Medium voltage products

PowerCube PB6
Pre-assembled modules for building
medium voltage switchgear
2
Index

1 4. General characteristics

2 7. Main components

3 10. Types available and apparatus

4 12. Overall dimensions and weights

5 18. Completion of the switchgear

3
1. General characteristics

General
PowerCube modules allow medium voltage air-insulated
switchgear to be constructed with the same rated currents as
those of the enclosure.
PowerCube modules are pre-assembled and tested in the
factory and comply with IEC 62271-100, CEI 17-1, IEC 60298
and CEI 17-6 Standards.

They are available with the following characteristics:

Rated voltage [kV] 36
Rated current [A] ... 2500 (*)
Rated short-time main circuit ... 25 x 3s
[kA]
withstand current ... 31.5 x 1s
(*) 2500 A with forced ventilation.

VD4 series circuit-breaker and HD4 series gas circuit-breakers

can be installed in the PowerCube PB6 modules.
All the operations are carried out from the front of the module.

Degrees of protection
The degrees of protection of PowerCube modules comply
with IEC 60529 Standards.
The following standard degrees of protection are guaranteed
on the front:
external housing IP4X

inside the units IP2X

Interlocks
The PowerCube module is fitted with interlocks to prevent
incorrect operations which might endanger the personnel in
charge of running the installation, as well as the efficiency and
reliability of the apparatus. Environmental conditions
In particular, locking devices to prevent the following The switchgear ratings are guaranteed under the following
operations are provided: ambient conditions:
– circuit-breaker closing in the intermediate position Minimum ambient temperature – 5 °C
– racking-out of closed circuit-breaker Maximum ambient temperature + 40 °C
– racking-in of closed circuit-breaker Maximum relative humidity 95%
– circuit-breaker compartment door opening in the connected Maximum altitude 1000 m a.s.l.
or intermediate position
– circuit-breaker racking-in with compartment door open. In an unpolluted and not corrosive atmosphere.
And, if the unit is fitted with an earthing switch:
– earthing switch closing with the circuit-breaker in the
connected or intermediate position
– racking-in the circuit-breaker with the earthing switch
closed
– feeder compartment door opening with the earthing switch
open
– earthing switch opening with the feeder compartment door
open.

Note: some of the interlocks listed above are supplied on request.

4
1
3

2 4

6
5

7
2

A Circuit-breaker compartment
1 Voltage signalling device (on request)
2 Circuit-breaker/truck/VT truck
3 Metal shutters
4 Lower and upper monoblocs
5 Earthing switch (on request)
6 Door
7 Fans (only for 2500 A)
8 Lower door

5
1. General characteristics

Electrical characteristics of PowerCube modules

Without earthing switch With earthing switch
PowerCube Module
PB6 PR6 PB6 PR6
Module width [mm] 1000 1000 1000 1000
Rated voltage [kV] 36 36 36 36
Test voltage at industrial frequency [kV] 70 70 70 70
Impulse withstand voltage [kV] 170 170 170 170
[kA] 25 (3s) 25 (3s) 25 (3s) 25 (3s)
Short-time withstand current
[kA] 31.5 (1s) 31.5 (1s) 31.5 (1s) 31.5 (1s)
[kA] 63 63 63 63
Peak current
[kA] 79 79 79 79
[A] 630 630 630 630
[A] 1250 1250 1250 1250
Rated currents [A] 1600 1600 1600 1600
[A] 2000 2000 2000 2000
[A] 2500 (*) 2500 (*) 2500 (*) 2500 (*)
Earthing switch making capacity [kA] - - 25 25
(*) Forced ventilation

Quality System Test laboratory

Complies with ISO 9001 Standards, certified by an Complies with ISO 45001 Standards, accredited by an
independent external organisation. independent external organisation.

Environmental Management System Health and Safety Management System

Complies with ISO 14001 Standards, certified by an This complies with the OHSAS 18001 Standards, certified by
independent external organisation. an independent external organisation.

6
2. Main components

Circuit-breakers HD4 series SF6 circuit-breakers

PowerCube modules can be fitted with VD4 series The HD4 series of medium voltage circuit-breakers use sulphur
withdrawable circuit-breakers or HD4 series SF6 withdrawable hexafluoride gas (SF6) to extinguish the electric arc and as
circuit-breakers. insulating medium. The breaking principle of HD4 circuit-
The circuit-breakers are fitted with a truck which allows them breakers is based on compression and self-blast techniques
to be racked-in and out in the switchboard with the door to obtain top performance at all service current values, with
closed. gradual arc extinction, without any restriking, operating
A compact and light structure ensures sturdiness and overvoltages and chopped currents. These characteristics
excellent mechanical reliability. guarantee long electrical life for the circuit-breaker and limited
The operating mechanism and poles are fixed to the metal dynamic, dielectric and thermal stress on the installation. The
structure which also acts as a support for the moving contact circuit-breaker poles, which make up the interruption part,
actuation kinematics. are sealed for life pressure systems (IEC 62271-100 and CEI
17.1 Standards) and are maintenance-free. The stored energy
Series VD4 vacuum circuit-breakers mechanical operating mechanism has free release and allows
VD4 circuit-breakers use the vacuum as breaking and opening and closing operations independent of the operator.
insulating medium.
Thanks to the advanced manufacturing techniques with
which they are made, vacuum circuit-breakers provide a high
performance in all operating conditions.
The vacuum interrupters are embedded in poles made of
epoxy resin. This construction protects the interrupters from
shock, humidity and environmental pollution.
The circuit-breaker poles, which form the interrupting part, are
life-long sealed pressure devices (Standards IEC 62271-100
and CEI 17.1-1) and are maintenance-free.
VD4 circuit-breakers feature a mechanical type of operating
device; both operating mechanisms are the trip-free stored
energy type with independent opening and closing regardless
of the operator’s action.

VD4/W 36 kV HD4 series SF6 gas circuit-breaker

7
2. Main components

Earthing switches Monoblocs and shutters

The PowerCube PB6 module can be fitted with an earthing The monoblocs consist of insulating branches (fig. A) or
switch. terminals (fig. B) containing the power connections - top and
The earthing switch features making capacity on short- bottom - of the circuit-breaker compartment, towards the
circuit. The opening and closing operations can be locked, on feeder and busbar compartments respectively.
request, by means of key locks. The shutters (fig. C) are the metal type and are activated
Earthing switch operation is carried out from the front of the automatically when the circuit-breaker changes from the test/
module with manual operation suitably interlocked with the isolated position to the connected position and viceversa.
position of the circuit-breaker. Each shutter can be locked by means of two independent
Consult the table on page 11 for the list of accessories”. padlocks (optional).

Earthing switch open. Earthing switch closed.

Signals (open/closed) showing

the position of the earthing
switch are visible from the
front of the enclosure (if forced
ventilation is not provided) or
from the operating slot of the
earthing switch.

Signalling of the earthing switch

position.

Figure A

8
VT Compartment
PowerCube PR6 module can be configured as VT
compartment with withdrawable voltage transformers.
The voltage transformers are the dedicated type and are
protected by fuses. The fuses can be replaced with the
switchgear in service as the fuse compartment is segregated
metallically from the other compartments.
Consult the table on page 11 for the list of accessories.

Figure B Figure C

9
3. Types available and apparatus

Notes for using PowerCube modules Example of PR6 PowerCube modules (front view).
– Use of PowerCube PB6 modules is recommended
for constructing incoming, outgoing and bus-tie type
switchgear units (see table on following pages.
– Use of PowerCube PR6 modules is recommended for
constructing bus-riser, measurement and direct busbar
incoming switchgear units.

Example of PB6 PowerCube module (front and rear views).

1. Monoblocs
2. Branches/terminals.
3. Fans. Pre-installed in 2500 A PB6 modules.

10
VD4 withdrawable circuit-breakers for PowerCube modules
W=1000 W=1000
P=275 P=275
u/l=380 u/l=380 Circuit-breaker
[kV] Isc [kA] Icw [kA]
type designation
H=ø =35 H= ø =79
Rated uninterrupted current of the
PowerCube module [A] (40 °C)
25 25
1250 VD4/W 36.12.32 p275 (1)
31.5 31.5 (1s)

25 25
1600 VD4/W 36.16.32 p275 (1)
31.5 31.5 (1s)
36
25 25
2000 VD4/W 36.20.32 p275 (1)
31.5 31.5 (1s)

20 20
2500 (3) VD4/W 36.25.32 p275 (1)
31.5 31.5 (1s)

HD4 withdrawable circuit-breakers for PowerCube modules

W=1000 W=1000
P=275 P=275
u/l=380 u/l=380 Circuit-breaker
[kV] Isc [kA] Icw [kA]
type designation
H=ø =35 H=ø =79
Rated uninterrupted current of the
PowerCube module [A] (40 °C)
20 20 1250 HD4/W 36.12.20 p275 (1)
25 25 HD4/W 36.12.25 p275
31,5 31,5 (1s) HD4/W 36.12.32 p275 (1)
20 20 1600 HD4/W 36.16.20 p275
25 25 HD4/W 36.16.25 p275
31,5 31,5 (1s) HD4/W 36.16.32 p275 (1)
36
20 20 2000 HD4/W 36.20.20 p275
25 25 HD4/W 36.20.25 p275
31,5 31,5 (1s) HD4/W 36.20.32 p275 (1)
20 20 2500 (2) HD4/W 36.25.20 p275
25 25 HD4/W 36.25.25 p275
31,5 31,5 (1s) HD4/W 36.25.32 p275 (1)

(1) Operation sequence: O - 0.3”-CO-3’-CO.

(2) 2500 A with forced ventilation inside PowerCube PB6.
(3) Please ask ABB.

11
3. Types available and apparatus

Accessories

The table below indicates the accessories available and the relative combination with the PowerCube modules.

PowerCube module PB6 PR6

Width [mm] 1000 1000
Rated voltage 36 kV • •
Incoming/outgoing/bus-tie • -
Unit
Bus-riser/measurements/incoming/direct - •
1a Group of auxiliary contacts connected/isolated • -
Standard fittings Anti-racking-in lock for circuit-breakers with lower rated current
1b • -
of the compartment
2 Circuit-breaker anti-racking-in lock • -
3 VT compartment - •
4 Earthing switch • •
Accessories to be
specified at the 5 Key locks open or closed or open and closed for earthing switch • •
time of ordering
(assembly by ABB) Electrom. lock for earthing switch
6 • •
(24-48-60-110-220 Vdc; 110-220 Vac 50 Hz)
7 Earthing switch auxiliary contacts (5 or 10) • •
8 Lower door with handle (only if earthing switch is requested) • •
9 Anti-condensation heater (110-220 Vac 50 Hz) • • (VT truck) only
10 Mechanical interlock for circuit-breaker compartment door • • (VT truck) only
Accessories
on request 11 Padlock for metal shutters (top or bottom or top and bottom) • • (VT truck) only
(assembly by 12 Earthing switch operating lever - extra in relation to normal supply (*) • •
the customer)
13 Lifting eyebolts • •
14 Apparatus transport and racking/in truck • • (VT truck) only
(*) Remember that the standard supply provides up to 10 levers per order position with a maximum of 1 lever per enclosure (fitted with earthing switch).

12
4. Overall dimensions and weights

PB6 PowerCube module - 630-1250 A - with branches

Indicative weight of the module (without earthing switch)

Rated current [A] Weight [kg]
630 - 1250 400

13
4. Overall dimensions and weights

PB6 PowerCube module - 630-1250 A - with terminals

Indicative weight of the module (without earthing switch)

Rated current [A] Weight [kg]
630 - 1250 350

14
PB6 PowerCube module - 1600 - 2500 A - with branches

Indicative weight of the module (without earthing switch)

Rated current [A] Weight [kg]
630 - 1250 450
2500 500

15
4. Overall dimensions and weights

PB6 PowerCube module - 1600 - 2500 A - with terminals

Indicative weight of the module (without earthing switch)

Rated current [A] Weight [kg]
1600 - 2000 400
2500 450

16
PR6 PowerCube module - with branches

Indicative weight of the module (without earthing switch)

Rated current [A] Weight [kg]
630 - 1250 up to 400
1600 - 2000 up to 400
2500 up to 400

17
4. Overall dimensions and weights

PR6 PowerCube module - with terminals

Indicative weight of the module (without earthing switch)

Rated current [A] Weight [kg]
630 - 1250 up to 350
1600 - 2000 up to 350
2500 up to 350

18
5. Completion of the switchgear

To complete the switchgear, ABB can also offer the components indicated below.

For further details, please consult us.

Voltage transformers
The voltage transformers are the type insulated in resin and
are used to supply measuring and protection devices.
The are available for fixed assembly or for installation on
withdrawable trucks.
They comply with the IEC 60044-2 Standards.
Their dimensions usually conform to the DIN 42600 Standard.
The transformers installed on withdrawable trucks are, on the
other hand, of the dedicated type.
These transformers can have one or two poles, with
performance and precision classes suited to the functional
requirements of the instruments connected to them.
When they are installed on withdrawable trucks, they are
fitted with medium voltage protection fuses. The fuses can be
replaced with the switchgear in service.

Current transformers
The current transformers are the type insulated in resin and
are used to supply measuring and protection devices. These
transformers can either have a wound core or a through bar
with one or more cores, with performance and precision
classes suited to the installation requirements.
They comply with IEC 60044-1 Standards.
Their dimensions usually conform to the DIN 42600 standard.
The current transformers can also be fitted with a capacitive
socket for connection to the voltage signalling lamps.

19
5. Completion of the switchgear

REF542plus electronic unit IndustrialIT

The REF542plus unit integrates all the secondary functions of This product has been tested and certified as conforming to
a switchgear unit in a single module with watchdog. Thanks to IndustrialIT, Level 0 - Information. All the information about
flexible software, the unit can meet a vast range of installation the product is provided in an interactive electronic format,
requirements: protection measurement, control and signalling. compatible with ABB Aspect Object TM technology.
The user interface is simple and easy to use. ABB’s commitment to respecting Industrial IT conformity
guarantees that each construction unit is provided with all the
REF542plus in a kit for OEM instruments needed to ensure efficient installation, function
The integrated protection and control unit is based on the and maintenance operations throughout the useful life of the
REF542plus platform - multi-purpose unit for medium voltage product.
switchgear. For further information about IndustrialIT please visit the
The REF542plus unit uses the latest microelectronic and following site: <http://www.abb.com/industrialit>.
information technology discoveries.
The REF542plus unit provides the following main functions: Some of the solutions already configured for protection
• protection and control of most of the common medium voltage
• control applications are defined here.
• measurement These solutions are based on the REF542plus unit and do
• monitoring not require any programming.
• quality of the energy The REF542plus unit is supplied already programmed and
• communication. ready for installation.
Thanks to the exceptional flexibility and scalability of this Only the protection parameter setting remains to be
advanced unit, all the functions are integrated in a single carried out.
configurable environment. The REF542plus unit, already configured, can only be
This unit therefore makes targeted and intelligent solutions ordered as part of the medium voltage kit.
possible, with limited wiring requirements, in those places It cannot be sold separately.
where the traditional approach would be costly and inefficient.

20
Configuration of the primary part is structured as shown in the Technical reference documentation
single-line diagram below. The pre-configured REF542plus unit described in this
The circuit-breaker can be fixed or withdrawable. The earthing catalogue is based on release 1.1 (V4C01 software version).
switch is manual. Configurations with a contactor in place
of the circuit-breaker are also provided foroutgoing motor For further information about the REF542plus unit, please ask
feeders. for the following documentation:
• REF542plus Technical Catalogue, 1VTA100001en-H PTMV,
The ATEX certified version, in accordance with directive 11.2003
94/9/EC for explosive environments, is also available. • REF542plus Manual Part 1: Operation and Maintenance,
Please contact ABB. 1VTA100002en-04 PTMV, 10.02.02.
• REF542plus Manual Part 2: Engineering & Technical
Note References, 1VTA100003en-04 PTMV, 10.02.02.
Specific and customised solutions and protection diagrams • REF542plus Manual Part 3: Installation and Commissioning,
are possible. Please contact ABB. 1VTA100004en-04 PTMV, 10.02.02.
• REF542plus Manual Part 4: Communication to station
control system, 1VTA100005en-01 PTMV, 10.02.02.
• REF542plus Technical References Modbus RTU,
1VTA100065-2 PTMV, 10.02.02.
• REF542plus Release 1.1 Type Test Certificate 1VTA100022
Fixed or withdrawable circuit-breaker
PTMV, 31.01.02.
• REF542plus Connection Diagram 401734, Rev. M3565
7/6/01 ABB.
• REF542plus EC Conformity, 1VTA100159 PTMV, 28.08.02.
• EC-Type-Examination Certificate (PTB 02 ATEX 3000) PTB
Manual earthing switch
September 2002.

Single-line diagram of the primary part.

21
Notes

22
23
Contact us

ABB S.p.A. The data and illustrations are not binding. We reserve the

1VCD000178 - Rev. F, en - Technical Catalogue - 2013.01 (PowerCube PB6) (gs)

right to make changes without notice in the course of
Power Products Division technical development of the product.
Unità Operativa Sace-MV
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Via Friuli, 4
I-24044 Dalmine
Tel.: +39 035 6952 111
Fax: +39 035 6952 874
E-mail: info.mv@it.abb.com

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