Interpretation of Ow Number Test Data For Asphalt Mixtures: Article
Interpretation of Ow Number Test Data For Asphalt Mixtures: Article
Interpretation of Ow Number Test Data For Asphalt Mixtures: Article
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Flow number testing quantifies the permanent deformation characteristics of asphalt mixtures. For the flow number
to be determined correctly, it is necessary that the material exhibits the three-stage creep response when tested. The
current experimental protocol to be followed is not very clear for delineating such response. The post-processing
algorithm for data analysis also plays a critical role in the determination of flow number. In this study, experimental
investigations were carried out on an asphalt mix fabricated at air voids contents of 7% and 2%. The samples were
tested at two temperatures (408C and 558C) and three confinement conditions (unconfined, 100 kPa and 200 kPa) for
100 000 cycles. Post-processing of the data was carried out using three different methods. It was found that the onset
of the tertiary stage was strongly influenced by confinement conditions and air voids contents. The flow number
determined by the different post-processing algorithms was different for all the conditions of testing. It is thus
important for highways agencies to carefully select the testing conditions and post-processing algorithm before
using this method for checking the rutting susceptibility of asphalt mixtures.
1
Transport Interpretation of flow number test data
for asphalt mixtures
Roy, Veeraragavan and Krishnan
et al., 2002). The strain rate is calculated and flow number is Furthermore, the current AMPT protocol for flow number sug-
taken as the point of minimum strain rate. gests a test duration of 20 000 cycles. Depending on the AVC,
one might need a greater number of cycles for the onset of the
The mechanical response of an asphalt concrete mixture to tertiary stage.
loading will depend on many factors, such as the state of
densification of the mixture, test temperature, loading frequency, Different post-processing algorithms can be used to estimate flow
load intensity and the confinement condition. At present, there is number from creep and recovery data, and these methods try to
little clarity regarding the test protocol to be followed for the flow capture the point corresponding to the minimum strain rate. The
number test. The recommended provisional test protocol as per minimum strain rate is expected to be the point corresponding to
NCHRP 9-19 for flow number test consists of testing the asphalt the onset of the tertiary stage. The different algorithms vary in
mix at one effective pavement temperature and one design stress the manner in which the raw data and the computed strain rate
level selected by the design engineer (Witczak et al., 2002). The values are smoothed before evaluating the cycle corresponding to
effective pavement temperature suggested is in the range 25– minimum strain rate. The main issue here is experimental noise
608C. The design stress level range is 69–207 kPa for unconfined in the data, which is inevitable, and the smoothing algorithm is
tests and 483–966 kPa for confined tests. The confinement level required to eliminate any such local minimum points. Depending
can be selected between 35 and 207 kPa and the specimens are on the different smoothing criteria, it is possible that the same
tested at a design air voids content (AVC) of 4%. Correlations experiment may lead to different flow numbers.
between dynamic modulus measured at 388C at a frequency of
0.1 Hz and flow number measured at 548C have recently reported In this investigation, specimens with AVC of 2% and 7% were
by Apeagyei (2011). used to capture the permanent deformation response. At a high
AVC of 7%, it is expected that the creep strain will be higher
The later NCHRP project 9-33 (NCHRP, 2011) suggested an axial than for 2% AVC specimen, as the material has the potential for
stress of 600 kPa for unconfined flow number tests on specimens further ‘densification and flow’. For a 2% AVC specimen one
with a target AVC of 7%; for a confined flow number test, expects creep to be predominantly due to ‘flow’ of material. The
NCHRP project 9-30A (TRB, 2009) recommended a confining confinement pressure plays a very important role in this. To
stress of 69 kPa, repeated deviatoric stress of 483 kPa and a target understand the influence of confinement on the creep behaviour,
AVC of 7% (Bonaquist, 2011). It is understood that a higher flow number tests were in the unconfined condition and at two
deviator stress is suggested so that the material attains the tertiary confinement levels (100 kPa and 200 kPa). The tests were carried
stage in a feasible time period (a few hours for instance) in the out at two temperatures (408C and 558C) to account for different
routine test procedure. However, such application of high stresses, temperature regimes causing rutting in pavements. A common
especially on specimens having a high AVC of 7%, may not be deviator stress of 200 kPa was used for both the unconfined and
effective in capturing the three stages of creep. Instead, the confined tests. The test was continued for 100 000 cycles and the
specimen may undergo an early tertiary stage without secondary test results were analysed using two procedures – the variable
creep. The use of such data for evaluating flow number and sampling rate approach (Bonaquist, 2008; Witczak et al., 2002)
eventually computing the rut-resistance characteristics of the and the Australian Road Research Board (ARRB, 1994) method.
mixture may not capture the precise mechanism of rutting. Since In addition, the data were fitted using the Francken model and
failures due to creep occur due to the build-up of deformation at flow number was determined using the Francken approach
a sufficiently small rate, it is necessary that laboratory experi- (Francken, 1977).
ments designed to mimic such failures also apply load levels that
are sufficiently small. This will result in well-defined primary,
2. Experimental investigation
secondary and tertiary regimes. In fact, to simulate the creep
rupture of plastics, it is suggested in ASTM D2990-09 (ASTM, 2.1 Materials and mixture
2009) that load levels leading to failures in less than 1000 h The mid-gradation of a bituminous concrete grade 1 (BC-grade 1)
should not be applied. wearing course with nominal maximum aggregate size of 19 mm,
as per the Indian specification (MoRTH, 2001), was chosen. An
Another major factor associated with the creep and recovery unmodified binder of viscosity grade VG30 provided by Chennai
response of asphalt concrete mixtures is the level of densification Petroleum Corporation Limited, India was used. A binder content
or AVC of the mixture. Immediately after construction, the of 5% was chosen for preparation of the specimens. The
material has an AVC in the range 5–8% (Asphalt Institute, 1997). gradation of BC-grade 1 is shown in Figure 1 and the pertinent
After many years of trafficking, the AVC reduces to the ‘refusal properties of the binder used are listed in Table 1.
air voids content’ of 2–3%. It is understood that mechanical
response to loading will be different at these stages of mix 2.2 Specimen preparation
volumetrics and hence to quantify the permanent deformation The asphalt mixture was prepared in accordance with AASHTO
characteristics of the asphalt mixture it might be necessary to practice to attain a Superpave gyratory compacted specimen of
delineate the three-stage creep curve at different air voids levels. height 170 mm (AASHTO, 2010b). The mixture was short-term
2
Transport Interpretation of flow number test data
for asphalt mixtures
Roy, Veeraragavan and Krishnan
20
10 000 Unconfined
1000
aged at the mixing temperature for 4 h 5 min before casting 100 000 Unconfined
Accumulated residual microstrain
(AASHTO, 2002). To achieve test specimens with target AVC of 100 kPa confinement
7 0.5% and 2 0.5%, trial specimens were prepared by 200 kPa confinement
varying the number of gyrations. A specimen of 150 mm
diameter and 170 mm height was then cored to obtain a test
specimen of 100 mm diameter. Approximately 10 mm was sawn 10 000
from each end of the cored out portion using a twin-saw
arrangement so that the end flatness was within the tolerance
limit of <0.5 mm and end perpendicularity was <1.0 mm
(AASHTO, 2010c). The final dimensions of the AMPT specimens
were 100 mm diameter, with a standard deviation of diameter
<0.5 mm and 150 2.5 mm height. 1000
10 100 1000 10 000 100 000
Number of cycles
2.3 Test matrix
Flow number testing was carried out using the AMPT equipment
Figure 3. Flow number test on 2% AVC specimens at 558C under
at different temperatures and confinement levels as listed in the
different confinement conditions
test matrix (Table 2). A beta version of the flow number test
software (UTS014) supplied by M/s IPC Global, which can run
the experiments up to 100 000 load repetitions, was used for this
investigation. The experiments were carried out twice for all test respectively. Similarly, Figures 4 and 5 show the response of the
conditions to check the repeatability of results. 7% AVC specimens at these temperatures. The coefficient of
variation of the experimental observation for identical testing
3. Experimental results conditions was found to be within an acceptable tolerance.
The deformation response collected was converted to axial strain
and plotted against the number of cycles for each confinement The effect of temperature on the mechanical response of the
condition considered in the study. Figures 2 and 3 show the material was as expected. At higher temperatures, the accumulated
response of the 2% AVC specimens tested at 408C and 558C strain was considerably higher than at lower temperatures. The
3
Transport Interpretation of flow number test data
for asphalt mixtures
Roy, Veeraragavan and Krishnan
4. Data analysis
10 000
4.1 Variable sampling rate approach (Bonaquist, 2008;
Witczak et al., 2002)
Witczak et al. (2002) and Bonaquist (2008) recommended a
numerical differentiation approach to compute the flow value. In
1000 this method, the operator has the facility of choosing the data
sampling interval from 1 to 20 cycles for the flow number test. In
10 100 1000 10 000 100 000 this study, a sampling interval of 1 cycle was chosen so that the
Number of cycles
response at all cycles of loading could be captured. The
numerical differentiation algorithm for evaluating flow number is
Figure 4. Flow number test on 7% AVC specimens at 408C under
different confinement conditions
däi äiþ˜n äi˜n
1:
¼
dt 2˜n
100 000 Unconfined
100 kPa confinement
Accumulated residual microstrain
4
Transport Interpretation of flow number test data
for asphalt mixtures
Roy, Veeraragavan and Krishnan
at 408C and 200 kPa confinement pressure. The raw experimental mum value of strain rate at cycle 69 108 is reported as the flow
data indicate that the material is in a stable secondary stage, but number (Figure 7). Clearly, even the algorithm for numerical
the variable sampling approach and the ARRB method estimated differentiation for the determination of flow number needs con-
flow numbers of 19 136 and 69 108 respectively. Figure 6 shows a siderable refinement.
plot of the strain rate after five-point averaging in the variable
sampling rate approach. It can be seen that there are certain local It is proposed here to improve the ARRB method by further
minimum values in the strain rate data, which differ only from filtering the data to avoid the inclusion of such local minimum
the twelfth decimal place. Of these four points (as can be seen in data points. The strain rates evaluated are rounded off to six
Figure 6), cycle number 19 136 has the minimum strain rate value decimal points and the data further smoothed with a 50-point
and hence this point was reported as the flow number. It is running average method. These two additional steps were in-
required that the protocol should be able to discard such local cluded on the basis of the quality of data being collected and the
minimum values. Similarly in the ARRB method, a local mini- noise level in the data. The filtered data were then used to find
the minimum slope as corresponding to the flow number. The
2 ARRB modified method results are listed in Table 4.
Strain rate (after five-point averaging)
0·4
1 0·3
0·2
0
Strain rate
0·1
0
⫺1
⫺0·1
⫺2 ⫺0·2
0 2 4 6 8 10 ⫺0·3
Number of cycles ⫻104 0 2 4 6 8 10
Number of cycles ⫻104
Figure 6. Variable sampling rate approach: strain rate versus
number of cycles for 2% AVC specimen, test at 408C and 200 kPa Figure 7. ARRB method: strain rate versus number of cycles for
confinement 2% AVC specimen, test at 408C and 200 kPa confinement
5
Transport Interpretation of flow number test data
for asphalt mixtures
Roy, Veeraragavan and Krishnan
@ 2 åp
4.3 Francken model ¼ ab(b 1)N (b2) þ cd 2 edN
3: @N 2
Empirical models were originally used to represent the creep
behaviour of asphalt concrete mixtures and the most common one
was a power law model correlating strain and time data (Moni- The cycle number at which the tertiary stage is reached is given
smith et al., 1975). Francken (1977) proposed a three-stage creep by the point where the rate of change of slope changes sign. This
curve model on the basis of repeated triaxial load tests under indicates the inflection point in the curve of accumulated strain
various stress levels and temperatures (Equation 2) versus number of cycles at which the tertiary stage begins.
6
Transport Interpretation of flow number test data
for asphalt mixtures
Roy, Veeraragavan and Krishnan
0·005 0·12
Accumulated residual strain
0·08
0·003
0·002
0·04
0·10 0·10
Accumulated residual strain
Accumulated residual strain
0·08 0·08
0·06 0·06
0·04 0·04
0·02 0·02
0 0
0 2000 4000 6000 8000 10 000 12 000 0 1 2 3 4 5 6 7
Number of cycles Number of cycles
(c) (d)
observed in the slope of the secondary stage of creep between test improved flow number estimation, with the Franken model and
conditions of 100 kPa and 200 kPa confinement pressure. This modified ARRB method producing compatible results (Table 4).
indicates that, even though pressure is a significant parameter in
the creep response of asphalt concrete mixtures, the effect of The major issue associated with the use of an empirical model to
100 kPa and 200 kPa confinements for the 7% and 2% AVC describe the data is that there are numerous combinations of
samples considered in the study is very similar. However, a parameter values for the Francken model that can best fit the
variation in the intercept parameter a between the 100 kPa and data. The model assumes an additive decomposition of a
200 kPa confinement tests indicates a higher deformation level in parabolic part and an exponential part. As per Francken (1977),
the primary stage for less confined conditions. the presence of parameter c will indicate the occurrence of a third
stage in the creep curve. However, it was observed that a value
Table 3 shows that the flow numbers estimated using the first two closer to zero (c ¼ 3:268 3 107 for the 2% AVC specimen at
methods discussed in this paper are entirely different. The 558C unconfined test) is also possible in a three-stage creep
variable sampling approach clearly fails to identify the onset of behaviour. A more careful interpretation of the physical signifi-
the tertiary stage, which may be due to noise in the data. The cance of the parameters is thus needed before following a curve-
ARRB method is a more robust smoothing algorithm and gives fitting algorithm such as the Francken model. This becomes far
reasonable outputs, as can be observed from the raw data. A more important when one deals with experiments carried out in
further modification by smoothing the strain rates gave an the confined state.
7
Transport Interpretation of flow number test data
for asphalt mixtures
Roy, Veeraragavan and Krishnan
8
Transport Interpretation of flow number test data
for asphalt mixtures
Roy, Veeraragavan and Krishnan
Bonaquist R (2011) Precision of the Dynamic Modulus and Flow repeated loading. Journal of the Transportation Research
Number Tests Conducted with the Asphalt Mixture Board 537: 1–17.
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Washington, DC, USA, Strategic Highway Research Program (2011) A Mix Design Manual for Hot-Mix Asphalt. TRB,
Report A-407. Washington, DC, USA, NCHRP Project 9-33.
Dongré R, D’Angelo J and Copeland A (2009) Refinement of TRB (Transportation Research Board) (2009) Calibration of
flow number as determined by asphalt mixture performance Rutting Models for Structural and Mix Design. TRB,
tester: use in routine quality control–quality assurance Washington, DC, USA, National Cooperative Highway
practice. Journal of the Transportation Research Board 2127: Research Program Report 719.
127–136. TRB (2011) A Manual for Design of Hot Mix Asphalt with
Francken L (1977) Pavement deformation law of bituminous road Commentary. TRB, Washington, DC, USA, National
mixes in repeated load triaxial compression. Proceedings of Cooperative Highway Research Program Report 673.
the 4th International Conference on the Structural Design of Witczak M, Kaloush K, Pellinen T, El-Basyouny M and Von
Asphalt Pavements, Ann Arbor, MI, USA, pp. 483–496. Quintus HL (2002) Simple Performance Test for Superpave
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deformation characterization of subgrade soils due to USA, NCHRP Report 465.
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