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Caterpillar Cat 336F LN Excavator (Prefix WTZ) Service Repair Manual (WTZ00001 and Up)

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Service Repair Manual

Models

336F L and 336F LN Excavator


336F L & 336F LN Excavators WTZ00001-UP (MACHINE) POWERED BY C9.3 En... 1/14

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Product: EXCAVATOR
Model: 336F L EXCAVATOR WTZ
Configuration: 336F L & 336F LN Excavators WTZ00001-UP (MACHINE) POWERED BY C9.3 Engine

Disassembly and Assembly


336F Excavator Machine Systems
Media Number -UENR0192-04 Publication Date -01/02/2018 Date Updated -21/02/2018

i07195340

Travel Motor - Disassemble


SMCS - 4351-015

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 421-5662 Lifting Eye Assembly 1
6V-5215 M8 X 1.25 X 16 MM Bolt 2
C
9M-1974 M8 Hard Washer 2
D 1P-0510 Driver Gp 1

Start By:

a. Remove travel motor.

NOTICE

Care must be taken to ensure that fluids are contained during


performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

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Refer to Special Publication, NENG2500, "Dealer Service Tool


Catalog" for tools and supplies suitable to collect and contain fluids on
Cat® products.

Dispose of all fluids according to local regulations and mandates.

Illustration 1 g06249277

1. Fasten travel motor (1) in a vertical position on Tooling (A). The weight of travel motor (1)
is approximately 82 kg (180 lb).

Personal injury can result from being struck by parts propelled by a


released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to


release the spring force.

2. Remove bolts (2) and cap (3).

Personal injury can result from being struck by parts propelled by a


released spring force.

Make sure to wear all necessary protective equipment.

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Follow the recommended procedure and use all recommended tooling to


release the spring force.

Illustration 2 g06249309

Illustration 3 g06249323

Illustration 4 g06249325

3. Remove bolts (4) and cap (5).

4. Remove spring (6), spring (9), spool assembly (8), and spring seats (7).

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Illustration 5 g06249329

5. Remove plug (11), relief valve (10), and the O-ring seals.

Illustration 6 g06249334

6. Remove plug (13), relief valve (12), and the O-ring seals.

Illustration 7 g06249337

7. Remove plug (14), and the O-ring seal.

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Illustration 8 g06249341

Illustration 9 g06249344

Personal injury can result from being struck by parts propelled by a


released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to


release the spring force.

8. Remove plug (15), spool assembly (16), spring (17), and the O-ring seals.

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Illustration 10 g06249348

9. Remove plugs (18) and the O-ring seals.

Illustration 11 g06249351

10. Remove bolts (19).

Illustration 12 g06249354

11. Attach Tooling (B) and a suitable lifting device to motor head assembly (20). The weight of
motor head assembly (20) is approximately 27 kg (60 lb). Remove motor head assembly
(20).

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Illustration 13 g06250338

12. Remove the ball bearing that is located on the bottom side of motor head assembly (20).

Illustration 14 g06249364
Port plate (25) may still be adhered to the bottom of motor head assembly (20).

13. Remove O-ring seals (21), O-ring seal (22), springs (23), springs (24), and port plate (25).

Note: Note the location of springs (23). They must be installed in the same location during
the assembly procedure.

Illustration 15 g06249511

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14. Insert Tooling (C) into piston assembly (26). Use a suitable prying device and Tooling (C)
to remove piston assembly (26).

Illustration 16 g06250418

15. Remove O-ring seal (27) and O-ring seal (28).

Illustration 17 g06249522

16. Use suitable prying devices to remove guide assembly (29).

Illustration 18 g06249535

17. Remove O-ring seal (30).

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Illustration 19 g06249539

Illustration 20 g06249544

18. Remove separator plates (31) and friction plates (32). Note the alternating order of separator
plates (31) and friction plates (32) for assembly purposes.

Illustration 21 g06249564

19. Remove barrel assembly (33).

Note: Do not allow the components of barrel assembly (33) to come apart while you
remove barrel assembly (33). The components of barrel assembly (33) must be reinstalled
into the original positions.

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Illustration 22 g06249598

Note: Mark the component locations for assembly purposes before you disassemble the
barrel assembly.

20. Remove piston assemblies (34) and retainer (35).

Illustration 23 g06249609

21. Remove hold down ball (36).

Illustration 24 g06249621

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22. Remove dowel pins (37).

Illustration 25 g06249657

23. Put location marks on swashplate (38) for assembly purposes. Remove swashplate (38).

Illustration 26 g06249682

24. Remove pistons (39) and the balls.

Illustration 27 g06249751

25. Remove springs (40).

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Personal injury can result from being struck by parts propelled by a


released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to


release the spring force.

Illustration 28 g06249755

Illustration 29 g06249758

26. Use a suitable press and Tooling (D) to remove snap ring (41), spacers (42), and spring (43).

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Illustration 30 g06249760

27. Use a soft faced hammer to remove shaft assembly (44). Remove shaft assembly (44) in the
direction that is indicated by the arrow.

28. Remove O-ring seal (45).

Illustration 31 g06249762

29. Remove lip seal (46).

Illustration 32 g06249763

30. Use a suitable press to push shaft (47) out of bearing (48).

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336F L & 336F LN Excavators WTZ00001-UP (MACHINE) POWERED BY C9.3 En... 1/10

Shutdown SIS

Previous Screen

Product: EXCAVATOR
Model: 336F L EXCAVATOR WTZ
Configuration: 336F L & 336F LN Excavators WTZ00001-UP (MACHINE) POWERED BY C9.3 Engine

Disassembly and Assembly


336F Excavator Machine Systems
Media Number -UENR0192-04 Publication Date -01/02/2018 Date Updated -21/02/2018

i07175112

Travel Motor - Assemble


SMCS - 4351-016

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
1U-7506 Adapter 1
8T-4244 Nut 6
A
8T-4223 Hard Washer 6
- M12 x 1.75 X 250 mm (10 inch) Threaded Rod 1
C 3E-3882 Eyebolt 1
D 1P-1859 Retaining Ring Pliers 1
1P-0510 Driver Gp 1
E
9S-9152 Bearing Puller Gp 1
F 1P-1861 Retaining Ring Pliers 1
G - Loctite 242 -

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Illustration 1 g00887762

1. Install O-ring seal (35) onto the housing of the travel motor.

Illustration 2 g00887754

2. Install seal (34) and piston actuator (33). Lubricate the surfaces of piston actuator (33) with
lubricant that is being sealed.

Illustration 3 g00887729

3. Install backup ring (32) and seal (31).

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Illustration 4 g00887619

4. Install cover (30) and bolts (29). Tighten bolts (29) to a torque of 28 ± 7 N·m (21 ± 5 lb ft).

Illustration 5 g00887589

5. Apply Tooling (G) to the mating surface of lip seal (28). Use Tooling (E) to install lip seal
(28). Lubricate the sealing lip of lip seal (28) with lubricant that is being sealed.

6. Use Tooling (F) to install retaining ring (27).

Illustration 6 g02107975

7. Rotate the housing.

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8. Install keys (26) and locating pins (not shown) into the body of the travel motor.

9. Install bearing (25).

Illustration 7 g00887558

Improper assembly of parts that are spring loaded can cause bodily
injury.

To prevent possible injury, follow the established assembly procedure


and wear protective equipment.

10. Install springs (24) into the barrel assembly. Install ball (23) onto springs (24). Lubricate
ball (23) with lubricant that is being sealed.

Illustration 8 g00887520

11. Lubricate the piston assemblies with lubricant that is being sealed. Install piston assemblies
and retainer plate (22) into barrel assembly (21).

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Note: Take note of the mark on the piston assembly and the barrel assembly. The pistons
must be returned to the same position.

Illustration 9 g00887501

12. Lubricate cam plate (20) with lubricant that is being sealed. Install cam plate (20) onto
barrel assembly (21).

Illustration 10 g00888697

13. Install shaft (15) into a suitable press. Install bearing race (19) onto shaft (15).

Illustration 11 g00887426

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14. Rotate shaft (15) in the suitable press. Use Tooling (D) to install retaining ring (17) onto
shaft (15).

Illustration 12 g00888710

15. Install bearing race (18) onto shaft (15).

Note: Bearing race (18) must contact retaining ring (17).

Illustration 13 g00887405

16. Install Tooling (C) into shaft (15). Install shaft (15) into rotating assembly (16).

17. Place the pump housing into Tooling (A).

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Illustration 14 g02107957

18. Use Tooling (C) to install rotating assembly (16) into the housing.

Illustration 15 g00887501

Illustration 16 g02107975

19. The notches in cam plate (20) must align with keys (26). The keys are located in the bottom
of the housing of the travel motor.

Illustration 17 g00887355

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20. Install plates (13) and friction discs (14) into the housing.

Note: Install the plates and the discs alternately.

Illustration 18 g00887336

21. Install backup ring (12) and seal (11) onto the brake piston.

22. Install backup ring (10) and seal (9) onto the brake piston.

Illustration 19 g00888967

23. Rotate brake piston (8).

24. Install brake piston (8) into the housing so that the cast mark on brake piston (8) is aligned
with the brake supply passage in the housing.

Note: Brake piston (8) must be level upon installation. The brake piston must be level to
prevent damage to the O-ring seals.

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Illustration 20 g00887311

25. Install springs (7) and O-ring seals (6).

Illustration 21 g00887302

26. Lubricate port plate (4) with lubricant that is being sealed. Install O-ring seal (3), port plate
(4), and bearing (5).

Illustration 22 g00887295

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Improper assembly of parts that are spring loaded can cause bodily
injury.

To prevent possible injury, follow the established assembly procedure


and wear protective equipment.

27. Install head (2) onto the body of the travel motor.

Note: During the installation of head (2) onto the travel motor, be careful not to damage the
mating surfaces of the components.

28. Install bolts (1). Tighten bolts (1) to a torque of 240 ± 40 N·m (177 ± 30 lb ft).

End By:

a. Install the travel motor.

Copyright 1993 - 2020 Caterpillar Inc. Tue Jun 16 16:25:52 UTC+0800 2020
All Rights Reserved.
Private Network For SIS Licensees.

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336F L & 336F LN Excavators WTZ00001-UP (MACHINE) POWERED BY C9.3 En... 1/14

Shutdown SIS

Previous Screen

Product: EXCAVATOR
Model: 336F L EXCAVATOR WTZ
Configuration: 336F L & 336F LN Excavators WTZ00001-UP (MACHINE) POWERED BY C9.3 Engine

Disassembly and Assembly


336F Excavator Machine Systems
Media Number -UENR0192-04 Publication Date -01/02/2018 Date Updated -21/02/2018

i07197988

Travel Motor - Assemble


SMCS - 4351-016

Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 421-5662 Lifting Eye Assembly 1
C 6V-2055 Grease -
D 1P-0510 Driver Gp 1

Illustration 1 g06250080

1. Use a suitable press to press bearing (48) onto shaft (47).

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Illustration 2 g06249762

Illustration 3 g06250732
Lip seal orientation.

2. Install lip seal (46).

Illustration 4 g06250082

3. Install O-ring seal (45).

4. Use a soft faced hammer to install shaft assembly (44). Install shaft assembly (44) in the
direction that is indicated by the arrow.

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Improper assembly of parts that are spring loaded can cause bodily
injury.

To prevent possible injury, follow the established assembly procedure


and wear protective equipment.

Illustration 5 g06249755

Illustration 6 g06249758

5. Use a suitable press and Tooling (D) to install spacers (42), spring (43), and snap ring (41).

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Illustration 7 g06249751

6. Install springs (40) and the balls.

Illustration 8 g06249682

7. Install pistons (39).

Illustration 9 g06249657

8. Install swashplate (38).

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Illustration 13 g06250125
Typical example.

Illustration 14 g06249564

12. Wrap a piece of nylon string around the piston assemblies as shown. Install barrel assembly
(33). Use the nylon string to hold the assembly together during installation. Remove the
nylon string.

Illustration 15 g06249544

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