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Cat Payload Kit Electrical System For Medium Wheel Loaders: Harness and Wire Electrical Schematic Symbols

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M0091383-03

March 2021 Harness And Wire Electrical Schematic Symbols


Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Cat Payload Kit


Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

For Medium Wheel Loaders


Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
CPK: 962H: 950K: 972H:
C551-UP N4A1-UP R4A1-UP GTA1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
SSA1-UP FER1-UP WLA1-UP coil that makes an electromagnet when current flows through it. The electromagnet
950GC: M3G1-UP J5M1-UP LCC1-UP can open or close a valve or move a piece of metal that can do work.
M5K1-UP J6J1-UP A7D1-UP
M5T1-UP K6K1-UP NPE1-UP Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
MAL1-UP 962K: A7G1-UP that make electromagnet when current flows through them. It also has an internal switch that places
L5S1-UP T6A1-UP A7J1-UP the latch coil circuit open at the time the coil latches.
950H: PCW1-UP FLL1-UP WXZ1-UP
N1A1-UP X4T1-UP Harness and Wire Symbols
M1G1-UP Wire, Cable, or Harness Harness Identification Letter(s):
J5J1-UP 966H: 972K: Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
A6D1-UP 966K: PEM1-UP Harness Identification Letters and
K5K1-UP Harness Connector Serialization Code:
Harness Connector Serialization
MXL1-UP RYF1-UP PBG1-UP Z4W1-UP The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
JLX1-UP A6J1-UP TFS1-UP AG-C4 L-C12 harness (C1, C2, C3, ...).
TAL1-UP NGX1-UP L-C12
111-7898 3E-5179 3E-5179
CYR1-UP 980H: Part Number: for Connector Plug 1
FMW1-UP MHG1-UP Part Number: for Connector Receptacle
BJ61-UP 980K: A8J1-UP 2
5A
BS61-UP W7K1-UP JMS1-UP
Plug Receptacle Component
NEP1-UP PF81-UP Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number
KZL1-UP Deutsch connector: Typical representation
1 325-AG135 PK-14
P8B1-UP of a Deutsch connector. The plug contains all
Harness identification code:
2 sockets and the receptacle contains all pins. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
PUBLICATIONS.CAT.COM 2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.

(Dimensions: 34 inches x 24 inches)


M0091383-03
16 Page,
CAN A DATA LINK HARNES
572-2124
CIRCUIT DESCRIPTION TABLE
Model: 5403761 UPDATES.DGM
J-C1
J-C1 CIRCUIT # DESCRIPTION
3E-3370
3E-3370
CONNECT A-C22 TO EXISTING 14 POSN SERVICE 1641-A181 GN 4672859 101 UNSWITCHED BATTERY (+)
A F711-J1 YL-18 A
14 TO 9 POSITION SERVICE PORT ADAPTER PORT OR TO 14 TO 9 POSN ADAPTER 1640-A182 WH/GN 4672859 C-C6 A105 +8V SENSOR SUPPLY
B F712-J2 GN-18 B
REQUIRED FOR MACHINES M5K1-UP 1639-A180 OR 4672859 1552273
R-C2 R-C1 A-C22 C C 200 MAIN CHASSIS
1638-A179 WH/OR 4672859 101-C014 RD-18-GXL 1
8T8735 4518019 4518020 C2 5 5 USB DEVICE GND
N961-C015 OR-18-TXL 2
A 101-R10 RD-18-GXL 200-R11 BK-18-GXL A A 200-A110 BK-18-GXL N958-C017 PK-18-TXL 3 RS232 TO PRINTER C260 USB DEVICE SHLD
B 200-R11 BK-18-GXL 101-R10 RD-18-GXL B B 101-A75 RD-18-GXL 1641-A181 GN 4672859 4 E271 300mA SINK 3 (HORN RELAY)
C F711-R15 YL-18-GXL C C F711-A44 YL-18-GXL 1640-A182 WH/GN 4672859
CONNECTS TO EXSISTING 200-C016 BK-18-GXL 5
E272 300mA SINK 2
D 944-R12 OR-18-GXL F712-R14 GN-18-GXL D D F712-A45 GN-18-GXL 1639-A180 OR 4672859
MACHINE SERVICE 6
E 945-R13 BR-18-GXL E E 1638-A179 WH/OR 4672859 E273 300mA SINK 1
CONNECTOR
F F712-R14 GN-18-GXL A749-R16 WH-18-GXL F F A749-A311 WH-18-GXL 308 / 390 KEY SWITCH INPUT
G F711-R15 YL-18-GXL A750-R17 PK-18-GXL G G A750-A305 PK-18-GXL A-C10
1907612 F527 USB DEVICE VBUS
H A750-R17 PK-18-GXL 944-R12 OR-18-GXL H H 944-A221 OR-18-TXL
J A749-R16 WH-18-GXL 945-R13 BR-18-GXL J J 945-A222 BR-18-GXL 1 C-C7 F528 USB DEVICE D+
K K CBL-A3 2 1552267 F529 USB DEVICE D-
L L 1641-A181 GN 4672859 3 F711-019 YL-18-GXL A
A749 ATA DATA LINK 1 (+)
M M 1640-A182 WH/GN 4672859 CBL-A2 4 F712-C021 GN-18-GXL B CAN “A”
N N 1639-A180 OR 4672859 1634-A175 WH/OR 4672859 5 C A750 ATA DATA LINK 1 (-)
P P 1638-A179 WH/OR 4672859 1635-A176 OR 4672859 6 ETHERNET 1 F711 PRIM. J1939 DATALINK +
1636-A178 WH/GN 4672859 7 PRODUCT LINK
F712 PRIM. J1939 DATALINK -
1637-A177 GN 4672859 8
9 944 CAT DATA LINK 1 (+)
A-C32 10 945 CAT DATA LINK 1 (-)
1552267 11
M906 PWM 1 (ROD END PRESSURE)
A F711-A257 YL-18-GXL 12
M907 PWM 2 (HEAD END PRESSURE)
CAN A JUMPER 1 B F712-A258 GN-18-GXL
A-C6 C-C3 101-C09 RD-18-TXL M908 PWM 3 (LIFT POS)
C C-C1
1552273 3E3382 101-C014 RD-18-GXL
CBL-A4 CBL-C3 4832762 M909 PWM 4 (TILT POS)
1642-A183 WH/OR 4672859 1 1 1642-C05 WH/OR 4672859 200-C10 BK-18-TXL
A-C33 200-C016 BK-18-GXL 1 N958 RS232 RECEIVE 2 (PRINTER)
1643-A184 OR 4672859 2 2 1643-C06 OR 4672859 2
1552267 3 ETHERNET 3 DISPLAY 3 308-C11 YL-18-TXL N961 RS232 TRANSMIT 2 (PRINTER)
3
A F711-A254 YL-18-GXL 4 4
4 U921 SW TO GND 1
CAN A JUMPER 2 B F712-A253 GN-18-GXL 1645-A185 GN 4672859 5 5 1645-C07 GN 4672859 U922 SW TO GND 2
308-C11 YL-18-TXL 5
C 1644-A186 WH/GN 4672859 6 6 1644-C08 WH/GN 4672859 N961-C015 OR-18-TXL 1643-C06 OR 4672859 6 U924 SW TO GND 4 (STORE SWITCH)
N958-C017 PK-18-TXL 1642-C05 WH/OR 4672859 7
A-C9 X998 DIGITAL SENSOR RETURN
1645-C07 GN 4672859 8
CBL-A1 3447617 Y959 SEC J1939 DATALINK +
1644-C08 WH/GN 4672859 9
F527-A166 RD 3447617 1
10
F529-A162 WH 3447617 2
CBL-C3 Y960 SEC J1939 DATALINK -
11
F528-A163 GN 3447617 3 USB - NOT USED 1634 ETHERNET 1 (PRODUCT LINK)
12
C255-A165 BK 3447617 4
13 1635 ETHERNET 1 (PRODUCT LINK)
C260-A164 SH 3447617 5 F711-C020 YL-18-GXL F711-C12 YL-18-TXL
F711-019 YL-18-GXL 14 1636 ETHERNET 1 (PRODUCT LINK)
C-C4 15
A-C25 1637 ETHERNET 1 (PRODUCT LINK)
1552273 16
3E3382 F712-C022 GN-18-GXL F712-C021 GN-18-GXL 1638 ETHERNET 2 (EXISTING SERVICE PORT)
17
CAN A TERM RES 1 A-C29 101-A168 RD-18-GXL 1 1 101-C09 RD-18-TXL F712-C13 GN-18-TXL
134-2540 1552267 18 1639 ETHERNET 2 (EXISTING SERVICE PORT)
200-A167 BK-18-GXL 2 2 200-C10 BK-18-TXL 19
A F711-A309 YL-18-GXL 390-A169 YL-18-GXL 3 DISPLAY 3 308-C11 YL-18-TXL 1640 ETHERNET 2 (EXISTING SERVICE PORT)
20
B F712-A308 GN-18-GXL 4 PWR/GND/CAN 4
21 DISPLAY 1641 ETHERNET 2 (EXISTING SERVICE PORT)
C F711-A174 YL-18-GXL 5 5 F711-C020 YL-18-GXL 22 1642 ETHERNET 3 (DISPLAY)
F712-A172 GN-18-GXL 6 6 F712-C022 GN-18-GXL 1642-C05 WH/OR 4672859
23 1643 ETHERNET 3 (DISPLAY)
CAN B TERM RES 1 A-C8 1643-C06 OR 4672859
24
134-2540 1552267 A-C12 1645-C07 GN 4672859 1644 ETHERNET 3 (DISPLAY)
25
A Y959-A64 YL-18-GXL 4518019 1644-C08 WH/GN 4672859 26 1645 ETHERNET 3 (DISPLAY)
B Y960-A56 GN-18-GXL 200-A110 BK-18-GXL A
27 1654 ETHERNET 4 (NEW SERVICE PORT)
C 101-A75 RD-18-GXL B
28
F711-A255 YL-18-GXL C 1655 ETHERNET 4 (NEW SERVICE PORT)
29
F712-A252 GN-18-GXL D
30 1656 ETHERNET 4 (NEW SERVICE PORT)
SQUARE A-C2 E
4832761 31 1657 ETHERNET 4 (NEW SERVICE PORT)
494-6473 A749-A311 WH-18-GXL F
32
RS232 DTR 2 1 A750-A305 PK-18-GXL G SERVICE PORT 1808 BROADR REACH 3
33
2 944-A155 OR-18-GXL H (CAN A) 34
1809 BROADR REACH 3
RS232 GND 2 3 945-A158 BR-18-GXL J
35 1810 BROADR REACH 2
RS232 RXD 2 4 CBL-A7 K
101-A01 RD-18-GXL 101-C09 RD-18-TXL 36 1811 BROADR REACH 2
RS232 TXD 2 5 101-A168 RD-18-GXL 1657-A187 GN 4672859 L
200-C10 BK-18-TXL 37
6 200-A142 BK-18-GXL 1656-A188 WH/GN 4672859 M
38
7 200-A167 BK-18-GXL 1655-A189 OR 4672859 N
39
8 390-A169 YL-18-GXL 1654-A190 WH/OR 4672859 P
40
9 944-A155 OR-18-GXL
F711-C12 YL-18-TXL 41
10 945-A158 BR-18-GXL
A-C19 F712-C13 GN-18-TXL 42
11 F711-A174 YL-18-GXL 43
12 F712-A172 GN-18-GXL 4900571
CBL-A5 44
13 F712-A252 GN-18-GXL 1808-A191 WH/BU 4896290 1 BROADR REACH 3
14 F711-A255 YL-18-GXL 1809-A192 BU 4896290 2
15
16 A-C20
17 4900571
CBL-A6
BROADR-REACH 6- 18
101-A01 RD-18-GXL 1810-A193 WH/BU 4896290 1 BROADR REACH 2
BROADR-REACH 6+ 19 101-A168 RD-18-GXL 1811-A194 BU 4896290 2
BROADR-REACH 4+ 20 200-A142 BK-18-GXL
BROADR-REACH 4- 21 200-A167 BK-18-GXL A-C5 C-C5
22 3E3376 1552272
390-A169 YL-18-GXL
23 944-A155 OR-18-GXL 101-A01 RD-18-GXL 1 1 101-C014 RD-18-GXL
24 945-A158 BR-18-GXL N961-A140 OR-18-TXL 2 RS232-2 PRINTER OUT 2 N961-C015 OR-18-TXL
25 F711-A174 YL-18-GXL N958-A141 PK-18-TXL 3 3 N958-C017 PK-18-TXL
26 F712-A172 GN-18-GXL 200-A142 BK-18-GXL 4 4 200-C016 BK-18-GXL
27 F712-A252 GN-18-GXL
28 F711-A255 YL-18-GXL
29
30 101-A74 RD-18-GXL
31 101-A01 RD-18-GXL 101-A77 RD-18-GXL
32 101-A73 RD-18-TXL 101-A218 RD-18-GXL
33 101-A168 RD-18-GXL 101-A219 RD-18-GXL AVAILABLE POSTIONS ON BULKHEAD CONNECTORS
BROADR-REACH 2+ 34 1810-A193 WH/BU 4896290
BROADR-REACH 2- 35 1811-A194 BU 4896290
(SEE M0091381 / M0092357 / M0092359 “PROCEDURE TO INSTALL CAT PAYLOAD KIT ON CERTAIN SERIES MEDIUM WHEEL LOADERS”)
10/100 BASE-T(TXD) +2 36 1638-A179 WH/OR 4672859 200-A105 BK-18-TXL 200-A112 BK-18-GXL
10/100 BASE-T(TXD) -2 37 1639-A180 OR 4672859 200-A142 BK-18-GXL CONNECTIONS THROUGH THE
10/100 BASE-T(RXD) +2 38 1640-A182 WH/GN 4672859 200-A167 BK-18-GXL BULKHEAD CONNECTORS
10/100 BASE-T(RXD) -2 39 1641-A181 GN 4672859 200-A146 BK-14-GXL
40 200-A145 BK-18-GXL
A-C14
10/100 BASE-T(TXD) +3 41 1642-A183 WH/OR 4672859 200-A204 BK-18-GXL
2305010 4 FABRICATED “CHASSIS SENSORS”
10/100 BASE-T(TXD) -3 42 1643-A184 OR 4672859 200-A210 BK-18-GXL
HARNESS
10/100 BASE-T(RXD) +3 43 1644-A186 WH/GN 4672859 200-A211 BK-18-GXL 101-A77 RD-18-GXL 1
TILT POS
10/100 BASE-T(RXD) -3 44 1645-A185 GN 4672859 200-A112 BK-18-GXL 2
1552260 3E3370 PWM 1 / 266-2337
A105-A250 OR-18-GXL 3 J1939 SNSR - NOT USED TO A-C18 PIN 1 LOC B-4 OR-14 A OR-18 +8V
390-A68 YL-18-TXL 390-A72 YL-18-GXL X998-A251 BR-18-GXL 4
TO A-C18 PIN 5 LOC B-4 GN-14 B BK-18 GND
390-A169 YL-18-GXL Y959-A60 YL-18-GXL 5
TRIANGLE A-C3 TO T-2 WH-14 C WH-18 SIG
Y960-A50 GN-18-GXL 6
494-6473 4832762
10/100 BASE-T(TXD) +1 1 1634-A175 WH/OR 4672859 944-A220 OR-18-TXL
10/100 BASE-T(TXD) -1 2 1635-A176 OR 4672859 944-A155 OR-18-GXL
10/100 BASE-T(RXD) +1 3 1637-A177 GN 4672859 944-A221 OR-18-TXL LIFT POS
10/100 BASE-T(RXD) -1 4 1636-A178 WH/GN 4672859 1552260 3E3370 PWM 2 / 266-2337
RS232 RXD 1 5 N958-A141 PK-18-TXL 945-A223 BR-18-TXL
A-C30 X-C1 M909-X201 GN-18-GXL T-1 TO A-C18 PIN 2 LOC B-4 OR-14 A OR-18 +8V
RS232 TXD 1 6 N961-A140 OR-18-TXL 945-A158 BR-18-GXL
3E5179 1552252 TO A-C18 PIN 6 LOC B-4 GN-14 B BK-18 GND
RS232 GND 1 7 945-A222 BR-18-GXL TILT POS (PWM 1) WH-18
M909-X129 GN-18-GXL TO T-4 WH-14 C SIG
RS232 DCD 1 8 390-A72 YL-18-GXL 1 1 390-X72 YL-18-GXL SNSR IN
RS232 DTR 1 9 A105-A125 OR-18-GXL 101-A74 RD-18-GXL 2 2 101-X74 RD-18-GXL
10 A105-A126 OR-18-GXL A105-A205 OR-18-GXL 3 3 A105-X11 OR-18-GXL M909-X195 GN-18-GXL T-2
11 A105-A127 OR-18-GXL U924-A144 BK-20-TXL 4 4 U924-X144 BK-18-GXL
RS485 SHLD 12 A105-A128 OR-18-GXL M906-A132 BU-20-TXL 5 5 M906-X132 BU-18-GXL
HEAD END PRESS
13
14
A105-A205 OR-18-GXL
A105-A250 OR-18-GXL
M907-A131 GY-20-TXL
M908-A130 YL-20-TXL
6
7
CONNECT TO COMPLETER HARNESS (X) COMPLETER HARNESS
CONNECT TO A-C30
6
7
M907-X131 GY-18-GXL
M908-X130 YL-18-GXL M908-X196 YL-18-GXL T-3 237-0227 PWM 3 / 349-1178 WIRE GROUP COLOR DESCRIPTIONS
TO A-C18 PIN 3 LOC B-4 OR-14 1 +8V
RS485 TXB + 15 M909-A129 GN-20-TXL 8 8 M909-X129 GN-18-GXL LIFT POS (PWM 2) GROUND CIRCUIT
M908-X130 YL-18-GXL TO A-C18 PIN 7 LOC B-4 GN-14 2 GND
RS485 TXA - 16 E271-A202 BU-18-TXL 200-A204 BK-18-GXL 9 9 200-X75 BK-18-GXL SNSR IN TO T-6 WH-14 3 SIG
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
17 E272-A216 RD-18-TXL X998-A203 BR-18-GXL 10 10 X998-X14 BR-18-GXL
BROADR-REACH 5- 18 E273-A217 RD-18-TXL 200-A145 BK-18-GXL 11 11 200-X145 BK-18-GXL M908-X197 YL-18-GXL T-4
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
BROADR-REACH 5+ 19 E271-A202 BU-18-TXL 12 12
20 F711-A44 YL-18-GXL CAT DATA LINK
RS485 RXB + 21 F711-A257 YL-18-GXL CAN DATA LINK
M907-X198 GY-18-GXL T-5 ROD END PRESS
RS485 RXA - 22 F711-A255 YL-18-GXL 237-0227 PWM 4 / 349-1178 RS-232 / RS-485 DATA LINK
HEAD END PRESS (PWM 3)
(Dimensions: 34 inches x 24 inches)

23
REMOVE SOCKET PINS FROM CONNECTOR A-C18 OR K-C1 M907-X131 GY-18-GXL TO A-C18 PIN 4 LOC B-4 OR-14 1 +8V
24 F711-A254 YL-18-GXL SNSR IN CAN DATA LINK B
AND PLUG INTO THE CAB BULKHEAD CONNECTOR TO A-C18 PIN 8 LOC B-4 GN-14 2 GND
25 F711-A34 YL-18-TXL
FOR POWER AND GROUND TO 4 CHASSIS SENSORS M907-X199 GY-18-GXL T-6 TO T-8 WH-14 3 SIG ETHERNET
TILT POS SIGNAL 26 M909-A129 GN-20-TXL F711-A259 YL-18-GXL
LOCATED AT LOC B-2
LIFT POS SIGNAL 27 M908-A130 YL-20-TXL
HEAD END PRESS SIG 28 M907-A131 GY-20-TXL F711-A259 YL-18-GXL 8V +/- COMPLETER OTHER COLOR DESCRIPTIONS
ROD END PRESS SIG 29 M906-A132 BU-20-TXL F711-A174 YL-18-GXL
K-C2 K-C1 M906-X200 BU-18-GXL T-7
30 F711-A309 YL-18-GXL A-C18
3E3388 1552264 HIGHWAYS
USB D- 31 F529-A162 3447617 1552264
ROD END PRESS (PWM 4)
USB D+ 32 F528-A163 3447617 A105-A125 OR-18-GXL 1 1 A105-K1 OR-18-GXL 1 M906-X132 BU-18-GXL
SNSR IN
2 A105-K2 OR-18-GXL 2
M0091383-03

33 F712-A45 GN-18-GXL A105-A126 OR-18-GXL 2


BROADR-REACH 1+ 34 F712-A258 GN-18-GXL A105-A127 OR-18-GXL 3 SNSR 8V +/- 3 A105-K3 OR-18-GXL 3 M906-X310 BU-18-GXL T-8
BROADR-REACH 1- 35 F712-A252 GN-18-GXL A105-A128 OR-18-GXL 4 CONNECT TO 4 A105-K4 OR-18-GXL 4

X998-A117 BR-18-GXL COMPLETER HARNESS (K) 5 X998-K5 BR-18-GXL 5


10/100 BASE-T(TXD) +5 36 5
6 X998-K6 BR-18-GXL 6
CALLOUT FORMAT IF APPLICABLE
10/100 BASE-T(TXD) -5 37 F712-A253 GN-18-GXL X998-A118 BR-18-GXL 6
MACHINE ECM POWER / GROUND SPLICES
10/100 BASE-T(RXD) +5 38 F712-A35 GN-18-TXL X998-A119 BR-18-GXL 7 7 X998-K7 BR-18-GXL 7
8 X998-K8 BR-18-GXL 8 Callout Number Component
10/100 BASE-T(RXD) -5 39 F712-A260 GN-18-GXL X998-A120 BR-18-GXL 8
NOTE: A
(Machine Location from (52) VALVE GP - CONTROL Name
40 Component Locations Table)
USB SHLD 41 C260-A164 SH 3447617 F712-A260 GN-18-GXL
390-X214 YL-18-GXL T-13 FROM J1 PIN 1 OF MACHINE ECM 138-1234 Part Number
USB VBUS 42 F527-A166 RD 3447617 F712-A172 GN-18-GXL
390-X72 YL-18-GXL KEY SWITCH IN
USB GND 43 C255-A165 BK 3447617 F712-A308 GN-18-GXL
USB GND 44 SYMBOL DESCRIPTION ABBREV COLOR
390-X215 YL-18-GXL T-14 (TO J1 PIN 1 ON MACHINE ECM)
M906-A132 BU-20-TXL CIRCUIT CONNECTED RD RED
M907-A131 GY-20-TXL A-C31 WIRE AS - SPLICE FOR M5T1-UP ONLY / 199-9785
CIRCLE A-C4 2370163 L NOTE: A WH WHITE
M908-A130 YL-20-TXL NOTE: USED WHEN ONLY 3 SPACES AVAILABLE FOR SENSOR POWER CIRCUIT NOT CONNECTED
494-6473 4832763 101-X210 RD-18-GXL T-9 FROM J1 PIN 47 OF MACHINE ECM
M909-A129 GN-20-TXL 101-A219 RD-18-GXL 1
AT CONNECTOR A-C18 OR ORANGE
CAN B (-) 1 Y960-A54 GN-18-TXL U921-A206 BK-20-TXL 101-A218 RD-18-GXL 2 TO A-C18 ELECTRICAL CONNECTION TO
102-8802 155-2270 101-X74 RD-18-GXL POWER IN MACHINE STRUCTURE
CAN B (+) 2 Y959-A59 YL-18-TXL U922-A207 BK-20-TXL U921-A206 BK-20-TXL 3 PIN 3 LOC B-4 YL-18 YL YELLOW
CAN B SH 3 U924-A144 BK-20-TXL U922-A207 BK-20-TXL 4 I/O EXPANSION YL-18 1
INTERNAL ELECTRICAL CONNECTION
+8V SENSOR POWER 101-X211 RD-18-GXL T-10 (TO J1 PIN 47 ON MACHINE ECM)
CAN A (-) 4 F712-A35 GN-18-TXL 200-A211 BK-18-GXL 5 (FUTURE USE) YL-18 2
TO SURFACE OF COMPONENT PK PINK
CAN A (+) 5 F711-A34 YL-18-TXL 200-A210 BK-18-GXL 6 CONNECTORS FIELD INSTALLED
CAN A SH 6 X998-A117 BR-18-GXL E272-A216 RD-18-TXL 7 CONNECTOR BK BLACK
KEY SW 7 390-A68 YL-18-TXL X998-A118 BR-18-GXL E273-A217 RD-18-TXL 8 NOTE: A
A105-X13 OR-18-GXL T-17 FROM J1 PIN 44 OF MACHINE ECM
CDL - 8 945-A223 BR-18-TXL X998-A119 BR-18-GXL H# GY GRAY
CIRCUIT GROUPING DESIGNATION
CDL + 9 944-A220 OR-18-TXL X998-A120 BR-18-GXL
A105-X11 OR-18-GXL SENSOR POWER PU PURPLE
10 X998-A203 BR-18-GXL
11 X998-A251 BR-18-GXL ATCH WIRE, CABLE, COMPONENT
A105-X12 OR-18-GXL T-18 (TO J1 PIN 44 ON MACHINE ECM) BR BROWN
12
13 SPLICE
14 Y959-A59 YL-18-TXL Y959-A60 YL-18-GXL GN GREEN
15 Y959-A64 YL-18-GXL NOTE: A BLADE, SPADE, RING OR SCREW
X998-X15 BR-18-GXL T-19 FROM J1 PIN 45 OF MACHINE ECM TERMINAL BU BLUE
STB WAKE-UP 16
RS232 RXD 3 17 Y960-A54 GN-18-TXL Y960-A50 GN-18-GXL
X998-X14 BR-18-GXL SENSOR RETURN
RS232 TXD 3 18 Y960-A56 GN-18-GXL
RS232 GND 3 19 X998-X16 BR-18-GXL T-20 (TO J1 PIN 45 ON MACHINE ECM)
BROADR-REACH 3- 20 1809-A192 4896290
NOTE: A
1808-A191 4896290
HARNESS ASSEMBLIES
BROADR-REACH 3+ 21
22
SEALED
SPLICE
SW TO GND 3 23 NOTE: A
200-X212 BK-18-GXL T-11 115-8109
FROM J1 PIN 57 OF MACHINE ECM Do not operate or work on this product unless you have
SW TO GND 2 24 U922-A207 BK-20-TXL
IDENT PART NO CHG DESCRIPTION
16 Page,

SW TO GND 1 25 U921-A206 BK-20-TXL read and understood the instruction and warnings in the
26 200-X145 BK-18-GXL GROUND IN
relevant Operation and Maintenance Manuals and
27
28 A 540-3761 03 CORE CPK 200-X213 BK-18-GXL T-12 (TO J1 PIN 57 OF MACHINE ECM) relevant service literature. Failure to follow the instruc-
300 mA SINK 3 29 E271-A202 BU-18-TXL tions or heed the warnings could result in injury or
300 mA SINK 2
300 mA SINK 1
30
31
E272-A216 RD-18-TXL
E273-A217 RD-18-TXL X 572-0935 00 CORE COMPLETER death. Proper care is your responsibility.
32

SW TO GND 4
33
34 U924-A144 BK-20-TXL R 572-0936 00 14-9 SERVICE ADAPTER X-C11
3E3370
STORE SWITCH
263-1493
SW TO GND WAKE-UP 35

K 572-0937 00 POWER COMPLETER A WH


+ BTRY 36 101-A73 RD-18-TXL
U924-X144 BK-18-GXL B BR
- BTRY 37 200-A105 BK-18-TXL
200-X75 BK-18-GXL C BK
38
10/100 BASE-T(TXD) +4
10/100 BASE-T(TXD) -4
39
40
1654-A190 WH/OR 4672859
1655-A189 OR 4672859
C 549-7831 02 DISPLAY
10/100 BASE-T(RXD) +4 41 1656-A188 WH/GN 4672859
10/100 BASE-T(RXD) -4 42 1657-A187 GN 4672859
43
R-TERM/STB 44

THIS SCHEMATIC IS FOR THE CAT PAYLOAD KIT ELECTRICAL SYSTEM


MEDIA NUMBER: M0091383-03
SCHEMATIC PART NUMBER: 573-1863, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

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