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QSL9-G3: Emissions Compliance: EU Stage IIIA at 50 HZ EPA NSPS Stationary Emergency Tier 3

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QSL9-G3

Emissions Compliance:
EU Stage IIIA at 50 Hz
EPA NSPS Stationary Emergency Tier 3

Description Features
Cummins QSL engines are built to deliver heavy-duty Common Rail Fuel System and Controls - Bosch high
performance. Full-authority electronic engine controls pressure common rail (HPCR) - Optimize engine performance
combine with the high-pressure fuel system, 24-valve to provide seamless integration and advanced diagnostics and
design and centred injectors for one of the highest programming options.
power-to-weight ratios in its class. At the same time, the
QSL delivers better fuel economy, has better cold Holset HX40 Turbo charging – Waste-gated design optimizes
starting capability and is up to 50% quieter in operation transient response.
than its predecessors.
Integrated Block Design - Integrated fluid circuits replace
hoses and eliminate potential leaks.
This engine has been built to comply
with CE certification. 24-Valve Cylinder Head – Four valves per cylinder for
increased power with faster response & fuel economy.
This engine has been designed in
facilities certified to ISO9001 and Coolpac Integrated Design - Products are supplied complete
manufactured in facilities certified to with cooling package and air cleaner kit for a complete power
ISO9001 or ISO9002. package. Each component has been specifically developed and
rigorously tested for G-Drive products, ensuring high
performance, durability and reliability.

Service and Support - G-Drive products are backed by an


uncompromising level of technical support and after sales
service, delivered through a world class service network.

1500 rpm (50 Hz Ratings)


Gross Engine Output Net Engine Output Typical Generator Set Output
Standby Prime Base Standby Prime Base Standby (ESP) Prime (PRP) Base (COP)
kWm/BHP kWm/BHP kWe kVA kWe kVA kWe kVA
257/345 227/305 193/259 244/327 217/291 183/245 220 275 200 250 170 213

1800 rpm (60 Hz Ratings)


Gross Engine Output Net Engine Output Typical Generator Set Output
Standby Prime Base Standby Prime Base Standby (ESP) Prime (PRP) Base (COP)
kWm/BHP kWm/BHP kWe kVA kWe kVA kWe kVA
297/399 262/352 178/238 280/375 248/332 164/219 250 313 227 284 152 190

Our energy working for you.™


www.cumminsgdrive.com
©2011Cummins G-Drive EnginesSpecifications Subject to Change Without NoticeCummins is a registered trademark of Cummins Inc.
(03/11)
General Engine Data Ratings Definitions
Type 4 cycle, in-line, Turbo Charged, Air-cooled Emergency Standby Power (ESP):
Bore mm 114 mm (4.5in.) Applicable for supplying power to varying
Stroke mm 145 mm (5.7in.) electrical load for the duration of power
3 interruption of a reliable utility source.
Displacement Litre 8.8 litre (543 in. )
Emergency Standby Power (ESP) is in
Cylinder Block Cast iron, 6 cylinder accordance with ISO 8528. Fuel Stop power in
Battery Charging Alternator 70 amps accordance with ISO 3046, AS 2789,
Starting Voltage 24 volt, negative ground DIN 6271 and BS 5514.
Fuel System Direct injection
Fuel Filter Spin-on fuel filters with water separator Limited-Time Running Power (LTP):
Lube Oil Filter Type(s) Spin-on full flow filter Applicable for supplying power to a constant
Lube Oil Capacity (l) 26.5 electrical load for limited hours. Limited-Time
Flywheel Dimensions SAE1/14
Running Power (LTP) is in accordance with
ISO 8528.

Coolpac Performance Data Prime Power (PRP):


Applicable for supplying power to varying
Cooling System Design Air-Air Charge Cooled electrical load for unlimited hours. Prime
Coolant Ratio 50% ethylene glycol; 50% water Power (PRP) is in accordance with ISO 8528.
Ten percent overload capability is available in
Coolant Capacity (l) 15.0
accordance with ISO 3046, AS 2789,
Limiting Ambient Temp.** (°C) 50 (50Hz); 55 (60Hz) DIN 6271 and BS 5514.
Fan Power (kWm) 10 (50Hz); 11 (60Hz)
3
Cooling System Air Flow (m /s)** 7.9 (50Hz); 8 (60Hz) Base Load (Continuous) Power (COP):
Air Cleaner Type Light duty dry replaceable element with Applicable for supplying power continuously to
restriction indicator a constant electrical load for unlimited hours.
2
** @ 13 mm H 0 Continuous Power (COP) in accordance with
ISO 8528, ISO 3046, AS 2789, DIN6271 and
BS 5514.

Weight & Dimensions


Length Width Height Weight (dry)
mm mm mm kg
1624 1064 1463 861

Fuel Consumption 1500 (50 Hz) Fuel Consumption 1800 (60 Hz)
% kWm BHP L/ph US gal/ph % kWm BHP L/ph US gal/ph
Standby Power Standby Power
100 257 345 66 17.3 100 297 399 77 20.4
Prime Power Prime Power
100 227 305 59 15.6 100 262 352 70 18.5
75 170 228 49 13.0 75 197 264 58 15.2
50 114 152 34 8.9 50 131 176 41 10.8
25 57 76 18 4.7 25 66 88 21 5.6
Continuous Power Continuous Power
100 193 259 53 14.1 100 178 238 53 14.1

Cummins G-Drive Engines

Asia Pacific Europe, CIS, Middle Latin America Mexico North America
10 Toh Guan Road East and Africa Rua Jati, 310, Cumbica Cummins S. de R.L. de C.V. 1400 73rd Avenue N.E.
#07-01 Manston Park Columbus Ave Guarulhos, SP 07180-900 Eje 122 No. 200 Zona Industrial Minneapolis, MN 55432
TT International Tradepark Manston Ramsgate Brazil San Luis Potosí, S.L.P. 78090 USA
Singapore 608838 Kent CT12 5BF. UK Phone 55 11 2186 4552 Mexico Phone 1 763 574 5000
Phone 65 6417 2388 Phone 44 1843 255000 Fax 55 11 2186 4729 Phone 52 444 870 6700 USA Toll-free 1 877 769 7669
Fax 65 6417 2399 Fax 44 1843 255902 Fax 52 444 870 6811 Fax 1 763 574 5298

Our energy working for you.™


www.cumminsgdrive.com
©2007Cummins G-Drive EnginesSpecifications Subject to Change Without NoticeCummins is a registered trademark of Cummins Inc.
(01/08) (GDSS122)
UCDI274K - Technical Data Sheet
UCDI274K
SPECIFICATIONS & OPTIONS

STANDARDS MX321 AVR


Newage Stamford industrial generators meet the The most sophisticated of all our AVRs combines all the
requirements of BS EN 60034 and the relevant section features of the MX341 with, additionally, three-phase
of other international standards such as BS5000, VDE rms sensing, for improved regulation and performance.
0530, NEMA MG1-32, IEC34, CSA C22.2-100, AS1359. Over voltage protection is built-in and short circuit
Other standards and certifications can be considered on current level adjustments is an optional facility.
request.
WINDINGS & ELECTRICAL PERFORMANCE
VOLTAGE REGULATORS All generator stators are wound to 2/3 pitch. This
eliminates triplen (3rd, 9th, 15th …) harmonics on the
SX460 AVR - STANDARD voltage waveform and is found to be the optimum
With this self excited control system the main stator design for trouble-free supply of non-linear loads. The
supplies power via the Automatic Voltage Regulator 2/3 pitch design avoids excessive neutral currents
(AVR) to the exciter stator. The high efficiency sometimes seen with higher winding pitches, when in
semiconductors of the AVR ensure positive build-up parallel with the mains. A fully connected damper
from initial low levels of residual voltage. winding reduces oscillations during paralleling. This
The exciter rotor output is fed to the main rotor through winding, with the 2/3 pitch and carefully selected pole
a three phase full wave bridge rectifier. This rectifier is and tooth designs, ensures very low waveform
protected by a surge suppressor against surges distortion.
caused, for example, by short circuit.
TERMINALS & TERMINAL BOX
SX440 AVR Standard generators are 3-phase reconnectable with 12
With this self-excited system the main stator provides ends brought out to the terminals, which are mounted
power via the AVR to the exciter stator. The high on a cover at the non-drive end of the generator. A
efficiency semi-conductors of the AVR ensure positive sheet steel terminal box contains the AVR and provides
build-up from initial low levels of residual voltage. ample space for the customers' wiring and gland
The exciter rotor output is fed to the main rotor through arrangements. It has removable panels for easy
a three-phase full-wave bridge rectifier. The rectifier is access.
protected by a surge suppressor against surges
caused, for example, by short circuit or out-of-phase
paralleling. SHAFT & KEYS
The SX440 will support a range of electronic All generator rotors are dynamically balanced to better
accessories, including a 'droop' Current Transformer than BS6861:Part 1 Grade 2.5 for minimum vibration in
(CT) to permit parallel operation with other ac operation.
generators.
If 3-phase sensing is required with the self-excited INSULATION/IMPREGNATION
system, the SX421 AVR must be used. The insulation system is class 'H'.
All wound components are impregnated with materials
SX421AVR and processes designed specifically to provide the high
This AVR also operates in a self-excited system. It build required for static windings and the high
combines all the features of the SX440 with, mechanical strength required for rotating components.
additionally, three-phase rms sensing for improved
regulation and performance. Over voltage protection is QUALITY ASSURANCE
provided via a separate circuit breaker. An engine relief
load acceptance feature is built in as standard. Generators are manufactured using production
procedures having a quality assurance level to BS EN
MX341 AVR ISO 9001.
This sophisticated AVR is incorporated into the
Stamford Permanent Magnet Generator (PMG) control The stated voltage regulation may not be maintained in
system. the presence of certain radio transmitted signals. Any
The PMG provides power via the AVR to the main change in performance will fall within the limits of
exciter, giving a source of constant excitation power Criteria 'B' of EN 61000-6-2:2001. At no time will the
independent of generator output. The main exciter steady-state voltage regulation exceed 2%.
output is then fed to the main rotor, through a full wave
bridge, protected by a surge suppressor. The AVR has
in-built protection against sustained over-excitation,
caused by internal or external faults. This de-excites
the machine after a minimum of 5 seconds.
An engine relief load acceptance feature can enable full NB Continuous development of our products entitles us
load to be applied to the generator in a single step. to change specification details without notice, therefore
If three-phase sensing is required with the PMG system they must not be regarded as binding.
the MX321 AVR must be used.
We recommend three-phase sensing for applications Front cover drawing typical of product range.
with greatly unbalanced or highly non-linear loads.

2
UCDI274K
WINDING 311
CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.
A.V.R. MX321 MX341
VOLTAGE REGULATION ± 0.5 % ± 1.0 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

CONTROL SYSTEM SELF EXCITED


A.V.R. SX460 SX440 SX421
VOLTAGE REGULATION ± 1.5 % ± 1.0 % ± 0.5 % With 4% ENGINE GOVERNING
SUSTAINED SHORT CIRCUIT SERIES 4 CONTROL DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT

INSULATION SYSTEM CLASS H


PROTECTION IP23
RATED POWER FACTOR 0.8
STATOR WINDING DOUBLE LAYER CONCENTRIC
WINDING PITCH TWO THIRDS
WINDING LEADS 12
STATOR WDG. RESISTANCE 0.0126 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED
ROTOR WDG. RESISTANCE 2.08 Ohms at 22°C
EXCITER STATOR RESISTANCE 20 Ohms at 22°C
EXCITER ROTOR RESISTANCE 0.091 Ohms PER PHASE AT 22°C
R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others
WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%
MAXIMUM OVERSPEED 2250 Rev/Min
BEARING NON-DRIVE END BALL. 6310-2RS (ISO)
WEIGHT COMP. GENERATOR 727 kg
WEIGHT WOUND STATOR 304 kg
WEIGHT WOUND ROTOR 272.6 kg
WR² INERTIA 2.3934 kgm2
SHIPPING WEIGHTS in a crate 740 kg
PACKING CRATE SIZE 123 x 67 x 103 (cm)
50 Hz 60 Hz
TELEPHONE INTERFERENCE THF<2% TIF<50
COOLING AIR 0.58 m³/sec 1230 cfm 0.69 m³/sec 1463 cfm
VOLTAGE SERIES STAR (Y) 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277
VOLTAGE PARALLEL STAR (Y) 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138
VOLTAGE SERIES DELTA 220/110 230/115 240/120 254/127 240/120 254/127 266/133 277/138
kVA BASE RATING FOR REACTANCE
250 250 250 n/a 291 299 312.5 312.5
VALUES
Xd DIR. AXIS SYNCHRONOUS 2.825 2.550 2.369 - 3.161 2.903 2.776 2.550
X'd DIR. AXIS TRANSIENT 0.132 0.119 0.111 - 0.148 0.136 0.130 0.119
X''d DIR. AXIS SUBTRANSIENT 0.086 0.078 0.072 - 0.097 0.089 0.085 0.078
Xq QUAD. AXIS REACTANCE 1.263 1.140 1.059 - 1.413 1.298 1.241 1.140
X''q QUAD. AXIS SUBTRANSIENT 0.152 0.137 0.127 - 0.170 0.156 0.149 0.137
XL LEAKAGE REACTANCE 0.066 0.060 0.056 - 0.074 0.068 0.065 0.060
X2 NEGATIVE SEQUENCE 0.120 0.108 0.100 - 0.134 0.123 0.118 0.108
X0 ZERO SEQUENCE 0.022 0.020 0.019 - 0.025 0.023 0.022 0.020
REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED
T'd TRANSIENT TIME CONST. 0.049 s
T''d SUB-TRANSTIME CONST. 0.02 s
T'do O.C. FIELD TIME CONST. 1.27 s
Ta ARMATURE TIME CONST. 0.018 s
SHORT CIRCUIT RATIO 1/Xd

3
UCDI274K
50 Winding 311
Hz THREE PHASE EFFICIENCY CURVES

4
UCDI274K
Winding 311
60
THREE PHASE EFFICIENCY CURVES
Hz

5
UCDI274K
Winding 311

Locked Rotor Motor Starting Curve

50
Hz
MX SX
380V 400V 415V 440V 380V 400V 415V 440V
30 30

25 25

20 20

P E R C E N T T R A N S IE N T V O L T A G E D IP .
P E R C E N T T R A N S IE N T V O L T A G E D IP .

15 15

10 10

5 5

0 0
0 100 200 300 400 500 600 700 800 900 0 100 200 300 400 500 600 700 800
LOCKED ROTOR kVA LOCKED ROTOR kVA

60
Hz
MX SX
416V 440V 460V 480V 416V 440V 460V 480V
30 30

25 25

20 20
P E R C E N T T R A N S IE N T V O L T A G E D IP .

P E R C E N T T R A N S IE N T V O L T A G E D IP .

15 15

10 10

5 5

0 0
0 100 200 300 400 500 600 700 800 900 1000 0 100 200 300 400 500 600 700 800 900
LOCKED ROTOR kVA LOCKED ROTOR kVA

6
UCDI274K

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated Speed


Based on star (wye) connection.
50 10000
Hz
SYMMETRICAL

ASYMMETRICAL
CURRENT (Amps)

1000

100
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 850 Amps

60 10000
Hz

SYMMETRICAL

ASYMMETRICAL
CURRENT (Amps)

1000

100
0.001 0.01 0.1 1 10
TIME (secs)

Sustained Short Circuit = 1,000 Amps


Note 1 Note 2
The following multiplication factors should be The following multiplication factor should be used to convert the
used to adjust the values from curve between values calculated in accordance with NOTE 1 to those applicable
time 0.001 seconds and the minimum current to the various types of short circuit :
point in respect of nominal operating voltage :
50Hz 60Hz 3-phase 2-phase L-L 1-phase L-N
Voltage Factor Voltage Factor Instantaneous x 1.00 x 0.87 x 1.30
380v X 1.00 416v X 1.00 Minimum x 1.00 x 1.80 x 3.20
400v X 1.05 440v X 1.07 Sustained x 1.00 x 1.50 x 2.50
415v X 1.10 460v X 1.12 Max. sustained duration 10 sec. 5 sec. 2 sec.
440v X 1.16 480v X 1.16 All other times are unchanged
The sustained current value is constant irrespective
of voltage level
Note 3
Curves are drawn for Star (Wye) connected machines. For other
connection the following multipliers should be applied to current
values as shown :
Parallel Star = Curve current value X 2
Series Delta = Curve current value X 1.732 7
UCDI274K
Winding 311 / 0.8 Power Factor

RATINGS
Class - Temp Rise Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

Series Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440
50 Parallel Star (V) 190 200 208 220 190 200 208 220 190 200 208 220 190 200 208 220
Hz Series Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 229.0 229.0 229.0 n/a 250.0 250.0 250.0 n/a 265.0 265.0 265.0 n/a 275.0 275.0 275.0 n/a

kW 183.2 183.2 183.2 n/a 200.0 200.0 200.0 n/a 212.0 212.0 212.0 n/a 220.0 220.0 220.0 n/a

Efficiency (%) 92.8 93.0 93.1 n/a 92.5 92.7 92.8 n/a 92.2 92.4 92.6 n/a 92.0 92.2 92.4 n/a

kW Input 197.4 197.0 196.8 n/a 216.2 215.7 215.5 n/a 229.9 229.4 228.9 n/a 239.1 238.6 238.1 n/a

60 Series Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480

Parallel Star (V) 208 220 230 240 208 220 230 240 208 220 230 240 208 220 230 240
Hz
Series Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 267.0 275.0 286.5 286.5 291.0 299.0 312.5 312.5 304.0 312.5 331.3 331.3 312.0 320.0 343.8 343.8

kW 213.6 220.0 229.2 229.2 232.8 239.2 250.0 250.0 243.2 250.0 265.0 265.0 249.6 256.0 275.0 275.0

Efficiency (%) 92.9 93.0 93.1 93.2 92.6 92.7 92.8 92.9 92.4 92.6 92.5 92.7 92.2 92.4 92.3 92.5

kW Input 229.9 236.6 246.2 245.9 251.4 258.0 269.4 269.1 263.2 270.0 286.5 285.9 270.7 277.1 298.0 297.3

DIMENSIONS

Barnack Road • Stamford • Lincolnshire • PE9 2NB


Tel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100
Website: www.newage-avkseg.com
© 2004 Newage International Limited.
Reprinted with permission of N.I. only.
Printed in England. TD_UCDI274K.GB_12.03_03_GB

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