 C.

If the temperature increases further, the temperature-controlled gain reduction is activated


for all four channels to reduce the output power; see Figure 9. If this does not reduce the
average junction temperature, all four channels are switched off at the absolute maximum
temperature Toff.

001aam696
30

G
(dB)

20

10

0
140 150 160 170 180 190
Tj (°C)

Fig 9. Temperature controlled amplifier gain

7.5 Diagnostics
Diagnostic information can be read via the I2C-bus, but can also be made available at pin
DIAG or pin STB. Pin DIAG indicates information such as POR occurred, low battery, and
high battery; the output load fault information is selectable via the I2C-bus. This
information is seen at pin DIAG as a logical OR. In case of a failure, pin DIAG remains
LOW and the microcontroller can read the failure information via the I2C-bus; pin DIAG
can be used as a microcontroller interrupt to minimize I2C-bus traffic. When the failure is
removed, pin DIAG is released.

To enable full control over the clipping information, pin STB can be programmed as a
second-clip detection pin. The clip detection level can be selected for all channels at once.
The clip information can be selected to be available separately at pin DIAG or at pin STB
for each channel. It is possible, for instance, to distinguish between clipping of the front
and the rear channels.

The diagnostic information available at either of the two diagnostic pins DIAG and STB is
shown in Table 4.

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Product data sheet Rev. 3 — 13 December 2011 13 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 4. Diagnostic information on pins DIAG and STB


Diagnostic I2C-bus mode Legacy mode
information DIAG pin STB pin DIAG pin
Power-On Reset after POR, pin DIAG no no
(POR) remains LOW until
amplifier starts (inverse
of start-up bit)
Low battery yes no yes
Clip detection can be enabled per can be enabled per yes; fixed level for all
channel; can be channel; can be channels at 2 %;
enabled by IB1[D7] if enabled by IB1[D7] if blocked for VP < 10 V
below VP = 10 V; below VP = 10 V;
default is ‘blocked’ default is ‘blocked’
Temperature pre- can be enabled; no yes, pre-warning level
warning default: Tj(AV)(pwarn) = is Tj(AV)(pwarn) =
160 C 160 C
Short can be enabled; default no yes
is enabled
Speaker fault detection no no no
Offset detection no no no
Load detection no no no
Overvoltage protection yes no yes
(20 V)
Overvoltage can be enabled; default no no
pre-warning (16 V) is disabled
Maximum temperature yes no yes
protection (active)
Start-up diagnostics no no no
indication

7.5.1 Start-up diagnostics with DC load detection


If the start-up diagnostics are enabled, the load condition of all four channels is
determined. At the end of the start-up diagnostics cycle, not only the load condition is
known (shorted load, normal load or open load), but also if a separate amplifier is
connected or if the outputs are shorted to battery or ground. If a separate amplifier
(booster) is detected, the amplifier can start-up in line driver mode (low gain setting).

The load diagnostic is insensitive to door-slam (slowly moving speaker due to slamming of
the car door) and to external interference such as crosstalk of relays switching in the
wiring harness; see Figure 10.

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Product data sheet Rev. 3 — 13 December 2011 14 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

COMPARATORS
OFFSET
GENERATOR

out +
SPIKE DOOR-SLAM
out − FILTER PROCESSOR

I2C-BUS BITS
LOAD CONDITION

001aam697

Fig 10. Principle of start-up diagnostics

The load detection values are shown in Figure 11.

SHORTED NORMAL LINE DRIVER OPEN

high gain 0.5 Ω 1.5 Ω 20 Ω 80 Ω 200 Ω 400 Ω

low gain 1.5 Ω 3.2 Ω 20 Ω 80 Ω 200 Ω 400 Ω


001aaam698

Fig 11. Start-up diagnostics load detection levels

If only 4  speakers are connected, the low gain mode can be selected during the start-up
diagnostics. A shorted load is indicated until an impedance of 1.5  is reached. Even ‘soft’
shorts in the wiring harness will be detected.

IB1[D1]
turn on diagnostic
enable

STB

td(sudiag-on)

amplifier
output
(1) (2)
tsudiag tamp_on
001aam699

(1) First stage: open load/load/line driver load; short across the load.
(2) Second stage: amplifier start plus short to ground/VP; speaker fault.
Fig 12. Start-up with start-up diagnostics

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Product data sheet Rev. 3 — 13 December 2011 15 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

In the first stage an offset is generated across the load. To avoid switch-on plop-noise the
offset is increased after 15 ms. The measurement cycle lasts for tsudiag. After 15 ms the
offset across the load is reduced. The offset is generated with resistors instead of the
amplifier to avoid plop-noise during engine start. If the offset is removed quickly, audible
plop can occur during periods without audio.

If the voltage of the outputs is more than 3.5 V during the first stage, the start-up
diagnostic is switched off to avoid damage to the amplifier. This can happen with a door
slam or with a short to VP. If a short to VP is applied, the shorted channel will report not
valid after the first stage. If only 1 or 2 channels report not valid after the first stage, a short
to VP of those channels can be assumed. If all 4 channels report not valid, under- over -
voltage, a start-up diagnostic cycle can be assumed.

The start-up diagnostics has a built-in spike filter to remove disturbances caused by
switching relays in the wiring harness or EMC. The door-slam processor filters out
disturbances caused when the car door closes: car door-slam can cause the speakers to
move slowly which disturbs the measurement. With these filter techniques, reliable load
detection is performed in a single start-up diagnostics cycle.

The start-up diagnostics can be repeated. Only the first stage, where the speaker load is
determined, is sensitive to disturbance and needs to be repeated. When the start-up
diagnostics start, the invalid bit is set, and “start-up diag busy bit” (TDF8541 bit DB5[D5])
indicates that the start-up diagnostics are not completed. When the start-up is completed,
or interrupted by a POR, the “start-up diag busy bit” is reset.

There are two possible situations:

• the start-up diagnostics are enabled (IB1[D1] = 1) and the amplifier start is not
enabled (IB1[D0] = 0), bit “start-up diag busy bit” is reset when the start-up
diagnostics are completed, and the I2C-bus data bits are set. Toggling the start-up
diagnostics bit re-starts the start-up diagnostic. The invalid bits are set and bit
“start-up diag busy bit” indicates that the start-up diagnostics are not completed.
• the start-up diagnostics are enabled (IB1[D1] = 1) and the amplifier start is enabled
(IB1[D0] = 1). After the first start-up diagnostic cycle has finished, the amplifier starts
and when start-up is completed, just before the start-up mute release (DC output
voltage is 1.4 V below midtap voltage), bit “start-up diag busy bit” indicates that the
startup diagnostic is completed. It is not necessary to toggle the start-up diagnostics
and has no purpose.

The first and second stages of the start-up diagnostics can be repeated:

Start-up with the start-up diagnostics (IB1[D1] = 1 and the amplifier start enabled
(IB1[D0] = 1). Wait until DB5[D5] = 0 which indicates that the start-up diagnostics cycle is
completed. Read the start-up diagnostics information. Shut down the amplifier by making
the start-up bit logic 0. When DB5[D0] = 0, the amplifier is completely shut down and a
new start-up cycle can be programmed.

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Product data sheet Rev. 3 — 13 December 2011 16 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 5. Start-up diagnostics I2C-bus bits


DC load bits[1] Meaning
DBx[D5] DBx[D4]
0 0 normal load
0 1 line driver mode
1 0 open load
1 1 invalid: overvoltage or
undervoltage (VP < 10 V) has
occurred, or start-up
diagnostics not completed, or
channel has short to VP;
indicated in second stage

[1] DBx[D3] indicates a shorted load; DBx[D1] indicates a short to VP; DBx[D0] indicates a short to ground.
When set, D4, D5 have no meaning.

If during the start-up diagnostics an engine start occurs, the generated offset to measure
the DC load is reduced and the start-up diagnostics cannot be performed correctly. In this
case the invalid combination DBx[D4:D5] = 11 is set.

The start-up diagnostics information in the I2C-bus bits is combined with the AC load
detection allowing the start-up diagnostics information to be read when IB4[D4] = 0. If
IB4[D4] = 1, the stored start-up diagnostics information bits cannot be read but they will
not lose their value.

Remark: the shorted load, and short to VP or ground information from the start-up
diagnostics is cleared after an I2C-bus read. This indicates the real situation: when the
short is removed, the bits are cleared. The DBx[D5] and DBx[D4] information, generated
at start-up, is refreshed after a new start-up diagnostics cycle.

7.5.2 DC offset detection


The offset detection can be performed with no input signal (for instance when the DSP is
muted after a start-up) or with an input signal. If in I2C-bus mode an I2C-bus read of the
output offset is performed, the I2C-bus DBx[D2] latches are set. If the amplifier BTL output
voltage is within a window with a threshold of 1.3 V (typical), the DBx[D2] latches are reset
and their setting is disabled. If for example, after 1 s another I2C-bus read is performed
and the offset bits are still set, the output did not cross the offset threshold during the last
1 second; see Figure 13. This can mean either a frequency below 1 Hz was applied (1 s
I2C-bus read interval) or an output offset of more than 1.3 V is present.

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Product data sheet Rev. 3 — 13 December 2011 17 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Vo = (OUT+ - OUT-)

offset
time
threshold

reset, setting 1 second:


disabled read → no offset,
DBx[D2] reset

Vo = (OUT+ - OUT-)

offset
time
threshold

read → 1 second:
set bit read → offset,
DBx[D2] set

001aam700

Fig 13. Offset detection

7.5.3 AC load detection


The AC load detection, set with IB1[D2] = 1, is used to detect if AC-coupled speakers
such as tweeters are connected correctly. The detection requires a 19 kHz sine wave to
be applied to the inputs of the amplifier. A high current AC-load detection mode can be
selected, for example during car assembly, or a low current AC-load detection mode, for
example during switch on of car radio. The output voltage over the load impedance
generates an amplifier current. If the amplifier peak current triggers 4 times a 500 mA
(peak) threshold (or 275 mA (peak) in low current mode), the AC-load detection bit is set.
The 4 ‘threshold cross’ counter is used to prevent false AC-load detection caused by
switching the input signal on or off.

An AC-coupled speaker reduces the impedance at the output of the amplifier in a certain
frequency band. The presence of an AC-coupled speaker can be determined using a high
current mode (IB4[D1] = 1, see Figure 14) or using a low current detection mode
(IB4[D1] = 0; see Figure 14.

If, for instance, a 19 kHz input signal is generated with a peak output voltage of 2 V the
I2C-bus bits are guaranteed to be set with a total AC + DC load less than 4  and are
guaranteed not set with a load of more than 9 ; see Figure 14.

The interpretation of the line driver and amplifier mode DC load bit for AC load detection is
shown in Table 6.

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Product data sheet Rev. 3 — 13 December 2011 18 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 6. AC load detection


IB4[D4] = 1 DB1 to 4 [D4] (AC load bit)
No AC load detected 0
AC load detected 1

If IB1[D2] = 1 the AC-load detection measurement cycle is enabled, the peak counter is
reset and the measuring cycle starts. The AC-load detection is only performed after the
amplifier has completed its start-up cycle. Since the AC-load information in the I2C-bus
bits is combined with the start-up diagnostics, the AC-load information can be read when
IB4[D4] = 1. If IB4[D4] = 0, the stored AC-load bits cannot be read, but their values are
preserved.

001aam701
25
ZL
(Ω)
20

no load detected,
15
l2C-bus bits not set

10 trip level

load detected,
5 l2C-bus bits set

0
0 2 4 6
VoM (V)

Fig 14. AC load impedance as a function of peak output voltage (high current AC-load
detection)

001aam702
50
ZL
(W)
40
no load detected,
30 l2C-bus bits not set

20 trip level

load detected,
10 l2C-bus bits set

0
0 2 4 6
VoM (V)

Fig 15. AC load impedance as a function of peak output voltage (low current AC-load
detection)

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Product data sheet Rev. 3 — 13 December 2011 19 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

7.5.4 Distortion clip detection


If the amplifier output starts clipping at the supply voltage or ground, the output signal
becomes distorted. If the distortion per channel exceeds a selectable threshold (2 %, 5 %
or 10 %), either pin DIAG or pin STB is activated. To be able to detect if, for instance, the
front channels (channels 1 and 3) or rear channels (channels 2 and 4) are clipping, the
clip information per channel can be directed to either pin DIAG or pin STB.

It is possible to only have the clip information on the diagnostic pins by disabling the
temperature- and load information on pin DIAG. The temperature and load protection are
still functional but can only be read via the I2C-bus.

The clip detection level can be programmed via the I2C-bus. The clip information is
blocked below a supply voltage of 10 V to avoid false clip detection during engine start, or
can be programmed to operate at the low voltage detection level of 7.5 V or 6 V.

Since it is possible to have different amplifier gain settings between the front and rear
channels and there is only one clip reference current, the clip detect levels are only
accurate for the channels with the highest gain. In line driver mode the DC-output voltage
is 0.23VP and clip detection will still indicate a clip, but the levels will not be accurate.

7.6 Line driver mode and low gain mode


The TDF8541 can be used as a line driver or as a low gain amplifier. In both situations, the
gain needs to be set to 16 dB via the I2C-bus (IB3[D5:D6] and can be independently set
for the front (channels 1 and 3) and rear (channels 2 and 4). The main difference between
line driver mode and low gain mode is the DC output voltage.

In line driver mode the TDF8541 is used to drive a separate amplifier or booster. In this
mode the DC output voltage is set to 0.23  battery voltage and is filtered with the
capacitor connected to pin SVR (same as VSVR). The reason not to set the DC output
voltage to half the battery voltage is to allow engine starts at a battery voltage as low as
6 V. The DC output voltage remains approximately 3 V during engine start. If the DC
output voltage is set to half the battery voltage, with an engine start the common mode
voltage will change quickly from 7 V to 3 V. This drives the input stage of the booster
below the ground level.

If the TDF8541 is used as a low gain amplifier in a booster, the DC output voltage is set to
half of the supply voltage to ensure maximum undistorted output power.

The line driver and low gain modes can be selected with I2C-bus bit IB4[D2].

Table 7. DC output voltage as a function of different gain settings


Channels 1 and 3 Channels 2 and 4 Line driver/low gain All channels DC
gain setting (dB) gain setting (dB) mode IB4[D2][1] output voltage (V)
26 26 X 0.5VP
16 26 X 0.5VP
26 16 X 0.5VP
16 16 low gain mode 0.5VP
16 16 line driver mode 0.23VP

[1] X = neither mode selected.

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Product data sheet Rev. 3 — 13 December 2011 20 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

7.7 I2C-bus, legacy mode and address select pin


Pin ADSEL can select either of two amplifier modes: legacy mode or I2C-bus mode.

7.7.1 Address select (pin ADSEL)


The following amplifier functions are selected with pin ADSEL:

• Pin ADSEL shorted: (RADSEL < 470 ) legacy mode, no I2C-bus communication is
needed.
• Resistor connected between pin ADSEL and ground: where different I2C-bus
addresses can be selected with resistors.
• One I2C-bus address can be selected by either forcing a voltage on pin ADSEL or by
connecting a high ohmic resistor between pin ADSEL and VP.

To avoid address changes during low supply voltage, the address selected by the value of
resistor connected to pin ADSEL is latched at voltages below 6 V. The consequence is,
during start-up and after every power-on reset, the supply voltage must be above 6 V
otherwise the address is invalid.

7.7.2 Legacy mode (RADSEL < 470 )


The function of pin STB changes from off/operating to off/mute/operating and the amplifier
starts immediately when pin STB is put into mute or operating mode. Mute operating is
controlled via an internal timer (15 ms) to minimise mute-on plops. When pin STB is
switched directly from operating to off, first the hard mute is activated (switching to mute
within 400 s) and then the amplifier shuts down. To have a plop-free shut-down, first pin
STB should be switched to mute for 50 ms and then switched off.

7.7.3 I2C-bus mode


If pin STB is LOW, the total quiescent current is low, and the I2C-bus lines are not loaded.
When pin STB is switched HIGH, the TDF8541 enters operating mode and performs a
POR which makes pin DIAG LOW. The TDF8541 starts when IB1[D0] = 1. Bit D0 also
resets the ‘power on reset occurred’ bit (DB2[D7]) and releases pin DIAG.

Soft mute and hard mute can be activated via the I2C-bus. Soft mute can be activated
independently for the front (channels 1 and 3) and rear (channels 2 and 4), and mutes the
audio in 15 ms. Hard mute activates the mute for all channels at the same time and mutes
the audio in 400 s. Unmuting after a hard mute will be a soft unmute of approximately
15 ms. When pin STB is switched to Off mode, and the amplifier has started, first the hard
mute is activated and then the amplifier shuts down. It is possible to fully mute the
amplifiers within 400 s by making pin STB LOW, for example during an engine start.

7.7.4 I2C-bus diagnostic bits read-out/cleared after read


The amplifier’s diagnostic information can be read via the I2C-bus. The I2C-bus bits are
set if a failure occurs and are reset by the I2C-bus read command (cleared after read).
When the failure is removed, the microcontroller knows the cause of the failure by reading
the I2C-bus. The consequence of this procedure is that old information is read during the
I2C-bus read. Most real information will be gathered within two consecutive read
commands.

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Product data sheet Rev. 3 — 13 December 2011 21 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Cleared after read means that the I2C-bus bits are cleared after a read command. The
Clear command is done only if all five data bytes are read. If only four data bytes are read,
the I2C-bus latches are not cleared and the old value remains in the latches.

When selected, pin DIAG gives actual diagnostic information. If a failure is removed,
pin DIAG is released instantly, independently of the I2C-bus latches.

7.8 Amplifier combined with a DC-to-DC converter


The TDF8541 can be used in combination with a DC-DC up-converter as the supply for
the amplifier (connected to VP). If the DC-DC converter output voltage is controlled with
the audio signal, the amplifier’s dissipation can be reduced at lower output powers. To
ensure that the amplifier can follow supply voltage variations, the supply voltage ripple
capacitor connected to pin SVR, to filter the amplifier’s common mode output voltage,
must be disconnected internally. The SVR capacitor is still used to determine the DC input
voltage. If I2C-bus bit IB4[D7] = 1, the common mode output voltage directly follows the
supply voltage variations.

8. I2C-bus specification
Table 8. TDF8541 hardware address select
Pin ADSEL A6 A5 A4 A3 A2 A1 A0 R/W Hex Remark
Open 1 1 0 1 1 0 0 0 = write to TDF8541; D8 reserved;
1 = read from TDF8541 instruction and
data bytes
have other
meaning
100 k 1 % 1 0 DC -
30 k  1 % 1 1 DE -
10 k  1 % 0 1 0 D4 -
Voltage > 4 V 1 0 1 DA -
Ground no I2C-bus; legacy mode -

SDA

SCL
S P

START condition SDA changes when SCL is HIGH: STOP condition


start − or stop condition
001aam703

Fig 16. Definition of START and STOP conditions

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Product data sheet Rev. 3 — 13 December 2011 22 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

SDA

SCL

data line change


stable; of data
data valid allowed 001aam704

Fig 17. Bit transfer

I2C-bus WRITE

SCL 1 2 7 8 9 1 2 7 8 9

SDA MSB MSB − 1 LSB + 1 ACK MSB MSB − 1 LSB + 1 LSB ACK

S ADDRESS W A WRITE DATA A P

to stop the transfer, after the last acknowledge (A)


a stop condition (P) must be generated
I2C-bus READ

SCL 1 2 7 8 9 1 2 7 8 9

SDA MSB MSB − 1 LSB + 1 ACK MSB MSB − 1 LSB + 1 LSB ACK

S ADDRESS R A READ DATA A P

to stop the transfer, the last byte must not be acknowledged


: generated by master (microcontroller) and a stop condition (P) must be generated

: generated by slave
S : start
001aam705
P : stop
A : acknowledge
R/W : read / write

Fig 18. I2C-bus read and write modes

8.1 I2C-bus instruction bytes


I2C-bus mode:

• If R/W bit = 0, the TDF8541 expects four instruction bytes; IB1, IB2, IB3, IB4
• After a power-on reset, all instruction bits are set to zero
Legacy mode:

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Product data sheet Rev. 3 — 13 December 2011 23 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

• All bits equal to zero define the setting, with the exception of bit IB1[D0] which is
ignored; see Table 9.

Table 9. Instruction byte IB1


Bit Description
D7 enable or disable clip detection below VP = 10 V
0 = disable clip detection below VP = 10 V
1 = enable clip detection below VP = 10 V
D6 channel 3 clip information on pin DIAG or pin STB
0 = clip information on pin DIAG
1 = clip information on pin STB
D5 channel 1 clip information on pin DIAG or pin STB
0 = clip information on pin DIAG
1 = clip information on pin STB
D4 channel 4 clip information on pin DIAG or pin STB
0 = clip information on pin DIAG
1 = clip information on pin STB
D3 channel 2 clip information on pin DIAG or pin STB
0 = clip information on pin DIAG
1 = clip information on pin STB
D2 enable or disable AC load detection
0 = AC load detection disabled
1 = AC load detection enabled
D1 enable or disable start-up diagnostics
0 = start-up diagnostics disabled
1 = start-up diagnostics enabled
D0 enable or disable amplifier start
0 = amplifier start not enabled
1 = amplifier start enabled

Table 10. Instruction byte IB2


Bit Description
D7 and D6 clip detection level
00 = clip detection level 2 %
01 = clip detection level 5 %
10 = clip detection level 10 %
11 = clip detection level disabled
D5 temperature information on pin DIAG
0 = temperature information on pin DIAG
1 = no temperature information on pin DIAG
D4 load fault information (shorts) on pin DIAG
0 = load fault information on pin DIAG
1 = no load fault information on pin DIAG
D3 -

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Product data sheet Rev. 3 — 13 December 2011 24 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 10. Instruction byte IB2 …continued


Bit Description
D2 soft mute channel 1 and channel 3
0 = soft mute disabled
1 = soft mute enabled (mute delay 15 ms)
D1 soft mute channel 2 and channel 4
0 = soft mute disabled
1 = soft mute enabled (mute delay 15 ms)
D0 fast mute all amplifier channels
0 = fast mute disabled
1 = fast mute enabled

Table 11. Instruction byte IB3


Bit Description
D7 -
D6 amplifier channel 1 and channel 3 gain select
0 = 26 dB
1 = 16 dB
D5 amplifier channel 2 and channel 4 gain select
0 = 26 dB
1 = 16 dB
D4 temperature pre-warning level
0 = warning level at Tj(AV)(pwarn) = 160 C
1 = warning level at Tj(AV)(pwarn) = 135 C
D3 enable or disable channel 3
0 = channel 3 enabled
1 = channel 3 disabled
D2 enable or disable channel 1
0 = channel 1 enabled
1 = channel 1 disabled
D1 enable or disable channel 4
0 = channel 4 enabled
1 = channel 4 disabled
D0 enable or disable channel 2
0 = channel 2 enabled
1 = channel 2 disabled

Table 12. Instruction byte IB4


Bit Description
D7 common-mode voltage filtered by SVR capacitor
0 = filter common-mode voltage
1 = DC-to-DC converter connected (SVR capacitor not used to filter common-mode
voltage)

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Product data sheet Rev. 3 — 13 December 2011 25 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 12. Instruction byte IB4 …continued


Bit Description
D6 soft or fast mute select during shut-down via pin STB
0 = activate fast mute during shut-down
1 = activate slow mute during shut-down
D5 16 V overvoltage warning on pin DIAG
0 = 16 V overvoltage warning on pin DIAG disabled
1 = 16 V overvoltage warning on pin DIAG enabled
D4 AC or DC load information on bits DBx[D5:D4]
0 = DC load information on bits DBx[D5:D4]
1 = AC load information on bits DBx[D5:D4]
D3 -
D2 line driver mode or low gain mode selection
0 = line driver mode; common-mode output voltage is 0.23  VP
1 = low gain mode; common-mode output voltage is 0.5  VP; only valid for channels
when gain is set to 16 dB
D1 AC load detection measurement current selection
0 = AC load detection; low measurement current
1 = AC load detection; high measurement current
D0 low VP mute undervoltage level setting
0 = low VP mute undervoltage level set to 5.5 V
1 = low VP mute undervoltage level set to 7.2 V

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Product data sheet Rev. 3 — 13 December 2011 26 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

8.2 I2C-bus data bytes


I2C-bus mode:

• If R/W = 1, the TDF8541 sends data bytes to the microprocessor


• All bits are reset after a read operation except DBx[D4] and DBx[D5] in DB1 to DB4.
Bit DBx[D2] in DB1 to DB4 is set after a read operation; see Section 7.5.1 and
Section 7.5.2.
• For explanation of AC and DC load detection bits, see Section 7.5.3
Table 13. Data byte DB1
Bit Description
D7 temperature pre-warning
0 = no temperature pre-warning
1 = temperature pre-warning has occurred
D6 speaker fault channel 2
0 = no speaker fault, channel 2
1 = speaker fault, channel 2
D5 and D4 channel 2 DC-load or AC-load detection
if bit IB4[D4] = 1, AC-load detection is enabled, bit D5 does not care, bit D4 has
the following meaning:
0 = no AC-load
1 = AC-load detected
if bit IB4[D4] = 0, AC-load detection is disabled, bits D5 and D4 are available
for DC-load detection
00 = normal load
01 = line driver load
10 = open load
11 = not valid
D3 channel 2 shorted load
0 = no shorted load
1 = shorted load
D2 channel 2 output offset
0 = no output offset
1 = output offset
D1 channel 2 short to VP
0 = no short to VP
1 = short to VP
D0 channel 2 short to ground
0 = no short to ground
1 = short to ground

Remark: Data bits are only reset (cleared after read) after reading 5 data bytes.

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Product data sheet Rev. 3 — 13 December 2011 27 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 14. Data byte DB2


Bit Description
D7 POR and amplifier status
0 = POR disabled; amplifier enabled
1 = POR has occurred; amplifier disabled
D6 speaker fault channel 4
0 = no speaker fault
1 = speaker fault, channel 4
D5 and D4 channel 4 DC-load or AC-load detection
if bit IB4[D4] = 1, AC-load detection is enabled, bit D5 does not care, bit D4 has
the following meaning:
0 = no AC-load
1 = AC-load detected
if bit IB4[D4] = 0, AC-load detection is disabled, bits D5 and D4 are available for
DC-load detection
00 = normal load
01 = line driver load
10 = open load
11 = not valid
D3 channel 4 shorted load
0 = no shorted load
1 = shorted load
D2 channel 4 output offset
0 = no output offset
1 = output offset
D1 channel 4 short to VP
0 = no short to VP
1 = short to VP
D0 channel 4 short to ground
0 = no short to ground
1 = short to ground

Remark: Data bits are only reset (cleared after read) after reading 5 data bytes.

Table 15. Data byte DB3


Bit Description
D7 maximum temperature protection
0 = no protection
1 = maximum temperature protection
D6 speaker fault channel 1
0 = no speaker fault, channel 1
1 = speaker fault, channel 1

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Product data sheet Rev. 3 — 13 December 2011 28 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 15. Data byte DB3 …continued


Bit Description
D5 and D4 channel 1 DC-load or AC-load detection
if bit IB4[D4] = 1, AC-load detection is enabled, bit D5 does not care, bit
D4 has the following meaning:
0 = no AC-load
1 = AC-load detected
if bit IB4[D4] = 0, AC-load detection is disabled, bits D5 and D4 are
available for DC-load detection:
00 = normal load
01 = line driver load
10 = open load
11 = not valid
D3 channel 1 shorted load
0 = no shorted load
1 = shorted load
D2 channel 1 output offset
0 = no output offset
1 = output offset
D1 channel 1 short to VP
0 = no short to VP
1 = short to VP
D0 channel 1 short to ground
0 = no short to ground
1 = short to ground

Remark: Data bits are only reset (cleared after read) after reading 5 data bytes.

Table 16. Data byte DB4


Bit Description
D7 power supply 16 V overvoltage warning
0 = no overvoltage warning
1 = overvoltage warning occurred
D6 speaker fault channel 3
0 = no speaker fault
1 = speaker fault

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Product data sheet Rev. 3 — 13 December 2011 29 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 16. Data byte DB4 …continued


Bit Description
D5 and D4 channel 3 DC-load or AC-load detection
if bit IB4[D4] = 1, AC-load detection is enabled, bit D5 does not care, bit D4 has
the following meaning:
0 = no AC-load
1 = AC-load detected
if bit IB4[D4] = 0, AC-load detection is disabled, bits D5 and D4 are available for
DC-load detection:
00 = normal load
01 = line driver load
10 = open load
11 = not valid
D3 channel 3 shorted load
0 = no shorted load
1 = shorted load
D2 channel 3 output offset
0 = no output offset
1 = output offset
D1 channel 3 short to VP
0 = no short to VP
1 = short to VP
D0 channel 3 short to ground
0 = no short to ground
1 = short to ground

Remark: Data bits are only reset (cleared after read) after reading all 5 data bytes.

Table 17. Data byte DB5


Bit Description
D7 power supply undervoltage
0 = no undervoltage
1 = undervoltage occurred
D6 power supply overvoltage
0 = no overvoltage
1 = overvoltage has occurred
D5 system status with start-up diagnostics or amplifier start-up [1]
0 = system not busy
1 = system busy
D4 VP below/above 7.5 V
0 = VP above 7.5 V
1 = VP has dropped below 7.5 V

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Product data sheet Rev. 3 — 13 December 2011 30 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 17. Data byte DB5 …continued


Bit Description
D3 VP below above 10 V
0 = VP above 10 V
1 = VP has dropped below 10 V
D2 undervoltage protection
0 = no undervoltage protection occurred
1 = undervoltage protection occurred (engine start)
D1 -
D0 amplifier and output stage status [1]
0 = amplifier switched off, output stage high impedance
1 = amplifier switched on, output stage active

[1] Bits DB5[D0] and [D5] are not latched/cleared after being read. They indicate the actual value.

Remark: Data bits are only reset (cleared after read) after reading all 5 data bytes.

9. Limiting values
Table 18. Limiting values
In accordance with the Absolute Maximum Rating System (IEC 60134).
Symbol Parameter Conditions Min Max Unit
VP supply voltage operating 6 18 V
non-operating 1 +50 V
load dump protection; - 50 V
duration 50 ms, rise
time > 2.5 ms
VP(r) reverse supply voltage 10 minutes maximum - 2 V
IOSM non-repetitive peak - 13 A
output current
IORM repetitive peak output - 8 A
current
Tj(max) maximum junction - 150 C
temperature
Tstg storage temperature 55 +150 C
Tamb ambient temperature heatsink of sufficient size 40 +105 C
to ensure Tj does not
exceed 150 C
V(prot) protection voltage AC and DC short-circuit - VP V
voltage of output pins and
across the load
Vi(max) maximum input voltage RMS value; before - 5 V
capacitor; RS = 100 

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Product data sheet Rev. 3 — 13 December 2011 31 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 18. Limiting values …continued


In accordance with the Absolute Maximum Rating System (IEC 60134).
Symbol Parameter Conditions Min Max Unit
Vx voltage on pin x
SCL and SDA 0 6.5 V
SVR, ACGND and 0 10 V
DIAG
STB [1] 0 24 V
Ptot total power dissipation Tcase = 70 C - 80 W
VESD electrostatic discharge HBM; C = 100 pF; [2] - 2000 V
voltage Rs = 1.5 k
CDM [3]

corner pins - 750 V


non-corner pins; except - 500 V
pin 24 (SVR) version
TH only
pin 24 (SVR) version - 400 V
TH only

[1] 10 k series resistance if connected to VP.


[2] Human Body Model (HBM): all pins have passed all tests to 2500 V to guarantee 2000 V, according to
class II.
[3] Charged-Device Model (CDM).

10. Thermal characteristics


Table 19. Thermal characteristics
Symbol Parameter Conditions Typ Unit
DBS27/RDBS27/DBSMS27P
Rth(j-c) thermal resistance from junction to case 1.15 K/W
Rth(j-a) thermal resistance from junction to ambient 40 K/W
HSOP36
Rth(j-c) thermal resistance from junction to case 1.15 K/W
Rth(j-a) thermal resistance from junction to ambient 35 K/W

11. Characteristics
Table 20. Characteristics
Refer to test circuit (see Figure 29) at Tamb = 25 C; VP = 14.4 V; unless otherwise specified. Tested at Tamb = 25 C;
guaranteed for Tj = 40 C to +150 C; functionality is guaranteed for VP < 10 V unless otherwise specified.
Symbol Parameter Conditions Min Typ Max Unit
Supply voltage behavior
VP(oper) operating supply voltage RL = 4  6 14.4 18 V
RL = 2  6 14.4 16 V
Iq quiescent current no load - 260 350 mA
no load; VP = 7 V - 190 - mA

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Product data sheet Rev. 3 — 13 December 2011 32 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 20. Characteristics …continued


Refer to test circuit (see Figure 29) at Tamb = 25 C; VP = 14.4 V; unless otherwise specified. Tested at Tamb = 25 C;
guaranteed for Tj = 40 C to +150 C; functionality is guaranteed for VP < 10 V unless otherwise specified.
Symbol Parameter Conditions Min Typ Max Unit
Ioff off-state current VSTB = 0.4 V - 4 10 A
VO output voltage DC; amplifier on; high gain/low 6.6 7.1 7.6 V
gain mode
DC; line driver mode; IB4[D2] = 0; 3.0 3.4 3.8 V
IB3[D5] = [D6] = 1
VP(low)(mute) low supply voltage mute rising supply voltage
IB4[D0] = 1 7.0 7.7 8.1 V
IB4[D0] = 0 5.4 5.7 6.2 V
falling supply voltage
IB4[D0] = 1 6.5 7.2 7.7 V
IB4[D0] = 0 5.2 5.5 5.9 V
VP(low)(mute) low supply voltage mute IB4[D0] = 1 0.1 0.5 0.8 V
hysteresis IB4[D0] = 0 0.1 0.3 0.7 V
VP(ovp)pwarn pre-warning overvoltage rising supply voltage 15.2 16 16.9 V
protection supply voltage falling supply voltage 14.4 15.2 16.2 V
hysteresis - 0.8 - V
Vth(ovp) overvoltage protection rising supply voltage 18 20 22 V
threshold voltage
VPOR power-on reset voltage falling supply voltage - 3.1 4.5 V
VO(offset) output offset voltage amplifier on 75 0 +75 mV
amplifier mute 25 0 +25 mV
line driver mode 45 0 +45 mV
Mode select and second clip detection: pin STB
VSTB voltage on pin STB off mode selected
I2C-bus mode - - 0.8 V
legacy mode (I2C-bus mode - - 0.8 V
off)
mute selected
legacy mode (I2C-bus mode 2.5 - 4.5 V
off)
operating mode selected
I2C-bus mode 2.5 - VP V
legacy mode (I2C-bus mode 5.9 - VP V
off)
low voltage on pin STB when [1]

pulled LOW during clipping


ISTB = 150 A 5.6 5.9 6.5 V
ISTB = 500 A 6.1 - 7.4 V
ISTB current on pin STB 0 V < VSTB < 8.5 V; clip detection [1] - 5 30 A
not active

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Product data sheet Rev. 3 — 13 December 2011 33 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 20. Characteristics …continued


Refer to test circuit (see Figure 29) at Tamb = 25 C; VP = 14.4 V; unless otherwise specified. Tested at Tamb = 25 C;
guaranteed for Tj = 40 C to +150 C; functionality is guaranteed for VP < 10 V unless otherwise specified.
Symbol Parameter Conditions Min Typ Max Unit
Start-up/shut-down/mute timing
twake wake-up time time after wake-up via pin STB - 300 500 s
before first I2C-bus transmission
is recognized; see Figure 4
ILO(SVR) output leakage current on - - 5 A
pin SVR
td(mute_off) mute off delay time time from amplifier start to 10 % [2]

of output signal; ILO = 0 A


I2C-bus mode; - 430 650 ms
with ILO = 5 A  +15 ms;
no DC-load (IB1[D1] = 0); see
Figure 4
legacy mode; - 430 650 ms
with ILO = 5 A  +20 ms;
VSTB = 7 V; RADSEL = 0 ;
see Figure 5
tamp_on amplifier on time time from amplifier start to [2]

amplifier on; 90 % of output


signal; ILO = 0 A
I2C-bus mode; - 550 800 ms
with ILO = 5 A  +30 ms;
no DC-load (IB1[D1] = 0); see
Figure 4
legacy mode; - 550 800 ms
with ILO = 5 A  +20 ms;
VSTB = 7 V; RADSEL = 0 ;
see Figure 5
toff amplifier switch-off time time to DC output voltage < 0.1 V; [2]

ILO = 0 A
I2C-bus mode; with 250 500 750 ms
ILO = 5 A  +0 ms;
see Figure 4
via pin STB; (IB4[D6] = 0); 250 500 750 ms
with ILO = 5 A  +0 ms;
see Figure 5
td(mute-on) delay time from mute to on from 10 % to 90 % of output 5 15 40 ms
signal; Vi = 50 mV; I2C-bus mode
(IB2[D1] = 1 to 0) or legacy mode
(VSTB = 3 V to 7 V); see Figure 5
td(soft_mute) soft mute delay time from 90 % to 10 % of output 5 15 40 ms
signal; Vi = 50 mV; I2C-bus mode
(IB2[D1] = 0 to 1) or legacy mode
(VSTB = 7 V to 3 V); see Figure 5
td(fast_mute) fast mute delay time from 90 % to 10 % of output - 0.4 1 ms
signal; Vi = 50 mV; I2C-bus mode
(IB2[D0] = 0 to 1, or VSTB from
> 5.9 V to < 0.8 V in 1 s; see
Figure 5

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Product data sheet Rev. 3 — 13 December 2011 34 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 20. Characteristics …continued


Refer to test circuit (see Figure 29) at Tamb = 25 C; VP = 14.4 V; unless otherwise specified. Tested at Tamb = 25 C;
guaranteed for Tj = 40 C to +150 C; functionality is guaranteed for VP < 10 V unless otherwise specified.
Symbol Parameter Conditions Min Typ Max Unit
t(start-Vo(off)) engine start to output off VP from 14.4 V to 5 V in 1.5 ms; - 0.1 1 ms
time Vo < 0.5 V; see Figure 6
t(start-SVRoff) engine start to SVR off time VP from 14.4 V to 5 V in 1.5 ms; - 40 75 ms
VSVR < 0.7 V; see Figure 6
I2C-bus interface[3]
VIL LOW-level input voltage pins SCL and SDA - - 1.5 V
VIH HIGH-level input voltage pins SCL and SDA 2.3 5.5 V
VOL LOW-level output voltage pin SDA; IL = 5 mA - - 0.4 V
fSCL SCL clock frequency - 400 - kHz
VADSEL voltage on pin ADSEL I2C-bus address
A[6:0] = 1101 101
RADSEL = 0  4 5 11 V
RseriesADSEL = 100 k - - VP V
II(ADSEL) input current on pin ADSEL VSTB = 5 V; VADSEL = 5 V - 2 10 A
RADSEL resistance on pin ADSEL I2C-bus address 99 100 101 k
A[6:0] = 1101 110
I2C-bus address 29.7 30 30.3 k
A[6:0] = 1101 111
I2C-bus address 9.9 10 10.1 k
A[6:0] = 1101 010
legacy mode - - 0.47 k
VP(latch) latch supply voltage will not react to address selection 6 V
changes
Start-up diagnostics
tsudiag start-up diagnostic time from start-up diagnostic 50 130 250 ms
command via I2C-bus until
completion of start-up diagnostic;
VO + < 0.1 V; VO  < 0.1 V (no
load) IB1[D1] = 1; see Figure 12
td(sudiag-on) start-up diagnostic to on at 90 % of output signal; - 680 - ms
delay time IB1[D0:D1] = 11; see Figure 12
Voffset offset voltage startup diagnostic offset voltage 1.3 2 2.5 V
under no load condition
RLdet(sudiag) start-up diagnostic load VP = 14.4 V
detection resistance shorted load:
high gain; IB3[D6:D5] = 00 - - 0.5 
low gain; IB3[D6:D5] = 11 - - 1.5 
normal load:
high gain (IB3[D6:D5] = 00) 1.5 - 20 
low gain (IB3[D6:D5] = 11) 3.2 - 20 
line driver load 80 - 200 
open load 400 - - 

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Product data sheet Rev. 3 — 13 December 2011 35 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 20. Characteristics …continued


Refer to test circuit (see Figure 29) at Tamb = 25 C; VP = 14.4 V; unless otherwise specified. Tested at Tamb = 25 C;
guaranteed for Tj = 40 C to +150 C; functionality is guaranteed for VP < 10 V unless otherwise specified.
Symbol Parameter Conditions Min Typ Max Unit
Diagnostic
VOL(DIAG) LOW-level output voltage fault condition; IDIAG = 1 mA - - 0.3 V
on pin DIAG
VO(offset_det) output voltage at offset 1.0 1.3 2.0 V
detection
THDclip total harmonic distortion IB2[D7:D6] = 10; VP > 10 V - 10 - %
clip detection level IB2[D7:D6] = 01; VP > 10 V - 5 - %
IB2[D7:D6] = 00; VP > 10 V - 2 - %
Tj(AV)(pwarn) pre-warning average IB3[D4] = 0 or legacy mode 150 160 170 C
junction temperature IB3[D4] = 1 125 135 145 C
Tj(AV)(G(0.5dB) average junction Vi = 0.05 V - 175 - C
temperature for 0.5 dB gain
reduction
G(th_fold) gain reduction of thermal all channels will switch off - 20 - dB
foldback
Io output current I2C-bus mode; IB4[D4] = 1; peak
current
IB4[D1] = 1 500 - - mA
IB4[D1] = 0 275 - - mA
I2C-bus mode; IB4[D4] = 0; peak
current
IB4[D1] = 1 - - 250 mA
IB4[D1] = 0 - - 110 mA
Amplifier
Po output power RL = 4 ; VP = 14.4 V; 18 20 - W
THD = 0.5 %
RL = 4 ; VP = 14.4 V; 23 25 - W
THD = 10 %
RL = 2 ; VP = 14.4 V; 29 32 - W
THD = 0.5 %
RL = 2 ; VP = 14.4 V; 40 44 - W
THD = 10 %
Po(max) maximum output power RL = 4 ; VP = 14.4 V; 37 40 - W
Vi = 2 V RMS square wave
RL = 4 ; VP = 15.2 V; 41 45 - W
Vi = 2 V RMS square wave
RL = 2 ; VP = 14.4 V; 58 64 - W
Vi = 2 V RMS square wave

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Product data sheet Rev. 3 — 13 December 2011 36 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 20. Characteristics …continued


Refer to test circuit (see Figure 29) at Tamb = 25 C; VP = 14.4 V; unless otherwise specified. Tested at Tamb = 25 C;
guaranteed for Tj = 40 C to +150 C; functionality is guaranteed for VP < 10 V unless otherwise specified.
Symbol Parameter Conditions Min Typ Max Unit
THD total harmonic distortion Po = 1 W to 12 W; fi = 1 kHz; - 0.01 0.1 %
RL = 4 
Po = 1 W to 12 W; fi = 10 kHz - 0.2 0.4 %
line driver mode; Vo = 1 V RMS - 0.02 0.05 %
and 4 V RMS
low gain mode; Po = 1 W to 12 W; - 0.01 0.1 %
fi = 1 kHz; RL = 4 
cs channel separation RS = 1 k; RACGND = 250  [4]

fi = 1 kHz 65 80 - dB
fi = 10 kHz 55 65 - dB
SVRR supply voltage ripple 100 Hz to 10 kHz; RS = 1 k; [4] 55 70 - dB
rejection RACGND = 250 ; tested at VP =
10.5 V
CMRR common mode rejection amplifier mode; Vcm = 0.3 V (p-p); [4]

ratio fi = 1 kHz to 3 kHz; RS = 1 k;


RACGND = 250 
common mode input to 55 65 - dB
differential output (VO(dif) /
VI(cm) + 26 dB)
common mode input to 50 58 - dB
common mode output
(VO(cm) / VI(cm) + 26 dB)
VO output voltage variation plop during switch-on and [5]

switch-off
from off to mute and mute to off - - 7.5 mV
from mute to on and on to mute - - 7.5 mV
(soft mute)
from off to on and on to off - - 7.5 mV
(start-up diagnostic enabled)
Vn(o) output noise voltage filter 20 Hz to 22 kHz (6th order);
RS = 1 k
mute mode - 15 23 V
line driver mode - 25 33 V
line driver mode; RS = 50  - 25 33 V
amplifier mode - 43 65 V
amplifier mode; RS = 50  - 40 60 V
Gv(amp) voltage gain amplifier single-ended in to differential out 25.5 26 26.5 dB
mode
Gv(ld) voltage gain line driver single-ended in to differential out 15.5 16 16.5 dB
mode
Zi input impedance Tamb = 40 C to +105 C 38 62 99 k
Tamb = 0 C to 105 C 55 62 99 k
mute mute attenuation Vo / Vo(mute); Vi = 50 mV 80 92 - dB

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Product data sheet Rev. 3 — 13 December 2011 37 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Table 20. Characteristics …continued


Refer to test circuit (see Figure 29) at Tamb = 25 C; VP = 14.4 V; unless otherwise specified. Tested at Tamb = 25 C;
guaranteed for Tj = 40 C to +150 C; functionality is guaranteed for VP < 10 V unless otherwise specified.
Symbol Parameter Conditions Min Typ Max Unit
Vo(mute)(RMS) RMS mute output voltage Vi = 1 V RMS; - 16 29 V
filter 20 Hz to 22 kHz
Bp power bandwidth 1 dB - 20 to - Hz
20000
CL(crit) critical load capacitance no oscillation; open load and 2  33 - - nF
load; all outputs to GND or across
the load

[1] VSTB depends on the current into pin STB: minimum = (1429   ISTB) + 5.4 V, maximum = (3143   ISTB) + 5.6 V.
[2] The times are specified without leakage current. For a leakage current of 5 A on pin SVR, the delta time is specified. If the capacitor
value on pin SVR changes  30 %, the specified time will also change  30 %. The specified times include an ESR of 15  for the
capacitor on pin SVR.
[3] Standard I2C-bus specification: maximum LOW-level = 0.3VDD, minimum HIGH-level = 0.7VDD. To comply with 5 V and 3.3 V logic the
maximum LOW-level is defined by VDD = 5 V and the minimum HIGH-level by VDD = 3.3 V.
[4] For optimum channel separation (cs), supply voltage ripple rejection (SVRR) and common mode rejection ratio (CMRR), a resistor
RS
R ACGND = ------  must be in series with the ACGND capacitor.
4
[5] The plop-noise during amplifier switch-on and switch-off is measured using an ITU-R 2 k filter; see Figure 20.

5th ORDER
DIFFERENTIAL
20 kHz RECTIFIER OUTPUT
input TO ITU-R 2K output
BUTTERWORTH PEAK BUFFER
SINGLE − FILTER
LOW-PASS DETECTOR + 40 dB GAIN
ENDED
FILTER

001aam706

Fig 19. Location of ITU-R 2K filter

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Product data sheet Rev. 3 — 13 December 2011 38 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

001aam707
10
output (4)
(dB)
−10
(1)
maximum
6 dB at 6 kHz
−30
0 dB at 2 kHz

(2)
−50
(3)

−70
10 102 103 104 105
f (Hz)

(1) 20 Hz.
(2) A-weighting.
(3) ITU-R average response meter.
(4) 20 kHz bandwidth limit.
Fig 20. TDF8541; plop noise test using ITU-R 2k filter

12. Performance diagrams

001aan725
10

THD+N
(%)

10-1

10-2
(1)

(2)

10-3
10 102 103 104 105
fi (Hz)

(1) Po = 1 W.
(2) Po = 10 W.
Fig 21. Total harmonic distortion as a function of input frequency; 4  load

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Product data sheet Rev. 3 — 13 December 2011 39 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

001aan727
10

THD+N
(%)

1
(1)

(2)

10-1

10-2

10-3
10 102 103 104 105
fi (Hz)

(1) Po = 1 W.
(2) Po = 10 W.
Fig 22. Total harmonic distortion as a function of input frequency; 2  load

001aan450
10
THD + N
(%) (4)
1 (3)
(2)
(1)

10−1

10−2

10−3
10−1 1 10 102
Po (W)

(1) fi = 1 kHz, channel 1.


(2) fi = 100 Hz, channel 1.
(3) fi = 6 kHz, channel 1.
(4) fi = 10 kHz, channel 1.
Fig 23. Total harmonic distortion as a function of output power; 4  load

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Product data sheet Rev. 3 — 13 December 2011 40 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

001aan451
10

THD + N
(%) (4)
(3)
(2)
1 (1)

10−1

10−2
10−2 10−1 1 10 102
Po (W)

(1) fi = 1 kHz, channel 1.


(2) fi = 100 Hz, channel 1.
(3) fi = 6 kHz, channel 1.
(4) fi = 10 kHz, channel 1.
Fig 24. Total harmonic distortion as a function of output power; 2  load

001aan452
60
Po
(W)
50
(1)
40 (2)
(3)
(4)
30

20

10

0
6 11 16
Vp (V)

fi = 1 kHz.
(1) THD = 10 %; 2  load.
(2) THD = 0.5 %; 2  load.
(3) THD = 10 %; 4  load.
(4) THD = 0.5 %; 4  load.
Fig 25. Output power as a function of supply voltage; 2  and 4  loads

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Product data sheet Rev. 3 — 13 December 2011 41 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

001aan092
0
αcs
(dB)
-20

-40

-60

-80

-100
10 102 103 104 105
fi (Hz)

Fig 26. Channel separation as a function of input frequency; 4  load

001aan093
0
αcs
(dB)
−20

−40

−60

−80

−100
10 102 103 104 105
fi (Hz)

Fig 27. Channel separation as a function of input frequency; 2  load

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Product data sheet Rev. 3 — 13 December 2011 42 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

001aan044
0
SVRR
(dB)
−20

−40

−60

−80

−100
10 102 103 104 105
fi (Hz)

Fig 28. Supply voltage ripple rejection as a function of input frequency

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Product data sheet Rev. 3 — 13 December 2011 43 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

13. Application information

RADSEL(1)

ADSEL SDA SCL VP1 VP2


1 (10) 26 (8) 23 (7) 21 (3) 7 (16)
+5 V
TDF8541 ENGINE START
PROTECTION
10 kΩ

10 kΩ
5 (9) DIAG

SELECT
STB 2 (11) STANDBY/
I2C-BUS DIAGNOSTIC/
FAST MUTE
CLIP DETECT

Rs 470 nF 18 (2) OUT3+


IN3 16 (29) MUTE
26 dB/ (2)
16 dB 20 (1) OUT3-

PROTECTION/
DIAGNOSTIC

Rs 470 nF
IN1 12 (25) 10 (17) OUT1+
MUTE
26 dB/
(2)
16 dB 8 (18) OUT1-

PROTECTION/
DIAGNOSTIC

Rs 470 nF 22 (6) OUT4+


IN4 15 (28) MUTE
26 dB/
(2)
16 dB 24 (4) OUT4-

PROTECTION/
DIAGNOSTIC

Rs 470 nF
IN2 13 (26) 6 (13) OUT2+
MUTE
26 dB/
VP (2)
16 dB 4 (15) OUT2-

PROTECTION/
DIAGNOSTIC

27 (36) TAB

11 (24) 14 (27) 17 (30) 9 (23) 3 (14) 19 (32) 25 (5)


SVR SGND ACGND PGND1 PGND2 PGND3 PGND4

10 μF(1) 2.2 μF(1)

001aan095

(1) The SVR and ACGND capacitors and the RADSEL resistor must be connected to pin SGND before they are connected to pin
PGNDn; the ACGND capacitor value must be close to 4  the input capacitor value. 4  470 nF capacitors can be used as an
alternative to the 2.2 F capacitor shown.
(2) For EMC reasons, a 10 nF capacitor can be connected between each amplifier output and ground.
Fig 29. Test and application diagram
TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 44 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

13.1 Application PCB layout


The application PCB layout and other detailed application-related information is provided
in application note AN10987.

Please use the application PCB for TDF8541J to evaluate versions TDF8541SD and
TDF8541JS. The TDF8541SD and TDF8541JS do not fit on this application PCB but have
equal behavior and performance compared to the TDF8541J.

Please use the application PCB for version TDF8541J to evaluate versions TDF8541SD
and TDF8541JS. The packages of versions TDF8541SD and TDF8541JS do not fit this
application PCB because their pin leads are bent at different angles to the pin leads of the
TDF8541J package. However, versions TDF8541SD and TDF8541JS have equal
behavior and performance to the TDF8541J.

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 45 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

13.2 Beep input


Circuit to amplify the beep signal from the microcontroller to all four amplifiers with gain
set to 0 dB.

ACGND
TDF8541
2.2 μF
1.7 kΩ 0.22 μF
from microcontroller

100 Ω 47 pF

001aan096

Fig 30. Beep input circuit

13.3 Clip detection on pin STB

8.5 V

10 kΩ

4.7 kΩ 18 kΩ

STB MICRO-
TDF8541 CONTROLLER
switch 3.3 V
10 kΩ

001aan739

Fig 31. Circuit for testing clip detection on pin STB

14. Test information

14.1 Quality information


This product has been qualified in accordance with the Automotive Electronics Council
(AEC) standard Q100 - Failure mechanism based stress test qualification for integrated
circuits, and is suitable for use in automotive applications.

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 46 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

15. Package outline

DBS27P: plastic DIL-bent-SIL (special bent) power package; 27 leads (lead length 6.8 mm) SOT827-1

non-concave
x Dh

Eh

view B: mounting base side

d A2

j E
A
L4
L3

L
L2
1 27

Z e1 w M
bp Q c v M
e e2
m

0 10 20 mm
scale

DIMENSIONS (mm are the original dimensions)

UNIT A A2 bp c D(1) d Dh E(1) e e1 e2 Eh j L L2 L3 L4 m Q v w x Z(1)

4.65 0.60 0.5 29.2 25.8 15.9 8 3.4 3.9 1.15 22.9 2.1 1.8
mm 19 12 2 1 4 6.8 4 0.6 0.25 0.03
4.35 0.45 0.3 28.8 25.4 15.5 3.1 3.1 0.85 22.1 1.8 1.2

Note
1. Plastic or metal protrusions of 0.25 mm maximum per side are not included.

OUTLINE REFERENCES EUROPEAN


ISSUE DATE
VERSION IEC JEDEC JEITA PROJECTION

SOT827-1 --- --- --- 03-07-29

Fig 32. Package outline SOT827-1 (DBS27P)


TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 47 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

RDBS27P: plastic rectangular-DIL-bent-SIL (reverse bent) power package; 27 leads (row spacing 2.54 mm) SOT878-1

non-concave
x Dh

Eh

view B: mounting base side

d
A2

j E

A
L
1 27
c e2

Z e1 Q
v M
e w M L1
bp

0 10 20 mm
scale
DIMENSIONS (mm are the original dimensions)

UNIT A A2 bp c D (1) d Dh E (1) e e1 e2 Eh j L L1 Q v w x Z (1)

4.65 0.60 0.5 29.2 25.8 12 15.9 3.4 3.75 3.75 2.1 1.8
mm 13.5 2 1 2.54 8 0.6 0.25 0.03
4.35 0.45 0.3 28.8 25.4 15.5 3.1 3.15 3.15 1.8 1.2

Note
1. Plastic or metal protrusions of 0.25 mm maximum per side are not included

OUTLINE REFERENCES EUROPEAN


ISSUE DATE
VERSION IEC JEDEC JEITA PROJECTION
05-01-11
SOT878-1
05-01-26

Fig 33. Package outline SOT878-1 (RDBS27P)

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 48 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

HSOP36: plastic, heatsink small outline package; 36 leads; low stand-off height SOT851-1

D E A
x

y X
E2

HE v A

D1
D2

1 18

pin 1 index

A2 A
E1
(A 3)
A4

θ
Lp
detail X
36 19

z w
e bp

0 5 10 mm
scale

DIMENSIONS (mm are the original dimensions)


A
UNIT max. A2 A3 A4(1) bp c D (2) D1 D2 E (2) E1 E2 e HE Lp Q v w x y Z θ

3.4 +0.08 0.38 0.32 16.0 13.0 1.1 11.1 6.2 2.9 14.5 1.1 1.7 2.55 8°
mm 3.5 0.35 0.65 0.25 0.12 0.03 0.07
3.3 −0.04 0.25 0.23 15.8 12.6 0.9 10.9 5.8 2.5 13.9 0.8 1.5 2.20 0°

Notes
1. Limits per individual lead.
2. Plastic or metal protrusions of 0.25 mm maximum per side are not included.

OUTLINE REFERENCES EUROPEAN


ISSUE DATE
VERSION IEC JEDEC JEITA PROJECTION

04-03-09
SOT851-1
04-05-25

Fig 34. Package outline SOT851-1 (HSOP36)

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 49 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

DBSMS27P: plastic dual bent surface mounted SIL power package; 27 leads SOT1154-1

L4
L3
θ2
D
gauge plane seating plane
A3 S

2
R

1
R
θ1
y Lp1 Lp2 aaa S

detail X

non-concave
d
x
A2
Dh

Eh j E

L1
27 1 L2
A1

e1 w v c X
bp
Z e Q

R1 R2 aaa v w x y Z(1) θ1 θ2

0.35 0.35 1.8 9° 10°


0 10 20 mm 0.25 0.25 0.1 0.6 0.25 0.03 0.1 1.5 6° 7°
scale 0.15 0.15 1.2 3° 4°
Dimensions

Unit A A1 A2 A3 bp c D(1) d Dh E(1) e e1 Eh j L1 L2 L3 L4 Lp1 Lp2 Q

max 4.65 0.10 4.65 0.60 0.5 29.2 25.8 15.9 3.55 3.03 5.03 1.20 3.20 1.43 1.43 2.10
mm nom 4.50 0.00 4.50 0.5 0.50 0.4 29.0 25.6 12 15.7 2 1 8 3.40 2.83 4.83 1.00 3.00 1.25 1.25 1.95
min 4.35 -0.08 4.35 0.45 0.3 28.8 25.4 15.5 3.25 2.63 4.63 0.80 2.80 1.07 1.07 1.80
Note
1. Plastic or metal protrusions of 0.25 mm maximum per side are not included. sot1154-1_po

Outline References European


Issue date
version IEC JEDEC JEITA projection
10-03-15
SOT1154-1 --- --- ---
11-10-31

Fig 35. Package outline SOT1154-1 (DBSMS27P)

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 50 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

16. Abbreviations
Table 21. Abbreviations
Acronym Description
BCDMOS Bipolar Complementary Double-diffused Metal-Oxide Semiconductor
BTL Bridge Tied Load
CMOS Complementary Metal-Oxide Semiconductor
DMOS Diffusion Metal Oxide Semiconductor
DSP Digital Signal Processor
EMC ElectroMagnetic Compatibility
ESR Equivalent Series Resistance
NMOS Negative Metal Oxide Semiconductor
PMOS Positive Metal Oxide Semiconductor
POR Power-On Reset
SOAR Safe Operating ARea
SOI Silicon On Insulator

17. Revision history


Table 22. Revision history
Document ID Release date Data sheet status Change notice Supersedes
TDF8541 v.3 20111213 Product data sheet - TDF8541 v.2
Modifications: • Suitability for use in automotive applications legal statement added to Section 18.3
“Disclaimers”
TDF8541 v.2 20111117 Product data sheet - TDF8541 v.1
Modifications: • Added type number TDF8541JS/N2 in package DBSMS27P
• Section 7.1: changed text in 5th paragraph
• Section 13.1: removed application PCB views
TDF8541 v.1 20110829 Product data sheet - -

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 51 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

18. Legal information

18.1 Data sheet status


Document status[1][2] Product status[3] Definition
Objective [short] data sheet Development This document contains data from the objective specification for product development.
Preliminary [short] data sheet Qualification This document contains data from the preliminary specification.
Product [short] data sheet Production This document contains the product specification.

[1] Please consult the most recently issued document before initiating or completing a design.
[2] The term ‘short data sheet’ is explained in section “Definitions”.
[3] The product status of device(s) described in this document may have changed since this document was published and may differ in case of multiple devices. The latest product status
information is available on the Internet at URL http://www.nxp.com.

18.2 Definitions authorized or warranted to be suitable for use in life support, life-critical or
safety-critical systems or equipment, nor in applications where failure or
malfunction of an NXP Semiconductors product can reasonably be expected
Draft — The document is a draft version only. The content is still under
to result in personal injury, death or severe property or environmental
internal review and subject to formal approval, which may result in
damage. NXP Semiconductors accepts no liability for inclusion and/or use of
modifications or additions. NXP Semiconductors does not give any
NXP Semiconductors products in such equipment or applications and
representations or warranties as to the accuracy or completeness of
therefore such inclusion and/or use is at the customer's own risk.
information included herein and shall have no liability for the consequences of
use of such information. Applications — Applications that are described herein for any of these
products are for illustrative purposes only. NXP Semiconductors makes no
Short data sheet — A short data sheet is an extract from a full data sheet
representation or warranty that such applications will be suitable for the
with the same product type number(s) and title. A short data sheet is intended
specified use without further testing or modification.
for quick reference only and should not be relied upon to contain detailed and
full information. For detailed and full information see the relevant full data Customers are responsible for the design and operation of their applications
sheet, which is available on request via the local NXP Semiconductors sales and products using NXP Semiconductors products, and NXP Semiconductors
office. In case of any inconsistency or conflict with the short data sheet, the accepts no liability for any assistance with applications or customer product
full data sheet shall prevail. design. It is customer’s sole responsibility to determine whether the NXP
Semiconductors product is suitable and fit for the customer’s applications and
Product specification — The information and data provided in a Product products planned, as well as for the planned application and use of
data sheet shall define the specification of the product as agreed between customer’s third party customer(s). Customers should provide appropriate
NXP Semiconductors and its customer, unless NXP Semiconductors and design and operating safeguards to minimize the risks associated with their
customer have explicitly agreed otherwise in writing. In no event however, applications and products.
shall an agreement be valid in which the NXP Semiconductors product is
deemed to offer functions and qualities beyond those described in the NXP Semiconductors does not accept any liability related to any default,
Product data sheet. damage, costs or problem which is based on any weakness or default in the
customer’s applications or products, or the application or use by customer’s
third party customer(s). Customer is responsible for doing all necessary
18.3 Disclaimers testing for the customer’s applications and products using NXP
Semiconductors products in order to avoid a default of the applications and
the products or of the application or use by customer’s third party
Limited warranty and liability — Information in this document is believed to
customer(s). NXP does not accept any liability in this respect.
be accurate and reliable. However, NXP Semiconductors does not give any
representations or warranties, expressed or implied, as to the accuracy or Limiting values — Stress above one or more limiting values (as defined in
completeness of such information and shall have no liability for the the Absolute Maximum Ratings System of IEC 60134) will cause permanent
consequences of use of such information. damage to the device. Limiting values are stress ratings only and (proper)
operation of the device at these or any other conditions above those given in
In no event shall NXP Semiconductors be liable for any indirect, incidental,
the Recommended operating conditions section (if present) or the
punitive, special or consequential damages (including - without limitation - lost
Characteristics sections of this document is not warranted. Constant or
profits, lost savings, business interruption, costs related to the removal or
repeated exposure to limiting values will permanently and irreversibly affect
replacement of any products or rework charges) whether or not such
the quality and reliability of the device.
damages are based on tort (including negligence), warranty, breach of
contract or any other legal theory. Terms and conditions of commercial sale — NXP Semiconductors
Notwithstanding any damages that customer might incur for any reason products are sold subject to the general terms and conditions of commercial
whatsoever, NXP Semiconductors’ aggregate and cumulative liability towards sale, as published at http://www.nxp.com/profile/terms, unless otherwise
customer for the products described herein shall be limited in accordance agreed in a valid written individual agreement. In case an individual
with the Terms and conditions of commercial sale of NXP Semiconductors. agreement is concluded only the terms and conditions of the respective
agreement shall apply. NXP Semiconductors hereby expressly objects to
Right to make changes — NXP Semiconductors reserves the right to make applying the customer’s general terms and conditions with regard to the
changes to information published in this document, including without purchase of NXP Semiconductors products by customer.
limitation specifications and product descriptions, at any time and without
notice. This document supersedes and replaces all information supplied prior No offer to sell or license — Nothing in this document may be interpreted or
to the publication hereof. construed as an offer to sell products that is open for acceptance or the grant,
conveyance or implication of any license under any copyrights, patents or
Suitability for use in automotive applications — This NXP other industrial or intellectual property rights.
Semiconductors product has been qualified for use in automotive
applications. Unless otherwise agreed in writing, the product is not designed,

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 52 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

Export control — This document as well as the item(s) described herein


may be subject to export control regulations. Export might require a prior
18.4 Trademarks
authorization from competent authorities. Notice: All referenced brands, product names, service names and trademarks
Quick reference data — The Quick reference data is an extract of the are the property of their respective owners.
product data given in the Limiting values and Characteristics sections of this I2C-bus — logo is a trademark of NXP B.V.
document, and as such is not complete, exhaustive or legally binding.

19. Contact information


For more information, please visit: http://www.nxp.com
For sales office addresses, please send an email to: salesaddresses@nxp.com

TDF8541 All information provided in this document is subject to legal disclaimers. © NXP B.V. 2011. All rights reserved.

Product data sheet Rev. 3 — 13 December 2011 53 of 54


NXP Semiconductors TDF8541
I2C-bus controlled 4  45 W power amplifier

20. Contents
1 General description . . . . . . . . . . . . . . . . . . . . . . 1 14.1 Quality information . . . . . . . . . . . . . . . . . . . . . 46
2 Features and benefits . . . . . . . . . . . . . . . . . . . . 1 15 Package outline. . . . . . . . . . . . . . . . . . . . . . . . 47
3 Quick reference data . . . . . . . . . . . . . . . . . . . . . 2 16 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . 51
4 Ordering information . . . . . . . . . . . . . . . . . . . . . 2 17 Revision history . . . . . . . . . . . . . . . . . . . . . . . 51
5 Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 3 18 Legal information . . . . . . . . . . . . . . . . . . . . . . 52
6 Pinning information . . . . . . . . . . . . . . . . . . . . . . 4 18.1 Data sheet status . . . . . . . . . . . . . . . . . . . . . . 52
6.1 Pinning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 18.2 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.2 Pin description . . . . . . . . . . . . . . . . . . . . . . . . . 6 18.3 Disclaimers . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7 Functional description . . . . . . . . . . . . . . . . . . . 7 18.4 Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.1 Start-up and shut down sequence . . . . . . . . . . 7 19 Contact information . . . . . . . . . . . . . . . . . . . . 53
7.2 Engine start and low voltage operation. . . . . . . 9 20 Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.3 Power-on reset and supply voltage spikes . . . 10
7.4 Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.4.1 Output protection and short-circuit protection. 10
7.4.2 Loss-of-ground/loss of VP . . . . . . . . . . . . . . . . 11
7.4.3 Speaker fault detection . . . . . . . . . . . . . . . . . . 12
7.4.4 Overvoltage warning and load dump
protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.4.5 Thermal pre-warning and thermal protection . 13
7.5 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
7.5.1 Start-up diagnostics with DC load detection . . 14
7.5.2 DC offset detection . . . . . . . . . . . . . . . . . . . . . 17
7.5.3 AC load detection . . . . . . . . . . . . . . . . . . . . . . 18
7.5.4 Distortion clip detection . . . . . . . . . . . . . . . . . 20
7.6 Line driver mode and low gain mode . . . . . . . 20
7.7 I2C-bus, legacy mode and address select pin 21
7.7.1 Address select (pin ADSEL) . . . . . . . . . . . . . . 21
7.7.2 Legacy mode (RADSEL < 470 W). . . . . . . . . . . 21
7.7.3 I2C-bus mode . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.7.4 I2C-bus diagnostic bits read-out/cleared
after read . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.8 Amplifier combined with a DC-to-DC
converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8 I2C-bus specification . . . . . . . . . . . . . . . . . . . . 22
8.1 I2C-bus instruction bytes. . . . . . . . . . . . . . . . . 23
8.2 I2C-bus data bytes . . . . . . . . . . . . . . . . . . . . . 27
9 Limiting values. . . . . . . . . . . . . . . . . . . . . . . . . 31
10 Thermal characteristics . . . . . . . . . . . . . . . . . 32
11 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . 32
12 Performance diagrams . . . . . . . . . . . . . . . . . . 39
13 Application information. . . . . . . . . . . . . . . . . . 44
13.1 Application PCB layout . . . . . . . . . . . . . . . . . . 45
13.2 Beep input . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
13.3 Clip detection on pin STB . . . . . . . . . . . . . . . . 46
14 Test information . . . . . . . . . . . . . . . . . . . . . . . . 46

Please be aware that important notices concerning this document and the product(s)
described herein, have been included in section ‘Legal information’.

© NXP B.V. 2011. All rights reserved.


For more information, please visit: http://www.nxp.com
For sales office addresses, please send an email to: salesaddresses@nxp.com
Date of release: 13 December 2011
Document identifier: TDF8541
Mouser Electronics

Authorized Distributor

Click to View Pricing, Inventory, Delivery & Lifecycle Information:

NXP:
TDF8541J/N2112 TDF8541JS/N3,512 TDF8541TH/N3,118

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