Steel Ball Skew Rolling Machine Introduction

Grinding steel ball introduction
1. φ20mm-φ120mm grinding steel ball rolling by skew rolling mill line, also known as abrasive
wear-resistant media, is a consumable, the main purpose is to grind the material so that the material
grinding finer, to achieve the use of standards, mainly used in mines, power plants, cement plants,
steel mills, silica sand plant, coal chemical industry and other fields.
2. Specification: φ20mm-φ120mm
3. Round steel material: 65Mn、60Mn、50Mn、B2、B3、40Cr、45 etc.
4. Round steel length: 6000 mm
5. Heating method: Induction heating furnace
6. Heating temperature: 950～1050℃
Process of skew rolling miller produce balls
Steel ball skew rolling machine introduction：
Skew rolling mill production line used to produce steel balls or steel forging. The angle between the
two rolls of the skew rolling mill is generally 2 ° -6 °. The roll has a spiral hole pattern. When the two
rolls are rotated in the same direction, the round billet rotates reversely with the roll between the rolls
and advances through the spiral hole Round bar rolled into the desired shape. Then after the heat
treatment process to meet the requirements of grinding steel ball.
Steel ball skew rolling principle:
The work principle of helical hole type cross rolling is shown in the figure. Two axes with helical hole
cross each other. The rollers rotate in the same direction to rotate and advance the circular piece,
under the action of forming rotary parts blanks. Skew rolling deformation is mainly axial compression
of the axial extension.
Introduction of hot rolled grinding steel ball production process:
1. The bundles of round bar stock hanging to the "storage rack", bar length bar length is
generally 6000mm.
2. Automatic feeder will be "stocker" on the round bar automatically feeding to the "intermediate
frequency furnace" on the conveyor track, round bar in the conveyor track on the automatic feeding
mechanism into the "electric furnace", by adjusting the size of the power, the round steel heated to
950 ~ 1050 ℃.
3. After heating, the round bar passes through the "feed guide sleeve" into the "skew rolling
mill" mold, after two spiral molds, the round bar rotates forward and is continuously rolled into steel
balls. From the "slide" into the " conveyor system".
4. Hot rolled steel ball through the "delivery system" for transport, cooling treatment, the ball
temperature uniform inside and outside, while allowing the ball temperature down to the quenching
temperature, into the "quenching machine" for continuous quenching, by adjusting the "quenching
machine Speed, control the temperature of the steel ball outlet, the steel ball after quenching,
through the "chute" into the "material basket", the use of tempering furnace tempering of the ball to
eliminate the internal stress of the steel ball so that the ball is very high and Even hardness.
Technical parameter of skew rolling machine line
ZQ2 ZQ3 ZQ4 ZQ5 ZQ6 ZQ8 ZQ10 ZQ12

Model unit
0 0 0 0 0 0 0 0
Steel ball diamet 15- 20- 30- 35- 40- 60- 70- 80-

mm
er 20 30 40 50 60 80 100 120
Roller diameter mm 170 220 260 300 340 450 600 690
Roller angle
° 0-5 0-6 0-6 0-8 0-6 0-8 0-7 0-7
range
pcs/mi
Productivity 120 102 90 72 72 64 50 40
n
Motor power KW 30 40 80 130 185 450 650 1000
The main parts of production line
Storage rack and induction furnace
The part has the storage 6000MM long bar steel rack, automatic feeding, automatic feeding,
automatic temperature measurement, fault alarm and other functions, the high degree of automation
of the furnace, to ensure continuous production of steel ball production line.
Steel ball skew rolling mill with gear reducer
Host using the overall ZG35 cast steel frame structure, aging treatment, good rigidity. Roller spindle
40Gr forgings, the whole quenched and tempered HB220 ~ 280; bearing ZG35, after aging. The
spindle and bearing seat are connected by tapered roller bearings. The bearings are made of
domestic first-class bearings (Hawal brand), lubricated with high-temperature lubricating oil and
sealed by mechanical seal. The overall performance is stable and reliable.
Radial and axial adjustment of the mold is convenient and reliable, the locking is firm and stable, and
the ball quality and operation stability are ensured.
According to different bar diameter, with different specifications of the guide sleeve.
Universal coupling with domestic famous brands
Motor, reducer, dual output reducer
Box with Q235-B welding parts, to stress annealing, gear with hardened helical gear and long
service life; output shaft material 40Cr, quenched and tempered HB217-255. Motor, reducer, dual
output reducer installed in a whole foundation, the power transmission part of the smooth operation.
Coupling
Motor and reducer, reducer and dual output reducer connection between the flexible pin-type
coupling, low noise, smooth transmission.
Main motor control cabinet, isothermal machine control cabinet and quenching machine
control cabinet
Electrical control part of the motor start, stop, speed button, with a voltmeter and ammeter, timely
monitoring of voltage and current, electrical components using well-known brands. In addition, there
are some features such as open the door power-off and motor over-current protection.
Steel ball dies
Mold material for H13 high quality mold steel, the overall quenching, under normal use can produce
20-30 million steel balls.
Upper and lower guide plate
The upper and lower guide plate with high quality welding layer to increase the surfacing layer to
improve the wear resistance of the guide, after a simple repair wear, grinding can continue to use.
Up and down guide adjustment by manual adjustment.
Conveyor system
Quenching machine and quenching sink

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Grinding steel ball introduction

Process of skew rolling miller produce balls

Steel ball skew rolling machine introduction：

ZQ2 ZQ3 ZQ4 ZQ5 ZQ6 ZQ8 ZQ10 ZQ12

Steel ball diamet 15- 20- 30- 35- 40- 60- 70- 80-

Motor power KW 30 40 80 130 185 450 650 1000

The main parts of production line

Storage rack and induction furnace

Motor, reducer, dual output reducer

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