Hamed Bahreini, Sirjan Jahn Steel Complex

Overview Of DRI & Pellet in Iran

 SJSCO
PROFILE
 IRAN at a Glance
Area of the Country:
Middle East, bordering the Gulf of Oman, the Persian
Gulf, and the Caspian Sea, between Iraq and Pakistan
Total area: 1,648,195 sq km, land: 1,531,595 sq km,
water: 116,600 sq km
country comparison to the world: 18

Main Economical Resources:

Agriculture: 9.8%
Industry:46.2%
Services: 44.1%
Resources: petroleum, natural gas, coal, chromium,
copper, iron ore, lead, manganese, zinc, sulfur

Main Harbors / Ports:

Bandar-e Asaluyeh, Bandar Abbas, Bandar Emam
Khomeyni
Sirjan Jahan Steel Co. is one of the
biggest private steel making complex
in Iran. Sirjan Jahan Steel Complex
(SJSCO) has assigned to Middle East
Industry Standard Engineering
Company (MEMSECO) the feasibility
study of establishing Steel Making
plant which has been located near
Sirjan city in Kerman province. Final
investigation indicates that this
project is feasible in technical and
economical points of view.
Kerman is the biggest
Province in Iran that
has the most Iron Ore
Mines and Expansion
Of Metal Planes.
 Gol-E-Gohar’s Master plan (2020)
In this plan Gol-e-Gohar is responsible to produce huge amount of steel and Iron products

This plan known as 20-20-5

Gol-E-Gohar’s Master Plan Mission

Producing 20 Mt of Iron Ore

Producing 20 Mt of Pellet

Producing 5 Mt of Steel section

8
By the Gol-E-Gohar master Plan:
Steel production chain from Iron Ore to Steel
section is completed
 Where is SJSCO in G-e-G
master plan
SJSCO is one of the
complex that exist
in Gol-E-Gohar area
and responsible to
produce about 50%
of Steel Section of
G-E-G master plan’s
Target
 SJSCO
Complex

 SISCO is one of the biggest private steel making

company in Iran.
 SJSCO shareholders are so reliable and power full
complex around the world .

 Gol-E-Gohar Mine Complex Industries Co.

51 % of share

 Retirement Fund of national Iranian copper industries Co

49 % of share

11
SJSCO Mission

Producing 2 Mt of DRI

Producing 2Mt of steel flat production (Billet)

Producing 2 Mt of Rebar and steel section

12
 SJSCO Projects

In Operation Project

 Direct Reduction Iron Plant No.1

April ,2011 – February , 2014
Producing of 960,000 TPA of DRI with Gas Based Reduction Process Technology (MIDREX)
 SJSCO Projects
Under Construction Projects
 Direct Reduction Iron Plant No.2 (35 % in Progress)
 Steel Making Plant No.1(45 % in Progress)
 Bardsir Rolling Mill Project No.1(45 % in Progress)

Future Projects

 Steel Making Plant No.2

 Bardsir Rolling Mill Project No.2
 SJSCO Projects

Under Negotiation Projects

 Ravar Rolling Mill Project No.1

 Sirjan Rolling Mill Project No.1
 SJSCO
Comparative advantages

 Closing to Raw feeding material of plants .

 Closing to International Port.

 Existing Infrastructural facilities in sirjan.

 Existing of Specialist Human Source.

 Closing to Raw feeding material of plants .

 SJSCO is near to Pelletizing plant of Gol-e-Gohar mine and industrial Co.

 Pellet transform from pelletizing plant of G-e-G by convoeir belt that it’s long
About 7 Km

 This advantage wrantee continuse and none stop production

 Closing to International Port.

SJSCO is near to Shaid

Rajaei International
Port in order to Export
and Import.
Existing Infrastructural facilities in sirjan.
 Existing of Specialist Human Source.

 Sirjan has 3 universities and about 15000 students

 Steel Industrials in this area are related to Sirjan thechnalogy of university

All these Advanages cuase low cost of final

production
 Quality of SJSCO DRI
Average MD of SJSCO DRI production is about 94%

Fe total > 91.5

Fe +3 1.0
C 1.9
S .002
P .005
 DRI Benefits
Less energy
expenditure

Less maintenance costs Lower

manufacturing
cost
Higher quality steel

Cleaner production
Improved
More income margins
Flexibility in capacity
planning

Less scrap price

Major DRI Producing Countries 2014
17.77
14.46
Million Tones

6.13 6.07 5.3

3.4 3.29 2.77
1.54 1.44 1.25

India Iran Mexico Saudi Arabia Russia Egypt

Trinidad and Tobago
Venezuela Argentina South Africa Canada
Million Tones 20
16.3
Iran
Egypt 15
Iraq
libya 10
oman 6.07
qatar 5
saudi arabia
UAE 0
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
IRAN MIDREX DRI PLANTS
DRI Projects in Construction

DRI Plants in operation

Crude Steel Production by Process
2014 33.5

67
39.8

71.3

60.5

37.4

91.4

86.9

100

19.4

28.2
80.5

71.2
67.5

62.6
60.2

39.5
28.7

33

13.1
8.6

European Turkey CIS NAFTA Central & Africa Middle Iran Saudi Asia World
Union South East arabia
(27) America EAF % BOF %
Pelletizing In Iran
Pellet quality :
In General , Since The Major deposite of Iron Ore in Gole Gohar
area has high Sulfur content, so we must decrease sulfur content to
increase quality of (D.R. Pellet). To achieve to this point we have
introduced flotation system and HPGR to increase total quality of
concentrate and pellet. Expected iron content of pellet is up to
67.5%.
 Iran’s Future Pelletizing
•Generally the Bright future about Pelletizing in Iran
especially with Energy and Row Materials is Predicted .

•In 2025 (1404) Iran Pelletizing capacity must be about

55,100,000 (Ton/Year)
 Sanction
• Iran steel exports surge to 1.26 mln T from Jan-July 2014

• Steel exports help counter oil sales lost due to sanctions

• Plans to produce 55 mln T by 2025, with 10 mln T exported

• Iran produced 10.64 million tonnes of crude steel in the first eight months of this year,
up 6.9 percent on the same period last year and nearly triple the 2.4 percent average
global growth rate, data from the World Steel Association shows
 IRAN DRI Plants
MIDREX
NO. COMPANY CAP. MT/Y Product Plant
MODULES
1 KHUZESTAN STEEL CO. 3 1.65 CDRI KSC 1,2,3
2 KHUZESTAN STEEL CO. 2 1.76 CDRI ZAMZAM 1,2
3 MOBARAKEH STEEL CO. 6 4.8 CDRI MSC ,A,B,C,D,E,F
4 MOBARAKEH STEEL CO. 1 1.5 CDRI KHARAZI ,A
5 MOBARAKEH STEEL CO. 1 1.5 CDRI SABA
6 HORMOZGAN STEEL CO. 2 1.65 CDRI HOSCO , A, B
7 KHORASAN STEEL CO. 2 1.6 CDRI KHORASAN ,A,B
8 SOUTH KAVEH STEEL CO. 2 1.86 CDRI SKS A,B
9 ARFA STEEL CO. 1 0.8 CDRI ARFA
10 IGISCO. 1 0.8 CDRI GHADIR IRANIAN
11 SIRJAN IRANIAN CO. 1 0.8 DRI BARDSIR

TOTAL IN OPERATION 22 18.72

1 MOBARAKEH STEEL CO. 1 1.5 CDRI KHARAZI ,B
2 BANDAR ABBASS 1 1.5 HBI SABA
3 ARDEKAN STEEL CO. 1 0.96 DRI ARDEKAN
4 SJSCO 1 0.96 DRI SIRJAN
5 GOL E GOHAR 1 1.7 CDRI/ HDRI GOL E GOHAR
6 GOL E GOHAR 1 1.7 CDRI/ HDRI KOWSAR
7 NISCO 1 0.8 DRI CHAHARMAHAL
8 NISCO 1 0.8 DRI SABZEVAR
9 NISCO 1 0.8 DRI BAFGH
10 NISCO 1 0.8 DRI SHDEGAN
11 NISCO 1 0.8 DRI GAENAT

TOTAL IN CONSTRUCTION 11 12.44

 DRI Plants ENGINEERED & CONSTRUCTED
MIDREX
NO. COMPANY CAP. MT/Y Product Plant
MODULES

1 KHUZESTAN STEEL CO. 1 0.8 CDRI ZAMZAM1

2 KHUZESTAN STEEL CO. 1 0.96 CDRI ZAMZAM2
3 MOBARAKEH STEEL CO. 1 1.5 CDRI SABA
4 HORMOZGAN STEEL CO. 2 1.65 CDRI HOSCO , A, B
5 SOUTH KAVEH STEEL CO. 2 1.86 CDRI SKS A,B
6 SISCO. 1 0.8 DRI BARDSIR

TOTAL IN OPERATION 8 7.57

1 SJS CO. 1 0.96 DRI SIRJAN

2 GIS CO. 1 1.76 CDRI/ HDRI GOL E GOHAR
3 GIS CO. 1 1.76 CDRI/ HDRI KOWSAR
4 NIS CO. 1 0.8 DRI CHAHARMAHAL
5 NIS CO. 1 0.8 DRI SABZEVAR
6 NIS CO. 1 0.8 DRI BAFGH
7 ARS CO. 1 0.96 DRI ARDEKAN
TOTAL IN CONSTRUCTION 7 7.84

TOTAL 15 15.41
Iran’s Pellet & DRI Projects

PROJECTS CLIENT COMPANIES CAP. MT/Y

ARDAKAN Direct Reduction Project Ardakan Steel Co. (ARSCO) MMTE 0.96

National Iranian Steel Company,

BAFGH DRI Project MMTE, GRICO 0.8
(NISCo)
National Iranian Steel Company,
CHAHAR MAHAL DRI Project (NISCo)
MMTE, NICC 0.8

Golegohar iron & steel development

GoleGohar Mega Module Project Co. (GISDCo)
MMTE 1.7

Golegohar iron & steel development

Kowsar Mega Module Project Co. (GISDCo)
MMTE 1.7

National Iranian Steel Company,

SABZEVAR DRI Plant (NISCo)
MMTE, NICC 0.8

KERMAN Province Expansion & MMTE, ARYA HADID, MITE,

SIRJAN Direct Reduction Project Development Co. FOOLAD KARE ALVAND Co.
0.8

SOUTH KAVEH STEEL(SKS) X 2 SOUTH KAVEH STEEL Company MMTE, MME, NICC, IA & FP 1.856

ZAMZAM II DRI Project Khouzestan Steel Co MME (foreign supply) 0.96

TUKA (EPC) , NICC (for

SABA DRI Project Mobarakeh Steel Co.
construction)
1.5
Steel Making
PROJECTS CLIENT COMPANIES CAP. MT/Y

MMTE
Sirjan Jahan Steel SMP Sirjan Jahan Steel Complex 1
TENOVA
MMTE, ASCOTEC, Electro-
National Iranian Steel Company, control, MME, Aria- Hadid
MIYANEH Steel making plant 0.8
(NISCo) TENOVA

Ghadir Oxide Coating System

PROJECTS CLIENT COMPANIES CAP. MT/Y

Sirjan Iranian Steel Company
BARDSIR DRI Project MMTE 0.96
(SISCO)
SHADEGAN Steel Making Project G.S.I.Co and NISCO MMTE 0.8

MMTE (Engineering &

HORMOZGAN DRI Project HOSCO Project management) 1.65
MME & FOOLAD PAYA
 PROJECTS CLIENT COMPANIES CAP. MT/Y

D.R. & Supervision of Erection

1.28
KARACHI

ZAMZAM I DRI Project Khouzestan Steel Co ASCOTEC, MME, IRITEC 0.8

MMTE
GoleGohar Pelletizing plant GOL E GOHAR CO. 5
OUTO TEC – ABB-TAIM

MMTE
OXIN wide Plate Mill OXIN STEEL CO. 1.05
DANIELI (E & P)

MMTE
Dezful Rebar Rolling Plant ROHINA STEEL CO. 0.4
DANIELI