Newage Sx440 Avr, Replacement: Same Fit Form and Function As The Original Newage SX440

NEWAGE SX440 AVR, REPLACEMENT
Same Fit Form and Function as the Original Newage SX440

Generator Automatic Voltage Regulator
Operation Manual
Self Excited Automatic Voltage Regulator

Compatible with Newage SX440, Stamford SX440, E000-24030, Onan 305-0824
* Use for reference purpose only and not a genuine Newage product.
To place an order click here --------- > Newage SX440 Replacement AVR
For our hompage click here ---------- > General Power Limited
For more information click here ----- > Newage Automatic Voltage Regulators
1. INTRODUCTION
Sensing Inpuut Under Frequency Protection
Voltage 190 ~ 264 VAC, 1 phase 2 wire Set point 95% Hz
Frequency 50 / 60 Hz, selectable
( UFRO )
Output Slope 170% down to 30 Hz
Voltage Max. 90 VDC @ 207 VAC
Current Continuous 4A Soft Start Ramp Time
Intermittent 10A for 10 sec. 2 sec.
Resistance Min. 15 ohm Analogue Input
Voltage Regulation Max. Input ± 5 VDC
< ± 1% ( with 4% engine governing ) Sensitivity 1V for 5% generator volts
Input Resistance 1K ohm
Voltage Build-up
Residual voltage at AVR terminal > 5 VAC Quadrature Droop Input
Burden 10 ohm
Thermal Drift Max sensitivity 0.07 A for 5% droop (PF=0)
0.05% per °C change in AVR ambient Max. input 0.33 A
External Volts Adjustment Dimensions

±8% with 1K ohm 1 watt trimmer 150mm L * 135mm W * 40mm H
Unit Power Dissipation Weight

Max. 12 watt 418g ± 2%
2. WIRING 3. ADJUSTMENT
1. K1,K2 : Field input external switch terminals. 3.1 Voltage adjustment
Linked for normal operation.
The generator output voltage can be altered by
2. P2,P3 : External power input terminals. adjustment of the volt VR on the AVR board, or by
3. 3,2 : Sensing input terminals. the external trimmer (1KΩ) if fitted.
4. 1,2 : External VR terminals. Linked for useless. 1. The terminals 1&2 must be linked if no hand
5. X,XX : x connect to field (+), XX connect to field (-). trimmer.
6. S1,S2 : Droop CT input terminal. 2. Before start the generator, please turn the Volt
trimmer on the AVR board fully anticlockwise
7. A1,A2 : VAR/PF controller input. Turn the external trimmer to midway position.
8. A,B,C : Link A,C for under 90KW. 3. Turn the stability trimmer on the AVR board to
Link B,C for 90 ~ 550KW. midway position.
Link A,B for over 550KW. 4. Connect a voltmeter to generator output voltage
terminals.
9. J1~J8 : jump select terminals, 2-3,4-5,6-7.
please refer to Figure 2 and Figure 3. 5. Start generator set and run on no load at nominal
frequency 50 ~ 53Hz or 60~63Hz.
6. If the red Led is illuminated, refer to the under
frequency roll off adjustment.
7. Carefully turn volt trimmer clockwise until rated
voltage is reached.
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2 Newage SX440 AVR
3.2 Stability adjustment normally present in the works to give 5% voltage
droop at full load zero power factor. Clockwise
If a replacement AVR has been fitted or re-setting of increases the amount of CT signal injected into the
the stability control is required, turn the stability AVR and increases the droop with lagging power
trimmer slowly clockwise until the output voltage is factor. With the control fully anticlockwise there is no
steady, on or off load. droop.
3.3 Droop adjustment 3.4 Trim adjustment

Generator intended for parallel are fitted with a An auxiliary input is provided to connect to A1, A2. It
quadrature droop CT with provides a power factor is designed to accept DC ± 5V.Turn the TRIM
dependent signal for the AVR. The CT is connected trimmer fully anticlockwise has no effect, Clockwise
to S1,S2 on the AVR. The Droop adjustment is it has maximum effect.
Outline Drawing
Figure 1
Bypass Drawing Wiring Drawing

Figure 2 Figure 3
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Newage SX440 AVR 3
4. TROUBLE SHOOTING
SYMPTOM CAUSE CORRECTION
Voltage does not Engine speed is too low Please refer to the Generator Manual
build up wires are not connected well Please refer to Figure 2
Defective Generator Please refer to the Generator Manual
Out voltage low External VR broken Check wiring and testing VR
Terminal 1&2 not linked Please linked terminal 1&2
Terminal 3&2 no sensing input Please refer to Figure 2
Under frequency Please refer to the Generator Manual
Out voltage high AVR adjustment not well Please refer to voltage adjustment page
P.S. Please use the fuse of the original plant.
______________________________________________________________________________________
4 Newage SX440 AVR

Newage Sx440 Avr, Replacement: Same Fit Form and Function As The Original Newage SX440

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Available Formats

Newage Sx440 Avr, Replacement: Same Fit Form and Function As The Original Newage SX440

Uploaded by

Copyright:

Available Formats

NEWAGE SX440 AVR, REPLACEMENT

Same Fit Form and Function as the Original Newage SX440

Self Excited Automatic Voltage Regulator

External Volts Adjustment Dimensions

Unit Power Dissipation Weight

3.3 Droop adjustment 3.4 Trim adjustment

Bypass Drawing Wiring Drawing

P.S. Please use the fuse of the original plant.

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