Hollias Macs V6 Training: Hardware Introduction - KM Series

HOLLiAS MACS V6 TRAINING
PART1
Hardware Introduction – KM Series
Objective
Upon completion this part you will be able to:

 Define System Hardware Design
 Define System Communication
 Define Hardware Modules
 Controller
 I/O Unit
 Define Installation
HOLLYSYS (ASIA PACIFIC) PTE. LTD.

System Hardware Design
Front View of Cabinet Rear View of Cabinet

 Power Supply System
Auxiliary Power
Distribution
Board
Front View of Cabinet
Air Breaker Power Supply Module
Rear View of Cabinet
AC Power DC Power
Distribution Board Distribution Board

 Power Types
The power supply for K system is divided into 3 types:
1. System power, it is for the module internal electronic parts working
(CPU, integrated circuit, etc.).
2. Field power, it drives the field instrumentation which needs power (2-
wired transmitters for example).
3. Auxiliary power, it offers the interrogation power for the input loops of
DI/SOE modules.
These 3 types are supplied with separate power modules to form 3
independent power routes, in order to eliminate the interference between
each other.

Main Control Cabinet Power Configuration
AC 220V Input A AC 220V Input B
L N E L N E
To cabinet
top FAN AC Power Supply
Distribution Board
(Reserved)
AC AC AC AC AC AC AC AC AC/DC Redundancy
DC DC DC DC DC DC DC DC Power Supply Module
Auxiliary Power Field Power Field Power System Power
24/48V DC Input A 24V DC Input A 24V DC Input A 24V DC Input A
Auxiliary Power Field Power Field Power System Power
24/48V DC Input B 24V DC Input B 24V DC Input B 24V DC Input B
+ - + - + - + - + - + - + - + -
DC Power Supply
…
Distribution Board
A B C D
Auxiliary Power System Power & Field Power System Power & Field Power
DC Status Output
24/48V DC Output 24V DC Output A 24V DC Output B
24V DC DC Status 24V DC

Input A Input Input B
Auxiliary Power Distribution

Board
K-BUS K-BUS
Module Module Controller Baseplate
Controller Controller A B
A B
FUSE FUSE
Power & Bus Power & Bus

Composite Interface Group A Composite Interface Group B
To Prot B on I/O
Terminal Base
To Prot A on I/O
HOLLYSYS (ASIA
Terminal Base PACIFIC) PTE. LTD.
Expansion Control Cabinet Power Configuration
AC 220V Input A AC 220V Input B
L N E L N E
To cabinet
top FAN AC Power Supply
Distribution Board
(Reserved)
AC AC AC AC AC AC AC/DC Redundancy
DC DC DC DC DC DC Power Supply Module
Field Power Field Power System Power

24V DC Input A 24V DC Input A 24V DC Input A
Field Power Field Power System Power
24V DC Input B 24V DC Input B 24V DC Input B
+ - + - + - + - + - + - + - + -
DC Power Supply
…
Distribution Board
A B C D
DC Status Output System Power & Field Power System Power & Field Power
24V DC Output A 24V DC Output B
DC Status DC Status
24V DC Input Input 24V DC
Input A Input B
K-BUS K-BUS
Module Module
A B K-BUS Extended Baseplate
FUSE FUSE
Power & Bus Power & Bus

Composite Interface Group A Composite Interface Group B
To Prot B on I/O
Terminal Base
To Prot A on I/O
Terminal
HOLLYSYS (ASIABasePACIFIC) PTE. LTD.
 Controller
4-Slot Controller Baseplate

 I/O Unit
Each K series I/O unit consists of one I/O module and one terminal base.
I/O Module
Slot
Terminal
K-BUS Cable
Interface
or
DB37
Connector
Fuse Box
(Optional)
I/O Station Address Box

 I/O Unit
There are three types of K series terminal bases available.

 I/O Unit
There are two types of expansion terminal blocks available, which are for
relay & high-voltage digital input/output signals.

Objective
 Controller
 I/O Unit

System Communication
系统层网络通讯结构
 Network Configuration
Redundant Switch
Network segment A
IP Address: 128.0.X.X
Network segment B
IP Address: 129.0.X.X
OPS / ENS HIS
129.0.X.X
SNET
128.0.X.X
10# Controller 11# Controller 21# Controller
K-BUS Module K-BUS Module K-BUS Module

(Star Type) (XXX Type) (Bus Type)
CNET CNET
I/O Unit
I/O Unit

 SNET Configuration and Setting
System Network (SNET) is a real-time communication network, which
connects the system nodes (Engineer Station/Operator Station/Historical
Station/ Field Control Station) to realize bi-direction data transmission
between them.

 CNET Configuration and Setting
Control Network (CNET) is an internal communication network between the
DCS controller and all the I/O modules inside the DCS control cabinets. It
adopts PROFIBUS-DP fieldbus protocol and the baud rates up to1.5Mbps.
K series provides two types K-BUS module, which can realize star and bus
topology connection.
K-BUS02 Star-type K-BUS Module

K-BUS02 is applicable to large/medium control stations. It can utilize all
the 6 local interfaces to connect 60 local I/O modules, and the
extension interface to connect another 40 remote I/O modules as a
total of 100 modules.
K-BUS03 Bus-type K-BUS Module
K-BUS03 is a cost-effective choice for small control stations within 30
I/O modules. It supports up to 3 local interfaces to connect up to 30 I/O
modules.
 K-BUS02 Connection and Extension

 K-BUS03 Connection and Extension
Front View of MCC Rear View of MCC
A EXT OUT K-BUS03

B
A B
Power Supply
I/O I/O I/O
I/O I/O I/O
I/O I/O I/O

……
……
……
Max.10 Max.10 Max.10
I/O I/O I/O
K-BUST03

Objective
 Controller
 I/O Unit

Controller
 Controller Unit List

System Controller
Overview
 Features
Embedded 32-bit Industrial-grade Processor
PowerPC 330 MHz

128MB SDRAM Memory
128MB FLASH
ECC on chip
Hot-standby Redundancy
Power- loss Protection
Backup battery online replaceable

Hot Swappable
Fully Compatible with HollySys FM/SM series I/O

System Controller
Overview
 LED Status

System Controller
Overview
 LED Status

Controller
 Specifications

I/O Unit
System Overview
 Features
All the I/O units of K series are designed with the following features which
deliver customers fast field engineering and easy maintenance:
1:1 Redundancy
Redundancy can be realized by simply inserting a pair of I/O modules
on the redundant terminal base, no extra configuration needed.
Power Supply Isolation
The system power and field power are supplied separately. The field
interferences will not influence the system calculation and
communication.
Powerful Fault Diagnostics
Open wire, short circuit, over range, auxiliary power failure and other
faults can be quickly detected and reported to the operator.

I/O Unit
System Overview
Comprehensive LED Indicators
The running status such as power supply, communication and channel
faults are displayed to users in an intuitive way.
Protection Keys
Protection keys are designed to prevent the installation of mismatching
I/O module and terminal base.
Optimized Structure Design
The vertical mounting is convenient for terminal wiring, while the tilted
module insertion creates air channels for fast heat dissipation in the
enclosure.
Hot Swap
All modules can be removed and replaced without the need to stop the
process.

I/O Unit
 I/O Unit List

I/O Unit

K-AI01 8-Channel AI Module
System Overview
 Features
8-Channel, 4~20mA Input
Supporting 2-wired, 4-wired Transmitters
1:1 Redundancy
Enhanced Protection
Over current
Channel misconnected to ±30VDC
Channel misconnect to 220VAC
Extensive Diagnostics
Device Diagnostics
Channel Diagnostics
Hot Swappable

System Overview
 LED Status

System Overview
 LED Status

System Overview
 Wiring
2-wired transmitters
Field power System power
Protection
30mA
Cn 500mA
Current limit
Master Fuse
(optional)
110mA
An
Protection
4~20mA Fuse (optional)
250Ω A/D System

110mA
Bn
2-wired Fuse (optional)
transmitter
Terminal Base K-AI01

System Overview
 Wiring
4-wired transmitters
Protection
30mA
Cn 500mA
Current limit
Master Fuse
(optional)
110mA
An
Protection
Fuse (optional)
External
250Ω A/D System
power 110mA
Bn
4~20mA Fuse (optional)
4-wired Terminal Base K-AI01

transmitter

 Specifications

K-RTD01 8-Channel RTD Module
System Overview
 Features
8-channel, RTD Input
Supports 2-wired, 3-wired, 4-wired
1:1 Redundancy
Enhanced Protection
Channel misconnect to ±10VDC

Device diagnostics
Channel diagnostics
Hot Swappable

System Overview
 LED Status

System Overview
 Wiring
2-wired RTD input
Protection
Dn i
An
A/D System
Bn
RTD
Cn i
2-wired RTD
Terminal Base K-RTD01

System Overview
 Wiring
3-wired RTD input
Protection
Dn i
An
A/D System
Bn
RTD
Cn i
3-wired RTD

System Overview
 Wiring
4-wired RTD input
Protection
Dn i
An
A/D System
Bn
RTD
Cn i
4-wired RTD

 Specifications

K-TC01 8-Channel TC Module
System Overview
 Features
8 Channel Thermocouple or mV Input
TC Type: S,R,B,K,N,E,J,T
1:1 Redundancy
Enhanced Protection
Over current
Device diagnostics
Channel diagnostics
Hot Swappable

System Overview
 LED Status

System Overview
 Wiring
Thermocouple input connection
Protection
An
A/D System
Cn
TC
Terminal Base K-TC01

System Overview
 Wiring
mV input connection
Protection
An
+
mV A/D System
- Cn
mV
Terminal Base K-TC01

 Specifications

K-AO01 8-Channel AO Module
System Overview
 Features
8-channel, 4~20mA Output
Supports Fail-Safe Output
1:1 Redundancy
Enhanced Protection

Device diagnostics
Channel diagnostics
Hot Swappable

System Overview
 LED Status

System Overview
 Wiring
Protection
110mA
An System
V/I D/A
Fuse (optional)
4~20mA 110mA
Bn
Fuse (optional)
Current Load
Terminal Base K-AO01

 Specifications

K-DI01/11 16-Channel DI Module
System Overview
 Features
16-Channel 24/48VDC Input
Supports Dry Contact & Wet Contact
1:1 Redundancy
Enhanced Protection
Over current
Device Diagnostics
Channel Diagnostics
Hot Swappable

System Overview
 LED Status

System Overview
 Wiring
1) Dry Contact Input with Field Power
24 +
24 -
V+
V- Current limit
An 600Ω
Fuse (optional)
Bn
Fuse (optional)
Dry contact
System
Terminal Base K-DI01

System Overview
 Wiring
2) Dry Contact Input with Auxiliary Power

Auxiliary power
24V DC
24+
24-
V+
Current limit
V-
An 600Ω
Fuse (optional)
Bn
Fuse (optional)
Dry contact
System

System Overview
 Wiring
3) Wet Contact Input
24+
24-
V+
Current limit
V-
- An 600Ω
Fuse (optional)
-
+ +
Bn
Fuse (optional)
Wet contact
System

K-DI01 16-Channel 24VDC DI Module
 Specifications

K-DI11 16-Channel 48VDC DI Module
 Specifications

 Expansion Terminal Block

Relay input or high voltage input (110V/220V AC and 110V/220V DC) can be
connected through expansion terminal block, which connects the terminal
base via DB37 interface.

K-DO01 16-Channel 24VDC DO Module
System Overview
 Features
16-Channel Output
Supports Fail-Safe Output
1:1 Redundancy
Enhanced Protection

Device Diagnostics
Channel Diagnostics
Hot Swappable

System Overview
 LED Status

System Overview
 Wiring
1) Dry Contact, Normally open/closed Connection
V- V+ 24V+ 24V-
AUX+
Jumper
disconnected Protection
AUX-
Normally On System
Open
Normally Pn
Closed
Cn
Terminal block K-DOT01 K-DO 01

System Overview
 Wiring
1) Wet Contact, Normally open/closed Connection
Auxiliary power
_24 VDC
+
V- V+ 24V+ 24V-
AUX+ Jumper
disconnected Protection
AUX-
System
On
Load Pn
Cn
AUX- Terminal block K-DOT01 K-DO 01

 Specifications

 Expansion Terminal Block

Objective
 Controller
 I/O Unit

Controller Unit
 Controller Baseplate

Controller Unit
 Interface Explanation
Power supply Status Redundancy
Monitor Interface Power Input Interface
Redundancy K-BUS
Module Slot
K-BUS Module
Address Jumper
Redundancy Controller
Slot
(Reserve)
System & Field

Power supply Fuse Box
Domain Address DIP Switch Redundancy

(Including Power-fail protection CNET Interface
and download mode switch) Redundancy
SNET Interface Time Synchronization Redundancy Extension
Controller Address DIP Switch Network Interface CNET Interface

Controller Unit
 Installation and Fixed

②
① ②
① ②
①
②
③
② ③ ④ ③
③
④
④

I/O Unit
 Terminal Base
I/O Module
Slot
Terminal
K-BUS Cable
Interface
or
DB37 Pin
Connector
Fuse Box
(Optional Accessory)
I/O Station Address Box

I/O Unit
 Installation and Dismantling
③
①
Terminal base installation
② ④
Terminal base remove

I/O Unit
 Extension of Terminal block

I/O Unit
 Extension of Terminal block

Thank You
Automation for Better Life

Hollias Macs V6 Training: Hardware Introduction - KM Series

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HOLLiAS MACS V6 TRAINING

Upon completion this part you will be able to:

 Define System Communication

 Define Hardware Modules

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

Front View of Cabinet Rear View of Cabinet

Front View of Cabinet

Air Breaker Power Supply Module

Rear View of Cabinet

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

24V DC DC Status 24V DC

Auxiliary Power Distribution

Power & Bus Power & Bus

Field Power Field Power System Power

Power & Bus Power & Bus

4-Slot Controller Baseplate

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

I/O Station Address Box

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

Upon completion this part you will be able to:

 Define System Hardware Design

 Define System Communication

 Define Hardware Modules

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

OPS / ENS HIS

10# Controller 11# Controller 21# Controller

K-BUS Module K-BUS Module K-BUS Module

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

K-BUS02 Star-type K-BUS Module

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

Front View of MCC Rear View of MCC

A EXT OUT K-BUS03

I/O I/O I/O

I/O I/O I/O

I/O I/O I/O

Max.10 Max.10 Max.10

I/O I/O I/O

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

Upon completion this part you will be able to:

 Define System Hardware Design

 Define System Communication

 Define Hardware Modules

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

PowerPC 330 MHz

Power- loss Protection

Backup battery online replaceable

Fully Compatible with HollySys FM/SM series I/O

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

Supporting 2-wired, 4-wired Transmitters

HOLLYSYS (ASIA PACIFIC) PTE. LTD.

HOLLYSYS (ASIA PACIFIC) PTE. LTD.